Professional Documents
Culture Documents
Bulletin MN06118L
Caution
The default or operating values used in this manual and in the program of the AccuLoad III
are for factory testing only and should not be construed as default or operating values for
your metering system. Each metering system is unique and each program parameter must
be reviewed and programmed for that specific metering system application.
Disclaimer
FMC Technologies Measurement Solutions, Inc. hereby disclaims any and all responsibility
for damages, including but not limited to consequential damages, arising out of or related
to the inputting of incorrect or improper program or default values entered in connection
with the AccuLoad III.
1602 Wagner Avenue P.O. Box 10428 Erie, Pa 16514-0428 Telephone: 814/898-5000 Telex: 19-9902 Fax: 814/899-8927
Table of Contents
Section I - Introduction.............................................................................................................................................. 1
Product Description............................................................................................................................................... 1
How To Use This Manual.................................................................................................................................. 1
Product Blending with AccuLoad III...................................................................................................................... 2
Sequential Blending.......................................................................................................................................... 2
Ratio Blending................................................................................................................................................... 2
CIVACON Grounding and Overfill Monitoring.......................................................................................................... 2
AccuLoad Interface Control Board.................................................................................................................... 2
Section II - Operations.............................................................................................................................................. 3
Run Mode............................................................................................................................................................. 3
Keypad Functions................................................................................................................................................. 3
Overview............................................................................................................................................................... 4
Remote Start/Stop............................................................................................................................................. 4
Additive Monitoring............................................................................................................................................ 4
Master/Slave Communications.......................................................................................................................... 4
Backup Communications Port........................................................................................................................... 5
Additive Injector Selection..................................................................................................................................... 5
Automated Proving Mode.................................................................................................................................. 6
Full Screen and Split Screen Modes..................................................................................................................... 8
Keypad Data Entry................................................................................................................................................ 8
Entry to Main Directories....................................................................................................................................... 9
Program Subdirectory Selection......................................................................................................................... 10
Changing Program Code Parameters................................................................................................................. 11
Numeric Data.................................................................................................................................................. 11
Options............................................................................................................................................................ 12
Alphanumeric Data.......................................................................................................................................... 12
Viewing the Help Messages............................................................................................................................ 13
Exiting to the Main Menu..................................................................................................................................... 14
Section III - Security............................................................................................................................................... 15
Security............................................................................................................................................................... 15
Passcode......................................................................................................................................................... 15
Set Parameter Security.................................................................................................................................... 15
Resetting Passcode......................................................................................................................................... 16
Section IV - Dynamic Displays................................................................................................................................ 17
Dynamic Displays................................................................................................................................................ 17
Keypad Functions............................................................................................................................................ 17
Entry to Dynamic Displays............................................................................................................................... 17
Dynamic Display System..................................................................................................................................... 18
System Dynamic Displays............................................................................................................................... 18
Product Dynamic Displays............................................................................................................................... 19
Recipe Dynamic Displays................................................................................................................................ 20
Batch Dynamic Displays.................................................................................................................................. 21
Transaction Dynamic Displays......................................................................................................................... 22
Blend Dynamic Displays.................................................................................................................................. 23
Section V - Diagnostics.......................................................................................................................................... 24
Table of Contents
Diagnostics Dynamic Displays............................................................................................................................ 24
Active Alarms................................................................................................................................................... 24
Alarm History................................................................................................................................................... 24
Non-Reset Volumes......................................................................................................................................... 25
Event Log........................................................................................................................................................ 25
Transaction Log............................................................................................................................................... 26
Audit Trail......................................................................................................................................................... 28
Digital Inputs.................................................................................................................................................... 28
Digital Outputs................................................................................................................................................. 28
Analog Inputs.................................................................................................................................................. 29
Analog Outputs................................................................................................................................................ 29
Pulse Inputs..................................................................................................................................................... 29
View Turbine Meter Data................................................................................................................................. 30
Communications Monitor................................................................................................................................. 30
CIVACON Overfill Monitor.................................................................................................................................. 30
Boolean Algebraic........................................................................................................................................... 31
User Boolean Registers................................................................................................................................... 31
User Algebraic Registers................................................................................................................................. 31
Equation Line Status....................................................................................................................................... 31
General Purpose Timers................................................................................................................................. 31
Software Version............................................................................................................................................. 32
Factory Diagnostics......................................................................................................................................... 32
Program Mode Diagnostics................................................................................................................................. 32
Analog Input Test............................................................................................................................................. 32
Analog Output Test.......................................................................................................................................... 33
Digital Input Test.............................................................................................................................................. 33
Digital Output Test........................................................................................................................................... 33
Pulse Input Test............................................................................................................................................... 33
Pulse Output Test............................................................................................................................................ 34
Turbine Meter Diagnostics............................................................................................................................... 34
Add-Pak Diagnostics....................................................................................................................................... 35
Software Version............................................................................................................................................. 35
I/O Diagnostics................................................................................................................................................ 35
Test Inject........................................................................................................................................................ 37
Initialize........................................................................................................................................................... 37
Communications Test...................................................................................................................................... 37
Keypad Test..................................................................................................................................................... 38
Display Pixel Test............................................................................................................................................ 38
Boolean/Algebraic Processing......................................................................................................................... 38
User Boolean Registers................................................................................................................................... 38
User Algebraic Registers................................................................................................................................. 38
Equation Line Status....................................................................................................................................... 38
General Purpose Timers................................................................................................................................. 39
Reset Totals..................................................................................................................................................... 39
Erase Event Log.............................................................................................................................................. 39
Erase Transaction Log..................................................................................................................................... 39
Table of Contents
Factory Initialize.............................................................................................................................................. 40
Factory Diagnostics......................................................................................................................................... 40
Section VI - Reference............................................................................................................................................ 41
Configuration 000 Arm Configuration Directory................................................................................................41
Configuration 001 Number of Load Arms..................................................................................................... 41
Configuration 002 Arm 1 Configuration........................................................................................................ 41
Configuration 003 Arm 1 Number of Products..............................................................................................41
Configuration 004 Arm 2 Configuration........................................................................................................ 41
Configuration 005 Arm 2 Number of Products..............................................................................................42
Configuration 020 Number of Injectors......................................................................................................... 42
Configuration 100 Pulse Input Directory....................................................................................................... 42
Configuration 101 Transmitter Channel Selection........................................................................................42
Configuration 102 Meter Pulse Transmitter Integrity.....................................................................................42
Configuration 103 Pulse Input 3 Function..................................................................................................... 42
Configuration 104 Pulse Input 3 Arm............................................................................................................ 42
Configuration 105 Pulse Input 3 Meter......................................................................................................... 43
Configuration 107 Pulse Input 4 Function..................................................................................................... 43
Configuration 108 Pulse Input #4 Arm.......................................................................................................... 43
Configuration 109 Pulse Input 4 Meter......................................................................................................... 43
Configuration 111 Pulse Input 5 Function..................................................................................................... 43
Configuration 112 Pulse Input #5 Arm.......................................................................................................... 43
Configuration 113 Pulse Input 5 Meter......................................................................................................... 43
Configuration 115 - Pulse Input 6 Function..................................................................................................... 44
Configuration 116 Pulse Input #6 Arm.......................................................................................................... 44
Configuration 117 Pulse Input 6 Meter......................................................................................................... 44
Configuration 200 Pulse Output Directory.................................................................................................... 44
Configuration 201 - Pulse Output 1 Function................................................................................................... 44
Configuration 202 - Pulse Output 1 Pulse/Volume..........................................................................................44
Configuration 203 - Pulse Output 1 Units........................................................................................................ 45
Configuration 204 Pulse Output 1 Max Frequency.......................................................................................45
Configuration 205 - Pulse Output 2 Function................................................................................................... 45
Configuration 206 - Pulse Output 2 Pulse/Volume..........................................................................................45
Configuration 207 Pulse Output 2 Units....................................................................................................... 45
Configuration 208 Pulse Output 2 Max Frequency.......................................................................................45
Configuration 300 Digital Input Directory...................................................................................................... 45
Configuration 301, 305, 309, 313, 317, 321, 325, 329, 333, 337, 341 - Digital Input Function........................46
Configuration 302, 306, 310, 314, 318, 322, 326, 330, 334, 338, 342 Digital Input Arm Assignment...........46
Configuration 304, 308, 312, 316, 320,324, 328, 332, 336, 340, 344 Digital Input Product.........................47
Configuration 400 Digital Output Directory................................................................................................... 47
Configuration 401, 405, 409, 413, 417, 421, 425, 429, 433, 437, 441, 445, 449, 453
Digital Output Function............................................................................................................................ 47
Configuration 402, 406, 410, 414, 418, 422, 426, 430, 434, 438, 442, 446, 450, 454
Digital Output Arm Assignment............................................................................................................... 48
Configuration 403, 407, 411, 415, 419, 423, 427, 431, 435, 439, 443, 447, 451, 455
Digital Output Meter Assignment............................................................................................................. 48
