Professional Documents
Culture Documents
TENDER
FOR
(B)
(C)
A Printed Booklet for TENDER FOR ELECTRIC WORK for Roads and Building
Department Government of Gujarat.
The above may be referred of the printed booklets of PWD which may also be
available from Gujarat Book Stores, Sector-21, Gandhinagar 382 021.
Note:
01. The work shall be carried out in accordance with the relevant
specifications contained in PWD Hand Book Vol. I & II with the
correction slips from time to time or the latest addition.
02 The reference as indicated with page Nos. are as per the above referred Booklets
Sr. No.
of the
Item in
the
Schedule
-B of
Tender
2
3
4
5
6
Description of items
Sr. No.
of the
Item in
the
Schedule
-B of
Tender
8
9
Description of items
10
- do - Item No 5.8.3(A)
P.40+9.1(A)P.54
- do - Item No 5.8.3.(B) +(F)
P.40+9.1(C)P.56
- do - Item No
P.39+9.1(B)I P.56
5.8.2.(C)
5.8.2.(C)
- do - Item No
P.39+9.1(M)
P.56
5.8.2.(E),
- do - Item No 5.8.2.(C)
P.39+9.1(H) I P.56
- do - Item No 5.8.2.(C)
P.39+9.1(B)I P.56
- do - Item No 5.8.2.(A) P.39
As per separate attached sheet
- do - Item No 6.13(B) P. 44
- do - Item No 6.19(B) P. 46 but in
CM (1:6)
- do - Item No 6.19 (B) + 6.20, P.
46 but in CM (1:6)
- do - Item No 6.19 (B) + 6.20, P.
46 but in CM (1:6)
- do - Item No 6.19 (B) + 6.20, P.
46 but in CM (1:6)
Sr. No.
of the
Item in
the
Schedule
-B of
Tender
11
12
13
14
15
16
17
18
19
20
21
Description of items
Providing & Fixing Decorative M.S. grill, As per separate attached sheet
Pipe Clamp, M.S. Stair Railing / Balcony
Railing
Providing and Fixing 8mm thick of Full body As per separate attached sheet
Vitrified tiles in various finish of 605mm x
605 mm Size and 10mm thk (Swastik,
Marbito or their equivalent)
A) Light Colour (light Ivory plain or
Designer.
B)Dark Colour (Jesalmer /Teracota /or
equivalent
Providing & laying 600mm x 600mm Anti As per separate attached sheet
skid Vitrified 8mm thick tile flooring (Any
color shade approved bt Consultants) over
20mm (ave ) base of C.M. 1:6
Sr. No.
of the
Item in
the
Schedule
-B of
Tender
22
Description of items
24
25
26
27
28
29
30
31
32
33
34
35
- do - Item No 14.44 P. 87
- do - Item No 14.44 P. 87
Sr. No.
of the
Item in
the
Schedule
-B of
Tender
36
37
38
39
Description of items
- do - Item No 14.44 P. 87
40
41
42
43
44
45
46
47
48
- do - Item No 17.58
II+17.69+17.94 P. 105+106+107
,Thi of plaster is 15mm instead of
10mm
- do - Item No 17.95 P. 107
- do - Item No 17.58
I+17.69+17.94 +17.70
P.
104+105+106+107,Thi
of
plaster is 15mm instead of 10mm
Providing /applying Heritage Fine Roto As per separate attached sheet
Finish Two- Part coating System of Bakelite
Hylam Ltd.
Providing cement vata /coving (10 cms x 10 - do - Item No 17.0.0.1, P.109
cms) size quarter round in cement mortar 1:1
Providing Applying Wall & Ceiling painting As per separate attached sheet
With Plastic emulsion paint incl. Birla
white putty or equivalent putty
Providing & applying External 100% Acrylic As per separate attached sheet
Paint "Apex "of desired shed from Asian
paint or equivalent in minimum three coats
Providing, laying and fixing heavy duty (to As per separate attached sheet
ASTM D2846) CPVC PIPE SDR 13.5 pipes
with screwed socket joints
(A) 15 mm
Sr. No.
of the
Item in
the
Schedule
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49
50
51
52
53
54
55
56
57
58
59
60
Description of items
(B) 20 mm
(B) 25 mm
(C) 40 mm
(D) 50 mm
Providing, fixing, Laying & Jointing High
pressure UPVC plumbing pipe schedule -80
and fittings. Concealed Installation
(A) 15 mm
(B) 20mm
(B) 25 mm
(C) 32 mm
Providing and fixing UPVC Higher Grade
type-B soil, waste, rain water and vent pipe
(IS: 13592-92 IS: 14735-99 IS: 5382
IS: 4985)
(A) 75 mm dia O/D
(B) 100 mm dia O/D
Providing . & fixing in position uPVC cowl
went to pipes
(i) 75mm dia
(ii) 100 mm dia
Provdg. and fixing UPVC(Spuun) Nahni trap
Providing & fixing Floor mounting
European Closet
Providing & fixing white vitreous Flat back
urinal of size 440x315x265mm with
Flushing System
Providing & fixing Wash basin
Providing & fixing Imported Stainless Steel
(Grade -304)Kitchen sink of Carysil
/Nirali/Cera or equivalent make of size
535mm X 457mm X 203mm standard
Provdg.& fixing C.P. Brass Imporated
overhead shower rose with 15 mm inlet.
Hindware -F160004 or Equivalent make)
Provdg. & fixing 600mm x 450 mm develled
edge mirror of superior glass mounted of .6
mm th. A.C. sheet or plywood sheet and fixed
to wooden pluge with C.P. brass screws and
washers.
Provdg. & fixing C.P..Brass Towal rail
complete with C.P. brass brackets fixed to
wooden plugs with C.P. Brass screws.(B) 600
mm x 20 mm size (Hindware - F805001 or
Equivalent make)
Providing and fixing a CP brass Napkin-ring
of ISI make(hindware make -F 805002 or
equivalent) with concealed type brackets
fixed to the wall with CP brass screws, etc.,
complete.
as specified
Quantities
in
the
Bill
of
Sr. No.
of the
Item in
the
Schedule
-B of
Tender
61
62
63
64
65
66
67
68
69
70
Description of items
as specified
Quantities
in
the
Bill
of
as specified
Quantities
in
the
Bill
of
in
the
Bill
(A) 75mm
(B) 110 mm dia
Supplying Rotationally moulded HDPE As per separate attached sheet
storage
tank
of
approved
make
( A ) (Each in required capacity (Sintex or
Equivalent )
Providing. & laying (two level or slopes) & Item 24.1 (A, B) P.155
jointing with stiff, mixture of cement mortar
in proportion 1 :1, dia salt glazed stoneware
pipe
(A) 100 mm dia
(B) 150 mm dia
of
Sr. No.
of the
Item in
the
Schedule
-B of
Tender
71
72
73
74
75
76
77
78
79
80
Description of items
B
C
D
E
G
As per separate attached sheet
Sr. No.
of the
Item in
the
Schedule
-B of
Tender
81
82
83
84
85
86
87
88
89
90
91
92
Description of items
25mm
Providing & constructing 20 mm wide & full
depth Expansion joint including providing
20mm th Expansion board (or equivalent
brand ) painted with bitumen on both sides
and filling the joint with polysulphide sealant
material
Supplying and fixing Standard steel Rolling
shutters partly grilled for a height of 450 mm
in between and partly with laths made out of
8 mm dia round bars
Providing & laying sandwitch Sitting
arrangement sandwich type of 20/25 mm thk
Kota fine polish of approved shade and
sample on top and 25 mm thick kota in
bottom with 30 mm thk screed of (1:2:4) in
between)with sandwich supports of 25 mm
thk two kota on sides and screed in between
and 75 mm raised platform with kota on top
as per Architectural design and approved
sample for all floors / all levels / all heights.
