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1310off_1 1
10/2/13 4:26 PM
International Edition
Volume 73, Number 10
October 2013
CONTENTS
32
As operators and E&P frms seek to develop and produce oil and
gas further out into the Gulf of Mexico, vendors and suppliers are
facilitating these projects with a range of new and proven technologies
designed to perform in harsh, deepwater environments.
46
BRAZIL
Presalt Libra prospect offers opportunities, challenges ........ 50
Brazils frst exclusive presalt licensing round will be held in late October, with one production-sharing contract on offer for the deepwater
Libra prospect. The Libra prospect is potentially huge, both for the
Brazilian oil and gas industry and the global industry. Libra could
hold reserves equal to almost two-thirds of Brazils current proved oil
reserves, and production could reach as high as 1 MMb/d.
MIDDLE EAST
Saudi Arabia dramatically increases rig count,
accelerates offshore development ......................................... 52
Saudi Arabia has massively increased the total number of drilling rigs in
recent months; this year, the total number of rigs is set to hit a record of
170, nearly double the 88 rigs in October 2012. The spike in the number
of rigs as well as the exploration and development of more costly
offshore felds signify a troublesome trend: it is becoming increasingly
diffcult to maintain stable output from the existing wells amidst growing domestic and international demand.
DEEPWATER
CHALLENGES
miswaco.com/deepwater
International Edition
Volume 73, Number 10
October 2013
CONTENTS
ENGINEERING, CONSTRUCTION,
& INSTALLATION
Deepwater steel catenary risers
require attention to fatigue factors ......................................... 74
Steel catenary risers are an attractive technology for deepwater
feld developments. SCRs are simple in design with few complicated
components. They require high fatigue performance, especially at
the top end and at sag bend. Increasingly, risers are wet stored on the
seabed before the foating facility is moored. When SCRs are installed
in deeper waters, their top tensions increase beyond the capabilities of
many existing vessels. This makes the installation of SCRs in deepwater
challenging.
60
PRODUCTION OPERATIONS
High throughput a high value
in deepwater communications ............................................... 82
The value of improved offshore communications lies in remote asset
monitoring and subsea sensing; video and telephonic conferencing; the
ability to stream videos of operations from the oil rig or ocean foor;
improved quality of life for offshore personnel; and increased employee
retention. The ability to perform these capabilities, even when in
remote locations, demands higher than ever throughput.
SUBSEA
Dedicated connectivity critical
for harsh subsea operations ................................................... 86
As offshore oil and gas operators extract hydrocarbons at increasing
depths, subsea operations depend on advanced equipment to perform
without fail under extreme conditions. Central to this development is
the increasing use of dedicated subsea connectivity solutions for more
effcient, reliable, and safe operation of vital equipment on the seabed,
including subsea control and safety systems.
Formation Evaluation
2013 Weatherford. All rights reserved.
Well Construction
Completion
Production
International Edition
October 2013
D E P A R T M E N T S
Online .................................................... 8
Comment ............................................. 10
Data ..................................................... 12
Global E&P .......................................... 14
Offshore Europe .................................. 18
Gulf of Mexico ..................................... 20
Subsea Systems ................................. 22
harriscaprock.com
marinesystems@harris.com
2013 Harris CapRock Communications, Inc. All rights reserved.
PennWell
Available at
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10 Offshore October 2013 www.offshore-mag.com
Deepwater review
Deepwater currently accounts for 7% of regional offshore production, but this is expected to increase to 17% by 2020, according to Douglas Westwood. The frm forecasts
$223 billion in deepwater capex during the next fve years. And spend on the drilling and
completion of deepwater development wells, it adds, is expected to increase from $400
million in 2012 to more than $2 billion by 2017.
Inside this issue, the Offshore editorial team updates the path to incremental growth
from deepwater with a review of activity in the Gulf of Mexico, Brazil, West Africa, and
Australia.
The report begins on page 32.
These and other emerging deepwater markets, such as Mozambique and Israel, will
be highlighted at the upcoming Deep Offshore Technology International conference
and exhibition, Oct. 22-24, 2013, at the Woodlands Waterway Marriott Hotel & Convention Center.
For more information, visit www.deepoffshoretechnology.com.
G L O B A L D ATA
$50,000
$50,000
$50,000
$50,000
$50,000
$50,000
$50,000
$50,000
$50,000
$50,000
$180,000
$180,000
$430,950
$430,077
$431,308
$442,619
$435,829
$450,497
$446,309
$454,179
$459,139
$464,190
$466,067
$469,997
$671,000
$678,000
$678,000
$678,000
$678,000
$678,000
$678,000
$678,000
$678,000
$678,000
$678,000
$678,000
$40,000
$30,000
$30,000
$30,000
$30,000
$30,000
$30,000
$30,000
$30,000
$30,000
$30,000
$30,000
$112,170
$112,613
$115,006
$115,766
$118,646
$119,641
$120,598
$119,747
$122,229
$122,788
$123,648
$124,889
$368,000
$368,000
$368,000
$368,000
$368,000
$368,000
$368,000
$368,000
$368,000
$368,000
$368,000
$368,000
$130,000
$130,000
$130,000
$130,000
$145,000
$145,000
$145,000
$145,000
$145,000
$145,000
$145,000
$145,000
$358,541
$358,657
$363,683
$364,937
$364,144
$362,117
$363,654
$373,113
$380,790
$379,355
$383,394
$386,279
$675,000
$648,000
$648,000
$648,000
$648,000
$648,000
$648,000
$648,000
$648,000
$648,000
$648,000
$648,000
Drillship
2012 Sept
2012 Oct
2012 Nov
2012 Dec
2013 Jan
2013 Feb
2013 Mar
2013 Apr
2013 May
2013 June
2013 July
2013 Aug
Jackup
2012 Sept
2012 Oct
2012 Nov
2012 Dec
2013 Jan
2013 Feb
2013 Mar
2013 Apr
2013 May
2013 June
2013 July
2013 Aug
Semi
2012 Sept
2012 Oct
2012 Nov
2012 Dec
2013 Jan
2013 Feb
2013 Mar
2013 Apr
2013 May
2013 June
2013 July
2013 Aug
Source: Rigzone.com
No. of rigs
Maximum
Source: IHS
Average
Total fleet
Contracted
Working
950
100
850
90
750
80
650
70
550
60
450
50
40
350
11
pt
Se
Minimum
De
11
ch
ar
12
12
n
Ju
Se
2
t1
De
12
ch
ar
13
13
n
Ju
500-999 m
>1,499 m
100
90
80
70
60
%
Year/Month
50
40
30
20
10
0
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
with key developments expected to include the Iracema Sul, Lula Central, and Franco multi-phase projects.
Elsewhere, the US GoM is expected to form a 24% share of the deep and ultra-deepwater market, with
leading operators including Shell, Chevron, and leading independent Anadarko. Angola is forecast to hold a
56% share of deepwater and ultra-deepwater capex within the West African region over the next five years,
with key projects including Totals Kaombo I and II developments and BPs Platina. Development offshore
Nigeria is also expected to pick-up, increasing to a forecast peak spend in 2017. Australia is expected to
hold just a 2% share of deep and ultra-deepwater expenditure. Infield Systems expects deepwater capex to
be led by the Scarborough and Laverda developments. Operators Woodside, ExxonMobil, and Chevron are
expected to dominate the Australian deepwater sector over the next five years.
Catarina Podevyn, Analyst, Infield Systems Ltd.
% .
5
1
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FLOW EQUIPMENT LEADERSHIP
P R E M A X C A M E R O N S F L N G P R E T R E AT M E N T S O L U T I O N
P U R A S P E C JM > C Y N A R A > A M I N E U N I T > M O L S I E V E U N I T
AD00641P
GLOBAL E&P
is 104 km (65 mi) offshore Aracaju. In the same region and in similar
water depth, the Mun 1 well encountered a 24-m (79-ft) thick reservoir, which Petrobras views as an extension of another discovery.
In the presalt Santos basin, another well found oil in the Iguacu
Mirim structure in the prolifc BM-S-9 block, 34 km (21 mi) south of
the Carioca discovery and 303 km (188 mi) offshore So Paulo state.
Sinochem has offered the company $1.54 billion for its 35% stake
in the offshore BC-10 concession, where operator Shell plans further development of the Parque das Conchas feld. Petrobras hopes
to sell further assets offshore Brazil and in the Gulf of Mexico.
West Africa
North America
Statoil has scored its second oil discovery this year offshore Newfoundland and Labrador. The semisubmersible West Aquarius drilled
the well on the Bay du Nord structure in 1,100 m (3,609 ft) of water in
the EL 1112 concession. The location was 500 km (310 mi) northeast
of St Johns, 10 km (6.2 mi) from the earlier Harpoon fnd, and 20 km
(12.4 mi) south of Statoils 2011 Mizzen discovery, thought to hold
100-200 MMbbl of oil. The company plans follow-up appraisal drilling.
Caribbean Sea
South America
Afren has sanctioned fabrication of a new 12-slot wellhead platform for the shallow-water Okoro Further Field Development offshore Nigeria. This will be designed to accommodate up to 24 wells
and accommodate wireline and coil tubing systems. The platform
will be bridge-linked to the existing Okoro Main complex, with a
new mobile offshore production unit stationed nearby.
Mediterranean Sea
Montenegros Ministry of Economy has invited bids for the countrys frst offshore licensing round. This takes in 13 blocks over an
unexplored area totaling 3,191 sq km (1,232 sq mi). Companies that
have viewed the data room include Eni, ExxonMobil, and Total. Bids
must be received by the end of February 2014.
Greeces sole offshore oil producer, Energean Oil & Gas, has initiated a new development drilling campaign on the Prinos and Prinos
North felds.
This includes one injection well to raise pressure in Prinos and
one horizontal extended-reach well on Prinos North. The jackup
GSP Fortuna is drilling the wells, which should more than double
current production to 4,500 b/d. Energean plans further drilling
next year on the offshore Epsilon feld.
Middle East
GLOBAL E&P
how to share production and where to send it. The original plan and Mineral Resources for a foating storage and regasifcation
called for a joint development via two offshore pipelines.
unit. The FSRU Golar Eskimo, capable of storing 160,000 cu m (5.65
However, Saudi Aramco is looking to boost its offshore construc- MMcf) of LNG, will be moored at a newly-built structure off the
tion capability, after signing a memorandum of understanding with Jordanian Red Sea port of Aqaba, and will deliver up to 500 MMcf/d
Sembcorp Maritime and National Shipping Co. of Saudi Arabia (14 MMcm/d) via a connection to the countrys gas transmission
(Bahri). This would involve developing a new yard in Saudi Arabia pipeline.
providing engineering, manufacturing
and repair services for rigs, platforms,
East Africa
Block L9 offshore Kenya.
and offshore service vessels.
Australian company FAR is looking
(Image courtesy FAR)
EnDura elastomers for high pressure sealing. Designed to resist rapid gas
decompression. EnDura materials are available to resist the temperature
extremes, extrusion resistance, sour gas and aggressive fluid environments.
Email:prepol.sales@idexcorp.com
Web:- www.prepol.com
SEALING SOLUTIONS
GLOBAL E&P
PetroSeychelles has received two new applications for petroleum exploration blocks
offshore the Seychelles, in Application Areas 1 and 2. Earlier, the islands president
James Michel held talks with offcials from
Japans JOGMEC over a possible joint oil
and gas exploration program.
Indian Sub-Continent
Australasia
Asia/Pacifc
Mubadala Petroleum and partner KrisEnergy have committed to the Nong Yao oil
development in the G11/48 contract area in
the Gulf of Thailand. The initial phase calls
for 23 wells, a wellhead processing platform
and a minimum facility wellhead platform,
with oil exported via an FSO. Production
capacity will be 15,000 b/d of oil and 30,000
b/d of fuids. Start-up is scheduled for the
frst half of 2015.
AWE is set to transfer 50% of the Northwest Natuna PSC offshore Indonesia to a
subsidiary of Santos for $188 million, subject
to approval from the Indonesian authorities.
The concession includes the 2000 Ande Ande
Lamut oil discovery, which will likely be developed via a wellhead platform and an FPSO.
OFFSHORE EUROPE
UK needs development
drilling upturn
Investments across the UK continental shelf
this year could total a record $21.2 billion, according to Oil & Gas UKs 2013 Economic
Report. Much of the outlay is on new projects,
with 15 felds set to enter service this year with
combined reserves of 470 MMboe. Yet at the
same time, production from the sector continues to fall, declining 14.6% last year to 1.54
MMboe/d, with a further dip predicted this
year to 1.2-1.4 MMboe/d.
More needs to be done to stimulate further
development of mature felds, said Economics and Commercial director Mike Tholen at
Offshore Europe last month. In his speech at
the keynote session on North Sea drilling, he
pointed out that UK development well activity is less than half what it was a decade ago.
And unless we get more drilling, we wont
get the most out of whats left in the sector.
The main building blocks are in place, he
said, including continuing high oil prices and
the governments new Brownfeld Tax Allowance. However, there are also deterrents.
One is the high cost of reactivating old derricks on some of the platforms and other general overhaul/maintenance work, which has
caused prolonged shutdowns on numerous
older UK felds. Another is the risk of drilling
a dry hole when trying to access one of the
myriad targets close to these felds.
Rod Hutton, senior manager, Petrodata-IHS,
said problems accessing suitable rigs are also
holding back the sector. With day rates at alltime highs in many parts of the world, contractors can deploy elsewhere rigs previously allocated to the UK North Sea. What is seriously
lacking are conventional semisubmersibles and
jackups for programs in the central and southern North Sea, whereas most of the newbuilds
coming onto the market are higher-spec, heavyduty jackups and deepwater semisubmersibles
more suited to the Norwegian sector or in the
latter case, frontier programs west of Shetland.
Earlier, during the conferences plenary
session, BG chairman Andrew Gould said investors on the UKCS were looking above all
for consistency in the fscal regime, however
heavy the tax burden may be, to assist longterm planning. This would help attract more
new players to increase recovery from older
felds and develop new ones in the frontier
regions, he maintained. But the industry also
needs to implement new technologies for this
to happen, he said, and to fnd ways of reducing the costs of UK feld abandonment.
Gould called for new approaches that would
make better use of skilled resources in the
sector rather than deploying key personnel
on just one platform or rig they could serve
multiple projects, he suggested. Other issues
include the high cost of subsea well interventions and the need for new materials to resist
18 Offshore October 2013 www.offshore-mag.com
Centrica sees
further life in Chestnut
The FPSO Hummingbird Spirit will remain in service on the Chestnut oil field
in the UK central North Sea through
March 2016. Operator Centrica agreed
to the extension with Teekay, owner
of the cylindrical, Sevan-designed
platform.
Venture Production commissioned
the facility and expected no more than
7 MMbbl of production over a threeyear period. However, since acquiring
Venture, Centrica has managed to
produce 13 MMbbl, and studies suggest
18 MMbbl can be recovered via a water
injection side track well and production
efficiency measures. Wood Group PSN is
duty holder for the platform, which can
store more than 200,000 bbl of oil from
two production wells.
Surprise results
from latest Tolmount well
German operator E.ON is looking to fasttrack development of its Tolmount gas discovery in UK southern North Sea. Results from a
recent appraisal well and side track indicated
much higher volumes than the original estimate. The feld is in block 42/28d, 50 km (31
mi) from the Yorkshire coast, and close to offshore infrastructure serving the companys
Johnston and Babbage felds.
This is an area undergoing intensive E&P
activity, with two second-phase production
wells being drilled on Babbage, and Phase 1
starting up on the Breagh project, operated by
another German company, RWE Dea. To the
south Dana Petroleum, E.ONs partner in Tolmount, has contracted the jackup Noble Lynda
Bossler to drill the Pharos structure, close to
the West Sole Area complex. According to
Hansa Hydrocarbons, currently negotiating
a farm-in to the surrounding license, Pharos
could be one of the regions largest undrilled
Leman sandstone accumulations.
Elsewhere in the southern North Sea,
Wintershalls self-installing P6-S gas platform
in the Dutch sector, designed by KCI in the
1990s for original operator Clyde Petroleum,
has been relocated for new service on the Q-1
D feld. Another leading Dutch North Sea operator, Total, has produced frst gas from the
K45-Z feld via a two-well subsea completion
17 km (10.6 mi) west of the K5 Central complex. The feld had lain fallow since discovery
in 1974 until new fscal initiatives introduced
by the government in 2010 for marginal developments allowed the project to go forward.
GULF OF MEXICO
In the final/positioning phase, the Ocean Wind, Ocean Wave and Ocean Sun vessels helped position
the Olympus platform in its final location and remained on site in a star pattern to provide support.
The Ocean Sky remained on site as a stand-by vessel and to provide additional security. (Photo
courtesy Crowley Maritime Corp.)
BP begins appraisal
drilling at Tiber prospect
BP has begun appraisal drilling on its
Tiber oil prospect in the Gulf of Mexico.
According to a Reuters report, BP confrmed
that drilling began on Aug. 3. ConocoPhillips
CEO Ryan Lance disclosed the status to analysts during a webcast presentation at the Barclays Energy-Power Conference in New York.
ConocoPhillips is a minority partner in Tiber.
In 2009, BP touted what it called a giant oil
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Advancing Reservoir Performance
SUBSEA SYSTEMS
Congo brownfeld
tiebacks awarded
Total E&P Congo has awarded Technip an
engineering, procurement, and supply contract for the Moho Nord project, the largest
development ever in the Republic of Congo.
The Moho Nord project, 75 km (47 mi)
offshore Pointe Noire, consists of two developments, Moho Phase 1bis and Moho Nord.
This contract is part of the Moho Phase 1bis
development. It is a brownfeld development consisting of tiebacks to the existing
deepwater Alima FPU and the shallow-water
NKossa platform.
The contract covers the project management, detail engineering, procurement, and
supply for the modifcations of the Alima
FPU, with two new subsea tiebacks.
Technip in Paris will manage the contract,
which is scheduled to be completed in the
frst semester of 2015.
Technip will also assist Total for the offshore construction phase to be spread from
2014 to 2016.
Chevron turns
to WorleyParsons
for Buckskin/Moccasin
Chevron U.S.A. Inc. has selected WorleyParsons to provide engineering services
for the Buckskin and Moccasin oil and gas
production facility in the Lower Tertiary
outer continental shelf of the Gulf of Mexico.