Table of Contents
Configuration 404, 408, 412, 416, 420, 424, 428, 432, 436, 440, 444, 448, 452, 456
Digital Output Product Assignment.......................................................................................................... 49
Configuration 600 Analog I/O Directory........................................................................................................ 49
Configuration 601, 611, 621, 631, 641, 651 - Analog I/O Function..................................................................49
Configuration 602, 612, 622, 632, 642, 652 Analog I/O Arm Assignment....................................................49
Configuration 603, 613, 623, 633, 643, 653 Analog I/O Meter Assignment..................................................49
Configuration 605, 615, 625, 635, 645, 655 - Analog I/O Type........................................................................50
Configuration 606, 616, 626, 636, 646, 656 - Analog I/O Calibration 1 Counts...............................................50
Configuration 607, 617, 627, 637, 647, 657 - Analog I/O Calibration 2 Counts...............................................50
Configuration 608, 618, 628, 638, 648, 658 - Analog I/O Low Value...............................................................50
Configuration 609, 619, 629, 639, 649, 659 - Analog I/O High Value..............................................................50
Configuration 610, 620 - RTD Offset............................................................................................................... 50
System 100 General Purpose Directory........................................................................................................... 51
Date and Time................................................................................................................................................. 51
System 101 - Date........................................................................................................................................... 51
System 102 Time.......................................................................................................................................... 51
System 111 - Flow Rate Time......................................................................................................................... 51
System 112 - Flow Rate Descriptor................................................................................................................. 52
System 121 - Dynamic Display Timeout.......................................................................................................... 52
System 122 - Auto Reset Timer....................................................................................................................... 52
System 131 - Decimal/Comma Select............................................................................................................. 52
System 132 - Start Key Disable....................................................................................................................... 52
System 133 - Default/Translated Literals......................................................................................................... 52
System 134 - Transaction ID........................................................................................................................... 52
System 135 - Transaction ID Message............................................................................................................ 52
System 136 - Number of Batches/Transaction................................................................................................53
System 137 Powerfail Alarm......................................................................................................................... 53
System 151, 152, 153, 154, 155 - Access Code..............................................................................................53
System 156, 157 - Security Input Access Level...............................................................................................53
System 300 Volume Accuracy Directory....................................................................................................... 53
System 301 - Volume Units............................................................................................................................. 53
System 302 - Mass Units................................................................................................................................. 54
System 303 Volume Descriptor.................................................................................................................... 54
System 304 Mass Descriptor........................................................................................................................ 54
System 311 Maximum Preset....................................................................................................................... 54
System 312 Minimum Preset........................................................................................................................ 54
System 313 Auto Preset............................................................................................................................... 55
System 314 - Auto Preset Increment............................................................................................................... 55
System 315 - Transaction Termination............................................................................................................ 55
System 316 Recipes per Transaction........................................................................................................... 55
System 321 - Auto Prove Select...................................................................................................................... 55
System 322 - Proving Counters....................................................................................................................... 56
System 331 Run Display.............................................................................................................................. 56
System 332 Preset Volume Type.................................................................................................................. 56
System 333 Delivery Volume Type............................................................................................................... 56
System 334 Display Resolution.................................................................................................................... 56
Table of Contents
System 400 Temperature/Density Directory.................................................................................................56
System 401 - Temperature Units..................................................................................................................... 57
System 402 - Reference Temperature............................................................................................................. 57
System 411 - Density Units............................................................................................................................. 57
System 500 Pressure Directory.................................................................................................................... 57
System 501 - Pressure Units........................................................................................................................... 57
System 600 Alarm Configuration Directory................................................................................................... 57
System 601 - Run/Ready Alarm Clearing........................................................................................................ 58
System 602 to 640 and 671 to 680 - Alarm Configuration..............................................................................58
System 686 to 695 - User Alarm Messages.................................................................................................... 60
System 700 Communications Directory........................................................................................................ 60
System 701 Load Arm 1 Address................................................................................................................. 60
System 702 Load Arm 2 Address................................................................................................................. 60
System 703, 708, 713, 718 - Comm Port Function.......................................................................................... 60
System 704, 709, 714, 719 - Baud Rate.......................................................................................................... 61
System 705, 710, 715, 720 - Data/Parity......................................................................................................... 61
System 706, 711, 716, 721 - Control............................................................................................................... 61
System 707, 712, 717, 722 - Timeout.............................................................................................................. 62
System 731 - Comm Link Programming.......................................................................................................... 62
System 732 - Modbus Endian Protocol........................................................................................................... 62
System 741 - Prompts Used............................................................................................................................ 62
System 742 - Prompt Timeout......................................................................................................................... 62
System 743, 746, 749, 752, 755 - Prompt Message........................................................................................62
System 744, 747, 750, 753, 756 - Prompt Input Type.....................................................................................63
System 745, 748, 751, 754, 757 - Prompt Length...........................................................................................63
System 800 Additive Directory...................................................................................................................... 63
System 801 - Additive Selection Method......................................................................................................... 63
System 802 - Additive Pacing Units................................................................................................................. 64
System 803 - Additive Stop Option.................................................................................................................. 64
System 804 - Additive Stop Volume................................................................................................................. 64
System 805, 808, 811, 814, 817, 820, 823, 826, 829, 832, 835, 838 - Additive Types....................................64
System 806, 809, 812, 815, 818, 821, 824, 827, 830, 833, 836, 839 - Additive Arm.......................................65
System 807, 810, 813, 816, 819, 822, 825, 828, 831, 834, 837, 840 Additive Plumbing..............................65
System 841 to 852 - Smart Injector Address................................................................................................... 65
System 861, 866 - Metered Injector K Factor.................................................................................................. 65
System 862, 867 - Metered Injector Meter Factor............................................................................................65
System 863, 864, 865, 868, 869, 870 Injector Tolerances............................................................................65
System 881 Additive Injection Units Descriptor............................................................................................ 66
System 882 - Additive Totals Units Descriptor.................................................................................................66
System 883 - Injection/Totalization Conversion Factor....................................................................................66
System 884 Clean Line Additive................................................................................................................... 66
System 885 - Piston Injector Feedback Errors................................................................................................ 66
System 891, 896, 901, 906, 911, 916, 921, 926, 931, 936 Add-Pak Injector K Factor.................................66
System 892, 897, 902, 907, 912, 917, 922, 927, 932, 937 Add-Pak Injector Meter Factor...........................66
System 893, 898, 903, 908, 913, 918, 923, 933, 938 Injector High Tolerances............................................66
System 894, 899, 904, 909, 914, 919, 924, 929, 934, 939 Injector Low Tolerances.....................................67
Table of Contents
895, 900, 905, 910, 915, 920, 925, 930, 935, 940 Maximum Tolerance Errors............................................67
Load Arm General Purpose Directory................................................................................................................. 67
Load Arm 101, 104 Permissive Sense......................................................................................................... 67
Load Arm 102, 105 Permissive Messages................................................................................................... 67
Load Arm 103, 106 Permissive Restart........................................................................................................ 67
Load Arm 107 Load Arm ID.......................................................................................................................... 67
Load Arm 108 Flashing Totals...................................................................................................................... 67
Load Arm Flow Control Directory.................................................................................................................... 68
Load Arm 201 - Low Flow Start Rate............................................................................................................... 68
Load Arm 202 - Low Flow Start Volume.......................................................................................................... 68
Load Arm 203 - Low Flow Start Percentage.................................................................................................... 68
Load Arm 204 - Low Flow Start Condition....................................................................................................... 68
Load Arm 205 High Flow Rate...................................................................................................................... 68
Load Arm 206 Second High Flow Rate........................................................................................................ 68
Load Arm 207 - Start After Stop Delay............................................................................................................ 69
Load Arm 208 - Overrun Alarm Limit............................................................................................................... 69
Load Arm 209 - Zero Flow Timer..................................................................................................................... 69
Load Arm 210 - Valve Delay to Open.............................................................................................................. 69
Load Arm 211 - Pump Delay to Off.................................................................................................................. 69
Load Arm 212 Valve Fault Timeout.............................................................................................................. 69
Load Arm 221 Clean Line Volume................................................................................................................ 69
Load Arm 222 Clean Line Product............................................................................................................... 69
Load Arm 223 Clean Line Alarm Limit.......................................................................................................... 69
Load Arm 224 Ratio Factor Adjust................................................................................................................ 70
Load Arm 225 Ratio Factor Time.................................................................................................................. 70
Load Arm 226 Block Valve Position.............................................................................................................. 70
Load Arm Volume Accuracy Directory............................................................................................................. 70
Load Arm 301 Blend Tolerance (Percentage)................................................................................................70
Load Arm 302 Blend Tolerance (Volume)..................................................................................................... 70
Load Arm 303 Blend Correction................................................................................................................... 71
Load Arm Communications Directory.............................................................................................................. 71
Load Arm 701 Report Selection................................................................................................................... 71
Load Arm 702 Summary Report Print Time................................................................................................. 71
Load Arm 703 Summary Report Interval...................................................................................................... 71
Load Arm 704 Report Volume Resolution.................................................................................................... 71
Load Arm 705 Report Pages........................................................................................................................ 71
Load Arm 706 Report HM Classification...................................................................................................... 72
Meter Flow Control Directory........................................................................................................................... 72
Meter 201 Valve Type................................................................................................................................... 72
Meter 202 PID Proportional Gain Factor...................................................................................................... 72
Meter 203 PID Integral Gain Factor.............................................................................................................. 72
Meter 204 PID Derivative Gain Favor........................................................................................................... 72
Meter 205 PID Interval.................................................................................................................................. 72
Meter 206 Zero Flow Alarm Timer................................................................................................................ 72
Meter 207 Overrun Alarm Limit..................................................................................................................... 72
Meter 208 Flow Adjust Tolerance................................................................................................................. 73
Table of Contents
Meter 209 Flow Adjust Timer........................................................................................................................ 73
Meter Volume Accuracy Directory................................................................................................................... 73
Meter 301 K Factor....................................................................................................................................... 73
Meter 302 - Dual Pulse Error Count................................................................................................................ 73
Meter 303 - Dual Pulse Error Reset................................................................................................................. 73
Meter 304 - Dual Pulse Flow Rate Cutoff........................................................................................................ 73
Meter 310 Number of Turbine Blades........................................................................................................... 73
Meter 311 Turbine Meter Diagnostic Tolerance............................................................................................ 73
Meter Temperature/Density Directory.............................................................................................................. 73
Meter 401 Densitometer Type....................................................................................................................... 74
Meter 407 - S-Mass A Coefficient.................................................................................................................... 74
Meter 408 - S-Mass B Coefficient.................................................................................................................... 74