Percolation well of 150 mm ( 6") dia
Providing spreading and leveling Goradu
field soil of approved quality on site.
Providing Farm yard Manure on site Incl.
Labor for spreading and mixing farm yard
Manure and leveling the same.
Providing pure doob ( Dharo ) grass suckers
and planting the same at a distance of 8 to 10
Cm. Both ways and maintain till well
establishment.
Excavation pits of 30 X 30 X 30 Cm. and
refilling the same by providing mixing farm
yard Manure @ 2.02 Cmt, per pit. Providing
and planting well grown saplings of specified
variety and maintain till well established
(about 45 days. )
Excavation in any soil up to 30 cm. depth
breaking clods removing unwanted stuff such
as brickbats, stone, grass roots, etc, and
refilling the same , preplan ting, watering,
weeding, top digging, reveling, and bringing
the earth to fine tilt and ready for
Providing and laying Name plate of different
Size on S.S.316 grade,18 gauge molded edges
plate with engravings alpha bate latter of size
4" with filling radium - black color in letters,
Providing and fixing POP. board ceiling
As described in BOQ
As described in BOQ
As described in BOQ
2. Back fill earth in immediate contact with the foundation structure will be
treated @ 7.5 Ltr. per Sq. Mtr. of the vertical surface of substructure of each
side.
3. Treatment of RCC foundations: Treatment should start at depth of 50 cm
below ground level @ 7.5 Ltr. per Sq. Mtr.
4. Treatment of top surface of plinth filling: The top surface of the earth
consolidated within plinths wall shall be treated with Chemical Emulsion @
05(Five) Ltr. per Sq. Mtr. of the surface before the sand bed or sub grade is
laid.
5. Soil treatment along external perimeter of building: Earth along the external
walls of the building should be treated at an interval of 15 cm and to a depth of
30 cm exposing the wall surface. Chemical Emulsion will be poured along the
wall @ 7.5 Ltr. per Sq. Mtr of vertical surface.
POST CONSTRUCTION TREATMENT
The treatment comprises of drilling holes at the wall and floor junction level and
filling it after pumping in sufficient quantity of chemical.
This ensures a continuous chemical barrier for termites to make an entry and protect
the treated structure.
1. Treatment to wall and floor junction:
Holes of diameter 12 mm (1/2" approx.) are drilled at approximately 30 cm (12
inches) intervals along the inner junction of wall and floor in the entire premise.
Water based chemical will be injected under pressure into these holes, to create a
barrier against termite.
2. Treatment to soil under floor:
If the subject premises on the ground floor and if cracks are noticed on the floor
because of construction joints, expansion joints or shrinkage, the soil below floor
needs to treated. Holes of 12 mm (1/2" approx.) dia 30 cm apart will be drilled along
the cracks and water based chemical will be injected under pressure into these holes.
Item No-8
Providing thermo Mechanically treated bars (T.M.T) confirming to IS 786/FE 415 for R.C.C
works including bending, binding and placing in position complete for All Floor
Item No-11
Providing and Fixing 12cm x7cm First Class teak wood door frame (Gana Teak) including MS
hold fast with providing and fixing ISI marked 35mm thick flush door shutters conforming to
IS: 2202 (Part I) non-decorative type, core of block board construction with frame of 1st class
hard wood and well matched commercial 3 ply veneering with vertical grains or cross bands and
face veneers on both faces of shutters including fixing with laminated sheet on both side of
approved make & shade by architect. All Necessary fixtures should be pure Stainless Steel butt
hinges, Door stop, Aldrob, Handles, latch, stopper, fixing by Stainless Steel screws & fixing with
best workmanship and as per the instruction by architect or engineer in charge.
The teak wood (Ghana or equivalent) shall be of good quality as required for the item to be
executed.
Teak wood (Ghana or equivalent) generally br free from large, loose, dead or cluster knots,
flaws, shakes, warps, twists bends, or any other defects. It shall generally be uniform in
substance and of straight fibres as far as possible. It shall be free form rot, decay, harmful
fungi and other defects of harmful nature which affect the strength durability of its
usefulness for purpose for which it is required. The colour shall be uniform as far as
possible. Any effort like painting, using any adhesive or resin materials made to hide the
defects shall render the pieces liable to rejection by the Clerk- Of- Work or Engineer-inCharge
All Scantlings, planks etc. shall be sawn in straight lines and planes in the direction of grains
and of uniform thickness.
The tolerances in the dimensions shall be allowed at the rate of 1.00mm per face to be
planed.
Second class teak wood shall have no individual hard and sound knots shall be more than 15
sq. cms. In size and aggregate area of such knots shall not exceed 2 % of the area of piece.
MODE OF MEASUREMENT:
Dimensions is computed in square meter, rounded to two places of decimal
13
Item No-12
Providing, Fabricating and fixing Special Double Glazed Aluminum doors, windows and
ventilators with sections, 70 microns pure polyester powder coated, as specified by the architect
drawings from the colors available, Containing profiles of a minimum thickness of 1.5mm
Exterior walls. For a double glazed unit the total thickness is a maximum of 28mm. The Profiles
will consist of the Standard Company(JSP/PERFECT GLAZING Aluminum or Equivalent and
shall use EPDM Gaskets, rated to withstand up to 80C varying from 1.5mm to 7.5mm thickness
for the larger sizes of glass used in the glazing. All Glass should be sourced from AIS India or
saint Gobain. Both open able vent frame and fixed outer frame and the fixed outer frame below
the glazing gasket pocket shall exist to insert a stainless steel chevron. The crimp shall be secured
using a revolutionary cleat inserted in to a pocket specially designed in both the open able vent
frame and fixing outer frame. All the structure will be bolted using stainless steel screws and
sealed for waterproofing by silicon (Dow Corning make or equivalent). All Structure will be as
per approved architect drawings and as directed by engineer incharge. Shop drawings will need
to be provided by the contractor. Note: above item is including cost of material like aluminum
sections, Glazing Glass, EPDM Gaskets desiccant/hygroscopic substance, spacer bars & labour
(Fabrication and site installation) etc.
14
and fixtures. The whole FRP frame and shutter is to be waterproof , weatherproof, termite proof
and resistance to mild acid/ Alkali resistance including S.S. hinges with necessary screws and
aluminum fixtures and fastening.(Product should have 3-years performance guarantee)
Material
35 mm. thick shutter in depressed panel design shall be having 1.5 to 2mm. Thickness
fire extinguishing grade F.R.P. skin, Sandwich panel of 4mm. Plywood and embedded
wooden pieces for stiffing as well as holding hinges and fixture, all molded into a one
piece shutter, Core material shall be injected fire extinguishing grade rigid
polyurethane foam done in situ having density 32 to 36 Kg. /m3 compressive strength
1.8 to 2 Kg./Cm2 flexural strength 3.5 to 4.5 Kg. Cm2. Whole shutter shall be
weather proof, water proof, termite proof and mild Acid / Alkali resistance. As well as
same material for frame section of detailed size.
Shutter
35 mm. thick depressed panels F.R.P. shutter shall be join less, It shall be straight and
smooth and of standard shape finish in jell coat. All necessary fixture and fastening
shall be fixing where wooden pieces are provided.
Workman ship
Shutter shall be fixed in true line, level and proper manner having 2.0 to 3.0 mm. ply
that is Air space for smooth and easy working three S.S. hinges shall be fixed
properly with necessary screws.
