DATE:

JOB SAFETY ANALYSIS

WORK ACTIVITY(JOB)

HIPOT TESTING
JSA PREPARED BY (JSA) :

WORK TEAM
SUPERVISOR
APPROVAL
CRITICAL QUESTIONS:

POTIENTIAL SPILL/GAS RELEASE

ADDRESSED?

EVERY READY/CAPABLE TO WORK?

WORST CASE DISCUSSED?

JSA NO: JSA / HHI / 88

BASIC JOB STEPS

1. Preparation of work

POTIENTIAL ACCIDENTS OR
HAZARDS

Untrained workers.

Damaged, Broken tools and

Equipments
Slipping & tripping hazard
2. Hydro test

Personal injury

WAYS TO ELIMINATE OR CONTROLS HAZARDS

Trained workers should be involved according to the particular activity.

Workers should be aware of the hazards present in the activity
Tool box talk should be given to the workers before the work starts.
All hand and power tools should be inspected and should be color
coded.
All equipment should be inspected and have valid striker
Use proper access.
Do not use short cuts.
Proper housekeeping should be maintained

Need proper barrication, signage's, caution tape.

Tool box talk should be given before the start of the activity.
All the involved persons should have competency card, all the involved
persons should have pre commissioning training.

Pressure lock

Insure proper hose rating.

SAFETY EQUIPTMENT REQUIRED TO DO THIS JOB

HARD HATS?
SAFETY SHOES
SAFETY GOGGLES
FACE SHIELD?
LEATHER GLOVES

HEARING PROTECTION?
WORK VESTS?
SAFETY HARNESS?
COTTON GLOVES

BARRICADES
FIRE EXTINGUISHERS
LOCK-OUT TAG-OUT
HOT WORK PERMIT?
ENTRY PERMIT?

OTHER (LIST ):

PAGE:
OF

DATE:
JOB SAFETY ANALYSIS
WORK ACTIVITY(JOB)

HIPOT TESTING
JSA PREPARED BY (JSA) :

WORK TEAM
SUPERVISOR
APPROVAL
CRITICAL QUESTIONS:

POTIENTIAL SPILL/GAS RELEASE

ADDRESSED?

EVERY READY/CAPABLE TO WORK?

WORST CASE DISCUSSED?

JSA NO: JSA / HHI / 88

Hose ended connection shall be checked properly fixing with flash
erector.

Over pressure
3. Pressuring pipe line with water

Connection breakage
(Injury due to release of hydro
water)
Personal injury
Piper flange blind gas kit and pipe
system rupture.

Damage of equipment and pressure

gauge, injury

4. Depressurizing and draining

Water over flow

Use only calibrated pressure gauge.

Should have valid third party.
Need valid work permit before work start.
Need competent and skilled workers.
Manifold pressure gauge and PSV shall be calibrated to insure
accurate rating.
No work is allowed inside the barricated area where hydro test is
ongoing.
Only authorized and competent person are allowed to work.
Need proper supervision and HSE coverage until the work finish.
Do not tight the valve flange or nuts while it is under pressure.

Need proper planning worker should be aware of the activity.

Maintain good housekeeping all passage should be clean from
obstruction.
Remove all barrication and signages after finishing the job.

SAFETY EQUIPTMENT REQUIRED TO DO THIS JOB

HARD HATS?
SAFETY SHOES
SAFETY GOGGLES
FACE SHIELD?
LEATHER GLOVES

HEARING PROTECTION?
WORK VESTS?
SAFETY HARNESS?
COTTON GLOVES

BARRICADES
FIRE EXTINGUISHERS
LOCK-OUT TAG-OUT
HOT WORK PERMIT?
ENTRY PERMIT?

OTHER (LIST ):

PAGE:
OF

DATE:
JOB SAFETY ANALYSIS
WORK ACTIVITY(JOB)

HIPOT TESTING
JSA PREPARED BY (JSA) :

WORK TEAM
SUPERVISOR
APPROVAL
CRITICAL QUESTIONS:

EVERY READY/CAPABLE TO WORK?

JSA NO: JSA / HHI / 88

5. Emergency

POTIENTIAL SPILL/GAS RELEASE

ADDRESSED?

Unawareness of emergency
procedures
Slipping and tripping hazard.

WORST CASE DISCUSSED?

In case of any emergency inform

Need proper access for entry and exit, proper hand rail required for
elevated work.
Proper housekeeping should be maintained during the activity and
need proper housekeeping before and after the start of the work

SAFETY EQUIPTMENT REQUIRED TO DO THIS JOB

HARD HATS?
SAFETY SHOES
SAFETY GOGGLES
FACE SHIELD?
LEATHER GLOVES

HEARING PROTECTION?
WORK VESTS?
SAFETY HARNESS?
COTTON GLOVES

BARRICADES
FIRE EXTINGUISHERS
LOCK-OUT TAG-OUT
HOT WORK PERMIT?
ENTRY PERMIT?

OTHER (LIST ):

PAGE:
OF