Meter 411 - Solartron Calibration Units........................................................................................................... 74
Meter 412 - Solartron DCF.............................................................................................................................. 74
Meter 413 - Solartron K0................................................................................................................................. 74
Meter 414 - Solartron K1................................................................................................................................. 75
Meter 415 - Solartron K2................................................................................................................................. 75
Meter 416 - Solartron K18............................................................................................................................... 75
Meter 417 - Solartron K19............................................................................................................................... 75
Meter 418 - Solartron K20a............................................................................................................................. 75
Meter 419 - Solartron K20b............................................................................................................................. 75
Meter 420 - Solartron K21a............................................................................................................................. 75
Meter 421 - Solartron K21b............................................................................................................................. 75
Meter 422 - Solartron Tcal............................................................................................................................... 75
Meter 423 - Solartron Pcal............................................................................................................................... 75
Meter 441 - Sarasota Calibration Units............................................................................................................ 75
Meter 442 - Sarasota DCF.............................................................................................................................. 76
Meter 443 - Sarasota K................................................................................................................................... 76
Meter 444 - Sarasota D0................................................................................................................................. 76
Meter 445 - Sarasota T0.................................................................................................................................. 76
Meter 446 - Sarasota Tcoef............................................................................................................................. 76
Meter 447 - Sarasota Tcal............................................................................................................................... 76
Meter 448 - Sarasota Pcoef............................................................................................................................. 76
Meter 449 - Sarasota Pcal............................................................................................................................... 76
UGC Densitometer.......................................................................................................................................... 77
Meter 461 - UGC Calibration Units.................................................................................................................. 77
Meter 462 - UGC DCF..................................................................................................................................... 77
Meter 463 - UGC K0........................................................................................................................................ 77
Meter 464 - UGC K1........................................................................................................................................ 77
Meter 465 - UGC K2........................................................................................................................................ 77
Meter 466 - UGC Tc........................................................................................................................................ 77
Meter 467 - UGC Kt1....................................................................................................................................... 77
Meter 468 - UGC Kt2....................................................................................................................................... 77
Meter 469 - UGC Kt3....................................................................................................................................... 77
Meter 470 - UGC Pc........................................................................................................................................ 78
Meter 471 - UGC Kp1...................................................................................................................................... 78
Table of Contents
Meter 472 - UGC Kp2...................................................................................................................................... 78
Meter 473 - UGC Kp3...................................................................................................................................... 79
Other Densitometers....................................................................................................................................... 79
Meter 491 - Other Densitometer Calibration Units...........................................................................................79
Meter 492 - Other DCF.................................................................................................................................... 79
Meter 493 - Other A Coefficient....................................................................................................................... 79
Meter 494 - Other B Coefficient....................................................................................................................... 79
Meter 495 - Other C Coefficient....................................................................................................................... 79
Product 100 General Purpose Directory.......................................................................................................... 80
Product 101 - Product ID................................................................................................................................. 80
Product 102, 103 HM Classification............................................................................................................. 80
Product 200 Flow Control Directory.............................................................................................................. 80
Product 201 Minimum Flow Rate.................................................................................................................. 80
Product 202 High Flow Rate......................................................................................................................... 80
Product 203 Second High Flow Rate............................................................................................................ 80
Product 204 Flow Tolerance Percentage...................................................................................................... 80
Product 205 Flow Tolerance Rate................................................................................................................. 81
Product 206 First Trip Volume...................................................................................................................... 81
Product 207 Second Trip Volume................................................................................................................. 81
Product 208 Second Trip Auto Adjust........................................................................................................... 81
Product 209 Excess High Flow Rate............................................................................................................ 81
Product 210 Low Flow Rate Alarm Limit....................................................................................................... 81
Product 211 Block Valve Delay to Open....................................................................................................... 81
Product 212 Block Valve Delay to Close....................................................................................................... 82
Product 300 Volume Accuracy Directory...................................................................................................... 82
Product 301 Minimum Batch Volume............................................................................................................ 82
Product 302 - Meter Factor 1........................................................................................................................... 82
Product 304 - Meter Factor 2........................................................................................................................... 82
Product 306 - Meter Factor 3........................................................................................................................... 82
Product 308 - Meter Factor 4........................................................................................................................... 82
Product 303 - Flow Rate 1............................................................................................................................... 82
Product 305 - Flow Rate 2............................................................................................................................... 82
Product 307 - Flow Rate 3............................................................................................................................... 82
Product 309 - Flow Rate 4............................................................................................................................... 82
Product 310 - Master Meter Factor.................................................................................................................. 83
Product 311 - Linearized Factor Deviation....................................................................................................... 83
Product 312 - Meter Factor Variation Select.................................................................................................... 83
Product 313 - Meter Factor Percent Change Per Degree Temperature...........................................................83
Product 314 - Meter Factor Variation Reference Temperature.........................................................................83
Product 400 Temperature/Density Directory.................................................................................................83
Product 401 Maintenance Temperature........................................................................................................ 84
Product 402 High Temperature Alarm Limit.................................................................................................. 84
Product 403 Low Temperature Alarm Limit................................................................................................... 84
Product 411 API Table.................................................................................................................................. 84
Product 412 Reference Density.................................................................................................................... 84
Product 413 - High Density Alarm Limit........................................................................................................... 85
Table of Contents
Product 414 Low Density Alarm Limit........................................................................................................... 85
Product 500 Pressure Directory................................................................................................................... 85
Product 501 Maintenance Pressure............................................................................................................. 85
Product 502 Pressure Coefficient................................................................................................................. 85
Product 503 High Pressure Alarm Limit........................................................................................................ 85
Product 504 Low Pressure Alarm Limit........................................................................................................ 86
Product 511 Differential Pressure................................................................................................................. 86
Product 512 - Minimum Back-pressure Flow Rate........................................................................................... 86
Product 513 - Minimum Back-pressure Flow Rate Timer................................................................................86
Product 514 - Back-pressure % Reduction...................................................................................................... 86
Product 515 - Back-pressure Flow Recovery Pressure...................................................................................86
Product 516 - Back-pressure Flow Recovery Timer........................................................................................87
Product 521 - Vapor Pressure Calculation Method..........................................................................................87
Product 522, 524, 526 - Vapor Pressure......................................................................................................... 87
Product 523, 525, 527 - Vapor Pressure Temperature....................................................................................87
Recipe Directory.............................................................................................................................................. 87
Recipe x01 - Recipe Used............................................................................................................................... 88
Recipe x02 - Recipe Name.............................................................................................................................. 88
Recipe x03 HM Classification....................................................................................................................... 88
Recipe x04, x06, x08, x10, x12 Product Delivered.......................................................................................88
Recipe x05, x07, x09, x11, x13 Product Percentage....................................................................................88
Recipe x14, x17, x20, x23, x26, x29, x32, x35, x38, x41, x44, x47 Injector Volume.....................................89
Recipe x15, x18, x21, x24, x27, x30, x33, x36, x39, x42, x45, x48 Injector Rate.........................................89
Recipe x16, x19, x22, x25, x28, x31, x34, x37, x40, x43, x46, x49 Product Using Injector..........................89
Recipe 50 Clean Line Deduct....................................................................................................................... 89
Minimum Recipe Preset (Read Only).............................................................................................................. 90
Product Flow Rates (Read Only)..................................................................................................................... 90
Section VI - Appendix............................................................................................................................................. 91
Appendix I Audit Trail....................................................................................................................................... 91
Audit Trail......................................................................................................................................................... 91
Appendix II - Alarms............................................................................................................................................ 92
Metered Injector Alarms...................................................................................................................................... 93
OR: Overspeed Metered Injector..................................................................................................................... 93
NA: No Additive Pulses Alarm......................................................................................................................... 93
RA: Additive Frequency Alarm......................................................................................................................... 93
KA: Low Additive Volume................................................................................................................................ 94
Appendix III Metered Injector Map on the AccuLoad III with ALS1 and ALD1 Firmware..................................95
Section I Introduction
pulse output to be stopped at the first trip point
of the product. It will count the same number of
pulses as if the additive output was stopped at
the end of the batch.
Product Description
The Smith MeterAccuLoad III is a multiple
microprocessor-based electronic preset instrument
designed to control ratio or sequential blending of
petroleum or chemical products. Up to four products
per arm are possible for sequential blending. When
using ALS1 software for sequential blending, the
AccuLoad III allows up to four products on one arm.
When using ALD1 software, the AccuLoad III allows
up to four products on each of two arms. Both the
ALS1 and ALD1 software allow one two-product
ratio blender.
Optimum measurement accuracy is attained through
the continuous linearization of the meter factor with
changes in flow rates. The AccuLoad III is also
capable of maintaining back-pressure on the
measurement system using either automatic flow
optimization or a pressure transmitter. Volumetric
correction is calculated directly from published API
equations providing precise volumetric measurement
results.
Precise
temperature,
pressure
compensation, and density correction are options
that are available in the instrument.
The dynamic real-time display of the current actual
operating conditions of the system provide the
operator with valuable system information while the
system is operating.
The AccuLoad III provides several loading system
control functions: Additive injection, pump control,
alarm control, set stop, valve control, back-pressure
control, and automatic adjustment of final trip point.
10
Section I Introduction
How To Use This Manual
This manual is to be used as a guide for the
AccuLoad III.
This manual is divided into the following sections:
Introduction,
Operations,
Security,
Dynamic
Displays, Diagnostics, Program Codes, and
Appendix.
The "Operations" section describes the daily
operation of the AccuLoad III and what is required of
an operator to effectively load the product.
The "Security" section describes the levels of security
available within the AccuLoad III and how they can be
configured and utilized.
Section I Introduction
The "Dynamic Displays" section describes the
information that can be displayed by the AccuLoad III
while in the "READY" state or in the Run Mode.
12
Ratio Blending
Section I Introduction
AccuLoad Interface Control Board
The AccuLoad Interface Control Board provides
additional flexibility to the AccuLoad's standard
features. The optional AICB provides ten additional
metered additive injector systems. With the optional
AICB, the AccuLoad III with ALS1 and ALD1
Run Mode
This is the normal driver-controlled mode of
operation where a preset volume of product is
entered into AccuLoad III. The flow is then initiated,
controlled, and stopped by the AccuLoad at the end
of the batch.
Keypad Functions
The pushbuttons on the keypad perform the
following preset functions in the Run Mode:
0-9
CLEAR
ENTER
SET
START
satisfied)
STOP
F1
F2
Section II Operations
Overview
The "RUN" Mode permits the operator to select the
recipe and the preset volume. The operator may also
start the preset volume or observe the dynamic
variables such as flow rate, temperature, volume
correction factors, transaction totals, and nonresettable totals. The AccuLoad III processes normal
start-up, flow control and shutdown sequences, and
operator-requested stops.
Product delivery is controlled by several program
code entries. Functions such as first high flow rate,
second high flow rate, low flow start, and first and
second trip points are automatically controlled and
monitored per their program entries. Safety and
volume accuracy functions including excess high flow,
low flow, overrun, and temperature probe failure are
also monitored per their program parameters. If at any
time an alarm occurs while in the Ready State or the
Run Mode, the AccuLoad III will attempt to shut down
the flow and a message indicating an alarm condition
will pop up over the current display.