Buckskin is owned by Chevron, Maersk Oil,
Repsol E&P USA Inc., and Samson Offshore
LLC. Moccasin is owned in part by Chevron
and Samson.
Under the contract, WorleyParsons and its
subsea division INTECSEA will execute the
pre-front-end engineering design preliminary
phase for the deepwater subsea architecture,
riser interface, and topside facility design for
an oil and gas production semisubmersible.
WorleyParsons will also manage a hull
subcontractor to execute the hull preliminary
design.
BC-10 rigless
intervention progressing
Doedijins will deliver part of the rigless
intervention system for SBM Offshore Malaysia destined for installation at Shells BC10 deepwater production facilities offshore
Brazil.
The rigless intervention system facilitates
replacement of a worn or failed caisson
based artifcial lift systems used at BC-10.
The entire electrical submersible pump/
caisson assembly will be recovered to the
surface and landed out in an intervention
facility. The scope comprises the complete
hydraulic drive and control system plus the
skidding system for the RIS, all to be certifed according to ABS.
Welcome to
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Subsea production and processing systems
You are looking at the subsea factory oil and gas
production facilities located directly on the seabed. Its
an ingenious response to todays challenges of declining
reservoir pressures and longer step-outs, and the next
frontier in offshore engineering.
www.akersolutions.com/subsea
Ensco has taken delivery of ENSCO 120, the first in its series of three
enhanced KFELS Super A harsh environment jackup rigs. The rig is
scheduled to go to work for Nexen in the North Sea in 4Q 2013 at a day
rate of about $230,000. Built by Keppel FELS in Singapore, the ENSCO
120 series jackups will have the capacity to operate in water depths up
to 400 ft (122 m) and to drill to a total depth of 40,000 ft (12,192 m). In
a jackup trial (pictured), the new rig was raised to 539 ft (164 m), a new
record for the Singapore shipyard. Keppel FELS is scheduled to deliver
the second rig, ENSCO 121, in 4Q 2013. The jackup has been contracted
to Wintershall for projects in the North Sea. (Photo courtesy Ensco)
##
contact us at: www.nov.com/qualitytubing
Email: qualitytubing@nov.com
GEOSCIENCES
TGS is in the process of acquiring a new 2D multi-client survey in the Chukchi Sea off the northwest
coast of Alaska. The Chukchi Sea 2D 2013 survey covers approximately 8,000 km (4,971 mi) and builds
on the existing Chukchi Sea (CSR-06) survey acquired in 2008. Data is being acquired by the M/V
GeoArctic. Data processing will be performed by TGS and will be available to clients in 2Q 2014.
Environmental agreement
reached for GoM
There is settlement of a suit involving the
use of airguns for seismic surveys in the Gulf of
Mexico. The suit was fled by a group of organizations including the Natural Resources Defense
Council, Sierra Club, Gulf Restoration Network,
and others. The settlement would require a number of steps by industry that the International
Association of Geophysical Contractors (IAGC)
notes include mitigation measures voluntarily
used around the world and others that have
been used in the GoM for several years.
The purpose of the suit was to protect whales
and dolphins from airgun seismic surveys. The
IAGC notes that NOAA Fisheries, charged by
the US Congress to enforce the Marine Mammal
Protection Act, has found no evidence of serious
injury to marine mammals by airgun pulses.
28 Offshore October 2013 www.offshore-mag.com
PGS surveys Russian Barents and Kara seas. In even more survey work in far northern waters,
Petroleum Geo-Services has acquired 8,840 line km (5,493 mi) of 2D data in the Russian Barents
Sea and Kara Sea in partnership with Geology Without Limits. The scientific research project is part
of a multi-year program of long-offset data using the vessel Akademik Lazarev. The overall program
began in 2012, and PGS says the first datasets indicate that the Kara plate has strong possibilities
for oil-dominated hydrocarbons. The area is ice-bound most of the year and therefore is one of the
least explored areas of the Barents-Kara shelf. The first data are available from PGS and show a
complex set of basins and platforms with many-kilometer thick Palaeozoic carbonate complexes.
This makes the Kara plate similar to the Timan-Pechora plate, one of Russias main oil producing
regions. The Kara plate also has additional promising features including the thickness of carbonate
cover and diversity of facies settings. Deposits of deepwater back-reef depressions are potential oil
source rocks, while reefs themselves are promising reservoirs. In the context of the current overall
exploration in the region, PGS says there are many encouraging structures in deposits of all Palaeozoic systems, with potential anticlinal and stratigraphic and lithological traps.
1800 m/s
cgg.com/SI
2800 m/s
O F F S H O R E A U T O M AT I O N S O L U T I O N S
Ian Verhappen
selves and as the basis for virtual measurements to confrm the validity of the results.
Eliminating the need for meters entirely is
an active area of development.
There are about 20 companies that sell
in-line multi-phase meters for use either onshore/on platform or subsea. These in-line
meters commonly employ a combination of
two or more of the following measurement
technologies and techniques: electromagnetic measurement principles (microwave
technology, capacitance, conductance, magnetic resonance); gamma ray densitometry
or spectroscopy; neutron interrogation; differential pressure using venturi, V-cone or
other restriction; positive displacement; ultrasonic; or cross-correlation of electromagnetic, radioactive, and ultrasound signals.
One of the challenges with many of the
microwave water cut meters is that they are
sensitive to changing salinity. However, for
most offshore operations from a single reservoir this should only change slowly with
time and be captured as part of the regular
calibration processes.
Recent market forecasts indicate there
are approximately 1 million producing wells
worldwide with about 3,000 of these wells
using multi-phase fow meters. This number
is forecast to at least double this decade as
the technology and market evolves and as
producers gain more experience with this
form of measurement device. Because many
of these devices are more complex than the
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D E E P WAT E R F I E L D R E P O R T S
s operators and E&P frms seek to develop and produce oil and gas further
out into the Gulf of Mexico, vendors
and suppliers are facilitating these
projects with a range of new and proven technologies designed to perform in harsh,
deepwater environments.
On the drilling front, Statoil recently employed the Hughes Christensen Kymera
drill bit for the frst time in the Logan feld,
located in Walker Ridge blocks 925 and 969,
in more than 8,700 ft (2,650 m) of water. A 26in. Kymera hybrid bit with 19-mm cutters and
premium metal face seals was used to drill
the 26-in. vertical section through sediments
and salt to section total depth, enabling 22-in.
casing to be set 450 ft (137 m) deeper than
the wells original objective.
The Kymera bit is a hybrid that combines
PCD and roller cones. Baker Hughes says
that the technology can achieve a rate of penetration of 57 ft (17 m)/hour through 1,995 ft
(608 m) of salt, as well as 123 ft (37 m)/hour
through 1,131 ft (345 m) of sediments. On this
particular drill, overall ROP was said to improve by 26% compared to the nearest offset.
Many of the technologies being deployed
are for feld development, and efforts are
under way on a number of fronts. One of the
more notable projects planned for the deepwater Gulf is the Stones project developed
by Shell, which involves the deepest water
FPSO unit in the world and Shells frst
FPSO in the GoM.
32 Offshore October 2013 www.offshore-mag.com
Bruce Beaubouef
Managing Editor
(Above) Shell reports that its Olympus tension leg platform, said to be the largest TLP
ever developed for the GoM, is expected to
start production in 2014 at a rate of 100,000
boe/d. (Courtesy Shell)
D E E P WAT E R F I E L D R E P O R T S
Shell has contracted SBM Offshore to supply and lease an FPSO for the
Stones deepwater project, and the converted Suezmax FPSO will be the
deepest water FPSO unit in the world and Shells first FPSO in the GoM.
(Courtesy SBM Offshore)
Subsea 7 reports that the Seven Borealis vessel will begin pipeline installation for Anadarkos Heidelberg field development project in late 2014.
(Courtesy Subsea 7)
largest TLP ever developed for the GoM, is expected to start production in 2014 at a rate of 100,000 boe/d. Olympus, the centerpiece of
the Mars B development, will be moored in 3,000-ft (914-m) water
depths in the Mississippi Canyon area, about 1 mi from the existing
Mars platform, which has been producing since 1996.
During a June 5 tour of the TLP at the Kiewit Offshore Services yard
in Ingleside, Texas, Shell offcials said the Mars B project is the frst
in the region to employ an additional foating production system in a
producing deepwater feld. At that event, John Hollowell, Shells executive vice president for deepwater, said that this is the frst time in the
Gulf of Mexico that a company has built another host structure to go in
an existing feld, rather than using subsea tiebacks to expand a feld.
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The new TLP hosts 24-slot drilling unit supplied by Nabors Industries and includes capacity for six subsea wells to gather production
from the nearby West Boreas and South Diemos felds. Noble Corp.s
Noble Bully I has drilled the top sections of the 24 wells at Mars B, and is
on location to drill the satellite wells at West Boreas and South Diemos.
The project is expected to extend the feld life of Mars to at least
2050, Hollowell said. Shell has said the feld could contain recoverable reserves of 1.1 Bboe. Shell operates the feld with 71.5% interest; partner BP holds the remaining 28.5% interest.
When Olympus begins production, the focus of the existing Mars
production platform will shift to the felds shallower reservoirs and
to water injection. Olympus, outftted with 15,000-psi rated trees furnished by FMC, will concentrate on high-pressure reservoirs that
range in depth from 20,000-22,000 ft.
Shell will install a third platform at its West Delta 143 gathering
hub to link production from Mars B with existing pipeline infrastructure. Heeremas Balder deepwater construction vessel will be used
to install the TLP.
Chevron is also advancing plans for the Buckskin/Moccasin project, located in Keathley Canyon blocks 785 and 872 offshore Louisiana
in 6,978 ft (2,127 m) of water. In July, WorleyParsons reported that it
had been selected by Chevron to provide engineering services for the
Buckskin/Moccasin production semisubmersible. WorleyParsons and
INTECSEA will perform the pre-front-end engineering and design for
the subsea architecture, riser interface, and topside facility design for the
oil and gas production facility. The development is in the Lower Tertiary
trend of the outer continental shelf. The Buckskin prospect is owned by
Chevron, Maersk Oil, Repsol E&P USA Inc., and Samson Offshore LLC.
The Moccasin prospect is owned in part by Chevron and Samson.
Meanwhile, ExxonMobil is also moving forward with plans for its
Julia tieback project in the Walker Ridge area, 265 mi (426 km) southwest of New Orleans, in water depths of more than 7,000 ft (2,133
m). Nexans will supply a power umbilical to OneSubsea for the project. The contract calls for design, manufacture, and supply of an integrated power umbilical and termination hardware. The 23-km (14-mi)
long umbilical will be installed in water depths reaching more than
2,000 m (6,560 ft) to tieback Julias subsea systems to a semisubmersible production unit. Julia is scheduled for a 2016 startup.
Elsewhere, Anadarko is making progress on its deepwater Heidelberg feld development project, about 140 mi (225 km) offshore
Louisiana. It is located in 5,300 ft (1,615 m) of water, and consists of
Green Canyon blocks 859, 860, 903, 904, and 948. The Heidelberg
project will be developed using a truss spar.
Recently, Anadarko awarded Subsea 7 a contract for engineering, fabrication, and installation of risers, pipelines, and fowlines in water depths
of 1,600 m (5,248 ft) and more. Project management is under way at Subsea 7s Houston offce with offshore operations scheduled for 4Q 2014,
and pipelay operations will be performed by the Seven Borealis.
Anadarko has also ordered a range of subsea hardware from
FMC for the Heidelberg project. FMC will supply fve enhanced
horizontal subsea trees, tree mounted controls, two manifolds, and
other associated tooling and equipment.
Further south in the Gulf, PEMEX Exploration and Production has
signed an $84-million agreement with GE Oil & Gas to supply and install subsea wellheads in deep and ultra-deepwater drilling projects. GE
will supply SMS800 and DWHC 700 high-capacity wellheads; similar
GE technology is installed at several other Mexican oil felds, including
Perdido, Lakach, and Kunah. Perdido is in water depths of 500 m (1,640
ft) or more. Kunah is 125 km (78 mi) northeast of Veracruz in 2,157 m
(7,077 ft) water depth. Lakach is in about 988 m (3,241 ft) of water.
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D E E P WAT E R F I E L D R E P O R T S
Editor, Europe
Resource potential
Guillermo Mora, Manager Deepwater
Exploration, said PEMEXs 2013-2017 plan
was to increase reserves through new discoveries and to accelerate Mexicos deepwater potential. Around 50% of the countrys
prospective GoM resources are thought to
reside in deepwater, which he classifed as
500 m (1,640 ft) and beyond, within seven
petroleum provinces.
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marine data over this area to improve its understanding of salt tectonics.
Following the success of wide-azimuth
seismic (WAZ) surveys on the US side,
the company acquired Centaur, one of the
worlds largest WAZ 3D surveys, to cover
24,000 sq km (9,266 sq mi) in the northwest
Mexican sector. The data have been used to
improve seismic imaging and processing,
and the results integrated with electromagnetic data to help delineate drilling candidates. Deepwater drilling costs are high, so
these studies are needed to give greater certainty to exploration prospects, Mora explained. One of the resultant success stories
was last years 350-MMbbl Trion oil discovery, one of the largest to date in the northern Mexican deepwater Paleogene play.
In the Mexican Ridges to the south, the
prospective plays are in Neogene-Paleogene
deepwater sediments. The Mesozoic remains a hypothetical play PEMEXs main
focus at present is on predicting the type
of hydrocarbons and the charge access to
the upper plays, as exploratory drilling has
demonstrated the presence of an associated
petroleum system.
Between the southern end of this province and the Catemaco Fold Belt province
the company has discovered a large gasprone area, including the Lakach feld, with
prospective resources in the 5.5-16 tcf (155453 bcm) range, Mora said. Main features
are anticlines with Neogene deepwater deposits at their crests. There is evidence that
the Neogene plays extend to the northeast,
with strong potential for liquid hydrocarbons in that direction.
In the Isthmus Saline province there is
strong oil potential in Neogene-Paleogene
subsalt plays and in mini-basins on the western fank. Here PEMEX is looking to sharpen seismic imaging using pre-stack depth
migration; to gain a better understanding
of the turbidity systems; and to improve
prediction of the oil type via geological
modeling. Toward the eastern part of this
province main plays are Mesozoic deepwater carbonate facies with a strong possibility of heavy or extra-heavy oil. To the north,
the plays are Neogene and Mesozoic in age
and include presalt to pre-Upper Jurassic
(hypothetical) plays. Finally, the Campeche
escarpment and Abyssal provinces remain
under evaluation.
Lakach
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D E E P WAT E R F I E L D R E P O R T S
hen Shell sanctioned the Prelude foating liquefed natural gas (FLNG) project in 2011, the company emphasized
that it intended to use the massive foater design as a template for a series of FLNG units. That strategy appears to
be playing out offshore Western Australia, where Shell,
operator Woodside, and partners in the Browse LNG development
are making plans for three FLNG units to serve the Brecknock,
Calliance, and Torosa felds in water depths up to 750 m (2,460 ft).
ExxonMobil recently submitted to Australian regulators a proposal
for a 495-m (1,624-ft) long FLNG vessel to serve the Scarborough
feld, with an eye to frst cargo around 2020. Prelude, the frst FLNG
project to reach sanction, is being assembled in South Korea by a
consortium of Technip and Samsung Heavy Industries. During a recent Houston visit, Offshore spoke with Marjan van Loon, vice president LNG in the Projects and Technology division of Shells Global
Solutions Upstream group, about Prelude and the companys plans
for FLNG in Australia.
Offshore: The Prelude foater is coming together in Samsungs
Geoje shipyard. Will subsequent vessels be built there as well?
Van Loon: We are going to build many, and they will all be built there.
As soon as you go with someone else, you lose a lot of the learning. I
think thats been the success not only of Prelude but of all of the developments in our foating portfolio that we had quite good certainty
about the capability, about the costs, and about schedules. Weve done
a lot of work, so we can now keep repeating that same design. (Prelude)
has a very large operating window, so it can ft on different felds.
At the moment, we are studying with Woodside for Browse. Thats
really based on Prelude and the Prelude design, and the reason that
the venture partners have an appetite for it is because we could give
them a lot of cost and schedule certainty, which de-risks the project.
They know where its going to be built, and what its going to look like.
Offshore: Was Shells involvement in Browse contingent on the
FLNG option, or in Woodsides decision to abandon plans for an onshore liquefaction plant at James Price Point?
Van Loon: No, we believed in Browse and the development. Its
a very attractive feld. We were very seriously committed to the onshore option. At the same time, of course, we were maturing Prelude,
so we got further and further insight on how the foater was looking.
And I think only when Woodside realized that it would become diffcult for Browse to get venture partner approvals, because economically it was a struggle, we looked at what FLNG could mean. It was
good that we had a scheme, so we didnt have to start from scratch.
Offshore: Since Shell decided to go ahead with Prelude, it seems
there has been a furry of FLNG pre-front-end engineering and design (FEED) and pre-FEED announcements, as if a lot of companies
were waiting for you to be the frst to make that leap.
Van Loon: Thats good to see. Floating LNG just makes sense
for offshore felds where you dont have a monetization route for an
onshore scheme, because its just too complicated to complete, or
too far to shore. And I think now weve learned, with Prelude and
Browse, that it can be very competitive to onshore schemes.
Offshore: You mentioned that the Prelude design has a large op46 Offshore October 2013 www.offshore-mag.com
First steel was cut for the Prelude substructure in October 2012, at
Samsung Heavy Industries Geoje shipyard in Korea. The vessel is being
assembled from several large, fabricated sections, or blocks. Meanwhile,
the Noble Clyde Boudreaux semisub has been mobilized for the development drilling campaign, the floaters massive turret is under construction
in Dubai, and topsides fabrication is under way. Shell is building a Prelude
supply base in Darwin, and ramping up staffing efforts from the operations center in Perth, Western Australia. (Images courtesy Shell)
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D E E P WAT E R F I E L D R E P O R T S
ullow Oil is one of the big players in the offshore West Africa oil
and gas exploration and production venue. It has operations off
Gabon, Ghana, and Cte dIvoire, in particular, and holds interests in Congo (Brazzaville), Equatorial Guinea, Guinea, Liberia, Mauritania, Senegal, and Sierra Leone. Going further east,
Tullow is involved in Uganda, Mozambique, Madagascar, Kenya, and
Namibia. The following is a look at Tullows West Africa operations.