Fixtures and fastening.
All others fixture likes aluminum Aldrops - tadi / Baby latch - handles shall be fix
with shutter in usual manner.
Tolerance
1.5 mm. tolerance will be allowed in thickness of shutter
Mode of measurement and payment
Rate of shutter & Frame includes the cost of Aluminum fixtures and Fastening with
necessary Screws for fixing in position and payment shall be made on a unit of Smt.
Basis.
Item No-14
Providing and fixing Colour Anodised Aluminium work for doors, windows ventilators(Two
Track, Three Track, Four Track, Fix-Partition, etc), with Extruded built up standard tubular
sections/ appropriate Z sections and other sections of approved make conforming to IS: 733 and
IS: 1285 fixed with rawl plugs and screws or with fixing clips or with expansion hold fastners
including necessary filling up of gaps at junctions at top , bottom and sides with required
PVC/EPDM/neoprene felt etc .Aluminium sections shall be smooth, rust free, straight, and
jointed mechanically wherever reuired including cleat angle , Aluminium snap beading for
glazing/ panelling, CP brass /stainless steel screws, fitting and Neccesory fixture, like Bearings, ,
American Handle, Conceled lockgodrej or equivalent, stopper, hinges, all complete as per
architectural drawings and the directions of Engineer-in-Charge.(Glazing and panelling to be
paid for separately.)
MATERIALS:
(1) Approved door, windows, and ventilator sections as per drawing using 'Jindal'
or equivalent Aluminum Sections.
(2) Fixtures and fastenings including handles, stoppers, locking arrangement, tie
road rubber and felt gaskets for stopping leakage of water and air.
PROCEDURE:
Aluminum door, windows, and ventilator s should be prepared from selected 'Jindal'
or equivalent sturdy aluminum sections for outer frame as well as shutter frame, as per
drawing. The frame shall be fixed to the jams and sill with appropriate Rubber Gasket to
15
prevent any leakage of water. The shutters shall be fitted to framing with appropriate hinges
fixed by riveting. A felt gasket be fixed between the shutters for preventing leakage of air
from the room.
Approved Anodized aluminum handles, adjuster stoppers and locking mechanism be
used.
INCLUSIONS:
Cost of All aluminum sections, screws, fasteners and all labour for making and
fixing are included.
MODE OF MEASUREMENT:
Measurement of lengths of all Aluminum sections in outer window frame and
shutter frame are recorded, weight is computed from standard section-weights. Weight of all
fixtures, fastenings, screws, handles, hinges, adjuster stoppers, panels etc. are excluded.
No increase be permitted due to anodizing. Payment is done by weight computed up to two
decimals in kg. Glass/wooden panels are paid separately.
Item no-15
Providing and fixing boards / sheets as specified below including cutting to required size and
shape, fixing with aluminum glazing clips or triangular beading including screws, putty etc.,
complete, Using 12mm thick flat pressed three layered wood based melamine faced prelaminated
particle board bonded with Phenol formaldehyde with a decorate laminate of same colour on
both sides - NOVOPAN PLT / BHUTAN BOARD - Exterior grade or equivalent.
Clear dimensions of PLPB Board rounded off to nearest centimeter are recorded and area
computed in square meters, rounded to 2 places of decimal.
Item No-16
Providing and fixing glazing in aluminum door, window, ventilator shutters and partitions etc
with PVC/neoprene gasket etc. complete as per the architectural drawings and the directions of
engineer-in-charge. (Cost of aluminum snap beading shall be paid in basic item).With Clear glass
panes of 5.00mm thickness (weight not less than 13.75 Kg/sqm).Note: clear area should be
measured only.
16
All glass shall be Tinted best quality, free from specks, bubbles, smokes, veins, air holes
blisters and other defect. The kind of glass to be used shall be mentioned in the item or
specification or in special provisions or sawn in detailed drawings. Thickness of glass panels
shall be uniform. The specifications of different kind of glass are as under. :
Sheet Glass. :1.
2.
Glass shall be weighing In absence of any specified thickness or weight in the item or
detailed specification of the item of work, sheet 13.75 K.G. /Sq.m. shall be used
Sheet glass shall be patent flattened glass of best quality and for glazing & framing
purpose shall conform to I.S.1761-1960. Sheet glass of the specified color, style, shape
& design shall be used, if shown in detailed drawing or so specified. For important
buildings and for panels with any dimension over 900mm. plate glass of specified
thickness shall be used.
Plate Glass: When plate glass is specified, it shall be Polished patent plate Glass of best quality.
It shall have both the surface ground flat and parallel & polished obtain clear undisturbed
vision and reflection. The plate glass shall be of thickness mentioned in the item or as sawn in
detailed drawing or as specified. In absence of any specified thickness, the thickness of plat
glass to be supplied 6mm. and a tolerance of 0.20 mm. shall be admissible.
Clear dimensions of glass rounded off to nearest centimeter are recorded and area
computed in square meters, rounded to 2 places of decimal.
Item No-17
Item description is same as item no -16 above, only use of material frosted glass instead of
clear glass.
Item No-18
STRUCTURAL STEEL AND IRON WORK:
Providing, fabricating, assembling, hoisting / erecting and fixing in position at all hights/ all levls
/ all floors / all shapes and sizes with all leads and lifts structural steel hollow box sections RHS,
SHS, tubular of TATA / Asian Structural box sections, (square, rectangular, tubular hollow
sections as per IS 4923 & 1161) confirming to latest IS:808 for the work of , rolled steel, channels,
angles, angle cleats, gusset plates, chequred plate, position hips and jack lifters,Trusses,
purlins,etc. including cutting,straightening, Bending and welding, the members as per detailed
drawing and design. The rate shall include 2 coat of zinc chromate yellow oxide primer and 2
coats of synthetic enamel paint of approved make over all the surfaces of the steel sections. (Only
standard measurements will be paid for as actual cut length used at site). Shop drawings for the
connection details shall be prepared for the approval of the architect..
(a) Canopy & Trusse with suspended cable work as per structural element design by consultants
including toung & bukkle wire joints
MATERIALS:
(1) Fe-310 Closed Structural Steel of Tata or equivalent complying with IS:4923,
Minimum Yield Stress of 310 N/mm2, Ultimate Tensile Stress of 450 N/mm2,
and min. elongation 10%.
(2) Advani High-Strength Welding rods,
(3) G.I. Bolt-nuts as required,
(4) Zinc-Chromate Primer,
(5) Enamel Paint
PROCEDURE:
17
Samples selected from each lot should be tested at designated laboratory. Materials
brought on site should be inspected for straightness, distortion, rusting and other defects. If the
material is found defective, excessively rusted or if it does not comply with the test requirement it
will be rejected and shall be immediately removed from site.
Material shall be cut, bent and welded as per given profile on drawings. For welding
High Strength Advani Welding Rods of diameter 4mm and above should be used. Welded joints
should be provided with sleeves, slots, plugs as per drawing. All weld slag should be carefully
removed, and total weld size specified on drawing be made with multiple runs of weld, taking
care to avoid distortion during and after welding. All protrusions from welded junctions will be
ground off for smooth appearance. For cutting the member, use sawing or shearing machine. Gas
cutting be resorted only as a last resort. All bearing plates should be profile cut and machined. All
holes be drilled and files smooth for easy bolting. For foundation bolts and other connections, no
gas-cut holes are permitted.
Provide a cover plate min. 3 mm thickness for closing all open ends of hollow sections.
Alternatively PVC stoppers made to size for snug fitting on the section might be provided to close
the ends. All bolt-heads, stems and nuts be protected by covering with appropriate rust-proof
coating.