When the delivery is completed, the display will read
as follows:
800
IV
Unleaded
GAL
Batch#1
800IV
0GPM
BatchComplete
11/03/99
11:16:10
IV
Unleaded
GAL
Batch#1
100IV
100
0GPM
PressStarttoContinue
Remote Start/Stop
Two of the AC or DC digital inputs can be
programmed to be used for Remote Start/Remote
Stop operations. When the power is applied to these
contacts, the AccuLoad III will respond as though the
"START" or "STOP" keys have been pressed on the
keypad.
Additive Monitoring
Additive injector feedback provides the capability of
the AccuLoad monitoring the additive products that
are being injected. The AccuLoad III monitors the
injector feedback switches for a change of state and
counts the errors if no change is detected before the
next injection. An alarm will be set if the number of
errors exceeds the programmable maximum.
Master/Slave Communications
The firmware has been designed with a
Master/Slave type of communications, with the
AccuLoad as master and the Additive Injector
System as slave. The AccuLoad constantly monitors
the Additive System for its status, polls for additive
totals, and signals the system when to inject the
additive -- all through the communications line.
Section II Operations
The AccuLoad III communications package has also
been designed with a pass-through communications
mode. In this operational mode, the supervisory
computer can talk to the Additive Injector System
through the communication lines that have been run
to the AccuLoad and from the AccuLoad to the
Additive Injector System(s). (This is further described
in the AccuLoad III Communications Manual.)
The
communications
interface
allows
two
communications ports to be programmed for control.
(On revisions prior to Revision 10, only one of the four
communications ports could be programmed for "poll
and authorize" or "remote control.") This restriction
has been lifted to allow a backup automation system
to be set up on a second port. If can be configured
just like the primary system. It is imperative to ensure
that only one port is issuing control commands.
Because both communications ports are programmed
for control, and the AccuLoad will not refuse these
commands,
two
ports
issuing
commands
simultaneously could well result in chaos.
With two communication ports programmed for
control functions, a command from either port will
reset the communications timer. If the automation
system is designed such that the backup is to poll the
AccuLoad for alarms so that it can recognize when a
communications alarm occurs, then the time between
these alarm status requests must exceed the
communications timeout programmed. Otherwise,
this alarm status polling will be sufficient to prevent a
communications alarm. The communications timeout
for the first port programmed for host communications
will be used.
Description
801
Recipe1
Recipe2
PressPrintforHelp
SelectInjectors
>
INJ#1OFF
INJ#2OFF
PressPRINTforHelp
1.
2.
3.
EnterProverCoefficient
Recipe1
EnterPresetVolume
>
>
0.000186005
0GAL
11/03/99
12:24:36
PressSTARTwhenReady
4. The AccuLoad III will prompt for the low flow start
volume. If low flow start is not desired, enter zero.
Press "ENTER."
EnterLowFlowStartVolume
>
11/03/99
5.
100Gal
12:25:37
Section II Operations
SelectRecipe
>
Recipe1
Recipe2
PressPRINTforhelp
SelectMeterFactortoProve
>#1
#2
#3
#4
0.99850
0.99999
1.00000
1.00055
600GPM
400GPM
200GPM
100GPM
1000GAL
PressSTARTwhenready
8.
>
EnterProverVolume
1000
BatchComplete
60.5F
BatchComplete
#1
0.99850
NewMeterFactor
AverageFlowRate
600GPM
0.98375
500GPM
PressENTERtocontinue
Reject
Save
Average
Reenterprovevalues
Continue
Save
Section II Operations
14. If "Save" is selected, the AccuLoad III will
download the average meter factor and will
return to the "RUN" mode display where the
transaction can be ended or a new batch can be
started. If "Continue" is selected, a new batch
can be started allowing the AccuLoad III to
continue proving at this rate. Note that if the
AccuLoad III is in remote control mode,
authorization is required for each batch.
15. Each time a transaction is ended and a new
transaction is begun, the AccuLoad III will start a
new prove with Step 1.
16. In the event that the meter factor is not
successfully downloaded, the AccuLoad III will
display a message indicating that the meter
factor was rejected.
Split
Screen
(Arm 2)
Full
Screen
(Arm 1)
Full
Screen
(Arm 2)
F1
Split Screen
(Arm 2)
Split Screen
(Arm 1)
Full Screen
(Arm 2)
Full Screen
(Arm 1)
F2
Full Screen
(Arm 1)
Full Screen
(Arm 2)
Split Screen
(Arm 1)
Split Screen
(Arm 2)
Configuration Directories
System Directories
Load Arm Directories
Meter Directories
Product Directories
200
300
400
Product Directories
Code
Description
100
General Purpose Directory
200
Flow Control Directory
300
Volume Accuracy Directory
400
Temperature/Density Directory
500
Pressure Directory
The pushbuttons on the keypad perform the following
functions while the instrument is in the Program
Mode:
09
CLEAR
ENTER
START
SET
Page scrolling
STOP
F1
F2
+/-
Section II Operations
AccuLoadIIIReady
FMCSmithMeterInc.
PressSETKey
10/03/9916:38:00
>
3.
MainMenu
DynamicDisplays
PrintMenu
ProgramModeMenu
DiagnosticsMenu
EnterPasscode
>
4.
5.
>
XXXX
ProgramModeMenu
ConfigDirectories
SystemDirectories
LoadArm1Directories
More
6.
SystemDirectories
>
100GenPurposeDir
300VolAccuracyDir
400Temp/DensDir
More
000LoadArmConfiguration
100PulseInputs
200PulseOutputs
More
EnterPasscode
>XXXX
AccessDenied
PressCLEARtoreenter
ProgramModeMenu
>
ConfigDirectories
SystemDirectories
LoadArm1Directories
More
Section II Operations
deliveryduringlowflowstart
ProgramModeMenu
>
LoadArm2Directories
RecipeDirectory
ExitWithoutSaving
More
200FlowControlArm2
LoadArm2Directories
>
>
100GenPurpose
200FlowControl
300VolAccuracy
LoadArm2Directories
200FlowControlArm2
201LoFloStRate
202LoFloStVol
203LoFloSt%
0.0
0.0
0
More
203LoFloSt%
Enterpercentofpresetfor
100GenPurpose
200FlowControl
300VolAccuracy
More
>
0.0
0.0
4
More
More
>
201LoFloStRate
202LoFloStVol
203LoFloSt%
>4
Numeric Data
The numeric data is entered into the program codes
via the keypad just as numbers are entered into a
calculator. The number of digits for each entry is
listed in the Reference section of this manual.
Example: To change the Level 1 Access Code for
parameter 151, do the following:
1. Choose the General Purpose Directory
submenu from the System Directories menu.
>
DateandTime
Units&Identifiers
Timeouts
Display&Control
Security
Security
>
151Lev1AccessCode
152Lev2AccessCode
153Lev3AccessCode
0
0
0
151Lev1AccessCode
EnterAccesscodeforthis
securitylevel
>1182
>
Security
151Lev1AccessCode
152Lev2AccessCode
153Lev3AccessCode
More
1182
0
0
Section II Operations
Options
Codes that have a number of options are changed
by moving the arrow to the option required by the
application, then pressing "ENTER."
Example: To configure Load Arm 1 for sequential
blending, choose the Load Arm Configuration
submenu from the Configuration Directories menu.
1. Position the cursor beside "002 Arm1 Config"
and press ENTER.
000LoadArmConfiguration
>
001NumberofLoadArms
002Arm1Config
003Arm2Config
More
002Arm1Config
Straight
> Sequential
Ratio
PressPRINTforhelp
>
000LoadArmConfiguration
001NumberofLoadArms
002Arm1Config
Sequential
003Arm1NumProds
More
Alphanumeric Data
Key
Description
ENTER
SET
and
ABCDEFGHIJKLMNOPQRSTUV
WXYZ#*
abcdefghijklmnopqrstuvwxyz&
@
0 1 2 3 4 5 6 7 8 9 < > ( ) ? ! . ,' - " / + = _ END
Example:
1. Choose the Recipe Directory submenu from the
Program Mode menu by placing the cursor
beside the desired option and pressing ENTER.
The following display will appear.
>
RecipeDirectory
EnterRecipe#
SelectRecipe
Section II Operations
2. Position the cursor beside "Select Recipe" and
press ENTER. The following display will appear.
>
RecipeDirectory
Recipe1Recipe1
Recipe2Recipe2
Recipe3Recipe3
>
ABCDEFGHIJKLMNOPQRSTUVWXYZ#*
abcdefghijklmnopqrstuvwxyz&@
0123456789<>()?!.,'"/+=_END
^
02RecipeName
Recipe1
ProgramParameters
ReadOnlyParameters
>
4. Position
the
cursor
beside
"Program
Parameters" and press ENTER. The following
display will appear.
>
Recipe1
01RecipeUsed
02RecipeName
03HMClass
LoadArm1
Recipe1
Product1
more
>
ABCDEFGHIJKLMNOPQRSTUVWXYZ#*
abcdefghijklmnopqrstuvwxyz&@
0123456789<>()?!.,'"/+=_END
02RecipeName
Recipe1
C_
>
ABCDEFGHIJKLMNOPQRSTUVWXYZ#*
abcdefghijklmnopqrstuvwxyz&@
0123456789<>()?!.,'"/+=_END
^
02RecipeName
002Arm1Config
Sequential
Straight
> Sequential
Ratio
CustomBlend
>
Recipe1
01RecipeUsed
02RecipeName
03HMClass
PressPRINTforhelp
Selecttheconfigurationfor
thisloadarm:Straight
Product,Sequentialblenderor
Ratioblender.
CustomBlend
more
>
000LoadArmConfiguration
001NumberofLoadArms
002Arm1Config
Sequential
003Arm1NumProds
More
>
ProgrammingErrorsExist
ViewErrorList
ExitwithErrors
ExitwithoutChanges
>
ProgrammingErrors
A1M1301KFactor
A2M1301KFactor
A1M1201ValveType
morePRINT=errormsg
Section II Operations
For additional information regarding a specific error,
use the up and down arrow keys to position the
cursor beside the error and press PRINT on the
keypad. A screen similar to that shown below will
appear.
A1M1301KFactor
Entrymustnotbezero.