One big success story comes offshore Ghana. Tullow operates Jubilee
feld, which straddles the Deepwater Tano and West Cape Three Points
exploration blocks. Subsequent to Jubilee, Tullow also is at work on the
Tweneboa/Enyenra/Ntomme (TEN) development in Deepwater Tano.
Ghana
water contact and good reservoir development, supporting the decision to add water injection to the Ntomme development. The wells
will both be suspended for future use in the TEN development.
Additionally, a 3D seismic survey should be completed over the
TEN and nearby Wawa felds by the end of 1Q 2014.
The Wawa discovery well showed good-quality oil, between 38 and
44API, and pressure data indicate the discovery, drilled by partner
Anadarko, is separate from the adjacent TEN complex. The Wawa-1
exploration well is in 1,926 ft (587 m) of water.
Cte dIvoire
Since the start of this year, Jubilee feld production has increased
toward the FPSO design capacity and is currently producing at a
rate of around 110,000 b/d of oil. By the end of 3Q 2013, work on a
gas handling constraint on the FPSO should be complete and Jubilee production is forecast to increase to more than 120,000 b/d. A
gas injection well is also expected to be drilled and completed by 4Q
2013 for additional reservoir pressure support and gas disposal in Gabon
advance of the start-up of the gas export facilities in 2014.
Tullow has interests in 21 licenses in Gabon, including 14 producOver at TEN, Tullow and partners submitted a plan of develop- ing felds and back-in rights to six more licenses. The company says
ment to the Minister of Energy late last year, and in 2Q 2013 the gov- these licenses are in areas of signifcant potential and give the group
ernment approved the plan. Tullow and its partners plan to proceed exposure to almost 40% of Gabons licensed acreage.
with the development of these discoveries and to defne the fnal
Net oil production for Tullow in the frst half of 2013 averaged 13,400
schedule and capital program to deliver
b/d, slightly lower than expected due to a
frst oil in 2016 followed by ramp up to
short oil workers strike in March and de80,000 b/d.
lays in the planned infll drilling programs
Development of TEN will include
at Tchatamba and Limande. The infll
Ghana
AFRICA
drilling and completing as many as 24
drilling is now scheduled for 4Q 2013.
development wells, which will be conExploration drilling plans call for two
Cote dlvoire
Western
nected through subsea infrastructure to
operated exploration wells targeting the
Region
an FPSO moored in approximately 1,500
Perroquet and Crabe prospects due to
Area
m (4,920 ft) of water.
spud in 3Q 2013 in the Kiarsseny block.
shown
Tullow estimates the overall cost of
Acquisition of 2D seismic surveys in
the TEN development will reach $4.9
the Nziembou and DE7 blocks is combillion, excluding the FPSO lease. This
plete and a nonoperated well is planned
is more than the original estimate parton the MOba prospect in block DE7.
60 Km
ly because of an expansion of the scope
Interpretation of data acquired from a
(approx.)
to enhance recovery from Ntomme and
3D survey over the presalt Sputnik prosfacilitate gas export.
pect in the Arouwe block is complete,
West
Drilling is complete at the Enyenrawith drilling scheduled for the frst half
Cape Three
Points
6A and Ntomme-4A (Nt-04) water inof 2014.
jection wells to better determine oil/
In the frst half of 2013, 77% of Tullows
Deepwater
Tano
water contacts in each feld. Earlier this
total working interest production of
year, Enyenra-6A, drilled initially as an
88,600 boe/d was from West Africa.
appraisal well, encountered 18 m (59
Signifcant offshore and onshore drillWater
ft) of oil pay, indicating a deeper than
ing activity is expected to continue on all
Depth: 1,100 m
Jubilee Field
(approx.)
expected oil/water contact. The Nt-04
felds in 2013, with a program exceeding
well also indicates a slightly deeper oil/
60 infll wells across the Gabon portfolio.
48 Offshore October 2013 www.offshore-mag.com
STG
S e a Tr u c k s G r o u p
www.seatrucksgroup.com
BRAZIL
Carlos Assis
Estimates indicate deepwater prospect could hold 8-12 Bbbl of recoverable reserves
Libra
to how these overall targets are met, and sets sub-targets for individual equipment/service items.
State participation: The state oil company Petrobras will be the
operator, with an automatic 30% stake. However, Petrobras could
take a higher shareholding if it presents a successful bid in the
licensing round. A new state company, Pr-Sal Petrleo, will have
the right to appoint half the board of directors of the new joint
venture, including the president, and hold veto power in some
decisions.
Exploration commitment: Minimum exploration phase is four
years but can be extended. The minimum work program will
consist of the acquisition of 1,547 sq km (597 sq mi) of 3D seismic data and the drilling of two exploration wells.
The unique feature of the Libra model is the sole bid criteria of
the governments take of the proft oil. With a required minimum
bid of 41.65%, the base bid level assumes an oil price of $100-$120/
bbl (UK Brent basis) and well productivity of 10,000-12,000 b/d. The
actual government take will then vary from the base bid level on a
sliding scale that is a function of the oil price and well productivity.
This mechanism provides more leverage to the government; higher
oil prices and/or higher well productivity will increase the governments take, while lower prices and productivity will reduce it.
The Libra prospect is potentially huge, both for the Brazilian oil and
gas industry and the global industry. Libra could hold reserves equal
to almost two-thirds of Brazils current proved oil reserves, and production could reach as high as 1 MMb/d. The proposed model for the
Libra bid round is unique: it features the simplicity of a single number
(the governments proft oil percentage) that essentially refects the
prospects, complexities, and challenges of one of the worlds largest
undeveloped oil and gas resources.
MIDDLE EAST
Strategic Analysis
il was frst struck in the Arabian Peninsula on March 3, 1938, and the Kingdom of Saudi Arabia has been the centerpiece of the oil market ever since.
With proven reserves of 260 Bbbl and
a production capacity of 12.5 MMb/d, it has
taken up the role of swing producer: that
is, it has ensured stability of global output by
making up for unexpected shortfalls in other
countries, as happened during the Gulf War
of 2003 or the unrest in Libya in 2011.
However, some analysts have warned that
the rapid development of shale oil poses a
signifcant threat to Saudi Arabias key position in the oil market. As global production
of oil is set to increase, its reserve production capacity will become less vital in maintaining price stability. In this light, it is telling that the Saudi oil minister, Ali al-Naimi,
said that the kingdom would not increase
production capacity beyond 12.5 MMb/d for
the next 30 years in contrast to earlier calls
to increase output to 15 MMb/d to meet
global demand. Simultaneously, however,
Saudi Arabia has massively increased the total number of drilling rigs in recent months;
this year, the total number of rigs is set to hit
a record of 170, nearly double the 88 rigs in
October 2012. The spike in the number of
rigs as well as the exploration and development of more costly offshore felds signify
a troublesome trend: it is becoming increasingly diffcult to maintain stable output from
the existing wells amidst growing domestic
and international demand.
The first phase of Saudi Aramcos Manifa shallow water oilfield development began production in
April 2013. When complete, the Manifa project will comprise 41 km (25.5 mi) of causeways, 27 manmade drilling islands, and 13 offshore and 15 onshore drill sites. The project is designed to produce
900,000 b/d of heavy crude and 90 MMcf/d of gas. (Photo courtesy Saudi Aramco)
Offshore developments
Field
Safaniya
Zuluf
Manifa
Marjan
Abu Safah
Reserves
37,000 MMbbl
12,000 MMbbl
11,000 MMbbl
10,000 MMbbl
6,100 MMbbl
INTEVI
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94
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86
2012
2013
2014
2015
2016
2017
2018
felds, including the onshore giant Ghawar. Last June, the kingdom
produced 9.47 MMb/d; a decade ago, the same amount was produced with only 60 rigs operating in the country. Only one conclusion can be drawn from this observation: it is becoming increasingly
diffcult to keep up daily production of cheap, light crude oil.
In 2012, Saudi Arabian oil production hit a record of 11.5 MMb/d.
This means that if output capacity remains stable, the excess capacity
has shrunk to only 1 MMb/d. Nigeria, a site of frequent civil unrest
surrounding its oil production, produces roughly 2.5 MMb/d. This
means that in case of supply disruption in Nigeria due to unrest or terrorism, Saudi Arabia is unable to make up for the shortfall on its own.
In order to explain the sharp increase in the number of operational rigs as well as the development of additional offshore felds
with higher production costs, it is crucial to understand the political
and economic risks facing the Saudi monarchy.
Political risk
Most Saudi oil felds are in the northeast of the country, where
the Shiite minority is concentrated. Ever since the 2011 Saudi intervention in neighboring Bahrain, where the majority Shiite population aimed to overthrow the Sunni monarchy, civil unrest in the
Shiite regions of Saudi Arabia has increased.
Recent unrest in Qatif led to clashes between security forces and
protesters. More than 17 people have been killed in the protests that
started two years ago. Qatif is only 144 km (89 mi) from the Abqaiq
refnery, the largest oil-processing plant in the world. If civil unrest
were to spread and increase in intensity, it is likely that disruptions
in oil production would follow. However, the risk of escalating civil
unrest is limited, as the state has intervened decisively and consistently to prevent brewing confict from escalating. It has repeatedly
fred at and killed protesters, as in Awamiya on Sept. 26, 2012. It has
also started to arrest Shia clerics that speak out against the regime,
such as the apprehension of Nimr al-Nimr in July 2012, for whom
the regime had issued an arrest warrant in 2009. Shia pilgrims in
Medina have repeatedly been attacked in 2007, 2009, 2011, and 2013,
sparking protests and unrest in Shia regions. Therefore, civil unrest
is limited in Saudi Arabia, but can be expected to fare up during
religious events.
The risk of terrorist activities is also limited in the short term, and
previous attacks on energy infrastructure have been rare. The most
recent serious attempt dates to February 2006, when militants wearing Aramco armor and driving two Aramco vehicles were able to
penetrate the frst of three security fences before being discovered.
A frefght ensued, during which their vehicle exploded. Reportedly,
only a small pipeline was damaged, as the vehicles were still in the
outer ring of the facility. The response of the state was decisive:
three days after the attempt, security forces raided houses in al54 Offshore October 2013 www.offshore-mag.com
Cutting consumption
Based on this data and the rebuttal of alternative explanations for
the increase in rig count, the conclusion is that Saudi Arabia fnds
it increasingly diffcult to extract suffcient production out of existing wells. Amid growing global and domestic demand, the country
seeks to increase its gas output for domestic use, which explains the
spike in rig count in recent months. The same motivations underlie
the development of the expensive offshore Manifa feld. To maintain
production capacity, and its position as swing producer, domestic
use will have to increase, as capacity is not bound to increase over
the next 30 years.
Saudi Arabia is the sixth largest oil consumer in the world and
this is only set to rise with the kingdoms population set to increase
to 36.5 million by 2032, said Ruth Lux, managing director of Strategic Analysis. Current fgures suggest 31.5 bbl of oil are burned per
person per year and that 33% of domestic oil consumption is used
for air conditioning. In the short to medium term, it is unlikely that
domestic consumption habits will change. However, Saudi Arabias
massively subsidized domestic oil consumption is untenably high,
and it is not a sustainable energy model for future generations.
Framo Water
Injection Pumps
BOOSTING PRODUCTION
Firewater Pumps
Gene Kliewer
Technology Editor,
Subsea & Seismic
ata management, integration, and collaboration, particularly involving exploration, are topics of conversation
in upstream oil and gas circles when
it comes to technology trends.
Along with the massive amounts of data resulting from todays offshore seismic acquisition approaches comes the challenge of fnding the correct data when it is needed, and
developers are working to take data management tasks off the geoscientists list to free
time for interpreting that data.
Enabling collaboration comes from the
recognition that subsurface data can be valuable not only to geoscientists, but also to drillers and production personnel.
Software environments available to multiple
users in multiple disciplines and multiple locations are the target. Open platforms are the
current answer. These open platforms have
generated another infuence, and that is the
addition of plug-in tools by outside developers
as well as those from the platform suppliers.
Two of the biggest names Landmark and
Schlumberger foster the development of plugins to their respective processing platforms.
Landmark has its DecisionSpace platform that
uses OpenWorks software, and Schlumberger
has its Petrel program collection that uses
Ocean framework. For example, Open Works
can connect to the Petrel Bidirectional Connector via the DecisionSpace Data Server. That
means data can be moved from DecisionSpace
to Petrel and back.
For some time, Landmark has made Software Development Kits available to programmers to make plug-ins for OpenWorks. Now,
similar kits are being developed that will work
in DecisionSpace as well.
Looking at Ocean Framework, Schlumberger says it has independent software companies,
universities, and oil and gas operators writing
plug-ins for Petrel.
The attraction of programming for the geophysical industry is growing as a result, too.
Tibco is working on OpenSpirit software
that aims to make it easier to search multiple
databases. It connects a number of subsurface software packages, including Petrel,
OpenWorks, the PPDM open format, and
Paradigms Epos.
56 Offshore October 2013 www.offshore-mag.com
OpendTects HorizonCube consists of correlated 3D stratigraphic surfaces that are assigned a relative geological age. It was developed as part of the OpendTect SSIS plug-in for sequence stratigraphic interpretation where it was called chronostratigraphy. Because the technology has a much
wider application, the HorizonCube became a separate plug-in in v.4.2. SSIS is an add-on to the
HorizonCube that focuses on sequence stratigraphic interpretation and Wheeler transformations.
Other applications of the HorizonCube are geologic model building, low-frequency model building
for seismic inversions, and well correlations.
magazine
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DB50
Enhanced to deliver
greater reliability
& versatility
0%
2013 Offshore
500
1,640 ft.
LIFE SPAN
(Yrs.)
100%
19
20
13
15
17
20
20
20
07
11
20
05
09
20
03
20
01
20
99
97
20
95
19
19
19
20
Present
Tendon Moored
25% 50% 75% 100%
0%
Spread Moored
48%
Turret Moored
48%
Spread Moored
20%
Spread Moored
80%
Turret Moored
66%
17%
Tendon Moored
South Africa
13
Egypt/Libya/Tunisia
15
Spread Moored
50%
Spread Moored
Turret Moored
50%
Turret Moored
17%
Turret Moored
Tendon Moored
Tendon Moored 4%
Cameroon to Congo
11
Tendon Moored
Qatar/Iran/UAE
17
17%
83%
Tendon Moored
Thailand/Myanmar
19
Spread Moored
50%
Spread Moored
Turret Moored
50%
Turret Moored
Tendon Moored
Spread Moored
100%
Tendon Moored
Seg. 8 - Polyester
Fiber Rope with
Thimble Connectors
1A
100%
Turret Moored
0%
0%
Tendon Moored
0%
0%
STEEL PIPE
COMBINED LINE
POLYSTER FIBER
WIREROPE
CHAIN
1B
SPREAD
MOORING
6.8%
MEDITERRANEAN/CASPIAN/
EGYPT/LIBYA/TUNISIA
5.0%
NIGERIA
5.0%
CAMEROON TO CONGO
4.1%
OTHER AFRICA
1.8%
Tedons
OTHER AMERICAS
1.8%
OTHER ASIA
1.6%
CATENARY
TAUT
5.0%
ANGOLA
TURRET
CALM
SALM
INTERNAL
D/P
EXTERNAL
D/P
FIXED YOKE
SOFT YOKE
HAWSER
Proven
Not Proven
Turret Moored
5%
15%
10%
20%
Fig. 6: The Bruce DENNLA Mk4, Drag Embedment Near Normal Load Anchor (DENNLA)
Courtesy: NOV APL
MANUFACTURERS
Courtesy: InterMoor
Courtesy: InterMoor
PILE
Fig. 7: Delmars Patented OMNIMAX Drop Anchor Fig. 8: InterMoors SEPLA (Suction Embedded
Plate Anchor)
COMPANY NAME
DROP
ANCHOR
(7)
(3)
(3)
Courtesy: DELMAR US
13
12 11
11
10
9
7
DETAIL 2
Courtesy: InterMoor
7 6
16 15
5A
13
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Clump
Weight
Shackle Connection
for Suction Pile to
Chain Connection
DETAIL 4
1.
2.