Prior to transportation to site for erection, two coats of Zinc-Chromate Primer should
be applied to all fabricated steel, after scrapping all rust, dirt, stains and weld slag. For members
inaccessible to application of paint after erection should be given two coats of approved Enamel
Paint of selected shade, prior to erection. Final touch up might be done after erection.
All fabrication should be got inspected at fabrication site prior to application of primer
and transportation to site. Corrections, if any, be incorporated before application of primer.
All fabricated elements be transported to site, lifted to the required level and placed in
position, connected with the structure with anchor fasteners, bolts etc. as per design and as
directed on site. Final coat of enamel paint shall be given either after fixing other elements like
sheets, glass or prior to it as directed.
INCLUSIONS:
Cost of all materials, including steel, connectors, welding, primer, paint and all
labour for fabrication, transportation and erection etc. are included. Cost of providing,
laying and dismantling templates, bending, wastage, erection jigs, anchor fasteners etc.
are included.
MODE OF MEASUREMENT:
Number and Length of each section used will be recorded and weight computed
as per standard steel tables. When plates are used for connections, they are measured and
recorded as per actual dimensions. No deduction is done for minor triangular cutouts.
Weight of welds, bolts, nuts and other fasteners are not recorded, however an increase
in total weight up to a maximum of 2% be allowed to compensate cost of fasteners.
Weight is not to be derived by actually weighing fabricated elements.
Item No-19
Providing & Fixing Decorative M.S. gril, Pipe Clamp, M.S. Stair Railing / Balcony Railing as per
architectural design as per design made from flats, bars Recagular, round,squae pipe etc., including
cutting welding, Two coats of painting & one coat of primer etc, complete as per architectural
Drawing. No extra payments pay for architecture design
MATERIALS:
(1) Mild Steel angles, square, flats, polished round bars, square/round pipe etc. as per
design.
18
PROCEDURE:
Mild steel grills be prepared from fresh rolled structural steel sections (not re-rolled or
scrap materials) as per design, using angles, flats, square bars, & Polished round bars using
riveted joints as far as possible, minimizing use of welding. The design and dimensions
should be matched with those in the existing structure, or modified as directed.
19
when tapped with a wooden mallet. Inner and outer corners (curved pieces) and specials of
tiles, if specified by the Architects/Consultants. shall not be paid for separately.
Note: For wall cladding/ dado the rate shall be included in the item of 12mm to 20mm
plaster bedding (baking coat) as per required.
MODE OF MEASUREMENT:
Dimensions is computed in square meter, rounded to two places of decimal
Item No-21
Providing & laying 600mm x 600mm Anti skid Vetrified 8mm thick tile flooring (Any colour
shade aproved bt Consultants) over 20mm ( ave ) base of C.M. 1:6 on new surface finished with
flush pointing & cleaning the surface etc. comp. for antiskid ( For flooring, landing, skirting,
dedo in desired colours, finishes fully polished, Matt, Satin, Satin Guard with flush pointing in
white cement & pigment with residue and skirting, incl. curing, polishing & cleaning with mild
oxalic acid etc. complete for all floors / all levels etc. ) Light & Dark colour
Same as above item no-20 except that the tiles are antiskid vitrified tiles described in Item above.
Item No-22
Providing and laying GROUP -5 RUSTIC CERAMIC ( PREFERRED "ENDURA PEI-5 ) tiles
of light color range specified in specification of size 300 x 300 mm /600mm x 600mm. laid on up
to 6 mm on floors, tread of steps landings on a bed of 25 mm average thickness of C.M 1:3 (1
cement : 3 sand) Jointed with neat cement slurry mixed with pigment to match the shade of tiles
including buffing and polishing complete as detailed design and directed by consultant / engineer
in charge.
Specification for this item shall conform to item No. 14.29/P. No. 84 of General Technical
specifications for building work. (Except hydrofluoric acid it's derivatives. Hence,
commercially available detergents and cleaning agents also can be use for regular
maintenance)
Except White/colored/ printed of size 300 x 300 mm /600mm x 600mm or any size of Bell
/Somani / Johnson / Gold Coin, or equivalent group - 5 tiles shall be used instead of 150 x
150mm. White glazed tiles.
Rate shall be paid for a unit of one sq.mt.
Item No.26
Providing and fixing 18mm thick kesariyaji Green marble (approved by Architect) gang saw cut
mirror polished (premoulded and prepolished) machine cut for Doors &window sills, Doors &
Window Jams, (One Piece) as and similar locations of required size of approved shade, colour
and texture laid over 20mm thick base cement mortar 1:4 (1 cement : 4 coarse sand) with joints
treated with white cement, mixed with matching pigment, epoxy touch ups, including rubbing,
curing moulding and polishing to edge to give high gloss finish etc. complete at all levels.The rate
includes rounding, champhering and mirror polishing of edges, facias of kesariyagi green
marble, including necessary bonding adhesive like Araldite or equivalent.
Providing and fixing kesariyaji Green marble ( approved by Architect) slab of 18 mm thick
(Uniform Thickness), machine cut edges in sill and jambs /shelves (in single piece) as per
detail, including, making zaries in brick wall and fixing with cement mortar (1:4) etc.,
Finishing and polishing with all respect, etc. complete.
MODE OF MEASUREMENT:
20
Scope work:
Excavation and compaction up to 25 cm in height for around road and landscaping area
paving in all sorts of soil murrum including sorting out and stacking of useful materials
stuff up to 50 mtr. lead from excavated place and same shall be carted. Up to 5 km. The
scope of work includes supplying and lying of precast paver blocks at site, as mentioned
in the Item. All relevant provisions of IS 15658:2006 shall apply. Laying of paver blocks
at site as per requirement in technical specification, within shortest possible time. The site
is public place hence care should be taken to ensure that the routine activities shall not be
disturbed. The job of laying may required to be carried out during night also. The work
shall be executed in perfect line and level as per instructions of Engineer in charge.
Colored concrete paver blocks shall be manufactured as per specifications using approved
color pigment. The color shade shall Be as selected by AMC before commencement of
the work...
The contractor shall guarantee that all material and components designed, fabricated,
supplied and laid by him shall be free from any type of defect due to faulty material and/
Workmanship/erection For a period of One year from the date of completion of work.
The Contractor shall render free Maintenance for One year. If the contractor fails to
execute the repair Works in time, the same shall be carried out at his risk and cost.
The mode of measurement shall be on Smt. basis.
Item No: 28
Providing , fixing, threading or plaster drip & molding R.C.C. Precast molded
Curbing of size 350mm. X 100mm X 150mm. Height with molded edges as per
design, and M20 reinforced 1.6 mm. dia. Mild steel wire incl. roughening, cleaning
fixing and finishing in cement mortar 1:3 and curing etc. complete. as per detail and
directed by consultant / engineer in charge.
Material : R.C.C. Precast molded Curbing of size 350mm. X 100mm X 150mm. Height
with molded edges as per design, M20 grade Curbing
Fixing: The pits of the size 0.15 M in width and required depth shall first be excavated, true
to line and level. The relevant specifications of item A- 1 shall be followed for excavation
work. The pits shall be filled with a layer of 0.05 M. thick sand bedding. The curbs then shall
be placed in position of which 50mm shall be below road. Care should be taken to maintain
21
proper line and level. The joints between the kerbs shall be pointed with C.M. 1:3 and cured
for minimum seven days.