Security
The AccuLoad III provides the ability to set up five
levels of security. Each level may have an access
code of up to four digits. Each parameter in the
database may be assigned a security level and may
not be changed unless that security restriction has
been met. This allows access to sensitive
parameters, such as those that affect volume
accuracy, to be restricted to a higher level of security
than other parameters that can be protected at a
lower level. The highest level of security is level 5;
the lowest is level 1. If one of the two security
switches is set for low level security, that switch must
also be active to access a higher level of security.
Security levels must be programmed contiguously,
beginning with level one. For example, if only two
levels of security are desired, they must be levels
one and two.
Note: The operator must have the highest security level
programmed in the unit in order to change any data on the
security menu.
DateandTime
Units&Identifiers
Timeouts
Display&Control
Security
>
Security
>
151Lev1AccessCode
152Lev2AccessCode
153Lev3AccessCode
More
0
0
0
Passcode
Select the level of security desired on the Security
menu by moving the arrow to the selection and
pressing ENTER. This will display the screen from
which passcodes can be entered. The entry can be
from one to four digits with a zero entry removing the
access code requirement.
151Lev1AccessCode>1234
EnterAccesscodeforthis
securitylevel
SelectSecurityLevel
>
Level1
Level2
Level3
more
Allparameterswillbe
assignedthissecuritylevel.
Areyousure?
> No
Yes
Security
>
154Lev4AccessCode
155Lev5AccessCode
SetParameterSecurity
More
4752
1954
3
137PowerfailAlarm
>Enable
Disable
PressPRINTforhelp
137PowerfailAlarm
>
SelectSecurityLevel
Level3
Level4
Level5
Enable
Pressanykey
137PowerfailAlarm
SelectSecurityLevel
Level3
> Level4
Level5
AccessDenied
Thisparametercannotbemodified
atthecurrentsecurityaccesslevel.
Resetting Passcode
To reset the passcodes that are programmed in the
AccuLoad, Jumper J22 on the KDC board must be in
place. Moving the jumper from its parked position to
both pins (see the Installation Manual) and power
cycling the AccuLoad will temporarily reset all
passcodes to 0. This allows the operator to enter
Program Mode and set the passcode(s) as desired.
If the unit is power-failed and the jumper removed
before a Program Mode edit session has occurred,
the passcodes will revert to their former values.
Caution: Do not leave the jumper in position. If left
on the pins, the passcodes will be reset every time
the unit goes through a power cycle.
When the passcodes have been re-established,
move the jumper back to its parked position.
Dynamic Displays
This section describes informational displays that
can be viewed while in the Run or Ready Mode.
These displays are "dynamic" in the sense that the
displayed values reflect current actual conditions and
continuously update while being viewed. The
Dynamic Display menu is selected by pressing
ENTER while in the Run or Ready Mode. The
Dynamic Display menu will appear, allowing the
operator to select from the following menu:
CLEAR
ENTER
DynamicDisplays
>
Note: Keys not listed are not used in the dynamic displays.
System
Product
Recipe
Keypad Functions
DynamicDisplays
>
Not Used
System
Product
Recipe
more
2.
Flow(Arm1)
Flow(Arm1)
Flow(Arm2)
Flow(Arm2)
0.0Gal/Min
0.0Gal/Hr
0.0Gal/Min
0.0Gal/Hr
MoreSystem
3.
Inj1Prg0
Cal0.0Gal
Cal0.0Gal
Cal0.0Gal
Cal0.0Gal
moreSystem
4.
5.
Display Format
Flow (Arm 1)
XXXXX.X Gal/Min
Flow (Arm 1)
XXXXXXX.X Gal/Hr
Flow (Arm 2)
XXXXX.X Gal/Min
Flow (Arm 2)
XXXXXXX.X Gal/Hr
Recipe (Arm 1)
XXXXXXXXX
Recipe (Arm 2)
XXXXXXXXX
PF 12:01:06 AM 12-01-91
Cal XXXX.XX
Cal XXXX.XX
Cal XXXX.XX
Cal XXXX.XX
Cal XXXX.XX
Cal XXXX.XX
Cal XXXX.XX
Cal XXXX.XX
Cal XXXX.XX
Cal XXXX.XX
Cal XXXX.XX
Cal XXXX.XX
Flow (Arm 1)
XXXXXX uuuu/uu
Flow (Arm 2)
XXXXXX uuuu/uu
>
DynamicDisplays
Arm1PrdName
Arm2PrdName
Description
Display Format
Flow
XXXXX.X Gal/Min
Flow
XXXXXXX.X Gal/Hr
SXXXX.XF
SXXXX.XF
XXXX.X
XXXX.X Lb/F3
Average API
Avg API
XXXX.X Lb/F3
X.XXXX
XXXX.X PSI
XXXX.X PSI
X.XXXX
X.XXXX
Current Percentage
XXX%
Desired Percentage
XXX%
IV Batch
GV Batch
GST Batch
XXXXXXX.XX Gal
GSV Batch
XXXXXXX.XX Gal
Mass Batch
Mass Batch
XXXXXXX.XX Lbs
IV Trans
GV Trans
GST Trans
XXXXXXX.XX Gal
GSV Trans
XXXXXXX.XX Gal
Mass Trans
Flow (Arm 1)
XXXXXX uuuu/uu
Flow (Arm 2)
XXXXXX uuuu/uu
SXXX.X
X.XXXXX
X.XXXXX
XXXXXXX.XX Gal
XXXXXXX.XX Gal
XXXXXXX.XX Gal
XXXXXXX.XX Gal
XXXXXXX.XX Lbs
>
DynamicDisplays
EnterRecipe#
SelectRecipe
Description
Display Format
Recipe XX XXXXXXXXX
IV Recipe
XXXXXXX.XX Gal
GV Recipe
XXXXXXX.XX Gal
GST Recipe
XXXXXXX.XX Gal
GSV Recipe
XXXXXXX.XX Gal
Mass Recipe
XXXXXXXXX.XX Lbs
41
DynamicDisplays
SelectBatch
>
PressENTERforcurrentor
lastbatch.
Description
Display Format
Recipe XX XXXXXXXXX
IV Batch
GV Batch
GST Batch
XXXXXXX.XX Gal
GSV Batch
XXXXXXX.XX Gal
Mass Batch
XXXXXXX.XX Lbs
X.XXXX
X.XXXX
Add 1 Batch
XXXXXXXX.XXX Gal
Add 2 Batch
XXXXXXXX.XXX Gal
Add 3 Batch
XXXXXXXX.XXX Gal
Add 4 Batch
XXXXXXXX.XXX Gal
Add 5 Batch
XXXXXXXX.XXX Gal
Add 6 Batch
XXXXXXXX.XXX Gal
Add 7 Batch
XXXXXXXX.XXX Gal
Add 8 Batch
XXXXXXXX.XXX Gal
Add 9 Batch
XXXXXXXX.XXX Gal
XXXXXXX.XX Gal
XXXXXXX.XX Gal
SXXX.XF
XXXX.X Lb/F3
X.XXXXX
DynamicDisplays
>
Arm1
Arm2
45
Description
Display Format
IV Trans
XXXXXXX.XX Gal
GV Trans
GST Trans
XXXXXXX.XX Gal
GSV Trans
XXXXXXX.XX Gal
Mass Trans
XXXXXXX.XX Lbs
X.XXXXX
X.XXXX
X.XXXX
Add 1 Trans
XXXXX.XXX Gal
Add 2 Trans
XXXXX.XXX Gal
Add 3 Trans
XXXXX.XXX Gal
Add 4 Trans
XXXXX.XXX Gal
Add 5 Trans
XXXXX.XXX Gal
Add 6 Trans
XXXXX.XXX Gal
Add 7 Trans
XXXXX.XXX Gal
Add 8 Trans
XXXXX.XXX Gal
Add 9 Trans
XXXXX.XXX Gal
Add 10 Trans
XXXXX.XXX Gal
Add 11 Trans
XXXXX.XXX Gal
Add 12 Trans
XXXXX.XXX Gal
XXXXXXX.XX Gal
SXXX.XF
DynamicDisplays
>
Arm1
Arm2
Recipe#1
Product1
Product2
Product3
Product4
CBR%
XXX.X
XXX.X
XXX.X
XXX.X
Flow
XXXXX
XXXXX
XXXXX
XXXXX
Volume
XXXXXX
XXXXXX
XXXXXX
XXXXXX
SelectLoadArm
LoadArm#1
LoadArm#2
>
the
Active Alarms
Alarm History
Non-Reset Volumes
Event Log
Transaction Log
Audit Trail
Digital Inputs
Digital Outputs
Analog Inputs
Analog Outputs
Pulse Inputs
View Turbine Meter Data
Communications Monitor
CIVACON Overfill Monitor
Boolean Algebraic
Software Version
Factory Diagnostics
Active Alarms
The Diagnostics menu provides the selection "Active
Alarms" where all active alarms can be viewed with
the arrow in front of "Active Alarms." Pressing
ENTER will display one of the following displays. If
Section V Diagnostics
NoActiveAlarms
PressAnyKey
ActiveAlarms
>
M1DA:MtrProgramError
Alarm History
The Diagnostics menu provides the selection "Alarm
History" where the most recent alarms can be
viewed. With the arrow in front of "Alarm History,"
pressing ENTER will display the historical alarms as
shown on the following display. The alarms will be
listed in order of occurrence.
AlarmHistory
1.PA:PowerfailAlarm
2.DA:MtrProgramErrorMI
3.PA:PowerfailAlarm
more
49
Non-Reset Volumes
The Diagnostics menu provides the selection "NonReset Volumes" where the meter and additive
injector volumes can be viewed. With the arrow in
front of "Non-Reset Volumes," pressing ENTER will
display a menu to allow the operator to view either
the meter or the additive volumes. Choosing either
the meter or additive injectors by moving the arrow
and pressing ENTER will display the non-resettable
volumes.
NonResetVolumes
>
Meter
AdditiveInjectors
Recipes
Arm1NonResetVolumes
IV
GV
GST
20684Gal
20304Gal
20309Gal
More
NonResetVolumes
GSV
Mass
20309Gal
18241Lbs
More
NonResetVolumes
INJ1
INJ2
INJ3
0.000Gal
0.000Gal
0.000Gal
More
Section V Diagnostics
alarms, transaction start and end, and program
mode parameter changes.