MOORING
CLASSIFICATION &
CERTIFICATION
MOORING LINE
COMPONENTS
FIBER ROPES
STEEL WIRES
ANCHORS &
SUCTION PILES
MOORING
MONITORING/
INSTRUMENTATION
ACCESSORIES
CHAINS
FAIRLEADS, CHAIN
STOPPERS, CHAIN JACKS
WINCHES
CONNECTORS,
SHACKLES, CHASERS
TURRET
DESIGNERS/
SUPPLIERS
MOORING
SYSTEM
INSTALLERS/PM
Courtesy: Aker Solutions Pusnes
MOORING BUOYS/
BUOYANCY
ABS
eagle.org
ALLOY WIRE
INTERNATIONAL
alloywire.com
BRIDON
bridon.com
COLUMBUS MCKINNON
CORPORATION
cmworks.com
Aker Pusnes AS
akersolutions.com
BLADT INDUSTRIES AS
bladt.dk
AKER SOLUTIONS
akersolutions.com
BALLTEC
Balltec.com
BALMORAL
balmoral-offshore.com
BLUEWATER
bluewater.com
ASTRO TECHNOLOGY
astrotechnology.com
BOSKALIS OFFSHORE
boskalis.com/offshore
AMOG CONSULTING
Amogconsulting.com
API
API.ORG
CORTLAND COMPANY
cortlandcompany.com
ARCELOMITTAL
Arcelormittal.com/
wiresolutions
COORDINATED
COMPANIES
ceccwrr.com
BRUCE ANCHOR
bruceanchor.co.uk
AMCLYDE
rokrem.com
BARDEX Corporation
bardex.com
BRUCE ANCHOR
bruceanchor.co.uk
CRP
crpgroup.com
BMT SCIENTIFIC
MARINE SERVICES
Scimar.com
LONDON MARINE
CONSULTANTS
londonmarine.co.uk
BOSKALIS OFFSHORE
boskalis.com/offshore
BUREAU VERITAS
Veritas.com
CSL ROPES
cslropes.com.br
BRIDON
INTERNATIONAL LTD
bridonltd.com
CANYON OFFSHORE
helixesg.com
BROHL
Broehl.de
DELMAR SYSTEMS
delmarus.com
FUGRO GEOS
Geos.com/
offshore-systems/
nov.com/Production/Floating_
Production_Solutions.aspx
CORTLAND COMPANY
cortlandcompany.com
DNV
DNV.ORG
DSR CORP
dsrcorp.com
BROOKFIELDWIRE
brookfieldwire.com
CORTLAND COMPANY
cortlandcompany.com
BODEWES
bodewes.com
NOV
nov.com
FEUERSTEIN GMBH
feubo.com
DELMAR SYSTEMS
delmarus.com
INTERMOOR/PULSE
STRUCTURAL MONITORING
InterMoor.com
ORWELL OFFSHORE
orwelloffshore.com
HEEREMA MARINE
CONTRACTORS (HMC)
hmc.heerema.com
LLOYDS REGISTER
LR.ORG
InterMoor
InterMoor.com
DSR CORP
dsrcorp.com
BROHL
Broehl.de
ROLLSROYCE
Rolls-royce.com
FIRST SUBSEA
firstsubsea.com
InterMoor
intermoor.com
MEASUREMENT
TECHNOLOGY NW
mtnw-usa.com.com
SBM
sbmoffshore.com
InterMoor
intermoor.com
DELMAR SYSTEMS
delmarus.com
SBM OFFSHORE
sbmoffshore.com
InterMoor
InterMoor.com
DELMAR SYSTEMS
delmarus.com
SMITHBERGER
smithberger.com
FLINTSTONE TECHNOLOGY
flint-tech.com/subsea.html
NESSCO
Nessco.rig.net
SIGMA OFFSHORE
Sigmaoffshore.com
JUMBO OFFSHORE
Jumbo-offshore.nl
TIMBERLAND EQUIPMENT
Timberland-group.com
FRANKLIN OFFSHORE
INTERNATIONAL
franklin.com.sg
SOFEC
sofec.com
MCDERMOTT
INTERNATIONAL, INC.
mcdermott.com
DELMAR SYSTEMS
delmarus.com
EMAS AMC
emas.com
OTS
otsas.no
KISWIRE LTD
kiswire.com
InterMoor
InterMoor.com
InterMoor
intermoor.com
NOV
nov.com
HOUSTON OFFSHORE
ENGINEERING
Houston-offshore.com
SOFEC
sofec.com
PARKER SCANROPE AS
scanrope.no
MOORLINK
moorlink.com
MENCK
menck.com
RAPP MARINE
Rappmarine.com
InterMoor
InterMoor.com
TECHNIP
technip.com
SAMSON
samsonrope.com
PARKER HANNIFIN
CORPORATION
parker.com
KETTENFABRIK MESTER
GMBH
mesterkette.com
ROLLSROYCE
Rolls-royce.com
KBR (GRANHERNE
SUBSIDIARY)
KBR.com
TEUFELBERGER
teufelberger.com/en
SPT OFFSHORE
sptoffshore.com
LOC NORGE AS
LOC-GROUP.COM
VRYHOF
ENGINEERING Ltd.
Vryhof.com
SCANROPE
scanropemarine.com
MARIT
marit.fr
TIMBERLAND
EQUIPMENT
Timberland-group.com
TRELLEBORG MARINE
SYSTEMS
Trelleborg.com/marine
STRAINSTALL
Strainstall.no
GREENPIN
greenpin.com
TRELLEBORG MARINE
SYSTEMS
Trelleborg.com/marine
OFFSHORE INSTALLATION
SERVICES LTD. (OIS)
ois-ltd.com
WFS SUBSEA
wfs-tech.com
SBM OFFSHORE
sbmoffshore.com
Courtesy: BARDEX
MOORLINK
moorlink.com
InterMoor
intermoor.com
OIL STATES
Oilstates.com
2HOFFSHORE
2hoffshore.com
WORLEYPARSONS
Worleyparsons.com
UNIROPE
unirope.com
WHITEHILL
MANUFACTURING
whitehillmfg.com
MCS KENNY
mcskenny.com
MOORING SYSTEM
SOLUTIONS PTY LTD.
(MOORSURE)
Moorsure.com.au
USHA MARTIN
ushamartin.com
WASHINGTON CHAIN
& SUPPLY
wachain.com
OFFSPRING
INTERNATIONAL (OIL)
offspringinternational.com
RAMNAS BRUK AB
ramnas.com
LeBeon Manufacturing
le-beon.com
SANMAR CHAIN
INTERNATIONAL PTE LTD.
sci-chain.com
LHR MARINE/FEURSTEIN
lhrmarine.com
KOHLSWA GJUTERI AB
kohlswagjuteri.se
UNIROPE
unirope.com
MILLER LIFTING
millerproducts.net
VICINAY MARINE
Vicinaymarine.com
S. China FPSO
E. Canada
FPSO
S. China FPSO
W. Africa
CALM
N. Sea FPSO
N. Sea
FPSO
Catastrophic Failure
14
W. Africa FPSO
12
N. Sea
FPSO
N. Sea Semi
10
N. Sea FPSO
W. Africa FPSO
N. Sea FPSO
N. Sea STL Buoy
N. Sea FPSO
N. Sea FPSO
W. Africa FPSO
E. Canada FPSO
GOM Spar
N. Sea FPSO
N. Sea FPSO
GOM Spar
GOM Spar
W. Africa
W. Africa
W. Africa
W. Africa
FPSO
W. Africa CALM W. Africa FPSO N. Sea FPSO
GOM Spar FPSO
FPSO
FPSO
N. Sea FPSO
W. Africa FPSO
W. Africa FPSO
Courtesy: NOV
www.BARDEX.com
3D Modeling & Animation | Graphic Design | Website Design & Development | Interactive Flash Programming
www.c-raymedia.com
15.
14.
Pipeline/
Flowline
Cooridor
(Typ.)
Semi-FPS
Hull
Spar
Hull
4x3
Pattern
Pipeline/
Flowline
Cooridor
(Typ.)
Pipeline/
Flowline
Cooridor
(Typ.)
FPSO
FPSO
3x4
Pattern
Fig. 17: Open Socket &Y-Link Connectors, Wire Rope to Chain (R2C)
Bend Restrictor
Insulation Sleeve
CHAIN
22
Anode
14
Handling Padeye
CONNECTOR
POLYESTER ROPE
YOKE COLUMN
10
15
20
25
No. of Breaks
4x3
Pattern
3x4
Pattern
13
3
SEMI FPS
10
4 x 2 Pattern
(4 Col. x 2 Tendons/Col.)
4x3
Pattern
4 x 3 Pattern
Courtesy: LeBeon Manufacturing
SEMI
Pipeline/
Flowline
Cooridor
(Typ.)
Pipeline/
Flowline
Cooridor
(Typ.)
Fig. 24 Delmars
Subsea Mooring
Connector for Chain,
Wire Rope, and Polyester
Rope Combinations
Shackle
Connecting Link
(Pear Shape)
Delmar SS Connector
Chain
Shackle
Fig. 9: SPAR Mooring Pattern with 1 of 4 Corridors Used for Flow- Fig. 10: BPs Quad 204 FPSO with 4x5 Mooring Pattern with 4
line, Water Injection Lines, Umbilicals, and Export Pipelines.
Corridors for Flowlines, and Umbilicals Location UK Cont. Shelf
Chain
Connecting Link
(Pear Shape)
Courtesy: Delmar US
15
No. of Failures
10 11 12 13 14 15 16 17 18 19 20
Rig Skidding
Seismic, Hurricane Restraints/Leveling
8.
10.
12.
13.
Drilling Systems
(2001-2011)
0
1
15
10
T +31 78 6969000
MEETING
YOUR EVERY
OFFSHORE
CHALLENGE
www.boskalis.com
marine.contracting@boskalis.com
STL BUOY 0
2
3x4
Pattern
FSO
0
Prepared By University of Houston,
College of Technology, Petroleum Technology Initiative
YOKE COLUMN
9.
Pipeline/
Flowline
Cooridor
(Typ.)
4
1
CALM BUOY
3. Lloyds Register Group Limited (LR): List 9b Approved Manufacturers of Fittings for Chain Cable
https://www.cdlive.lr.org/information/Documents/Approvals/ApprovedManufactures/list9b.pdf
4. Lloyds Register Group Limited (LR): List 11 Approved Manufacturers of Steel Wire Rope
https://www.cdlive.lr.org/information/Documents/Approvals/ApprovedManufactures/list11.pdf
Note 1: The companies shown on this supplier matrix represent those companies that are service providers, component providers or manufacturers of the components.
WIRE ROPE
CONNECTOR
POLYESTER ROPE
SPAR
2. Lloyds Register Group Limited (LR): List 9a list of Approved Manufacturers of Chain Cable for Ships and Offshore Mooring
https://www.cdlive.lr.org/information/Documents/Approvals/ApprovedManufactures/list9a.pdf
FPSO
10
GOM FPSO
Mooring Failures
WASHINGTON CHAIN
& SUPPLY
wachain.com
CHAIN
6.
120
Courtesy: First Subsea
Year
Graphs 2, 3, 4, and 5 Data Source is OTC Paper 24181 Table 1 Data Analysis
Fig. 8: Bardexs
BarLatch Fairlead
& Stopper
2.
4.
7.
11.
VLA
(Vertical
Load
Anchor)
Suction
Pile
5.
WIRE ROPE
5
VICINAY MARINE
Vicinaymarine.com
N. Sea FPSO
N. Sea FPSO
Drop Anchor/
6.
Torpedo Pile
3.
wire rope
wire rope socket
swivel
pearlink
shackle
H-link
polyester rope
H-link
shackle
pearlink
swivel
pearlink
chain
shackle
anchor point
W. Africa FPSO
Courtesy: BARDEX
clump weight
driven pile
drag anchor
suction pile
torpedo pile
vertical load anchor
(2001-2011)
GOM Spar
N. Sea FPSO
0
1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Courtesy: BARDEX
Courtesy: InterMoor
1.
2.
3.
4.
5.
6.
Pre-Emptive Action/Replacement
TECHNIP
technip.com
5.
Drag
Anchor
Suction
Pile
W. Africa FPSO
SUBSEA 7
le-beon.com
OCEANSIDE
EQUIPMENT LTD.
4.
Driven
Pile
2
LONDON MARINE
CONSULTANTS
LONDONMARINE.CO.UK
3.
16
Fig. 10: BARDEXs BarLatch Fairlead Stoppers On Totals CLOV FPSO Hull
Fairlead & Stopper
DETAIL 3
(2001-2013)
Courtesy: BARDEX
20
Courtesy: InterMoor
Trend: The purpose of this Section is to make the industry aware of integrity issues & trends with regards to Mooring
Systems for FPSs. According to OTC Paper 24181 the analysis indicates a trend in which the intended design
performance of moorings does not meet operational performance
Courtesy: BARDEX
DETAIL 5
7A 7
GROFSMEDERII
NIEUWKOOP B.V.
gnweb.com
GUNNEBO JOHNSON CORP
gunnebojohnson.com
Courtesy: DELMAR US
SIGMA OFFSHORE
SIGMAOFFSHORE.COM
3
3
9
18
FLOATEC
Floatec.com
DETAIL 3
7 250m x 107 mm R4 Chain
7A 150 Ton Green Pin Super
Shackle
8 Polyester Mambo Shackle
9 1,350m x 1,000 MT Poly with
Thimbles
DETAIL 4
3 30.5m x 107 mm R4 Chain
4 Subsea Mambo Shackle
5A Delmar Subsea Connector (Male)
5B Delmar Subsea Connector
(Female)
6 Subsea Mambo Shackle
7 250m x 107 mm R4 Chain
DETAIL 5
2 Subsea Mambo Shackle
3 30.5m x 107 mm R4 Chain
1 Suction Pile
DETAIL 1
13 50m x 1,100 MT Poly
with Thimbles
14 Polyester Mambo Shackle
15 5 Special End Links
16 107 mm Chain Shackle
DETAIL 2
9 1,350m x 1,000 MT Poly
with Thimbles
10 Polyester Mambo Shackle
11 5 Special End Links
12 Polyester Mambo Shackle
13 50m x 1,100 MT Poly with
Thimbles
5B
14
15
CONNECTION DETAILS
Courtesy: SOFEC
DETAIL 1
OFFSHORE OIL & GAS MOORING SYSTEM & SERVICE COMPONENT PROVIDERS
Courtesy: NOV
VRYHOF ANCHORS
Seg. 5 - Fiber
Rope
Seg. 6 - Chain
to Rope (C2R)
Connector &
Short Chain
(7)
(4)
InterMoor
Courtesy: InterMoor
Fairleads
25%
(5)
Courtesy: InterMoor
Semi-FPS or MODU
PLATE
DELMAR
DEA
BRUCE ANCHORS
Fig. 2: Taut Leg Moored Semi FPS with Suction Pile (Permanent Mooring)
1D
1D
1C
LEGEND
Spread Moored
1A
8.7%
MALAYSIA/INDONESIA
AUSTRALIA/NEW ZEALAND
Seg. 4 - Polyester
Fiber Rope with
Thimble Connectors
1C
PILE
SHUTTLE
TANKER
FLNG SHIP
LNG SHIP
FPSO
CONTROL BUOY
SHIP
Seg. 6 - Polyester
Fiber Rope with
Thimble Connectors
1B
OFFSHORE ANCHOR
TYPES
BUOY
NON-SHIP FPSO
SPAR
LOADING/PROD.
BUOY
TLP SEMI
CELL SPAR
MODU
CLASSIC SPAR
11.2%
PERMANENT/PRODUCTION
TRUSS SPAR
14.8%
12.1%
GOM
CHINA/VIETNAM/THAILAND/
MYANMAR/PHILIPPINES
TEMPORARY
CONVENTIONAL
& MINI-TLP
PRODUCTION
SEMI
NORTH SEA
MOORING SYSTEMS
FLOATEL
22.1%
BRAZIL
PLATE ANCHOR
0%
0%
DEA
DRIVEN PILE
0%
Data Source: UH Research, Mustang Engineering/Offshore Magazine, and Quest Offshore Databases for mooring system data and Source: Esri, i-cubed, USDA, USGS, AEX, GeoEye, Getmapping, Aerogrid, IGN, IGP, and the GIS User Community for the world map data.
SUCTION PILE
0%
MAP
Seg. 9 Chain
Sections
MOORING ANCHORS
MOORING SYSTEM ELEVATIONS
MOORING PATTERNS, TYPES, CONFIGURATIONS
New Zealand
26
STEVPRIS (6)
CONNECTORS
Ghana/Ivory Coast
BRUCE
MK4 & MK5
North Sea
SEPLA (2)
0%
TORPEDO PILE
MOORING LINES
MOORING SYSTEM
ENGINEERING
Data Courtesy of Quest Offshore & Analysis by University of Houston, College of Technology, Petroleum Technology Initiative
DRIVEN PILE
MOORING INTEGRITY
Installation Year
Courtesy: Delmar US
>20 Yrs.
Turret Moored
MOORING EQUIPMENT
Up to
10 Yrs.
Up to
15 Yrs.
89
1. NON-GALVANIZ ED
WIRE ROPE
2. GALVANIZED
SPIRAL STRAND
3. SHEATHED
SPIRAL STRAND
VLA
1,000 M
3,280 ft.
DEA
MOORING STANDARDS
1 API Spec 2F - Mooring Chain (1997) - Currently in Revision
2 API RP 2I - In-service Inspection of Mooring Hardware for Floating Structures (2008).
3 API RP 2SK - Design & Analysis of Stationkeeping Sys. for Floating Str. (Add.2008)
4 API RP 2SM - Recommended Practice for Synthetic Fiber Ropes (Add. 2007) A new
revision is currently in the Balloting Phase.
5 ISO 19901-7 Station-keeping systems for floating offshore structures (Rev)
6 ISO 19904-01 Floating offshore structures
7 2GEO - Geotechnical Analysis of Mooring Anchors - Is a new standard in development.
8 2MIM - Mooring Integrity Management. Is a new standard to be released.
9 DNV GL: http://www.dnv.com/resources/rules_standards/index.asp
Courtesy: BRIDON
OMNI MAX
Spread Moored
100%
Turret Moored
SUCTION PILE
Spread Moored
Sakhalin
25
SERVICE VESSEL
0%
Mauritania
D - DISCONNECTABLE
P -PERMANENT
26
Tendon Moored
100%
Turret Moored
Tendon Moored
13
25% 50% 75% 100%
1,500 M
4,921 ft.
91
28%
Turret Moored
Spread Moored
Fig. 10: Mooring Chain & Suction Piles Ready for Loadout & Installation
Philippines
24
23
SEMI SUBMERSIBLE
DRILL SHIP
(DP RIG)
Anchor Pile
Chain-Poly-Wire
Chain & Wire
Catenary Anchor Leg Mooring
Chain To Rope Connector
Chain To Chain Connector
Drag Embedded Anchor
Driven Pile
External Turret
Floating Production Storage & Offloading
High Holding Power
Internal Turret
Jacket Soft Yoke
Mobile Offshore Drilling Unit
12
AP
C&P&W
C&W
CALM
C2R
C2C
DEA
Dr. P
ET
FPSO
HHP
IT
JSY
MODU
108
Tendon Moored
22
Tendon Moored
Country/Region
RTM
R2R
R2C
SALM
SCM
SEA
SEMI
SEPLA
SM
SP
STM
STP
TLP
VLA
TABLE 1 ABBREVIATIONS
POSTER
21
72%
0%
Information Accuracy: We have attempted to use correct and current, as of press time, information for the mooring systems and equipment described herein. No installed, sanctioned,
nor pending application was intentionally excluded. We have summarized the capability and operating experience by acting as a neutral party and integrator of information. Information
has been collected from public sources, company brochures, personal interviews, phone interviews, press releases, industry magazines, vendor-supplied information, and web sites. No
guarantee is made that information is accurate or all-inclusive. Neither University of Houston nor Offshore Magazine guarantees or assumes any responsibility or liability for any partys
use of the information presented. If any information is found to be incorrect, not current, or has been omitted, please send comments to: jchristi@central.uh.edu and gksheridan@uh.edu.
Courtesy: BRIDON
3. MOORING CHAIN
93%
0%
Brazil
Spread Moored
7%
Turret Moored
93
10
2,000 M
6,562 ft.
