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grouting equipment
Good grouts flow readily, make intimate contact and have little or no bleeding
BY SIDNEY FREEDMA
DIRECTOR ARCHITECTURAL PRECAST DIVISION
PRESTRESSED
CONCRETE INSTITUTE
Testing of grout
The pumpability of grout should
be measured on the site as a method
of control. The recommended test
procedure is to measure the amount
of time (efflux time) that is required
for a sample of grout to run out of a
flow cone after the plug is pulled.
This time of efflux of the grout, in
seconds, is also called the flow factor. The flow cone, Figure 1, and
Mixing of grout
The mixer for mixing grout
should be a high-speed mechanical
mixer (see photo). The use of conventional concrete or mortar mixers
or hand mixing should not be permitted. Uniform grout, free of
lumps and undispersed cement,
can be obtained only by mixers
which produce shearing action.
This may be accomplished by paddles, discs, or drums running at high
speed in either a vertical or horizontal position. Ho ri zontal shaft mixers,
similar to large-scale plaster mixers,
may also be used although mixing
is somewhat less effective. The pan
or turbine conventional concrete
mixers are well suited for mixing
grout, although maintenance of a
sufficiently tight seal of the discharge gate can present problems.
Water should be added to the
mixer first, followed by portland cement and admixture. Sand, if required, is added after other ingredients are thoroughly mixed. A
considerable amount of heat is generated from the shearing action.
Grouting equipment
All equipment, especially mixer,
pump, va l ve s, fittings and piping,
must always be thoroughly washed
through with clean water after every
series of operations and more frequently if necessary to ensure
against caking. The intervals between washing should not exceed
three hours.
The pump must be a positive displacement type, such as the piston
pump or a progressive cavity type.
Injection of grout by compressed air
(as from a pressure pot) is not recommended. The pump should be
able to produce an outlet pressure
of at least 150 psi gage and should
have seals adequate to:
prevent introduction of oil, air, or
other foreign substance into the
grout
prevent loss of grout or water.
The grouting equipment should
contain a mechanical device which
can be set to limit the pumping
pressure to any desired value up to
PUBLICATION #C730277
Copyright 1973, The Aberdeen Group
All rights reserved