Precast Kerb Stones: The relevant specifications of concreting as per item above shall be
followed except that work shall be carried out for precast concrete kerb stones as specified in
the item. All Precast members shall be cast at workshop. Sufficient curing shall be done
before placement of the same the method of transporting and placing the precast members
shall be as approved by the Engineer-in-charge. Members shall be so transported that no
breakage or undue stresses are induced in them.
The contractor shall guarantee that all material and components designed, fabricated, supplied
and laid by him shall be free from any type of defect due to faulty material and/
Workmanship/erection For a period of One year from the date of completion of work. The
Contractor shall render free Maintenance for One year. If the contractor fails to execute the
repair Works in time, the same shall be carried out at his risk and cost.
The rate shall be for Rmt of work carried out.
How to place high-quality durable Industrial floors the requirements on the quality of
Industrials floors have rapidly become more exacting during the few years. The reason for
this is mainly the use of fork-left trucks and other modern transport equipment. The increased
wheel loads require higher compressive strength and wear resistance of the floor than before.
With increasing lift heights higher accuracy as to the fines of the floors becomes a
prerequisite.
These demands of cause lead to a further checking of traditional floor placing methods and to
development of new building methods. The TREMIX Vacuum Dewatering Technique. Which
is described here satisfies these high quality requirements. In addition, this method offers
several advantages .e.g. Lower manufacturing costs.
Traditional floor placing: several courses.
According to traditional floor placing methods, a base course is first placed. This base is then
covered with a topping. This topping, which may consists of one or several courses, must be
placed very carefully. Therefore, it is quite a hard work. The topping must have good bond to
the structural concrete if it is to function in operation and in traffic. Problems like break away
of the topping are usual on this type of floors.
In spite of similar initial materials, the physical properties of concrete and topping are
different. Both layer be have differently at varying temperature-weather-and environment
conditions. This may lead to stresses in the floor. For bimetals, such stresses are desirable but
not for industrial floors, as they cause separation of the topping from the base concrete,
22
cracking and finally breakaway. A repair is then inevitable Repairs are not only expensive but
also associated with costly interruptions in production and cause dust and noise problems.
Modern floors: single course.
The considerations to avoid the problems involved with traditional floor placing lead to
monolithic industrial floors. The structural concrete needs no topping.
The monolithic method is successfully used in road building since decades. Extensive
research and practical experience from the placing of thousands of kilometers of concrete
roads have brought these up to their present high quality level. The Monolithic concrete roads
are placed with heavy building machines. Very stiff concrete consistency class K-1 with a
very low water/cement ratio used. Road building owes its high quality to this technique.
The great weight of the machines and the hardly workable concrete do not however, in
general allow the used of this technique for industrials floors.
Monolithic industrial floors, which have the same high quality as concrete roads, are therefore
nowadays-placed according go the TRIMIX Vacuum Dewatering Method.
The advantage of this method is that a plastic and easily workable concrete can be placed with
light equipment, and after that great part of the surplus water is extracted from the concrete,
and the desirable quality y improvement is achieved.
The TRIMIX Vacuum Dewatering Method has been used with great success for high-quality
Industrial floors for many years.
The use of the TRIMIX Vacuum Dewatering Method.
This method follows the well-known laws of concrete technology and construction. For full
utilization of the advantages of the advantages of the TREMIX Vacuum Dewatering system,
the following points should be observed already at the planning stage.
Base
If the Industrial floors are placed directly on the ground, the base must have a sufficient
bearing capacity. If necessary, frost protection layers are placed on free surfaces or
appropriate filling materials for floors in halls or hangars.
At this work and also at the ensuing concrete placing careful attention should be paid to the
calculation of the expected traffic loads keeping in mind also those often-bigger ones, which
occur during the construction work.
If industrial floors are placed as suspended floors, the usual conditions regarding formwork
and static loads are valid.
Installations
The position of the pipes for water and drainage, heating, eclectics supply and telephones
must be fixed before concreting starts, so they not hinder the concreting work.
Through vacuum processing shrinkage is reduced by 50.75 % compared to that of normal
concrete. Correspondingly, Joint spacing can be increased on vacuum dewatered industrial
floors. Joint less bays 20x20 m are possible.)New condition for this is however that stability
of the bars and the construction including reinforcement is calculated with regard to future
traffic loads.
Also on suspended floors the joint distance can be increased. At the execution, however
attention must be paid to the stresses of the construction. The joints must be expansion joints
23
which give enough room for the movement of concrete. Expansion joints can as a rule be
localized on fixed bases for flat industrial floors.
Dummy joints are working joints, the placing of which is determined by daily production e.g.
400 Sq.mt. at 20x20 m for heavy traffic the joints must be carried out as for highways with
grooved joints.
Contraction joints to of the slab thickness are cut afterwards. They give clear and stresses.
Their construction is easier and cheaper than from removal their function faultless and
reliable.
Slope
Concrete floors can have star shaped or roof shaped slopes Roof shaped slopes preferable.
Separation layer
Before placing concrete on ground, a plastic sheet must be placed on the gravel or sand bed as
a separation layer for protection against humidity and water. It also works as a sliding layer
which prevents concrete from sticking to the sub base and allows the working of the concrete,
in order to avoid cracking.
This separation layer is not needed for suspended floors Concrete is placed directly on
ordinary from and special preparation are not necessary.
Reinforcement
Reinforcement depends on the static constructional demands on the floors. A careful
estimation of the expected traffic loads on the floor and the base is necessary.
Important: Vacuum concrete should be made according to standards DIN 1045 With regard
to concrete quality you must not use so much water that it runs on its own into the for work.
Even if the excess water is then extracted during to vacuum treatment the quality of the
concrete would suffer. Therefore the exacting demands of the standard DIN 1045 should be
observed.
Admixture: A pre-test of the admixtures, if used is to the carried out on order to determine
their suitability for vacuum dewatering.
Standards: DIN 1045 is also valid for vacuum impermeability high frost resistance, high
resistance against chemical, high wear resistance is required, the prescriptions of paragraph
6.5.7 of the standard are to be followed, even if vacuum dewatering improves these properties
further.
Quality: The improved properties of vacuum concrete can be proved by taking specimens
from cores or 15 cm cubes. The cubes are made in a TTREMIX laboratory apparatus called
TM 1.
Work cycle according to the TREMIX Vacuum dewatering process.
The TREMIX Vacuum dewatering process has been developed in order to rationalize the
concrete work and to achieve high quality concrete floors.
This system is advantageous to anyone involved in buildings projects, to the designer as it
means high quality and new aspects on the practical work, to a contractor trouble-from
application on sites, to estimating engineer noticeable cost savings and finally, to the end user
durability and maintenance costs.
Concreting according to DIV 1045 and leveling according to DIN 18.202
24
Concrete of consistency class K 2/K 3 (8-12 cm slump ) is placed either by pump crame skip
or direct from concrete truck. Then follows poker vibration. The next step is leveling which is
carried out with TREMIX surface vibrator.
The surface vibrator, available in lengths of 3 to 12 m. consists of a light alloy double beam.
The beam is provided with tensioning road to prevent deflection. The TREMIX surface
vibrator leaves a concrete surface within the tolerance region of DIN 18.202 line 6 or 7.
Vacuum dewatering process
The purpose of vacuum processing is the removal of surplus water forms the concrete to
provide quicker setting & earlier maximum strength properties. Vacuum dewatering takes
place immediately after the screeding operation.
Upon the surface of the wet concrete is placed a filler pad consisting of two layers. The
bottom layer is contract with the concrete is the fine nylon cloth to act as filler. The upper
layer consists of a special type of plastic net & acts as a water duct. Finally the top cover
consisting of a light plastic sheet is placed over the filler pad projecting slightly outside on all
sides. The border of the top cover rests directly upon the wet concrete to produce an airtight
seal.