19
ABS: Judy Murray, John Stiff and Kenneth Huang; Aker Solutions: Tom Plank, and John-Otto Nilsen; Balltec: Martin Bell, and Emma Corrie; Bardex: Stephen Jones; Bluewater
Industries, Inc: Jamie Armstrong; Bridon: Chris Leonard, Tony Tarabochia, and Troy Rybicki; Bruce Anchor: David Ledgerwood; C-Ray Media: Connie Gray, Nanette McNair,
Samara Barks, and Jalil Whitmore; DCL Mooring & Rigging: Rick Hall Doris, and Richard D. Haun; Delmar US: Even Zimmerman, and Robert Garrity; First Subsea: Valerie
Pylypiw, and Greg Campbell-Smith; Grahherne: Richard DSourza and Sai Majhi; InterMoor: Jonathon Miller, Florence Kosmala, and Todd Veselis; Lankhorst Ropes: Geeske
Terpstra; LeBeon Manufacturing: Aurelien Le Floch, and Clement Mochet; MODEC: Ken Turner; National Oilwell Varco: Charyl Smerek, Geir Hovde, and Tatjana Tanya Brestovac;
Parker Hannifin Corporation: Brian Compton, and Eldon E. Thomas; Pennwell: Jessica Tippee, Mary Sumner, Roger Kingswell, and Daniel Bernard; Quest Offshore: Matt Gross,
and Paul Hillegeist; Sigma Offshore: Allan Millmaker; Tex Ocean: Donnie Newman; Vrhof Anochors: Erik Rykers, and Thomas Agnevall
Spread Moored
11
24
0%
87
Tendon Moored
19
19
19
Australia
23
18
3,000 M
9,842 ft.
19
81
6%
0%
100%
Turret Moored
66%
Turret Moored
Spread Moored
83
2,500 M
8,202 ft.
20
GRAPH 1: CHAIN/WIRE ROPE VS. POLYESTER ROPE USAGE MOORING SYSTEM TREND
28%
Tendon Moored
17
Polyester rope gives a "softer" mooring system than steel wire rope; and therefore host motions are more compliant and riser friendly.
Better Vortex Induced Motion (VIM) response to loop currents than Chain-Wire-Chain system.
Affords smaller SCR departure angles.
Allows the use of a significantly smaller turret buoy on FPSOs for enhanced safety and project viability.
Up to 50% reduction in costs compared to conventional catenary mooring system.
Approximately 80% reduction in wet weight of tension members (i.e. ropes) when converting from Wire to Polyester. The vertical mooring force on the
platform is reduced by 50%. This reduction in wet weight and forces therefore increases usable payload.
Up to 50% reduction in mooring pre-tension.
Polyester rope does not corrode and there is no need for corrosion allowances on the diameter of the polyester like there is on chain and wire.
Indonesia
22
Spread Moored
15
1
25% 50% 75% 100%
Canada/US Atlantic
particle filter layer to limit the ingress of abrasive particles and marine
finish on load bearing elements enhances the resistance to yarn on yarn
abrasion ensures long term performance for field life in excess of 20 years.
Fig. 5 Lankhorsts Polyester Fiber Rope on Deployment Reel Offshore
25
16
14
Turret Moored
Courtesy: Bridon
10%
0%
4
100%
0%
Fig. 4: Components of Typical Polyester Fiber Rope for Deepwater Mooring Fig. 6: Lankhorsts Fiber Rope with Torsional Reference Lines
50%
Tendon Moored
Peru
40%
1. WIRE ROPE
Malaysia
21
Tendon Moored
78%
Turret Moored
Spread Moored
Tendon Moored
0%
Turret Moored
0%
22%
Tendon Moored
Tendon Moored
0%
Turret Moored
50%
Turret Moored
Tendon Moored
0%
China/Vietnam
20
Spread Moored
50%
100%
Spread Moored
100%
Turret Moored
Tendon Moored
Spread Moored
Colombia/Venezuela
Spread Moored
100%
Turret Moored
9%
0%
India
18
Spread Moored
85
41%
Turret Moored
Tendon Moored
0%
Caspian Sea
16
Spread Moored
19
32%
Turret Moored
Tendon Moored
Adriatic/Italy
14
50%
19
25%
Spread Moored
77
0%
68%
79
OCTOBER 2013
Prepared by: Manoochehr Bozorgmehrian, Manjunath Terwad, and Vani Aparna Peri Former Graduate Students, University of Houston
With Assistance From: Jack Christiansen and Galina Sheridan of the University of Houston, College of Technology, Petroleum Technology Initiative,
www.uh.edu/technology/pti; Kurt Albaugh of Repsol E&P USA; David Davis, Mary Sumner and Jessica Tippee of Offshore Magazine;
Jonathan Miller of InterMoor; and Amy Hendrix GIS Consultant
Turret Moored
Tendon Moored
34%
25% 50% 75% 100%
0%
Angola
12
Spread Moored
45 years
www.delmarus.com 1-337-365-0180
MOORING LINE COMPONENT TYPES: WIRE ROPE, POLYESTER FIBER ROPE, AND CHAIN
Nigeria
10
75%
19
9%
Turret Moored
Tendon Moored
Spanish Mediterranean
682 0 1 3
Delmar Systems
WWW.LONDONMARINE.CO.UK
19
Spread Moored
57%
19
DELMAR
...count on the
leader in offshore mooring
19
GOM
1
Spread Moored
Learn more
about our
deepwater
installation
vessels at
mcdermott.com
When experience
counts....
75
www.in
intermoor.com
www.intermoor.com
19
INNOVATIVE
MOORING
SOLUTIONS
cortlandcompany.com
Mooring Integrity
Management Services
Control inspection and maintenance costs
Extend mooring system life
Minimize mooring failures and downtime
Manage degraded and damaged moorings
www.amogconsulting.com
Courtesy: BP
DB50
Enhanced to deliver
greater reliability
& versatility
0%
2013 Offshore
LIFE SPAN
(Yrs.)
100%
19
Present
Data Courtesy of Quest Offshore & Analysis by University of Houston, College of Technology, Petroleum Technology Initiative
Tendon Moored
25% 50% 75% 100%
0%
Spread Moored
48%
Turret Moored
48%
Spread Moored
20%
Spread Moored
80%
Turret Moored
66%
17%
Tendon Moored
South Africa
13
Egypt/Libya/Tunisia
15
Spread Moored
50%
Spread Moored
Turret Moored
50%
Turret Moored
17%
Turret Moored
Tendon Moored
Tendon Moored 4%
Cameroon to Congo
11
Tendon Moored
Qatar/Iran/UAE
17
17%
83%
Tendon Moored
Thailand/Myanmar
19
Spread Moored
50%
Spread Moored
Turret Moored
50%
Turret Moored
Tendon Moored
Spread Moored
100%
Tendon Moored
Seg. 8 - Polyester
Fiber Rope with
Thimble Connectors
1A
100%
Turret Moored
0%
0%
Tendon Moored
0%
0%
5.0%
5.0%
NIGERIA
4.1%
CAMEROON TO CONGO
OTHER AFRICA
1.8%
Tedons
OTHER AMERICAS
1.8%
OTHER ASIA
1.6%
CATENARY
TAUT
5.0%
MEDITERRANEAN/CASPIAN/
EGYPT/LIBYA/TUNISIA
TURRET
CALM
SALM
STEEL PIPE
COMBINED LINE
POLYSTER FIBER
WIREROPE
CHAIN
INTERNAL
D/P
EXTERNAL
D/P
FIXED YOKE
SOFT YOKE
HAWSER
Proven
Not Proven
Turret Moored
5%
15%
10%
20%
Fig. 6: The Bruce DENNLA Mk4, Drag Embedment Near Normal Load Anchor (DENNLA)
Courtesy: NOV APL
MANUFACTURERS
Courtesy: InterMoor
Courtesy: InterMoor
PILE
Fig. 7: Delmars Patented OMNIMAX Drop Anchor Fig. 8: InterMoors SEPLA (Suction Embedded
Plate Anchor)
COMPANY NAME
DROP
ANCHOR
(7)
(3)
(3)
Courtesy: DELMAR US
13
12 11
11
10
9
7
DETAIL 2
Courtesy: InterMoor
7 6
5A
13
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Clump
Weight
Shackle Connection
for Suction Pile to
Chain Connection
DETAIL 4
1.
2.
MOORING LINE
COMPONENTS
FIBER ROPES
STEEL WIRES
ANCHORS &
SUCTION PILES
MOORING
MONITORING/
INSTRUMENTATION
ACCESSORIES
CHAINS
FAIRLEADS, CHAIN
STOPPERS, CHAIN JACKS
WINCHES
CONNECTORS,
SHACKLES, CHASERS
TURRET
DESIGNERS/
SUPPLIERS
DETAIL 1
13 50m x 1,100 MT Poly
with Thimbles
14 Polyester Mambo Shackle
15 5 Special End Links
16 107 mm Chain Shackle
MOORING
SYSTEM
INSTALLERS/PM
Courtesy: Aker Solutions Pusnes
MOORING BUOYS/
BUOYANCY
ABS
eagle.org
ALLOY WIRE
INTERNATIONAL
alloywire.com
BRIDON
bridon.com
COLUMBUS MCKINNON
CORPORATION
cmworks.com
Aker Pusnes AS
akersolutions.com
BLADT INDUSTRIES AS
bladt.dk
AKER SOLUTIONS
akersolutions.com
BALLTEC
Balltec.com
BALMORAL
balmoral-offshore.com
BLUEWATER
bluewater.com
ASTRO TECHNOLOGY
astrotechnology.com
BOSKALIS OFFSHORE
boskalis.com/offshore
AMOG CONSULTING
Amogconsulting.com
API
API.ORG
CORTLAND COMPANY
cortlandcompany.com
ARCELOMITTAL
Arcelormittal.com/
wiresolutions
COORDINATED
COMPANIES
ceccwrr.com
BRUCE ANCHOR
bruceanchor.co.uk
AMCLYDE
rokrem.com
BARDEX Corporation
bardex.com
BRUCE ANCHOR
bruceanchor.co.uk
CRP
crpgroup.com
BMT SCIENTIFIC
MARINE SERVICES
Scimar.com
LONDON MARINE
CONSULTANTS
londonmarine.co.uk
BOSKALIS OFFSHORE
boskalis.com/offshore
BUREAU VERITAS
Veritas.com
CSL ROPES
cslropes.com.br
BRIDON
INTERNATIONAL LTD
bridonltd.com
CANYON OFFSHORE
helixesg.com
BROHL
Broehl.de
DELMAR SYSTEMS
delmarus.com
FUGRO GEOS
Geos.com/
offshore-systems/
nov.com/Production/Floating_
Production_Solutions.aspx
CORTLAND COMPANY
cortlandcompany.com
DNV
DNV.ORG
DSR CORP
dsrcorp.com
BROOKFIELDWIRE
brookfieldwire.com
CORTLAND COMPANY
cortlandcompany.com
BODEWES
bodewes.com
NOV
nov.com
FEUERSTEIN GMBH
feubo.com
DELMAR SYSTEMS
delmarus.com
INTERMOOR/PULSE
STRUCTURAL MONITORING
InterMoor.com
ORWELL OFFSHORE
orwelloffshore.com
HEEREMA MARINE
CONTRACTORS (HMC)
hmc.heerema.com
LLOYDS REGISTER
LR.ORG
InterMoor
InterMoor.com
DSR CORP
dsrcorp.com
BROHL
Broehl.de
ROLLSROYCE
Rolls-royce.com
FIRST SUBSEA
firstsubsea.com
InterMoor
intermoor.com
MEASUREMENT
TECHNOLOGY NW
mtnw-usa.com.com
SBM
sbmoffshore.com
InterMoor
intermoor.com
DELMAR SYSTEMS
delmarus.com
SBM OFFSHORE
sbmoffshore.com
InterMoor
InterMoor.com
DELMAR SYSTEMS
delmarus.com
SMITHBERGER
smithberger.com
FLINTSTONE TECHNOLOGY
flint-tech.com/subsea.html
NESSCO
Nessco.rig.net
SIGMA OFFSHORE
Sigmaoffshore.com
JUMBO OFFSHORE
Jumbo-offshore.nl
TIMBERLAND EQUIPMENT
Timberland-group.com
FRANKLIN OFFSHORE
INTERNATIONAL
franklin.com.sg
SOFEC
sofec.com
MCDERMOTT
INTERNATIONAL, INC.
mcdermott.com
DELMAR SYSTEMS
delmarus.com
DETAIL 2
9 1,350m x 1,000 MT Poly
with Thimbles
10 Polyester Mambo Shackle
11 5 Special End Links
12 Polyester Mambo Shackle
13 50m x 1,100 MT Poly with
Thimbles
EMAS AMC
emas.com
OTS
otsas.no
KISWIRE LTD
kiswire.com
InterMoor
InterMoor.com
InterMoor
intermoor.com
NOV
nov.com
HOUSTON OFFSHORE
ENGINEERING
Houston-offshore.com
SOFEC
sofec.com
PARKER SCANROPE AS
scanrope.no
MOORLINK
moorlink.com
MENCK
menck.com
RAPP MARINE
Rappmarine.com
InterMoor
InterMoor.com
TECHNIP
technip.com
SAMSON
samsonrope.com
PARKER HANNIFIN
CORPORATION
parker.com
KETTENFABRIK MESTER
GMBH
mesterkette.com
ROLLSROYCE
Rolls-royce.com
KBR (GRANHERNE
SUBSIDIARY)
KBR.com
TEUFELBERGER
teufelberger.com/en
SPT OFFSHORE
sptoffshore.com
LOC NORGE AS
LOC-GROUP.COM
VRYHOF
ENGINEERING Ltd.
Vryhof.com
SCANROPE
scanropemarine.com
MARIT
marit.fr
TIMBERLAND
EQUIPMENT
Timberland-group.com
TRELLEBORG MARINE
SYSTEMS
Trelleborg.com/marine
STRAINSTALL
Strainstall.no
GREENPIN
greenpin.com
TRELLEBORG MARINE
SYSTEMS
Trelleborg.com/marine
OFFSHORE INSTALLATION
SERVICES LTD. (OIS)
ois-ltd.com
WFS SUBSEA
wfs-tech.com
SBM OFFSHORE
sbmoffshore.com
Courtesy: BARDEX
MOORLINK
moorlink.com
InterMoor
intermoor.com
OIL STATES
Oilstates.com
2HOFFSHORE
2hoffshore.com
WORLEYPARSONS
Worleyparsons.com
UNIROPE
unirope.com
WHITEHILL
MANUFACTURING
whitehillmfg.com
MCS KENNY
mcskenny.com
MOORING SYSTEM
SOLUTIONS PTY LTD.
(MOORSURE)
Moorsure.com.au
USHA MARTIN
ushamartin.com
WASHINGTON CHAIN
& SUPPLY
wachain.com
OFFSPRING
INTERNATIONAL (OIL)
offspringinternational.com
RAMNAS BRUK AB
ramnas.com
LeBeon Manufacturing
le-beon.com
SANMAR CHAIN
INTERNATIONAL PTE LTD.
sci-chain.com
LHR MARINE/FEURSTEIN
lhrmarine.com
KOHLSWA GJUTERI AB
kohlswagjuteri.se
UNIROPE
unirope.com
MILLER LIFTING
millerproducts.net
VICINAY MARINE
Vicinaymarine.com
S. China FPSO
E. Canada
FPSO
S. China FPSO
W. Africa
CALM
N. Sea FPSO
N. Sea
FPSO
Catastrophic Failure
14
W. Africa FPSO
12
N. Sea
FPSO
N. Sea Semi
10
N. Sea FPSO
W. Africa FPSO
N. Sea FPSO
N. Sea STL Buoy
N. Sea FPSO
N. Sea FPSO
W. Africa FPSO
E. Canada FPSO
GOM Spar
N. Sea FPSO
N. Sea FPSO
GOM Spar
GOM Spar
W. Africa
W. Africa
W. Africa
W. Africa
FPSO
W. Africa CALM W. Africa FPSO N. Sea FPSO
GOM Spar FPSO
FPSO
FPSO
N. Sea FPSO
W. Africa FPSO
W. Africa FPSO
Courtesy: NOV
www.BARDEX.com
3D Modeling & Animation | Graphic Design | Website Design & Development | Interactive Flash Programming
www.c-raymedia.com
15.
14.
Pipeline/
Flowline
Cooridor
(Typ.)
Semi-FPS
Hull
Spar
Hull
4x3
Pattern
Pipeline/
Flowline
Cooridor
(Typ.)
Pipeline/
Flowline
Cooridor
(Typ.)
FPSO
FPSO
3x4
Pattern
Fig. 17: Open Socket &Y-Link Connectors, Wire Rope to Chain (R2C)
Bend Restrictor
Insulation Sleeve
CHAIN
22
Anode
14
Handling Padeye
CONNECTOR
POLYESTER ROPE
YOKE COLUMN
10
15
20
25
No. of Breaks
4x3
Pattern
3x4
Pattern
13
3
SEMI FPS
10
Pipeline/
Flowline
Cooridor
(Typ.)
4x3
Pattern
4 x 2 Pattern
(4 Col. x 2 Tendons/Col.)
4 x 3 Pattern
SEMI
Pipeline/
Flowline
Cooridor
(Typ.)
Fig. 24 Delmars
Subsea Mooring
Connector for Chain,
Wire Rope, and Polyester
Rope Combinations
Shackle
Connecting Link
(Pear Shape)
Delmar SS Connector
Chain
Shackle
Fig. 9: SPAR Mooring Pattern with 1 of 4 Corridors Used for Flow- Fig. 10: BPs Quad 204 FPSO with 4x5 Mooring Pattern with 4
line, Water Injection Lines, Umbilicals, and Export Pipelines.
Corridors for Flowlines, and Umbilicals Location UK Cont. Shelf
Chain
Connecting Link
(Pear Shape)
Courtesy: Delmar US
15
No. of Failures
10 11 12 13 14 15 16 17 18 19 20
Rig Skidding
Seismic, Hurricane Restraints/Leveling
8.
10.
12.
13.
Drilling Systems
(2001-2011)
0
1
15
10
T +31 78 6969000
MEETING
YOUR EVERY
OFFSHORE
CHALLENGE
www.boskalis.com
marine.contracting@boskalis.com
STL BUOY 0
2
3x4
Pattern
FSO
0
Prepared By University of Houston,
College of Technology, Petroleum Technology Initiative
YOKE COLUMN
9.
Pipeline/
Flowline
Cooridor
(Typ.)