RecipeDirectory
>
EnterRecipe#
SelectRecipe
EventLog#66
Recipe6NonResetVolumes
IV
GV
GST
0Gal
0Gal
0Gal
More
03/12/99
AlarmOccurred
DA:MtrProgramError
8:52:20
Transaction Log
The Diagnostics menu provides the selection
"Transaction Log," where the transaction date can be
viewed. With the arrow in front of "Transaction Log,"
pressing ENTER will display the following.
Recipe6NonResetVolumes
TranactionLog
GSV
Mass
0Gal
0Lbs
Enter#oftransactionsback
Enter0formostrecent
More
>0
RecipeDirectory
>
Recipe1Recipe1
Recipe2Recipe2
Recipe3Recipe3
Event Log
The View Only Diagnostics menu provides the
selection "Event Log" where past events can be
viewed. With the arrow in front of "Event Log,"
pressing ENTER will display the last event that
occurred in the AccuLoad. The "Event Log" includes
51
>
TransactionTotals
Batch#1
Batch#2
Batch#3
Transaction#16
09/03/99
IVTrans
GVTrans
9:58:59
1980.52GAL
2110.18GAL
Transaction#16
NumberofBatches
TransAvgMtrFactor
TransAvgTemp
More
3
1.06547
11.5C
More
Transaction#16
GSTTrans
GSVTrans
MassTrans
More
2115.43GAL
2115.43GAL
2048.45LBS
Transaction#16
TransAvgDens
TransAvgPress
TransAvgCTL
961.3Kg/m3
4.2Kg/cm2
1.0025
More
Transaction#16
TransAvgCPL
Add1Trans
Add3Trans
1.0000
150.000cc
110.000cc
More
Note: Additive totals will be displayed only for those injectors used
in the transaction.
Transaction#16
AlarmOccurred
AlarmOccurred
1:VF01
1:PR01
Section V Diagnostics
Transaction#16Batch#1
Recipe#
IVBatch
GVBatch
2
1980.52GAL
2110.18GAL
More
Transaction#16Batch#1
GSTBatch
GSVBatch
MassBatch
2115.43GAL
2115.43GAL
2048.45LBS
More
53
Transaction#16Batch#1
BatchAvgMtrFactor
BatchAvgTemp
BatchAvgDens
1.06547
11.5C
961.3Kg/m3
02/12/99
SY:720
07/None
38/None
11:36:13
More
Transaction#16Batch#1
BatchAvgPress
BatchAvgCTL
BatchAvgCPL
4.2Kg/cm2
1.0025
1.0000
More
Transaction#16Batch#1
Add1Batch
Add2Batch
AlarmOccurred
150.000cc
110.000cc
1:VF
More
Audit Trail
The View Only Diagnostics menu provides the
selection "Audit Trail" where audit trail data is
available for viewing. With the arrow in front of "Audit
Trail," pressing ENTER will display the last audit trail
entry that occurred in the AccuLoad.
AuditTrailEntry#13
02/12/99
11:43:32
ProgramModeExit
abortchangesthrukeypad
AuditTrailEntry#12
AuditTrailEntry#224
09/03/99
11:24:45
ProgramModeExit
abortchangesthrukeypad
Digital Inputs
The Diagnostics menu provides for the selection of
"Digital Inputs" where the current status of the digital
inputs can be viewed. With the arrow in front of
"Digital Input," pressing ENTER will display the first
three digital inputs, the programmed function, and
their status.
DigitalInputs
#1Permissive1
#2NA
#3Permissive2
ON
OFF
OFF
More
Section V Diagnostics
Digital Outputs
The Diagnostics menu provides the selection "Digital
Outputs" where the function and status of the digital
outputs can be viewed. With the arrow key in front of
"Digital Outputs," pressing ENTER will display the
first three digital outputs and their status.
DigitalOutputs
#1AlarmRelay1
#2N/A
#3Pump
Analog Inputs
The Diagnostics menu provides the selection
"Analog Inputs," where the function and status of the
analog inputs can be viewed. With the arrow in front
of "Analog Inputs," pressing ENTER will display the
first two analog inputs, their current reading in
engineering units, current, or voltage, and raw
analog input value.
15.0C
36863
6.2Kg/cm2
42388
AnalogInputTestmore
55
OFF
OFF
OFF
More
#1:M1TempIn
14.062mA
#2:M1Pressure
16.170mA
Analog Outputs
#1:Output1
14.062mA
#2:Output2
16.170mA
XXXX
36863
XXXX
42388
AnalogOutputTestmore
Pulse Inputs
The Diagnostics menu provides the selection "Pulse
Inputs" where the leakage pulses and the batch
pulses are displayed. The leakage pulses are the
pulses received when the valve is not told to open
and no flow is authorized. Batch pulses are zero
since no batch is in progress. With the arrow in front
of "Pulse Inputs," pressing ENTER will display the
pulse inputs. If no transaction is in progress, the
following display will appear.
PulseInputs
MtrLeak
Batch0Err
In4
DensFreq
0
0
NA
0.000Hz
PulseInputsmore
PulseInputs
Mtr1059.2HzBatch
Err
In4
9536
0
NA
PulseInputs
MtrTran
Batch30074Err
In4
40124
0
NA
Section V Diagnostics
View Turbine Meter Data
The Diagnostics menu provides the selection "View
Turbine Meter Data" to display turbine meter
configuration data. With the arrow in front of "View
Turbine Meter Data," pressing ENTER will display
the following:
TurbineMeterDiagnostics
>
LoadArm#1
LoadArm#2
SelectaTurbineMeter
TurbineMeterDiagnostics
>
Signature
CurTMDValue
#Blades:3
0.000000e+000
0.000000e+00
Tol:MostLax
Mtr#1DisabledMeterOK
Communications Monitor
The Diagnostics menu provides the selection
"Comm Monitor" to review messages being sent and
received across the communications lines. With the
arrow in front of "Comm Monitor," pressing ENTER
will display the following:
CommMonitorLiveView
>
57
comm1
comm2
comm3
comm4
Connectplugtosocket
CommMonitorLiveView
0x000x000x000x000x00
Rx01PC_00_001_0.0
Tx
.01NO01
Enter=Freeze,print=errors
Boolean Algebraic
This display indicates that AccuLoad address 01
received a PC command from the host and
responded with a "no response," indicating that it is
in Program mode. To freeze a command or response
for further viewing, press "ENTER."
CommMonitorFreezeView
RX01PC_00_001_0.0
TX
.01N001
Enter=ToggleASCII/hex<<>>
Boolean/Algebraic
Processing
>
UserBooleanRegisters
UserAlgebraicRegisters
EquationLineStatus
GeneralPurposeTimers
UserBooleanRegisters
CommMonitorErrorCounts
Overruns:00000
Parity:00000
Framing:00000
CIVACONOverfillMonitor
#1
#2
#3
1
0
0
#4
#5
#6
0
0
1
#7
#8
#9
0
0
0
More
Section V Diagnostics
variables that have been set up and/or downloaded
from the AccuMate.
UserAlgebraicRegisters
#1
#2
#3
0.0
0.0
0.0
More
EquationLineStatus
#1
#2
#3
D
D
F
#4
#5
#6
T
D
D
#7
#8
#9
D
D
D
More
Resolution
Range
14
58
912
1316
0.1second
1.0second
1.0minute
1hour
109minutes
18.2hours
45.5days
7.5years
GeneralPurposeTimers
#1
#2
59
0
0
#4
#5
0
0
#7
#8
0
0
#3
#6
More
#9
Section V Diagnostics
Using the up and down arrow keys will display the
remaining timers. Pressing CLEAR will return to the
Boolean/Algebraic Processing menu. Pressing
CLEAR again will return the display to the Display
menu.
Software Version
The Diagnostics menu provides the selection
"Software Version," which allows the operator to
view the version of software that is running in the
AccuLoad. With the arrow in front of "Software
Version," pressing ENTER will display the software
version and the CRC of the proms.
SoftwareVersion
Version
CRC
3
7F83B3BF
Copyright1999
FMCSmithMeterInc.
Factory Diagnostics
ProgramModeMenu
>
61
#1
#2
M1TempIn
109.657Ohms
M1Pressure
14.023mA
76.6F
28744
0.0Psi
36753
AnalogInputTestmore
ConfigDirectories
SystemDirectories
LoadArm1Directories
LoadArm2Directories
RecipeDirectory
ExitWithoutSaving
Diagnostics
DigitalOutputTest
#1
#2
#3
NA
NA
Pump
OFF
OFF
OFF
More
AnalogOutputs
>
I/O1
I/O2
I/O3
more
DigitalOutputTest
>
#1NA
#2NA
#3Pump
More
DigitalInputs
#1
#2
#3
Permissive1
Permissive2
Pressure
OFF
OFF
ON
ON
ON
OFF
More
PulseInputs
IN1
IN2
IN3
17406
0
0
MorePressENTERtoclear
Section V Diagnostics
collision. Pressing CLEAR will return the display to
the Diagnostic Menu.
63
PulseOutputTest
Output#1@100HzCounts=0
Output#2@200Hzcounts=0
PressSTARTwhenready
PulseOutputTest
Output#1@100HzCounts=2000
Output#2@200Hzcounts=4000
TestdonePressCLEAR
TurbineMeterDiagnostics
>
LoadArm#1
LoadArm#2
SelectaTurbineMeter
Section V Diagnostics
Place the cursor in front of the desired Load Arm,
then press ENTER to obtain the following screen.
TurbineMeterDiagnostics
>
BeginLearnMode
Disable/EnableDiag
ViewData
Mtr#1DisabledMeterOK
TurbineMeterDiagnostics
>
Signature
CurTMDValue
#Blades:3
0.000000e+000
0.000000e+00
Tol:MostLax
Mtr#1DisabledMeterOK
65
TurbineDiagnosticsforthis
meterhavebeenENABLED.
Pressanykey.
Software Version
Selecting "Software Version" from the Add-Pak
Diagnostics menu displays a screen similar to that
shown below. This option indicates the software
version and CRC associated with the Add-Pak
software for all injectors configured as Add-Paks. If
no injector is configured as an Add-Pak, a pop-up
with the message "Injector Not Configured" will
appear. All configured injectors on one Add-Pak will
return the same information.