The suction met is connected with suction houses to a vacuum pump. the normal atmospheric
pressure in the pump is reduced by 90% & 90% of the atmospheric pressure compresses the
concrete.
Concrete is submitted to a pressure of
Air pressure .1N / mm2
Depression .01N/mm2
________
= Effective pressure .09 N/ mm2
This pressure of about 9000 kp/m2 compresses the concrete & compacts the aggregates. At
the same time the excess water which not necessary for the hydration process of the cement is
extracted from the concrete & consciously discharged with the air.
Apart from normal compaction through vibration, static compaction takes place during
vacuum dewatering with ensuring reduction w/c ratio. The initial w/c/ ratio is reduced by 10
to 20%. This explains the noticeable improvement s of the concrete properties achieved
through vacuum dewatering.
Vacuuming time is about 1 to 2 min. per cm concrete thickness depending on the particle
shape in the mix. M250
One vacuum pump with two suction met can dewater 50 to 60 m2. A 20 cm thick concrete
slab takes about 30 min. dewater. Accordingly a normal daily production rate is about 400
m2.
Mode of Measurement: The measurement shall be in Sq. Mt.
Item No.30
Construction of granular sub-base by providing close graded material, spreading in
uniform layers with mortar grader on prepared surface, mixing by mix in place method
with rotavator at OMC, and compacting with vibratory roller to achieve the desired
density, complete.
GRANULAR SUB-BASE
Scope
25
This work shall consist of laying and compacting well-graded material on prepared sub
grade in accordance with the requirements of these Specifications. The material shall be
laid in one or more layers as sub-base or lower sub-base and upper sub-base (termed as
sub-base hereinafter) as necessary according to lines, grades and cross-sections shown
on the drawings or as directed by the Engineer.
Materials
The material to be used for the work shall be natural sand, murrum, gravel, crushed
stone, or combination thereof depending upon the grading required. Materials like
crushed slag crushed concrete, brick metal and kankar may be allowed only with the
specific approval of the Engineer. The material shall be free from organic or other
deleterious constituents and conform to one of the three grading given in Table 7.4.
While the gradings in Table 7.4 are in respect of close-graded granular sub base
materials, one each for maximum particle size of 75 mm, 53 mm and 26.5 mm.
Physical requirements: The material shall have a 10 per cent fines value of 50 kN or
more (for sample in soaked condition) when tested in compliance with BS: 812 (Part
111). The water absorption value of the coarse aggregate shall be determined as per IS:
2386 (Part 3); if this value is greater than 2 per cent, the soundness test shall be carried
out on the material delivered to site as per IS: 383. For Grading II and III materials, the
CBR shall be determined at the density and moisture content likely to be developed in
equilibrium conditions which shall be taken as being the density relating to a uniform
air voids content of 5 per cent.
TABLE: Grading for Close-Graded Granular Sub-Base Materials
IS Sieve
Designation
Grading II
Grading III
75.0 mm
100
53.0 mm
80100
100
26.5 mm
55-90
70-100
100
9.50 mm
35-65
50-80
65-95
4.75 mm
25-55
40-65
50-80
2.36 mm
20-40
30-50
40-65
0.425 mm
1025
1525
2035
0.075 mm
3-10
3-10
3-10
30
25
20
CBR value
(Minimum)
Strength of sub-base
26
It shall be ensured prior to actual execution that the material to be used in the sub base
satisfies the requirements of CBR and other physical requirements when compacted and
finished.
When directed by the Engineer, this shall be verified by performing CBR tests in the
laboratory as required on specimens remolded at field dry density and moisture content
any other tests for the quality of materials, as may be necessary.
Construction Operations
Preparation of sub grade: Immediately prior to the laying of sub-base, the sub grade
already finished to Clause 7.1 shall be prepared by removing all vegetation and other
extraneous matter, lightly sprinkled with water if necessary and rolled with two passes
of 80 100 kN smooth wheeled roller.
Spreading and Compacting: The sub-base material of grading specified in the
Contract shall be spread on the prepared sub grade with the help of a motor grader of
adequate capacity, its blade having hydraulic controls suitable for initial adjustment and
for maintaining the required slope and grade during the operation or other means as
approved by the Engineer.
When the sub-base material consists of combination of materials mentioned in Clause
7.3.2, mixing shall be done mechanically by the mix-in-place method.
Manual mixing shall be permitted only where the width of laying is not adequate for
mechanical operations, as in small-sized jobs. The equipment used for mix-in-place
construction shall be
a rotavator or similar approved equipment capable of mixing the material to the desired
degree. If so desired by the Engineer, trial runs with the equipment shall be carried out
to establish its suitability for the work.
Moisture content of the loose material shall be checked in accordance with IS: 2720
(Part 2) and suitably adjusted by sprinkling additional water from a truck mounted or
trailer mounted water tank and suitable for applying water uniformly and at controlled
quantities to variable widths of surface or other means approved by the Engineer so that,
at the time of compaction, it is from 1 per cent above to 2 per cent below the optimum
moisture content corresponding to IS: 2720 (Part 8). While adding water, due allowance
shall be made for evaporation losses. After water has been added, the material shall be
processed by mechanical or other approved means like disc harrows, rotavators until the
layer is uniformly wet.
Immediately thereafter, rolling shall start. If the thickness of the compacted layer does
not exceed 100 mm, a smooth wheeled roller of 80 to 100 kN weight may be used. For a
compacted single layer upto 225 mm the compaction shall be done with the help of a
vibratory roller of minimum 80 to 100 kN static weight with plain drum or pad footdrum or heavy pneumatic tyred roller of minimum 200 to 300 kN weight having a
minimum tyre pressure of 0.7 MN/m2 or equivalent capacity roller capable of achieving
the required compaction. Rolling shall commence at the lower edge and proceed
towards the upper edge longitudinally for stretches of unidirectional cross falland superelevation, and shall commence at the edges and progress towards the centre for stretches
having cross fall on both sides.
Each pass of the roller shall uniformly overlap not less than one-third of the track made
in the preceding pass. During rolling, the grade and crossfall (camber) shall be checked
27
and any high spots or depressions, which become apparent, corrected by removing or
adding fresh material. The speed of the roller shall not exceed 5 km per hour.
Rolling shall be continued till the density achieved is at least 98 per cent of the
maximum dry density for the material determined as per IS: 2720 (Part 8). The surface
of any layer of material on completion of compaction shall be well closed, free from
movement under compaction equipment and from compaction planes, ridges, cracks or
loose material. All loose, segregated or otherwise defective areas shall be made good to
the full thickness of layer and re-compacted.
Surface Finish and Quality Control of Work
The surface finish of construction shall conform to the requirements of Clause 7.15.
Control on the quality of materials and works shall be exercised by the Engineer in
accordance with Section 7.15.
Arrangements for Traffic
During the period of construction, arrangement of traffic diversions shall be maintained
as per the direction of Engineer.
Measurements for Payment
Granular sub-base shall be measured as finished work in position in cubic meters.
The protection of edges of granular sub-base extended over the full formation as shown
in the drawing shall be considered incidental to the work of providing granular sub-base
and as such no extra payment shall be made for the same.
Rate
The Contract unit rate for granular sub-base shall be payment in full for carrying out the
required operations including full compensation for:
(i)
(ii)
(iii) all labor, tools, equipment and incidentals to complete the work to the
Specifications;
(iv) carrying out the work in part widths of road where directed;
(v) carrying out the required tests for quality control and
(vi) multiple handling of materials
Item No.31
Wet Mix Macadam Sub- Base/ Base Course: Providing , laying & Compacting clean, graded
aggregates and granular materials, premixed with water or a dense mass or prepared sub grade /
sub-base/base as required thickness / as per drawing including Spreading, Compacting with 10
to 12 MT Power road roller, make cambering/ slope as directed by Clerk-Of -Work.