4
1
CALM BUOY
3. Lloyds Register Group Limited (LR): List 9b Approved Manufacturers of Fittings for Chain Cable
https://www.cdlive.lr.org/information/Documents/Approvals/ApprovedManufactures/list9b.pdf
4. Lloyds Register Group Limited (LR): List 11 Approved Manufacturers of Steel Wire Rope
https://www.cdlive.lr.org/information/Documents/Approvals/ApprovedManufactures/list11.pdf
Note 1: The companies shown on this supplier matrix represent those companies that are service providers, component providers or manufacturers of the components.
WIRE ROPE
CONNECTOR
POLYESTER ROPE
SPAR
2. Lloyds Register Group Limited (LR): List 9a list of Approved Manufacturers of Chain Cable for Ships and Offshore Mooring
https://www.cdlive.lr.org/information/Documents/Approvals/ApprovedManufactures/list9a.pdf
FPSO
10
GOM FPSO
Mooring Failures
WASHINGTON CHAIN
& SUPPLY
wachain.com
CHAIN
6.
120
Courtesy: First Subsea
Year
Graphs 2, 3, 4, and 5 Data Source is OTC Paper 24181 Table 1 Data Analysis
Fig. 8: Bardexs
BarLatch Fairlead
& Stopper
2.
4.
7.
11.
VLA
(Vertical
Load
Anchor)
Suction
Pile
5.
WIRE ROPE
5
VICINAY MARINE
Vicinaymarine.com
N. Sea FPSO
N. Sea FPSO
Drop Anchor/
6.
Torpedo Pile
3.
wire rope
wire rope socket
swivel
pearlink
shackle
H-link
polyester rope
H-link
shackle
pearlink
swivel
pearlink
chain
shackle
anchor point
W. Africa FPSO
Courtesy: BARDEX
clump weight
driven pile
drag anchor
suction pile
torpedo pile
vertical load anchor
(2001-2011)
GOM Spar
N. Sea FPSO
0
1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Courtesy: BARDEX
Courtesy: InterMoor
1.
2.
3.
4.
5.
6.
Pre-Emptive Action/Replacement
TECHNIP
technip.com
5.
Drag
Anchor
Suction
Pile
W. Africa FPSO
SUBSEA 7
le-beon.com
OCEANSIDE
EQUIPMENT LTD.
4.
Driven
Pile
2
LONDON MARINE
CONSULTANTS
LONDONMARINE.CO.UK
3.
16
Fig. 10: BARDEXs BarLatch Fairlead Stoppers On Totals CLOV FPSO Hull
Fairlead & Stopper
DETAIL 3
(2001-2013)
Courtesy: BARDEX
20
Courtesy: InterMoor
Trend: The purpose of this Section is to make the industry aware of integrity issues & trends with regards to Mooring
Systems for FPSs. According to OTC Paper 24181 the analysis indicates a trend in which the intended design
performance of moorings does not meet operational performance
Courtesy: BARDEX
DETAIL 5
7A 7
GROFSMEDERII
NIEUWKOOP B.V.
gnweb.com
GUNNEBO JOHNSON CORP
gunnebojohnson.com
Courtesy: DELMAR US
SIGMA OFFSHORE
SIGMAOFFSHORE.COM
3
3
9
18
FLOATEC
Floatec.com
DETAIL 3
7 250m x 107 mm R4 Chain
7A 150 Ton Green Pin Super
Shackle
8 Polyester Mambo Shackle
9 1,350m x 1,000 MT Poly with
Thimbles
DETAIL 4
3 30.5m x 107 mm R4 Chain
4 Subsea Mambo Shackle
5A Delmar Subsea Connector (Male)
5B Delmar Subsea Connector
(Female)
6 Subsea Mambo Shackle
7 250m x 107 mm R4 Chain
DETAIL 5
2 Subsea Mambo Shackle
3 30.5m x 107 mm R4 Chain
Suction Pile
5B
14
15
DETAIL 1
Courtesy: SOFEC
16 15
CONNECTION DETAILS
Courtesy: NOV
VRYHOF ANCHORS
Seg. 5 - Fiber
Rope
Seg. 6 - Chain
to Rope (C2R)
Connector &
Short Chain
(7)
(4)
InterMoor
Courtesy: InterMoor
Fairleads
25%
(5)
Courtesy: InterMoor
Semi-FPS or MODU
PLATE
DELMAR
DEA
BRUCE ANCHORS
Fig. 2: Taut Leg Moored Semi FPS with Suction Pile (Permanent Mooring)
1D
1D
1C
LEGEND
Spread Moored
1A
1B
SPREAD
MOORING
6.8%
ANGOLA
Seg. 4 - Polyester
Fiber Rope with
Thimble Connectors
1C
8.7%
MALAYSIA/INDONESIA
AUSTRALIA/NEW ZEALAND
PILE
SHUTTLE
TANKER
FLNG SHIP
LNG SHIP
SHIP
FPSO
Seg. 6 - Polyester
Fiber Rope with
Thimble Connectors
1B
OFFSHORE ANCHOR
TYPES
BUOY
NON-SHIP FPSO
SPAR
CONTROL BUOY
TLP SEMI
LOADING/PROD.
BUOY
MODU
CELL SPAR
11.2%
PERMANENT/PRODUCTION
CLASSIC SPAR
14.8%
12.1%
GOM
CHINA/VIETNAM/THAILAND/
MYANMAR/PHILIPPINES
TEMPORARY
TRUSS SPAR
NORTH SEA
MOORING SYSTEMS
CONVENTIONAL
& MINI-TLP
PRODUCTION
SEMI
22.1%
FLOATEL
BRAZIL
PLATE ANCHOR
0%
0%
DEA
DRIVEN PILE
0%
Data Source: UH Research, Mustang Engineering/Offshore Magazine, and Quest Offshore Databases for mooring system data and Source: Esri, i-cubed, USDA, USGS, AEX, GeoEye, Getmapping, Aerogrid, IGN, IGP, and the GIS User Community for the world map data.
SUCTION PILE
0%
MAP
Seg. 9 Chain
Sections
MOORING ANCHORS
MOORING SYSTEM ELEVATIONS
MOORING PATTERNS, TYPES, CONFIGURATIONS
New Zealand
26
STEVPRIS (6)
CONNECTORS
Ghana/Ivory Coast
BRUCE
MK4 & MK5
North Sea
SEPLA (2)
0%
TORPEDO PILE
MOORING LINES
OFFSHORE OIL & GAS MOORING SYSTEM & SERVICE COMPONENT PROVIDERS
MOORING
CLASSIFICATION &
CERTIFICATION
20
13
15
17
20
20
20
07
11
20
05
09
20
03
20
01
20
99
20
97
20
95
19
19
19
89
Installation Year
Courtesy: Delmar US
MOORING SYSTEM
ENGINEERING
Up to
10 Yrs.
Up to
15 Yrs.
>20 Yrs.
DRIVEN PILE
MOORING INTEGRITY
91
1. NON-GALVANIZ ED
WIRE ROPE
2. GALVANIZED
SPIRAL STRAND
3. SHEATHED
SPIRAL STRAND
1,000 M
3,280 ft.
500
1,640 ft.
Turret Moored
MOORING EQUIPMENT
1,500 M
4,921 ft.
VLA
DEA
Courtesy: BRIDON
MOORING STANDARDS
1 API Spec 2F - Mooring Chain (1997) - Currently in Revision
2 API RP 2I - In-service Inspection of Mooring Hardware for Floating Structures (2008).
3 API RP 2SK - Design & Analysis of Stationkeeping Sys. for Floating Str. (Add.2008)
4 API RP 2SM - Recommended Practice for Synthetic Fiber Ropes (Add. 2007) A new
revision is currently in the Balloting Phase.
5 ISO 19901-7 Station-keeping systems for floating offshore structures (Rev)
6 ISO 19904-01 Floating offshore structures
7 2GEO - Geotechnical Analysis of Mooring Anchors - Is a new standard in development.
8 2MIM - Mooring Integrity Management. Is a new standard to be released.
9 DNV GL: http://www.dnv.com/resources/rules_standards/index.asp
OMNI MAX
Spread Moored
100%
Turret Moored
SUCTION PILE
Spread Moored
Sakhalin
25
SERVICE VESSEL
0%
Mauritania
D - DISCONNECTABLE
P -PERMANENT
26
Tendon Moored
100%
Turret Moored
Tendon Moored
13
25% 50% 75% 100%
Spread Moored
28%
Turret Moored
Courtesy: BRIDON
Fig. 10: Mooring Chain & Suction Piles Ready for Loadout & Installation
Philippines
24
23
SEMI SUBMERSIBLE
DRILL SHIP
(DP RIG)
Anchor Pile
Chain-Poly-Wire
Chain & Wire
Catenary Anchor Leg Mooring
Chain To Rope Connector
Chain To Chain Connector
Drag Embedded Anchor
Driven Pile
External Turret
Floating Production Storage & Offloading
High Holding Power
Internal Turret
Jacket Soft Yoke
Mobile Offshore Drilling Unit
12
AP
C&P&W
C&W
CALM
C2R
C2C
DEA
Dr. P
ET
FPSO
HHP
IT
JSY
MODU
108
Tendon Moored
22
Tendon Moored
Country/Region
RTM
R2R
R2C
SALM
SCM
SEA
SEMI
SEPLA
SM
SP
STM
STP
TLP
VLA
TABLE 1 ABBREVIATIONS
POSTER
21
72%
0%
Information Accuracy: We have attempted to use correct and current, as of press time, information for the mooring systems and equipment described herein. No installed, sanctioned,
nor pending application was intentionally excluded. We have summarized the capability and operating experience by acting as a neutral party and integrator of information. Information
has been collected from public sources, company brochures, personal interviews, phone interviews, press releases, industry magazines, vendor-supplied information, and web sites. No
guarantee is made that information is accurate or all-inclusive. Neither University of Houston nor Offshore Magazine guarantees or assumes any responsibility or liability for any partys
use of the information presented. If any information is found to be incorrect, not current, or has been omitted, please send comments to: jchristi@central.uh.edu and gksheridan@uh.edu.
3. MOORING CHAIN
93%
0%
Brazil
Spread Moored
7%
Turret Moored
93
10
2,000 M
6,562 ft.
19
ABS: Judy Murray, John Stiff and Kenneth Huang; Aker Solutions: Tom Plank, and John-Otto Nilsen; Balltec: Martin Bell, and Emma Corrie; Bardex: Stephen Jones; Bluewater
Industries, Inc: Jamie Armstrong; Bridon: Chris Leonard, Tony Tarabochia, and Troy Rybicki; Bruce Anchor: David Ledgerwood; C-Ray Media: Connie Gray, Nanette McNair,
Samara Barks, and Jalil Whitmore; DCL Mooring & Rigging: Rick Hall Doris, and Richard D. Haun; Delmar US: Even Zimmerman, and Robert Garrity; First Subsea: Valerie
Pylypiw, and Greg Campbell-Smith; Grahherne: Richard DSourza and Sai Majhi; InterMoor: Jonathon Miller, Florence Kosmala, and Todd Veselis; Lankhorst Ropes: Geeske
Terpstra; LeBeon Manufacturing: Aurelien Le Floch, and Clement Mochet; MODEC: Ken Turner; National Oilwell Varco: Charyl Smerek, Geir Hovde, and Tatjana Tanya Brestovac;
Parker Hannifin Corporation: Brian Compton, and Eldon E. Thomas; Pennwell: Jessica Tippee, Mary Sumner, Roger Kingswell, and Daniel Bernard; Quest Offshore: Matt Gross,
and Paul Hillegeist; Sigma Offshore: Allan Millmaker; Tex Ocean: Donnie Newman; Vrhof Anochors: Erik Rykers, and Thomas Agnevall
Spread Moored
11
24
0%
87
Tendon Moored
19
19
19
Australia
23
18
3,000 M
9,842 ft.
19
81
6%
0%
100%
Turret Moored
66%
Turret Moored
Spread Moored
83
2,500 M
8,202 ft.
20
GRAPH 1: CHAIN/WIRE ROPE VS. POLYESTER ROPE USAGE MOORING SYSTEM TREND
28%
Tendon Moored
17
Polyester rope gives a "softer" mooring system than steel wire rope; and therefore host motions are more compliant and riser friendly.
Better Vortex Induced Motion (VIM) response to loop currents than Chain-Wire-Chain system.
Affords smaller SCR departure angles.
Allows the use of a significantly smaller turret buoy on FPSOs for enhanced safety and project viability.
Up to 50% reduction in costs compared to conventional catenary mooring system.
Approximately 80% reduction in wet weight of tension members (i.e. ropes) when converting from Wire to Polyester. The vertical mooring force on the
platform is reduced by 50%. This reduction in wet weight and forces therefore increases usable payload.
Up to 50% reduction in mooring pre-tension.
Polyester rope does not corrode and there is no need for corrosion allowances on the diameter of the polyester like there is on chain and wire.
Indonesia
22
Spread Moored
15
1
25% 50% 75% 100%
Canada/US Atlantic
particle filter layer to limit the ingress of abrasive particles and marine
finish on load bearing elements enhances the resistance to yarn on yarn
abrasion ensures long term performance for field life in excess of 20 years.
Fig. 5 Lankhorsts Polyester Fiber Rope on Deployment Reel Offshore
25
16
14
Turret Moored
Courtesy: Bridon
10%
0%
4
100%
0%
Fig. 4: Components of Typical Polyester Fiber Rope for Deepwater Mooring Fig. 6: Lankhorsts Fiber Rope with Torsional Reference Lines
50%
Tendon Moored
Peru
40%
1. WIRE ROPE
Malaysia
21
Tendon Moored
78%
Turret Moored
Spread Moored
Tendon Moored
0%
Turret Moored
0%
22%
Tendon Moored
Tendon Moored
0%
Turret Moored
50%
Turret Moored
Tendon Moored
0%
China/Vietnam
20
Spread Moored
50%
100%
Spread Moored
100%
Turret Moored
Tendon Moored
Spread Moored
Colombia/Venezuela
Spread Moored
100%
Turret Moored
9%
0%
India
18
Spread Moored
85
41%
Turret Moored
Tendon Moored
0%
Caspian Sea
16
Spread Moored
19
32%
Turret Moored
Tendon Moored
Adriatic/Italy
14
50%
19
25%
Spread Moored
77
0%
68%
79
OCTOBER 2013
Prepared by: Manoochehr Bozorgmehrian, Manjunath Terwad, and Vani Aparna Peri Former Graduate Students, University of Houston
With Assistance From: Jack Christiansen and Galina Sheridan of the University of Houston, College of Technology, Petroleum Technology Initiative,
www.uh.edu/technology/pti; Kurt Albaugh of Repsol E&P USA; David Davis, Mary Sumner and Jessica Tippee of Offshore Magazine;
Jonathan Miller of InterMoor; and Amy Hendrix GIS Consultant
Turret Moored
Tendon Moored
34%
25% 50% 75% 100%
0%
Angola
12
Spread Moored
45 years
www.delmarus.com 1-337-365-0180
MOORING LINE COMPONENT TYPES: WIRE ROPE, POLYESTER FIBER ROPE, AND CHAIN
Nigeria
10
75%
19
9%
Turret Moored
Tendon Moored
Spanish Mediterranean
682 0 1 3
Delmar Systems
WWW.LONDONMARINE.CO.UK
19
Spread Moored
57%
19
DELMAR
...count on the
leader in offshore mooring
19
GOM
1
Spread Moored
Learn more
about our
deepwater
installation
vessels at
mcdermott.com
When experience
counts....
75
www.in
www.intermoor.com
intermoor.com
19
INNOVATIVE
MOORING
SOLUTIONS
cortlandcompany.com
Mooring Integrity
Management Services
Control inspection and maintenance costs
Extend mooring system life
Minimize mooring failures and downtime
Manage degraded and damaged moorings
www.amogconsulting.com
Courtesy: BP
days of compute time to 20 minutes, the company says. And, the Fault Interpretation Workfow has been streamlined to require fewer
steps to go from 3D seismic amplitude volume
to a complete set of fault surfaces. TerraSpark
also added Nvidias Kepler-generation graphics
cards to enhance its compatibility with other 3D
seismic interpretation systems.
KaMOS Gaskets to be used, when having too many leakages in flanged connections...
P.O.Box 484, N-4291 Kopervik, Norway Tel +47 52 84 43 40 Fax +47 52 84 43 41 offshore@kamos.no www.kamos.no
pumpingperfected.com
GardnerDenverPumps
GardnerDenverPumpsTV
@GDPumps
Contributing Editor
New technology
The advent of measurement-while-drilling (MWD) changed everything. Downhole sensors could measure instantaneous pressure
and temperature at the bit and transmit those data uphole using mud
pulse telemetry. For the frst time, drillers had access to the realtime pressure and temperature environment at the toolface. Regardless of the static mud weight, the dynamic pressure it imposed at
the bit became known as the equivalent circulating density (ECD).
The rotating control head continues to provide an essential safety
component to any managed pressure drilling system. Particularly
in many offshore environments, very tight drilling margins persist,
and even the ability to measure and monitor ECD in real-time, as
well as both annular pressure and internal mud pressure at the bottomhole assembly, does not completely prevent surprises.
Maximize
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sales@kobelco-kca.com
www.kobelcocompressors.com
A solution
for carbonates
Carbonates are hard to drill and harder to
evaluate. They can range from oolites, which
exhibit high porosity but zero permeability,
to highly fractured zones that can produce
like a fre hose or drain drilling fuid like a
storm sewer. Drillers have tried to develop
the best practices for drilling these highly
heterogeneous rocks safely and effciently.
They may have succeeded.
Three years ago, Petronas Carigali faced
a very challenging situation offshore Sarawak. Drilling surprises, in the form of highly
conductive fractures, threatened loss of well
control when they were encountered. They
proposed a solution called pressurized mudcap drilling (PMCD) that basically involves
pumping sacrifcial seawater through the
choke lines and down the annulus to bullhead infuxes back into the fracture system.
The solution prevents loss of valuable drilling
fuid, and seals the infux by pumping back
the cuttings entrained in the annulus into the
offending fracture system. The seawater can
be mixed on the fy with viscosifers to prevent gas migration.
Previous experience ruled out the use of
traditional lost circulation material. It created more problems than it solved in the
form of permanent formation damage that
inhibited production.
A key piece of equipment is the RCH which
seems to be an essential component to all solutions. Petronas elected to drill with a mud
motor to minimize drill pipe rotation and any
associated wear and tear on the RCH seals.