AddPakDiagnostics
Inj#3Version00
72852B46
Inj#12Version00
72852B46
TurbineMeterDiagnostics
>
Signature
CurTMDValue
#Blades:0
0.000000e+000
0.000000e+000
Tol:MostLax
Mtr#1DisabledMeterOK
I/O Diagnostics
Selecting "I/O Diagnostics" from the Add-Pak
Diagnostics menu displays a screen similar to that
shown below.
>
Add-Pak Diagnostics
AddPakDiagnostics
Inj#3
Inj#4
Inj#5
more
>
AddPakDiagnostics
SoftwareVersion
I/ODiagnostics
TestInject
Initialize
>
AddPakInjector#3
Pump
Solenoid
OFF
OFF
Section V Diagnostics
ResetCounts
Counts000000Vol.0000000.000
67
Test Inject
Selecting "Test Inject" from the Add-Pak Diagnostics
menu displays a screen similar to that shown below.
This option allows the operator to prove an Add-Pak
injector. Note that "Test Inject" won't work if the
additive injector is not programmed as an Add-Pak.
In this case, a pop-up will appear with the message
"Injector Not Configured."
AddPakDiagnostics
>
Inj#3
Inj#4
Inj#5
more
>
AddPakInjector#3
InjectionVol
0.000
Injectoris
NotAuthorized
Inject
Injection#0
Counts000000Vol.0000000.000
Initialize
AddPakInitializing
PleaseWait/
Section V Diagnostics
This command will initialize all ten Add-Pak injectors
and reset all parameters and totals back to zero. The
AccuLoad will not initialize the Add-Pak injectors as
part of its own initialization. When the initialization is
complete, the display will return to the Add-Pak
Diagnostics menu. Press "CLEAR" to force an early
exit out of the display; however, be aware that the
Add-Pak may cause an Additive Communications
(AC) alarm as it completes the initializing process.
Communications Test
Selecting "Communications Test" from the menu
allows the operator to run a diagnostic on any of the
communication ports on the AccuLoad. Pressing
ENTER with the cursor in front of selection one will
activate a popup screen where the operator can
select the communications port to be tested.
Selectcommporttotest.
>
Comm1
Comm2
Comm3
Comm4
CommPort1Test
Tx
Rx
Errs
S
S
00003
overruns:00000
parity:00000
framing:00000
PressCLEARtostoptest
69
Keypad Test
KeypadTest
Pressanykeyanditwillbe
displayed.PressCLEARtwice
toexit.
KeypadTest
UserBooleanRegisters
STOP
Pressanykeyanditwillbe
displayed.PressCLEARtwice
toexit.
#1
#2
#3
0
0
0
#4
#5
#6
0
0
0
#7
#8
#9
0
0
0
More
UserAlgebraicRegisters
#1
#2
#3
0
0
0
More
Section V Diagnostics
1316
1hour
7.5years
EquationLineStatus
#1
#2
#3
D
D
F
#4
#5
#6
T
D
D
#7
#8
#9
D
D
D
MoreSTOPtotoggleon/off.
ToggleEquationON/OFF
EnterEquation#>1
GeneralPurposeTimers
#1
#2
#3
0
0
0
#4
#5
#6
0
0
0
#7
#8
#9
0
0
0
More
Resolution
Range
14
58
912
0.1second
1.0second
1.0minute
109minutes
18.2hours
45.5days
71
Reset Totals
This diagnostic is used for resetting the nonresettable totals. Pressing ENTER will display the
following screen.
ResetTotals
WARNING
Nonresettablevolumeswillbe
reset.PressENTERtocontinue
orCLEARtoexit.
EraseEventLog
WARNING
Theeventlogwillbeerased!
PressENTERtocontinueor
CLEARtoexit.
EraseTransactionLog
WARNING
Thetransactionlogwillbe
erased!PressENTERto
continueorCLEARtoexit.
Section V Diagnostics
Pressing CLEAR will return the unit to the
Diagnostics Menu screen without erasing the
transaction log. Pressing ENTER will erase the
transaction log and return the unit to the Diagnostics
Menu. Not only will the log be erased, but historic
transactions currently archived will no longer be
available via communications.
Factory Initialize
Selecting "Factory Initialize" and pressing ENTER
will display a screen that tells the operator that if
ENTER is pressed, all the parameters in the unit will
be reset to the default values as they were shipped
from the factory. Caution: Running this diagnostic
will change all parameters that have been
programmed previously.
73
FactoryInitialize
WARNING
Allrundataandparameters
willbeerased!PressENTERto
continueorCLEARtoexit.
Factory Diagnostics
For factory use only.
75
(0) N/A
(1) Metered Injector #1
(2) Metered Injector #2
(3) Frequency Densitometer
(0) Arm 1
(1) Arm 2
(0) Meter 1
(1) Meter 2
(0) N/A
(1) Metered Injector #1
(2) Metered Injector #2
(3) Frequency Densitometer
(0) Arm 1
(1) Arm 2
(0) Meter 1
(1) Meter 2
(0) N/A
(1) Metered Injector #1
(2) Metered Injector #2
(3) Frequency Densitometer
77
(0) Arm 1
(1) Arm 2
(0) Meter 1
(1) Meter 2
(0) N/A
(1) Metered Injector #1
(2) Metered Injector #2
(3) Frequency Densitometer
(0) Arm 1
(1) Arm 2
(0) Meter 1
(1) Meter 2
79
(0) IV (Raw)
(1) GV (Gross)
(2) GST (Gross at Standard Temperature)
(3) GSV (Gross at Standard Temperature and
Pressure)
(4) Mass
81
(0) Arm 1
(1) Arm 2
402,406,410,414,418,422,426,430,434,438,442,446,
450,454 Digital Output Arm Assignment
403,407,411,415,419,423,427,431,435,439,443,447,
451,455 Digital Output Meter Assignment
404,408,412,416,420,424,428,432,436,440,444,448,
452,456 Digital Output Product Assignment
(0) Product 1
(1) Product 2
(2) Product 3
(3) Product 4
83
(00) N/A
(01) Alarm Output Relay #1
(02) Alarm Output Relay #2
(03) Pump
(04) Control Valve Upstream Solenoid
(05) Control Valve Downstream Solenoid
(06) Additive #1 Pump
(07) Additive #2 Pump
(08) Additive #3 Pump
(09) Additive #4 Pump
(10) Additive #5 Pump
(11) Additive #6 Pump
(12) Additive #7 Pump
(13) Additive #8 Pump
(14) Additive #9 Pump
(15) Additive #10 Pump
(0) Arm 1
(1) Arm 2
(0) Meter 1
(1) Meter 2
85
(0) Product 1
(1) Product 2
(2) Product 3
(3) Product 4
(0) N/A
(1) Temperature
(2) Density
(3) Pressure
(4) Analog Valve Out
(5) Flow Rate Out
(0) Arm 1
(1) Arm 2
87
(0) NA
(1) 4 20 mA Input
(2) 1 5 VDC Input
(3) RTD
(4) 4 20 mA Output
(5) 1 5 VDC Output
101 Date
102 Time
111 Flow Rate Time
112 Flow Rate Descriptor
121 Dynamic Display Timeout
122 Auto Reset Timer
131 Decimal/Comma Select
132 Start Key Disable
133 Default/Translated Literals
134 Transaction ID
135 Transaction ID Message
136 Number of Batches/Transaction
151 Level 1 Access Code
89
Month
Day
Year
Accept New Date
MIL
Mil
AM
PM
Hours
Min
Time Type
Accept New Time
This
parameter
allows
a
three-character
alphanumeric message to serve as the flow rate unit
identifier (for example, GPM, LPM, BPH). The
available characters are as follows:
ABCDEFGHIJKLMNOPQRSUVWXYZ#*
abcdefghijklmnopqrstuvwxyz&
@
0 1 2 3 4 5 6 7 8 9 < > ( ) ? ! . , - / + = _ END
91
(0) Decimal
(1) Comma
(0) No (Enabled)
(1) Yes (Disabled)
Note: If the local "START" key is disabled at the AccuLoad III and
communications is in polling only, the AccuLoad III will not be able
to start a transaction until the parameters are properly set.
Note: The "START" Key Enabled selection will not prohibit starting
the batch via communications.
ABCDEFGHIJKLMNOPQRSTUVW
XYZ#*
abcdefghijklmnopqrstuvwxyz&
@
0 1 2 3 4 5 6 7 8 9 < > ( ) ? ! . , - \ / + = END
(0) Enable
(1) Disable
93
(0) Gallons
(1) Barrels
(2) Dekaliters
(3) Liters
(4) Cubic Meters
(0) Pounds
(1) Kilograms
(2) US Tons
(3) Metric Tons
(4) Long Tons
ABCDEFGHIJKLMNOPQRSTUV
WXYZ#*
abcdefghijklmnopqrstuvwxyz&
@
0 1 2 3 4 5 6 7 8 9 < > ( ) ? ! . , - / + = END
ABCDEFGHIJKLMNOPQRSTUV
WXYZ#*
abcdefghijklmnopqrstuvwxyz&
@
0 1 2 3 4 5 6 7 8 9 < > ( ) ? ! . , - / + = END
=
=
=
=
95
(0) Disabled
(1) Security input not required
(2) Security 1 input required
(3) Security 2 input required
Note: This option will have no effect while the AccuLoad III is in
the proving mode.
97
(0) N/A
(1) Fahrenheit
(2) Celsius
(0) N/A
(1) PSI
(2) Bar
(3) Kg/cm2 (Kilograms/square centimeter)
(4) Kpa (kilopascals)
604
CM:
Communications
Alarm -
99
610 HT: High Temperature Alarm Indicates that the temperature probe or transducer is
out of range of the high temperature setting.
615 LT: Low Temperature Alarm Indicates that the temperature probe or transducer is
out of range of the low alarm setting.