Note: Compacted measurement shall be considered.
WET MIX MACADAM
BASE Scope
This work shall consist of laying and compacting clean, crushed, graded aggregate and
granular material, premixed with water, to a dense mass on a prepared sub grade/subbase/base or existing pavement as the case may be in accordance with the requirements
of the these Specifications. The material shall be laid in one or more layers as necessary
28
to lines, grades and cross-sections shown on the approved drawings or as directed by the
Engineer.
The thickness of a single compacted Wet Mix Macadam layer shall not be less than 75
mm. When vibrating or other approved types of compacting equipment are used, the
compacted depth of a single layer of the sub-base course may be increased to 200 mm
upon approval of the Engineer.
Materials
Aggregates
Physical requirements:
Course aggregates shall be crushed stone. If crushed gravel/shingle is used, not less than
90 percent by weight of the gravel/shingle pieces retained on 4.75 mm sieve shall have
at least two fractured faces. The aggregates shall conform to the physical requirements
set forth in Table below.
1.
Test Method
Requirements
40 per cent (Max.)
30 per cent (Max.)
30 per cent (Max.)**
** To determine this combined proportion, the flaky stone from a representative sample
should first be separated out. Flakiness index is weight of flaky stone metal divided by
weight of stone sample. Only the elongated particles shall be separated out from the
remaining (non-flaky) stone metal. Elongation
index is weight of elongated particle divided by total non-flaky particles. The value of
flakiness index and elongation index so found are added up.
If the water absorption value of the coarse aggregate is greater than 2 per cent, the
soundness test shall be carried out on the material delivered to site as per IS: 2386 (Part5).
Grading requirements: The aggregates shall conform to the grading given in Table
below
TABLE 7.6: Grading Requirements of Aggregates for Wet Mix Macadam
29
IS Sieve Designation
53.00 mm
100
45.00 mm
95-100
26.50 mm
22.40 mm
60-80
11.20 mm
40-60
4.75 mm
25-40
2.36 mm
15-30
600.00 micron
8-22
75.00 micron
0-8
Materials finer than 425 micron shall have Plastically Index (PI) not exceeding 6.
The final gradation approved within these limits shall be well graded from coarse to fine
and shall not vary from the low limit on one sieve to the high limit on the adjacent sieve
or vice versa.
Construction Operations
Preparation of base:
Prior to laying of the wet mix macadam base the granular sub-base already laid should
be prepared by removing of extraneous material, lightly sprinkled with water and rolled
with two passes of 80 100 kN smooth wheeled roller.
Provision of lateral confinement of aggregates:
While constructing wet mix macadam, arrangement shall be made for the lateral
confinement of wet mix. This shall be done by lying materials in adjoining shoulders
along with that of wet mix macadam layer and constructing the adjoining shoulder with
approved material along with that of the wet Mix Macadam layer.
Preparation of mix:
Wet Mix Macadam shall be prepared in an approved mixing plant of suitable capacity
having provision for controlled addition of water and forced/positive mixing
arrangement like pugmill or pan type mixer of concrete batching plant. For small
quantity of wet mix work, the Engineer may permit the mixing to be done in concrete
mixers.
Optimum moisture for mixing shall be determined in accordance with IS:
2720 (Part-8) after replacing the aggregate fraction retained on 22.4 mm sieve
with material of 4.75 mm to 22.4 mm size. While adding water, dueAllowance should
be made for evaporation losses. However, at the time of Compaction, water in the wet
mix should not vary from the optimum value by more than agreed limits. The mixed
material should be uniformly wet and no segregation should be permitted.
Spreading of mix:
Immediately after mixing, the aggregates shall be spread uniformly and evenly upon the
prepared sub grade/sub-base/base in required quantities. In no case should these be
30
dumped in heaps directly on the area where these are to be laid nor shall their hauling
over a partly completed stretch be permitted.
The mix may be spread either by a paver finisher or motor grader. For portions where
mechanical means cannot be used, manual means as approved by the Engineer shall be
used. The motor grader shall be capable of spreading the material uniformly all over the
surface. Its blade shall have hydraulic control suitable for initial adjustments and
maintaining the same so as to achieve the specified slope and grade.
The paver finisher shall be self-propelled, having the following features:
i)
ii)
The screed shall have tamping and vibrating arrangement for initial compaction
to the layer as it is spread without rutting or otherwise marring the surface
profile.
iii)
The surface of the aggregate shall be carefully checked with templates and all
high or low spots remedied by removing or adding aggregate as may be required. The
layer
may
be
tested
by
depth
blocks
during
construction.
No
segregation of larger and fine particles should be allowed. The aggregates as Spread
should be of uniform gradation with no pockets of fine materials.
Compaction: After the mix has been laid to the required thickness, grade and cross
fall/camber the same shall be uniformly compacted, to the full depth with suitable roller.
If the thickness of single compacted layer does not exceed 100 mm, a smooth wheel
roller of 80 to 100 kN weight may be used. For a compacted single layer upto200 mm,
the compaction shall be done with the help of vibratory roller of minimum static weight
of 80 to 100 kN or equivalent capacity roller. The speed of the roller shall not exceed 5
km/h
In portions having unidirectional cross fall/super elevation, rolling shall commence from
the lower edge and progress gradually towards the upper edge. Thereafter, roller should
progress parallel to the centre line of the road, uniformly over-lapping each preceding
track by at least one third width until the entire surface has been rolled. Alternate trips
of the roller shall be terminated in stops at least 1 m away from any preceding stop.
In portions in camber, rolling should begin at the edge with the roller running forward
and backward until the edges have been firmly compacted. The roller shall then
progress gradually towards the centre parallel to the centre line of the road uniformly
overlapping each of the preceding track by at least one-third width until the entire
surface has been rolled.
Any displacement occurring as a result of reversing of the direction of a roller or from
any other cause shall be corrected at once as specified and/or removed and made good.
Along forms, kerbs, walls or other places not accessible to the roller, the mixture shall
be thoroughly compacted with mechanical tampers or a plate compactor. Skin patching
of an area without scarifying the surface to permit proper bonding of the added material
shall not be permitted.
31
Rolling should not be done when the sub grade is soft or yielding or when it causes a
wave-like motion in the sub-base/base course or sub grade. If irregularities develop
during rolling which exceed 12 mm when tested with a 3 meter straight edge, the
surface should be loosened and premixed material added or removed as required before
rolling again so as to achieve a uniform surface conforming to the desired grade and
cross fall. In no case should the use of unmixed material be permitted to make up the
depressions.
Rolling shall be continued till the density achieved is at least 98 per cent of the
maximum dry density for the material as determined by the method outlined in IS: 2720
(Part-8).
After completion, the surface of any finished layer shall be well-closed, free from
movement of compaction equipment or any compaction planes, ridges, cracks and loose
material. All loose, segregated or otherwise defective areas shall be made good to the
full thickness of the layer and recompacted.