Proving
the premise
The operator selected an 11-well drilling
campaign to verify the PMCD concept, qualify
the equipment and fne tune the procedures.
Drillers would never know when or if they
were going to encounter severe fuid loss; this
is why a multi-well test was implemented.
Of the 11 candidate wells, six exhibited
severe fuid loss. The campaign was deemed
a success because lessons were learned
to be applied to future carbonate drilling
projects. The basic premise of PMCD was
proved effective, and the company is continuing to drill carbonate formations using
this technique. Use of a dedicated PMCD
rig was clearly deemed to be essential. The
experience was used to make the procedure
easier to implement, facilitate crew training,
and improve safety. For example, it was suggested that each subsequent campaign start
with a vertical pilot hole to acquire vital log
information that could allow prediction of
lost circulation issues. A log to determine
reservoir pore pressure in advance was
thought to be essential. It was also deemed
advisable to deploy a foating mud plant to
mix the seawater on the fy, so as to ease logistics concerns.
Knowledge
is power
The ability to measure precisely and monitor continuously the equivalent circulating
density of drilling fuid at the bit is crucial
to success. This single ability has allowed
major strides in drilling technology that
have affected safety, cost effectiveness, and
effciency. Many, if not most, of the previous
surprises can be traced to inaccurate estimations of dynamic downhole conditions.
Like most critical undertakings, prior planning is a given. Even modular systems that
are relatively easy to implement on a standard
drilling unit must be carefully sized and can
beneft from as much prior reservoir knowledge as possible. The benefts are substantial
and well worth the planning effort. The term
managed pressure drilling describes precisely what is required. Only when pressure
can be proactively managed, not reactively
dealt with, can the industry proceed safely to
develop todays frontiers.
n deepwater and high-pressure/hightemperature (HP/HT) drilling operations, well control and pressure-related
problems account for signifcant risk
and cost. Conventional well control
procedures based on mud weight and the
BOP system are often limited, and in many
cases unable to mitigate these challenges.
Instead, the solutions to complex pressure
conditions are increasingly achieved with
managed pressure drilling (MPD).
These solutions are based on a fundamental change in the rigs circulating system,
from one that is open to the atmosphere to
the precise, real-time monitoring and control of a closed loop drilling (CLD) system.
In a CLD environment, MPD provides an
exceptional and fundamental advance in the
ability to quickly detect and assess kicks
and losses at very small volumes. The concurrent ability to control these pressure fuctuations provides the means to prevent their
escalation into a well control event.
In deepwater drilling, the degree of information and control afforded by MPD extends to the entire wellbore, providing the
means to solve many challenges. One of the
Chad H. Wuest
Julmar Shaun S. Toralde
Weatherford
Kick risks
Real-time modeling
Advanced and early kick and loss detection and control allows an immediate response to well
control events using backpressure on demand. This screenshot shows the fast reaction of the MPD
system, which enables minimization of the influx size. (Images courtesy Weatherford)
CRITIC AL WELL
INTERVENTION
Maintaining equipment pressure integrity is essential to
any well control project. At Cudd Well Control, we provide
well intervention solutions that reduce your non-productive
time, saving you valuable resources. Whether onshore or
offshore, our highly trained, experienced engineers and
specialists will design the right solution to return your assets
www.cuddwellcontrol.com
+1.713.849.2769
Dynamic modeling
Com
h
MPD control
d
t
Storing
documents
valve
Annuli
pressure
status
warnings
Valve
test
SOE
reporting
limits
Real-time
real-time
reporting
p
g
reporting
Valve
data
position
entry
indicators
ators
mpletion
history
storing
Setting
SOE
GIS
limits integration
Early
warning
field-view
dashboards
system
Evaluating
risk
risks
Well lifecycle
ratings
lifecyc
statu
evaluation
Analyzing
yzing
failure trends
Deviation
tracking
tubular
Tubular
leaks
leak
warnings
deviation
tracking
Failure
annuli
pressure
diagnostics
GIS
asset
document
mapping
Intelligent
Sensor
temperature
monitoring
Performance
benchmarking
Prioritizing
asset
operator
values training
dashboard
early
warning
system
Temperature
reporting
MAASP
reporting
MAASP
M
reporting
r
rep
impact
matrix
completion
history
regulatory
compliance
service
records
Operator
training
Regulato
complian
reportin
Service
records
Scheduling
tests
Field
view
monitoring
Operational
history
WellMaster is based on twenty-ve years of well performance data collecting and risk analysis. Its
user friendly and eld proven. WellMaster enables you to identify trends, monitor KPIs, set up early
warning systems and prioritize service activities. All at the touch of a nger. And the ExproSoft
team is skilled at implementing well integrity programs, accurately and according to plan. Dont
take a chance on anything else. For more information, go to exprosoft.com/wims.
H O U S T O N
A B U
D H A B I
t
sche
R I O
D E
J A N E I R O
Asia/Pacifc successes
Shielded Connector
www.multi-contact-usa.com
Power line
Industrial Connectors
Globally, MPD monitoring and control capabilities are successfully mitigating well control hazards before they become well control
events. Early kick detection and prevention achieved downhole is
also proving successful in stopping infuxes of riser gas.
For example, automated MPD plays a signifcant role in successfully drilling high-risk deepwater and HP/HT prospects in the Asia/
Pacifc region. When a deepwater program with limited pre-drill
information faced the potential for severe kick-loss conditions, the
drilling plan called for MPD to monitor and manage wellbore pressures. In drilling nine rank wildcats, the system has provided kick
detection and mitigation while managing wellbore pressures when
drilling, making connections, and tripping.
Identifying and controlling downhole infuxes before they dissolve
into the synthetic based mud has mitigated the occurrence of riser gas
during drilling. The MPD system has also provided formation pressures in real time, and allowed logs to be run in a safe, controlled manner, even in situations that involved severe circulation losses.
The ability to transition between constant bottomhole pressure
(CBHP) and pressurized mud cap drilling (PMCD) methods as
needed provided the versatility to address different drilling conditions
presented by the exploratory wells. Use of MPD methods enabled
real-time monitoring and control for early kick/loss detection and
mitigation. When drilling the frst well, the system detected a 2 bbl
infux and successfully circulated it out of the wellbore using conventional well control methods (in other wells, infuxes as small as a single barrel have been detected). The MPD control system algorithms
detected, minimized, and controlled at least fve fow anomalies while
drilling the well.
When severe fuid losses occurred deeper in the well, the MPD drilling mode was transitioned to PMCD, which enabled drilling with no
returns, and allowed the wellbore to reach the planned total depth.
HP/HT extremes
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Topside controls
Comparatively, the functionality and vitality of both BOPs and trees depends on the
provision of a topsides-to-subsea conduit
to bridge power and communication. However, the manner by which each system establishes a path of continuity is unique. For
instance, a BOPs blue and yellow points of
distribution (PODs), focal points for power
and communication, use a MUX (multiplex)
reel to operate.
Connecting a POD and MUX is achieved
by mating, by hand, a two-part, dry-mateable
MUX connector, whereas a subsea trees connection can be mated and unmated subsea.
70 Offshore October 2013 www.offshore-mag.com
(Left) Blue and yellow MUX reels. (Right) MUX connector installed on POD.
% &%%%(%"(
%%%
#%'(
"
"
"!
" "
"
(%
%
%$
SERVICE
QUALITY
VALUE
Change-out tools
Another key function of SCMs is their ability to be replaced when faulty conditions arise,
allowing an operator to continue operations
without having to recover a tree. Instead, running tools can be used to recover and install
PODs. Using such methods on BOPs offers
the advantage of independently recovering
the blue and yellow PODs during anomalous
conditions. The result is an expedited faultfnding, diagnostic, and repair process.
Furthermore, because of its size and dimension, an SCM can be shipped to location
and retrieved from operational depth via a
vessel of opportunity. This is advantageous,
especially during an emergency, because a
vessel with a moderate footprint can be dispatched with a replacement to the location.
In contrast, future recovery of a POD from a
rig will need to be done by winch, or by the
onboard ROV used as a ROV-based tree running tool. The concept of ROV based POD recovery is not new, dating back to 1989.2 Both
options require that the POD be light and/
or modular in nature when being recovered
via a rig.
(Left) Tree running tool on a vessel of opportunity. (Right) Spare SCM on a vessels deck, prior to
deployment.
Skid-provided mediums.
Medium
Facilitated By Tapping in to
Pulling a vacuum
ROV skids
ROV skid
in operation.
Conclusion
The future of offshore drilling and workovers will continue to be shaped by ongoing
technical and engineering reforms. Hybridized methods and techniques from external
felds will further enhance BOP operability.
The amount of infusion from different felds
into BOP technology will ultimately be determined by the results delivered from on-
Accelerate
production now.
Multiphase Subsea
Pumping System
(with Sulzer Pumps)
Condition and
Performance Monitoring
www.fmctechnologies.com
E N G I N E E R I N G , C O N S T R U C T I O N , & I N S TA L L AT I O N
Subsea 7
Fatigue design
SCRs usually require a fatigue life of 10 times their service life,
which generally equals a total of 250 years. This results in a very large
number of cycles and, even in mild environments, the accumulated
fatigue damage is usually the main driver in dimensioning SCRs.
The main causes of fatigue damage to risers are shutdown and
re-start, vortex-induced vibration (VIV), waves and associated riser
excitation due to foating facilities motions, and installation.
The operator decides the shutdown and re-start scenario; the contractor usually has no infuence on this factor.
VIV is a much better understood phenomenon now. Slender bodies interact with an external fuid fow to produce periodic fow irregularities that result in vibrations. If the vibration period is close
to the natural period of the system, it can lead to high amplitudes of
movement and thus high fatigue. Since sea current is usually strong
in deepwater, VIV is relevant to deepwater SCRs.
The most common solution is to add helicoidal strakes to sup-
VIV strakes passing through stinger rollers, left, and mounded under J-lay
tower, right. (Left photo courtesy of Lankhorst Mouldings)
press the cause of these vibrations. Installation does not present major issues; they usually come in lightweight half-shells, which do require additional time to be mounted offshore under the lay spread.
In the case of S-lay, VIV strakes must pass through stinger rollers,
and so need to be resistant to crush load and able to return to shape
after exiting the stinger.
Waves and associated riser excitation due to foating facility motions are the main source of fatigue damage. It obviously depends on
metocean conditions and the response amplitude operators (RAOs)
of the foating facility. Both are given to the EPIC contractor to propose the best riser confguration.
E N G I N E E R I N G , C O N S T R U C T I O N , & I N S TA L L AT I O N
SCR welding
The main challenge in any SCR design remains the fatigue performance of the weld. SCRs in deepwater can be subject to severe
environmental loading, and the fatigue performance is often limited
by the girth weld.
The prerequisites for fabrication of SCR welds include:
Close control of pipe end tolerances and joint misalignment.
Typical SCRs may require joint high/low to be controlled to a
maximum tolerance of 0.5 mm. Achieving this limit may require counter-boring the pipe ends, together with pipe end sorting and ID grouping.
76 Offshore October 2013 www.offshore-mag.com
TP
EN
DIN
High Pressure (HP) exposure dangers for operators using this unit are prevented by solid panel
enclosure of all HP lines. Therefore there is no threat of HP injury to operators. We have also included an
AutoStop feature to prevent accidental overpressure of test vessel, along with Emergency Stop feature.
Clover BOP test units perform operations like lling and testing in a fraction of the time of their
predecessors.
By using premium quality valves, pumps and motors these units ensure long life and
consistent, dependable operation with no downtime.
Each component, material and coating is top of the line, traceable and selected on a
basis of top eld performance in the industry. Every unit is ABS Type approved for design and engineering.
Two entirely separate hydrostatic tests can be performed at one time to save valuable rig time
and provide back up in case of single side failure.
Over 150 units in the eld over the past 20 years without a major failure.
If there is ever a problem, question or suggestion you will get a real person with a genuine
concern. 24/7/365
With over 150 BOP test units on offshore platforms and rigs throughout the world,
Clover continues to set the standard by which BOP test units are measured. For further
information and details on this and other Clover Tool Company products contact:
E N G I N E E R I N G , C O N S T R U C T I O N , & I N S TA L L AT I O N
Onshore prefabrication
A fully automatic pipe handling system assembles the pipeline sections to be welded
at the automated welding stations. The welding, AUT and feld joint coatings are performed in sequence in the fabrication yard.
The SCR sections can be fabricated in stalk
lengths of approximately 1,000 m (3,280 ft).
Stalk length varies by facility. When fabricated, the stalks are stacked before spooling.
The fnal step in fabrication is to spool the
fabricated stalks onto the reel-lay vessel with
certain back tension to avoid buckling during reeling. Once the frst stalk is spooled
in, the second stalk is welded on to the frst
stalk and the spooling continues.
SCR hook-up
Offshore installation challenges lie not
only in laying the pipe, but also in connecting it to the foating facility. FPSOs are usually delivered with schedule constraints and
have congested decks. The contractor can
add value to the feld development by decoupling SCR hook-up operations from the
pipelay itself. To avoid the risk of having an
installation vessel waiting for the FPSO to
be moored to the feld, risers can be pre-installed prior to the FPSO delivery and then
recovered from seabed and hooked up by a
smaller vessel once the FPSO is moored.
Wet storing of SCRs brings its own challenges. First, SCRs must be laid down under the FPSOs assumed position, either in
separate curve corridors or crossing on top
of one another. It is important to accurately
determine these wet storage routes with
respect to frst oil risers, minimum bend
radius of products, crossing protection, and
stability of the products on the seabed. This
78 Offshore October 2013 www.offshore-mag.com
BC-10 experience
Acknowledgment
Based on a paper presented at the Deep Offshore Technology conference held November 27-29, 2012,
in Perth, Australia.
THE FUTURE
High performance Ku-band system prepared
for rapid Ka-band conversion
Aptus software for ease of control and
system monitoring
Three year global warranty
Global service and support network
Available from stock
E N G I N E E R I N G , C O N S T R U C T I O N , & I N S TA L L AT I O N
s a concept, foating liquefed natural gas (FLNG) has been around for
nearly four decades long enough
for many to question, only a few
years ago, whether circumstances
would ever push the technology beyond that
stage. Now, with two major projects in the
works and many more under consideration,
FLNGs place in the energy mix of the future
seems assured.
A number of factors have helped launch
the technology, most notably a healthy and
growing demand for LNG. Production techniques have made remote, stranded gas
felds economically viable. And engineers
have successfully addressed the three major
FLNG hurdles: containment, loading at sea,
and replicating onshore liquefaction plants
on a foating vessel, where space is limited
and fnding the correct safe design and center of gravity are crucial.
Space and safety were critical challenges
in the effort to take LNG production offshore, says Victor Alessandrini, FLNG business development manager for Technip.
Russell McCulley
E N G I N E E R I N G , C O N S T R U C T I O N , & I N S TA L L AT I O N
The challenge
of loading
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P R O D U C T I O N O P E R AT I O N S
David Pfosi
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structure to equip exploration vessels, workboats, tankers, production platforms, and remote drilling sites with full corporate network
assets.
For more than 50 years, very small aperture
terminal (VSAT) satellite technology has been
the standard for offshore communication, but
todays requirements may rapidly exceed the
capability of even high-throughput satellite
communications.
Todays multi-tenant environments require
application-centric networks. However, the
challenges of designing, installing, operating,
and maintaining these complex communications systems can distract from core operations.
Managing these comprehensive communications architectures requires a committed focus,
experience, and profciency in advanced communication technology.
In the past, offshore communication systems needed only basic bi-directional communication of relatively minimal data. As
the industrys operational technologies become increasingly complex and automated,
new systems require exponentially greater
throughput to accommodate this increased
bandwidth need. Today, data transmission
requirements are increasing year over year,
and throughput needs will grow more than
20% in the foreseeable future.
Energistics has a
Standard for that.
Open data exchange standards from
Energistics are embedded in more than
40 software packages used by more than
100 oil and gas companies globally.
P R O D U C T I O N O P E R AT I O N S
While the benefts of high-speed networks offshore are recognized by most organizations, the upfront costs and learning curve
often prevent companies from creating proprietary networks. Even
companies familiar with the technology typically outsource communications to focus on other priorities. As a network integrator and
communications provider, Harris CapRock leases high-throughput,
P R O D U C T I O N O P E R AT I O N S
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SUBSEA
MacArtney
subsea safety systems need to swiftly and effectively stop the fow of hydrocarbons and
to disconnect at the seabed to shield personnel and the environment against the consequences of a major spill or blowout.
Recent offshore incidents highlight the
need for effective and reliable safety requirements governing the quality of systems and
equipment used for complex offshore and
subsea operations. Within this context,
organizations such as the American Petroleum Institute (API) and the International
Organization for Standardization (ISO) continuously develop standards for the design
and qualifcation of subsea equipment and
products.
The current applied standards are the
result of unique challenges such as diverse
well conditions and the specifc environment at areas of deployment. For instance,
rigs operating in the Gulf of Mexico must be
prepared to deal with hurricanes, which can
shut down operations and cause operators
to move the rig off location, while unpredictable weather in the North Sea makes drilling and completion operations particularly
hazardous as result of unforeseen rig movements.
Connectivity and
subsea safety
SUBSEA SERVICES
SUBSEA
many roles to see that all features and functions of subsea systems remain safely linked
and fully operational at all times. Moreover,
while often installed to perform under harsh
subsea conditions and under intense hydrostatic pressure, any connection used to
interface subsea systems must remain dependable and testable, often for the entire
system lifespan, as subsea interventions or
surface maintenance may be challenging
and resource demanding.
Many subsea connector manufacturers
offer solutions based on standard connector designs that are modifed to comply with
API standards, for example. This may be
suffcient for several applications. However,
due to ever more demanding conditions,
more operators and subsea contractors are
turning to dedicated connectivity solutions.
One example in use is the Mac API connector series by MacArtney, which provides the
power and communication interface for subsea safety and control systems, drilling and
riser systems, and numerous other subsea
applications.
This is a dedicated connector and cable
range designed, manufactured, and tested
to comply with API standards 16D and 17E.
While API standard 16D provides direction
and design standards for systems, subsystems, and components used for subsea system control, API standard 17E specifes requirements and gives recommendations for
the design, material selection, manufacture,
design verifcation, testing, installation, and
operation of subsea control systems, chemical injection, gas lift, utility and service umbilicals, and associated ancillary equipment.