617 NA: No Additive Pulses Alarm Indicates that the additive flow meter's pulses were
not detected
622 RA: Additive Frequency Alarm The additive volume is too high for the rate selected;
a second dose of additive is being requested before
delivery of the first dose completes.
its
specified
maximum
101
103
(0) Numeric
(1) Hidden
(2) Alphanumeric (Revision 4 and above firmware only)
105
(0) N/A
(1) Piston
(2) Piston with Feedback
(3) Titan
(4) Blend-Pak
(5) MiniPak
(6) Smith Smart
(7) Metered Injector
(8) Add-Pak
107
(0) Arm 1
(1) Arm 2
(0) Meter 1
(1) Meter 2
109
ABCDEFGHIJKLMNOPQRSTUV
WXYZ#*
abcdefghijklmnopqrstuvwxyz&
@
0 1 2 3 4 5 6 7 8 9 < > ( ) ? ! . , - / + = _ END
111
(0) N/A
(1) Transaction Start - Permissive only checked
immediately after authorization
(2) Continuous - Permissive must be met
continuously during the batch
(3) Start Condition - Permissive must be met
whenever flow is started
(4) Batch Start - Permissive must be met to
start a batch
(0) None
(1) IV
(2) GV
(3) GST
(4) GSV
(5) Mass
(6) All
(0) Always
(1) Start of batch
This five-digit code sets the high flow rate for the
system. This rate will be divided among the products
113
(0) Product #1
(1) Product #2
(2) Product #3
(3) Product #4
115
(0) Default
(1) User Configured Report 1
(2) User Configured Report 2
(0) Product 1
(1) Product 2
(2) Product 3
(3) Product 4
117
(0) Digital
(1) Two-stage
(2) Analog
(0) No reset
(1) Reset at end of transaction
(2) Reset on power-up
(3) Reset at end of transaction and power-up
Note: Clearing a pulse security alarm does not reset the error
count.
119
443 Sarasota K
444 Sarasota D0
445 Sarasota T0
446 Sarasota Tcoef
447 Sarasota Tcal
448 Sarasota Pcoef
449 Sarasota Pcal
461 UGC Calculation Units
462 UGC DCF
463 UGC K0
464 UCG K1
465 UCG K2
466 UCG Tc
467 UCG Kt1
468 UCG Kt2
469 UCG Kt3
470 UGC Pc
471 UGC Kp1
472 UGC Kp2
473 UGC Kp3
491 Other Density Calculation Units
492 Other DCF
493 Other A Coefficient
494 Other B Coefficient
495 Other C Coefficient
(0) S-Mass
(1) Solartron
(2) Sarasota
(3) UGC
(4) Other
121
UGC Densitometer
Meter 461 - UGC Calibration Units
This entry allows the user to select the calibration
units used for the UGC Densitometer. The factory
default is "English." Selections are as follows:
123
125
Other Densitometers
Meter 491 - Other Densitometer
Calibration Units
This entry allows the user to select the calibration
units used for the Solartron Densitometer. The
factory default is "English." Selections are as follows:
127
ABCDEFGHIJKLMNOPQRSTUV
WXYZ#*
abcdefghijklmnopqrstuvwxyz&
@
0 1 2 3 4 5 6 7 8 9 < > ( ) ? ! . , - / + = _ END
ABCDEFGHIJKLMNOPQRSTUV
WXYZ#*
abcdefghijklmnopqrstuvwxyz&
@
0 1 2 3 4 5 6 7 8 9 < > ( ) ? ! . , - / + = _ END
129
Example:
Current Flow Rate 600 GPM
Flow Tolerance 9%
Flow rate can vary 54 GPM (600 GPM x 9% = 54
GPM) without a valve correction signal from the
AccuLoad III.
Help: Enter desired flow rate tolerance as a
percentage of the current flow rate
131
Product
Product
Product
Product
302
304
306
308
Meter
Meter
Meter
Meter
Factor
Factor
Factor
Factor
1
2
3
4
Product
Product
Product
Product
303
305
307
309
Flow
Flow
Flow
Flow
Rate
Rate
Rate
Rate
1
2
3
4
133
(0) Disabled
(1) Enabled
Help:
Select
maintenance
temperature
if
temperature probe is not installed or to override the
probe
(14) 24A
(15) 24B
(16) 24D
(17) 53
(18) 53A
(19) 53B
(20) 53D
(21) 54
(22) 54A
(23) 54B
(24) 54C
(25) 54D
135
137
Recipe Directory
--01 Recipe Used
--02 Recipe Name
--03 HM Classification
--04 First Product Delivered
--05 First Product Percentage
--06 Second Product Delivered
--07 Second Product Percentage
--08 Third Product Delivered
--09 Third Product Percentage
--10 Fourth Product Delivered
--11 Fourth Product Percentage
139
ABCDEFGHIJKLMNOPQRSTUV
WXYZ#*
abcdefghijklmnopqrstuvwxyz&
@
0 1 2 3 4 5 6 7 8 9 < > ( ) ? ! . , - / + = _END
(0) Product 1
(1) Product 2
(2) Product 3
(3) Product 4
(4) Product 4
code
code
code
code
and
x05
x07
x09
x11
x13
is
is
is
is
is
the
the
the
the
the
Code Function
x16
Additive Injector 1
x19
Additive Injector 2
x22
Additive Injector 3
x25
Additive Injector 4
x28
Additive Injector 5
x31
Additive Injector 6
x34
Additive Injector 7
x37
Additive Injector 8
x40
Additive Injector 9
x43
Additive Injector 10
x46
Additive Injector 11
x49
Additive Injector 12
141
Minimum Preset =
Minimum Preset =
Recipe5MinimumPreset60
RecalculatedFlowRates
P1
Hi
450
2nd
P2
Hi
50
2nd
0
0
Lo
Lo
150
0
MainMenu
DynamicDisplays
PrintMenu
ProgramModeMenu
DiagnosticsMenu
>
DynamicDisplays
System
Batch
Transaction
Diagnostics
>
Active Alarms
Alarm History
Non-Reset Volumes
Event Log
Transaction Log
Audit Trail
Digital Inputs
Digital Outputs
Analog Inputs
Pulse Inputs
View Turbine Meter Data
Comm Monitor
Audit Trail
The View Only Diagnostics menu provides the
selection "Audit Trail" where audit trail data is
available for viewing. With the arrow in front of "Audit
Trail," pressing ENTER will display the last audit trail
entry that occurred in the AccuLoad.
AuditTrailEntry#226
09/03/99
ProgramModeExit
ThroughKeypad
1NoSecurity
0Disabled
17:25:02
AuditTrailEntry#224
AuditTrailEntry#225
09/03/99
000321
17:24:58
09/03/99
ProgramModeExit
ThroughKeypad
11:24:45
Appendix II - Alarms
Table of Equivalent Error Codes
Blend-Pak Injector From the
Blend-Pak's Point of View
Excess Additive
No Additive Flow
No Fuel Flow
Low Additive
Leaking Solenoid
No Additive Alarm
Leaking Solenoid
Firmware Failure
EEPROM Failure
Leaking solenoid
Add-Pak Injector
If this happens
Overspeed Injector
No Additive Flow
Excess Additive
Low Additive
Leaking Solenoid
Leaking Solenoid
Alarm Low 1
Alarm Low 2
Pulse Detection
Alarm High
Unclean Product
Piston w/
Feedback
Metered
Titan
Blend-Pak
MiniPak/
AccuTroller
Add-Pak
(AICB)
FA: Additive
Feedback Alarm
N/A
Not displayed
N/A
N/A
N/A
N/A
N/A
AC: Additive
Communications
N/A
N/A
N/A
Not displayed
Not displayed
Not displayed
Not displayed
N/A
N/A
Not displayed
Alarm Low 2
Low Additive
N/A
Low Additive
MA: Excess
Additive Pulses
N/A
N/A
N/A
High Alarm
Leaking
Solenoid
Leaking
Solenoid
Leaking
Solenoid
NA: No Additive
Pulses Alarm
N/A
N/A
Not displayed
Pulse
Detection
No Additive
Flow
No Additive
No Additive
Flow
RA: Additive
Frequency Alarm
N/A
N/A
Not displayed
Alarm Low 1
Excess
Additive
N/A
Excess
Additive
N/A
N/A
N/A
Not displayed
Not displayed
Not displayed
Not displayed
GA: Additive
Injector Error
N/A
N/A
N/A
Varies
Varies
Varies
N/A
OR: Overspeed
Injector
N/A
N/A
Not displayed
N/A
N/A
N/A
Overspeed
Injector
CR: Injector
Command Rejected
N/A
N/A
N/A
Not displayed
Not displayed
Not displayed
Not displayed
N/A
N/A
N/A
Not displayed
Not displayed
Not displayed
Not displayed
AccuLoad III
Appendix III Metered Injector Map on the AccuLoad III with ALS1 and
ALD1 Firmware
Injector #
(AccuLoad)
Communications
Address
Board
J1 Address
Jumper on AICB
Board
Input Point
(AICB)
Output Points
(AICB)
N/A
AccuLoad
N/A
N/A
N/A
N/A
AccuLoad
N/A
N/A
N/A
101
AICB #1
Out
Pump = 1
Solenoid = 2
102
AICB #1
Out
Pump = 3
Solenoid = 4
103
AICB #1
Out
Pump = 5
Solenoid = 6
104
AICB #1
Out
Pump = 7
Solenoid = 8
105
AICB #1
Out
Pump = 9
Solenoid = 10
106
AICB #1
Out
Pump = 11
Solenoid = 12
107
AICB #1
Out
Pump = 13
Solenoid = 14
10
108
AICB #1
Out
Pump = 15
Solenoid = 16
11
109
AICB #1
Out
Pump = 17
Solenoid = 18
12
110
AICB #1
Out
10
Pump = 19
Solenoid = 20
Note: Add-Pak parameters and mappings are fixed and are set automatically.
Note: If one Add-Pak injector is programmed to operate, then all addresses are reserved and may not be used for any other injector for the
entire system in an address bank. Banks are 100 through 110.
Note: When using ALD1 firmware, special attention should be paid to the Configuration 020 parameter (Number of Injectors). This number
provides the number of injectors to be used, starting at Injector #1 and running sequentially to Injector #12. If an injector number is not
programmed, its position is still counted.
Example: Only two injectors are needed and these are Add-Paks. Injector positions 5 and 6 are configured as Add-Pak injectors. The
parameter Configuration 020 must be set to at least 6, since the accounting starts at Injector #1 and continues sequentially to Injector #6.
Injectors 1 through 4 count against this number, even though they are not currently configured.
The following literature can be obtained from FMC Technologies Measurement Solutions, Inc. Literature
Fulfillment at johno@gohrs.com or online at www.fmctechnologies.com/measurementsolutions .
When
requesting literature from Literature Fulfillment, please reference the appropriate bulletin number and title.