These connectors are designed to have as
few parts as possible to help increase levels
88 Offshore October 2013 www.offshore-mag.com
Connectivity cases
Editor, Europe
Subsea 7s new welding center is designed to test and qualify new welding procedures and technologies.
WEBCAST
REGISTER NOW
Webcast
Best Practice Guidelines
for Well Integrity
Management Systems
Tuesday | October 29, 2013 | 9:00 am CT
What You will Learn:
REGISTER TODAY!
www.offshore-mag.com/ExproSoft
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Yesterdays Experience,
Tomorrows Innovations and Solutions
The Deepwater Operations Conference and Exhibition will continue the tradition of
excellence in addressing operational challenges involved in developing deepwater
resources. We will return to the Moody Gardens Hotel and Convention Center on
November 5 7, 2013 in Galveston, Texas.
Challenges in deepwater production are complex and command our attention to
develop solutions that are economical and long-term. The Deepwater Operations
Conference and Exhibition provides a unique experience for attendees and exhibitors
to share, learn and connect in a forum dedicated to addressing these challenges.
presented by:
supported by:
Hosted by:
Golf Hole
Sponsors:
Follow us on
Bluefn Robotics
has completed a depth
upgrade on a Bluefn-21
autonomous underwater vehicle (AUV) for
subsea services company
Phoenix International
Holdings, increasing the
AUVs depth capability
from 1,500 m to 4,500 m
(4,921 ft to 14,764 ft).
The Phoenix AUV is
equipped with feld-swapBluefin Robotics tripled the depth capacity
pable acoustic and optical
on one of its Bluefin-21 AUVs, like the one
payloads. The acoustic
shown here. The AUV, delivered to Phoenix
payload section can conInternational Holdings, can now operate in
currently operate a Reson depths up to 4,500 m, or nearly 15,000 ft.
7125 multibeam (400kHz), (Photo courtesy Bluefin Robotics)
Edgetech 2200-M side
scan sonar (120/410 kHz),
and Edgetech DW2-16 sub-bottom profler (2-16 kHz) on 20-hour dives
at speeds up to 3.5 knots. The optical payload section can collect highresolution black and white imagery up to 3 frames per second using a
Prosilica GE1900 camera system with 1920 x 1080 pixel resolution. The
AUV can be shipped by air freight to deploy on vessels of opportunity.
The average loadout specifcations, which include the AUV, mission
support equipment, and lithium ion batteries, consist of 20 pieces totaling 10,000 lbs.
Galveston, Texas
Engineering, design, construction and installation of offshore production systems will continue to expand as the number of offshore
installations increases worldwide. Focusing specifically on this important market, Topsides, Platforms & Hulls Conference & Exhibition is the
offshore industrys only event dedicated to the topsides, platforms and hulls for both deep and shallow water. A comprehensive technical
program presented concurrently with an exhibition, Topsides, Platforms & Hulls Conference & Exhibition covers the design, engineering,
construction, transportation, installation, and modification of topside structures, platforms and hulls.
Join hundreds of colleagues and exhibiting companies for this high-level technical conference and exhibition and connect with key decision
makers and technical experts directly involved in the topsides industry. Over three days, Topsides, Platforms & Hulls will feature presentations
covering technical issues, business challenges and future trends, plus showcase an exhibition of products and services from dozens of key
engineering firms, contractors, suppliers and service providers. The 2013 event attracted a record number of attendees and exhibitors. You
dont want to miss this growing event!
OWNED &
PRODUCED BY
PRESENTED BY
SUPPORTED BY
HOSTED BY
DIAMOND SPONSOR
PLATINUM
BADGE HOLDER
GOLD
WEDNESDAY LUNCH
SILVER
NETWORKING RECEPTION
SILVER
DELEGATE BAGS
ESCALATOR BRANDING
SPONSOR
BOTTLED WATER
BWAs new Flocon 885 antiscalant provides a biodegradable alternative for preventing scale buildup
on reverse osmosis membranes. (Photo courtesy BWA)
Vikings new Offshore Service Agreement provides equipment leasing and servicing across different brands and equipment types. (Photo courtesy Viking)
The annual Subsea Tieback Forum & Exhibition is the leading global event for the technology that makes deepwater development around
the world cost-effective. Over two days of conference sessions, speakers will share knowledge and lessons learned crucial to improving
the quality, safety, and economics of the vital subsea industry. The Subsea Tieback exhibit hall foor is the industrys leading platform for
information exchange, networking opportunities and new business development. Joinus in San Antonio, March 4-6, 2014.
OWNED &
PRODUCED BY:
PREESENTED BY:
SILVER SPONSORSPONSOR
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ON:
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BUSINESS BRIEFS
People
GE has appointed Lorenzo Simonelli
as president and CEO of GE Oil & Gas. He
succeeds Dan Heintzelman, who has been
appointed vice chairman of GE.
PA Resources has appointed Mark McAllister as president and CEO.
Susan Carter has resigned as CFO and
executive vice president of KBR.
Eric DArgentre, Luke Farajallah,
Martin Rune Pederson, Andy Samuel, and
Doug Sedge have been appointed to the Oil
& Gas UK board of directors.
GulfMark Offshore has elected Steven W.
Kohlhagen and Charles K. Valutas to its
board of directors.
Applied Weather Technology has appointed
Haydn Jones as CEO.
Patrick Lagrange has joined Continental
Shelf Investment Capital as managing director.
Roknoddin Javadi has been appointed
managing director of National Iranian Oil Co.
and deputy oil minister.
The board of directors of African Petroleum comprises: Charles Matthews,
independent non-executive chairman; Karl
Thompson, CEO and executive director;
Mark Ashurst, CFO and executive director; Gibril Bangura, non-executive director;
Jeffrey Couch, independent non-executive
director; Gordon Grieve, independent nonexecutive director; David King, independent
non-executive director; James Smith, independent non-executive director; and Anthony
Wilson, independent non-executive director.
Niko Resources Ltd. has elected Edward
Sampson, William Hornaday, Jim Cummings, Conrad Kathol, Wendell Robinson,
Norman Louie, Murray Hesje, and Charles
Leykum to the board of directors.
Lankhorst Ropes has appointed Neil
Schulz as sales director deepwater mooring.
Dr. Mingqiu Luo has joined Geotrace
Technologies Inc. as chief geophysicist
and manager of the Imaging Group within
Technology.
Occidental Petroleum has named Marcia E. Backus vice president and general
counsel.
John E. Murphy has been selected to
lead Black & Veatchs global construction and
procurement operations.
Oilgen has hired Lisa Casteleyn as a
geologist.
DNB Bank has appointed Vidar Andersen as head of Asia, based in Singapore, and
Mats Wermelin as head of China, based in
Shanghai.
AGR Enhanced Drilling has appointed
Svein Egil Steen as vice president for
Europe.
Jorunn Stre has joined AGR to lead
the Norway Rig Team and the companys
Stavanger offce.
Hess Corp. has named Eric Fishman vice
president and treasurer.
Jay Bhattacherjee has joined Aminex as
CEO, and Philip Thompson has joined as
COO.
Paul C. Reinbolt has retired as executive
vice president and CFO of Hyperdynamics Corp. He will remain with the company
through Dec. 31, 2013.
The Penspen Group has appointed Peter
OSullivan as CEO.
The Marathon Oil board of directors has
elected John R. Sult as executive vice president and CFO.
Pacifc Drilling has appointed Robert Schwed
and Sami Iskander as
independent directors.
Karen Penrose has
been named an independent non-executive director of AWE Ltd.
Guardian has hired PatDomingue
rick Keenan as CEO.
AGR has appointed
Petter Mathisen as vice
president of its global Software Solutions team.
Greenes Energy
Group has added Pierre
Domingue to its training
team and has promoted
Dwayne Doucet to
corporate HSE manager,
Doucet
and Steven Langlinais to
global QHSE manager.
Mike Fraser has joined
BHP Billitons Group
Management Committee as president, human
resources.
Fine Tubes has appointed John Rooney as
director of engineering and
technology.
Langlinais
HB Rentals has named
John Trahan director of
quality and supply chain.
Erik Henriksen and
Marika Svrdstrm have
resigned from the board of
directors of Noreco.
John Reed as joined
Harkand as CEO.
Jason Tay has been
named director of
Trahan
Faststream Recruitment
Group.
The Ferguson Group has appointed Derek
Penny as corporate development director.
NES Global Talent has appointed Andrew
Carr as lead search consultant in Houston.
Company News
The competition authorities in South Korea,
the US, the European Union, and China have
cleared the merger between DNV and GL.
The new company, DNV GL Group, will be
the worlds largest ship and offshore classifcation society to the maritime industry, a
provider of technical assurance, and risk management services to the oil and gas industry.
Commander Drilling Technologies has
been established to provide turnkey drilling
and completion services in the Gulf of Mexico.
Nor-Ocean Offshore has opened its frst
offce in Houston.
Fugro has agreed to acquire Abu Dhabibased DCN Global LLC, a specialist in subsea
engineering and diving services, mainly in the
Middle East.
Private equity investor HitecVision has
provided $150 million of backing for Oyster
Petroleum, a new North Sea oil company
headquartered in the London area.
Spike Exploration Holding has offered to
acquire Oslo-based North Sea E&P independent Bridge Energy for $164 million.
Layne Christensen Co. has moved into
its new, permanent corporate headquarters in
The Woodlands, Texas.
Exova has unveiled its 3-million ($4.8-million) corrosion center in Dudley, West
Midlands (UK).
PetroSA has become the frst company to
establish what it terms a state-of-the-art geoscience collaboration, visualization, and technology center in South Africa. The R15-million
($1.45-million) Ulwazi (Knowledge) Collaboration and Visualization Center presents seismic
and geological data in detailed, 3D views of
subsurface formations. All disciplines of PetroSAs upstream asset teams use the facility
to assist exploration and development of oil
and gas prospects.
Halliburtons Landmark Software and
Services has acquired UReason Solution
Environment for real-time analytics. The USE
software combined with Landmarks existing
drilling software will enable operators to capture, process, and interpret high-speed data to
help better understand the causes and effects
of drilling system behaviors, and to allow realtime adjustments while drilling.
Tejas Tubular Products says it plans
to construct a new facility in New Carlisle,
Indiana. This facility will focus on the heat
treatment and manufacturing of well casing for
the oil and gas industry.
Delta Rigging & Tools has been named
the exclusive Redaelli distributor for both onshore and offshore in the US Gulf of Mexico
region.
Robert Gordon University (RGU) and
Russian oilfeld educational and engineering
services company Oilteam have invested more
INVITATION TO ATTEND
The 18th annual Offshore West Africa conference and exhibition returns to Accra, Ghana
on 21-23 January 2014, delivering the premier technical forum focused exclusively on
West African offshore exploration and production. The conference will provide attendees
with the latest technological innovations, solutions and lessons learned from leading
industry professionals.
Offshore West Africa remains the leading source of information on new technology and
operating expertise for this booming deepwater and subsea market.
For more information on exhibiting
and sponsorship please contact:
This is your opportunity to join over 1,500 offshore professionals by attending the leading
conference and exhibition dedicated to the offshore oil & gas industry in the region.
18TH EDITION
Presented by:
Supporting Publication:
BUSINESS BRIEFS
Konstantin Schilin, general director of Halliburtons Russia operations, shakes hands with Gazprom Neft first deputy general director Vadim Yakovlev after signing the technology agreement.
(Photo courtesy Business Wire)
SmartPlug tool.
Oil States International has sold Sooner
and its subsidiaries to Marubeni-Itochu Tubulars America for $600 million in aggregate
cash consideration.
Excalibar Minerals LLC has announced
plans to add a new, fully automated 66-in. Raymond Roller Mill to its grinding facility in Corpus Christi, Texas. The new milling system is
slated to be operational during 1Q 2014.
FoundOcean has opened an offce in
Houston.
Saab Seaeye has acquired manipulator and
ROV tooling maker, Hydro-Lek.
Stork Technical Services has signed an
agreement with Snap Ring Joint Ltd. in
relation to the distribution and installation of
the companys fagship products; the SRJ pipe
connector and the TSRC pipe repair clamp.
AXON Energy Products has set up a
specialist research and development facility in
Team Valley, Gateshead.
InterMoor UK Operations, part of
Acteons foundations and moorings business,
has operated for more than six years without
a lost time incident. InterMoor UK Operations includes Acteon companies InterMoor
Ltd., InterMoor Marine Services Ltd., and
ChainCo.
Trelleborg has signed and fnalized an
agreement that will see its Trelleborg Industrial Solutions business area acquire cuttingedge cryogenic hose system technology from
SBM Offshore.
Harkand has confrmed the acquisition
of the main assets and business of Veolia
Marine Services. The acquisition adds 150
onshore and offshore staff, three dynamically
positioned multi-purpose vessels, and six
work-class ROVs to its workforce and feet.
PG Marine Group Ing Per Gjerdrum
AS has selected W&O Supply as its exclusive
sales agent in the US and Canada.
The International Association of Drilling
Contractors has formed the Well Control
Institute (WCI), a new industry body that
will provide the drilling industry with a single,
universal well control training and assessment
standard. The WCI is expected to be fully
operational by mid-2014.
HB Rentals has offcially opened its
new Eastern Hemisphere headquarters in
Sauchen, Aberdeenshire.
ABS has formed the ABS Global Gas
Solutions Team to leverage the organizations LNG and LPG capabilities. This group
will work alongside owners, shipyards, and
equipment manufacturers to provide a range
of services to this growing market.
Intertek has launched asset integrity
management surveying services in Australia
and Brazil.
Ennsub has secured a 14,000-sq ft (1,300sq m) production and offce facility within the
Tees Valley One Twenty scheme in the Teesside area of northeast England.
Glacier Energy Services has acquired
Aberdeen-based Ross Offshore.
Fine Tubes has opened a new facility in
Houston.
Atlas Services Group Geophysics BV
has acquired Geomotive.
Viking SeaTech has signed a defnitive
agreement to be acquired by Actuant Corp.
for approximately 150 million ($225 million).
Moore Industries-International has
signed BBP Sales as a manufacturers representative for Louisiana and areas of southern
Arkansas and southern Mississippi.
KW International has opened its new,
state-of-the-art manufacturing facility in Columbus, Texas.
T-REX Engineering + Construction has
unveiled its newly redesigned website and
launched a social media initiative.
Tritex NDT Ltd. has opened an offce in
Newark, New Jersey.
HSB Solomon Associates has acquired
Ziff Energy Group, an international energy
consulting frm. The transaction adds global
energy exploration and production benchmarking and North American natural gas
forecasting to Solomons suite of products and
services.
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ANYTIME
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L
Lincoln Electric .......................................... 17
www.lincolnelectric.com
M
N
National Oilwell Varco................................27
www.nov.com
Newpark Drilling Fluids. ............................51
www.newparkdf.com
Nylacast. .......................................................6
www.nylacast.com
O
Oceanic Marine Contractors .....................25
www.oceanicmc.com
OFD Engineering LLC ............................... 15
www.ofdeng.com
OneSubsea ................................................ C2
www.onesubsea.com
ORR Safety Corporation ...........................43
www.orrsafety.com
P
PennWell
Deepwater Operations
Conference & Exhibition ................ 57, 93
www.deepwateroperations.com
Offshore Group ......... 10, 81, 91, 101, 102
www.offshore-mag.com
Offshore West Africa Conference
& Exhibition...........................................99
www.offshorewestafrica.com
PennEnergy Research ..........................92
www.PennEnergyResearch.com
PennWell Books....................................42
www.PennWellBooks.com
Subsea Tieback Forum
& Exhibition..................................... 57, 97
www.subseatiebackforum.com
Topsides, Platforms & Hulls
Conference & Exhibition ................ 57, 95
www.topsidesevent.com
Precision Polymer Engineering LLC ........16
www.prepol.com
R
REPSOL ......................................................85
www.repsol.com
S
Safway Services LLC ............................... C3
safway.com
Scantrol ...................................................... 19
www.scantrol.no
Sea Trucks Group. .....................................49
www.seatrucksgroup.com
Sembcorp Marine ......................................89
www.sembcorpmarine.com/sg
Superior Energy Services .........................75
superiorenergy.com
T
Tenaris ........................................................47
www.tenaris.com
TOTAL SA ...................................................45
www.total.com
V
Vallourec & Mannesmann USA.................35
www.vam-usa.com
Weatherford..................................................5
weatherford.com
PetroEcuador at the Lago Agrio oil feld in the 1970s also raises questions about the seriousness of some governments in their long-term
commitment to sustainable development of their natural resources.
Latin America faces huge technological challenges in both upstream and downstream resource development and environmental
stewardship, along with governance and social responsibility issues
related to the management of oil and natural gas resource development. The development, production, and commercialization of conventional, unconventional, and renewable energy resources is highly
capital intensive and requires a high rate of technological evolution.
If countries in Latin America want to increase energy and resource development activities, they must offer fscal and contractual
terms and conditions that grant an acceptable rate of return to investors commensurate with the potential and associated technical,
commercial, and political risks.
In addition to increasing revenues to support social and educational programs, the objectives of the fscal and regulatory policies
of host governments should include:
Attracting foreign investment
Technology transfer
Infrastructure development and job creation.
The industry should encourage the design of fscal and investment models that create alignment between the objectives of host
governments and foreign investors, and should promote good governance standards and behaviors such as:
Rule of law, including incorruptible law enforcement agencies
and an independent judiciary
Division of responsibility between the supervisory, regulatory,
and enforcement authorities
Accountability, where public and private institutions can show
the extent to which their actions and decisions are consistent
with clearly-defned and agreed-upon objectives
Transparency, where government actions, decisions and decision-making processes are open to an appropriate level of scrutiny by others parts of government and civil society
Integrity, essential for building strong, socially responsible public and private institutions that resist corruption.
In order to take advantage of the vast energy investment opportunities in the region, the US, and the international community at
large, must strengthen the credibility of investment protection principles and instruments, along with continuity and stability in fscal
and political policies that would offer the long-term guarantees and
security investors require.
Jorge Pion
This page refects viewpoints on the political, economic, cultural, technological, and environmental issues that shape the future of the petroleum industry. Offshore
Magazine invites you to share your thoughts. Email your Beyond the Horizon manuscript to David Paganie at davidp@pennwell.com.
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