32
(i)
(ii)
(iii)
All labor, tools, equipment and incidentals to complete the work to the
Specifications;
(iv)
Carrying out the work in part widths of road where directed; and
(v)
Item No.32
Providing & Fixing 4mm Aluminum composite panel manufactured with a polyethylene
laminated in two sheets of 0.5mm. aluminum colored sheet of required detail, color, design & size
of exterior grade to be fix on wall or Canopy by using metal structure for canopy & 38 mm X 50
mm aluminum section ( weight should be more than 2.5 kg. / 20 rft. ) for wall with using
necessary Fitting like as L-Clamps, screws, nylon plugs. All grid of frame should be as per
detailed center. For stick aluminum composite panel using a SUV. solution & silicon grade 995 &
789 GAP. for grooving should be filled with transferors or black color as per design and detail
etc. complete. as per directed by consultant / engineer in charge.
Materials
The aluminum powder coated section shall as per Item no.M31. All section shall be frame shutter
shall be used as per detailed description of item or as per approved detailed drawings or as
approved by Engineer in charge. The powder coating work for Aluminum section shall be as good
Quality and shade as directed.
Scaffolding: wooden ballies, bamboos, planks, treatles, and other scaffolding shall be sound.
These shall be sound. These shall be properly examined before eructation and use. Stage
scaffolding shall be provided for ceiling band cladding which shall be independent of the walls.
Aluminum composite sheet as per I.S.O 9001 & 14001
The fixtures and fastenings shall got approved before use.
The specification for 4mm thick. & PVDF coating.
The rate includes all cost of materials. Etc. complete. The workmanship shall be of best
workmanship manner.
Rate shall be for a unit of one Sq. mt.
Item No.35.
Providing & laying 18mm thick Granite sandwich Kitchen platform (sandwich type of required
Granite Top pattern stone of approved shade and sample on top and 25 mm thk kota in bottom
with 30 mm thk screed of (1:2:4) in between) with sandwitch supports of 25 mm thk two kota on
sides and screed in between and 75 mm raised platform with kota on top as per design and
approved sample for all floors / all levels / all heights. The rate includes cutting for sink,
rounding, champhering and mirror polishing of edges, facias of granite, including necessary
bonding adhesive like Araldite or equivalent. (Only plan area shall be measured and paid for).
33
The rate includes rounding, champhering and mirror polishing of edges. Rate shall be exclusive
of SS sink,, Piller tap, Bib tap-couplin etc. complete.
A) 18mm thick Granite Top Sandwich type platform.
Providing and constructing sandwich type platform for kitchen, laboratory, dispensary,
cash counter ect. having a granite stone top slab of minimum 1.50meter length with
25mm. Thick polished kota stone slab with sandwich type vertical 25mm thick polished
kota stone for for support at three places having front horizontal fascia patti of granite
stone of .10m wide of approved color molded at edges and vertical facia patti of 25mm
th. polished kota stone of .10m wide including 25mm think polished kota stone self
including polishing making edges round etc. complete as directed by engineer in charge
Materials
Water shall confirm to M - 1 cement shall confirm to M - 3 sand shall confirm to M - 6
polished kotah stone slab shall confirm to M- 52 polished kotah stone shall confirm to M
- 49 stainless steel sink of standard Nirali or equivalent make of size (600 x 450 x 150
mm) 2" x 6" size extension steel nipple, 15 mm size swan neck fancy by bib cock 40 mm
dia C.P. waste coupling & flexible PVC waste outlet pipe.
Workmanship.
The cooking platform of size as directed shall be constructed on 70 Cm width and 80cmt
height. The vertical support shall be of polished kota stone sandwich type upto full depth
in cement mortar (1:3).The granite top stone slab shall be provided in a single piece upto
1.5 mt. in length & specified light. The same shall be sandwich with bottom PKS
slab.The horizontal & vertical sandwich partition shall be provided with granite /PKS
single piece facia. All exposed edges of stones shall be machine cut and rounded of
smoothly.
Mode of measurement & payment.
The work of cooking platform shall be measured for finished work.
The rate includes cost of all labour and materials etc. required for satisfactory completion
of this item as described above.
The rate shall be for a unit of per Sq.meter. (only plan area shall be considered)
B) 25mm thick Kota stone Top Sandwich type platform
Same as above Item no 35(A) but top stone is 25mm thick polished kota stone instead of
granite stone.
Item No- 37
Providing and laying Water Proofing treatment on terrace including applying neat cement slurry
2.75 Kg./ Sq mt. On cement admixed with water proofing component after cleaning the surface,
laying cement concrete with brick bat 75mm to 100mm thick with 50% of C.M. 1:5 admixed with
water proofing component over 20 mm thick layer of C.M. 1:5 to required slop including
ramming at junction of wall and slab, after two days of proper curing applying a second coat of
cement slurry, finished the surface with 20 mm thick C.M. 1:4 after finishing the terrace shall be
finished with water for a period of two week. Contractor gives 10-years guarantee on 100 Rs.
Stamp Paper.
MATERIALS:
Water proofing material confirming to I.S 2645 shall be used only as per enlisted /
approved manufacturers.
PROPORTION, MIXING AND WORKMANSHIP:
34
The surface shall be well cleaned by water before the treatment. Then a slurry coat of
neat cement using 2.75kg/sqm. Of cement admixed as per manufacturers instructions
will be grouted water proofing compound conforming to IS 2645 over the RCC slab.
The cement concrete shall be laid using broken bricks / brick bats 25mm to 100mm
size with 50% of cement mortar 1:5 (1 cement: 5 coarse sand) admixed with approved
water proofing compound conforming to IS: 2645 over 20mm thick layer of cement
mortar of mix 1:5 (1 cement: 5 coarse sand) admixed with approved water proofing
compound conforming to IS:2645 to required slope and treated similarly the
adjoining walls up to 300mm height including rounding of junctions of walls and
slabs, in the form of goodies at rain water pipe.
After two days of proper curing apply a second coat of cement slurry admixed with
approved water proofing compound conforming to IS: 2645.
The surface will be finished with 20mm thick joint less cement mortar of mix 1:4 (1
cement: 4 coarse sand) admixed with approved water proofing compound conforming
to IS:2645 and finally finished the surface with trowel with neat cement slurry and
false thread marking of 300 x 300mm square.
The whole area so finished shall be flooded with water for a minimum period of two
weeks for curing and for final test.
The average thickness of the treatment to shall be 120mm and the minimum thickness
near koura / rain water outlets shall be not less than 75mm.
The rate includes all cost of materials. Etc. complete. The workmanship shall be
of best workmanship manner.
The rate shall be for a unit of per Sq.meter. (only plan area shall be considered)
Item No- 38
Providing & laying China mosaic flooring in pattern for plain & curved surfaces on terrace using
average 20mm. Size broken pieces of full white/colour glazed tiles only with 75mm. Patta of
colored glazed tiles and designed as approved by consultant laid over average 20mm. thick
cement mortar bedding 1:3 (1cement : 3 coursed sand) on plain or curved, slop surface to be
tempered to bring mortar cream up to surface with using white cement for filling of joints
roughening of junction and extending up to 15 Cm. along the wall using water proofing material
1Kg./1bag of cement & cleaning the surface with water & oxalic acid as directed etc. complete.
The relevant specification of Item No. 14.29, P-84 of GTS book shall be followed except that
broken glaze or ceramic tiles pieces are to be used. The broken pieces shall be of approved
color, size and manufacturer and the floor shall not be polished but cleaned with water and
mild oxalic acid.
Item shall be paid on sqm basis for complete finished work. (Only plan area shall be
measured)
Item No- 39
Providing and applying 3-coats of Acrylic polymer cementatious based with fiber glass net will
reinforce in the sandwich water proofing on gutter including cleaning the surfaces filling the
cracks if any with Epoxy or cement grout or silicon sealant as per Following process with all
labours and materials used for the work as directed by Engineer-in- Charge or Consultants..
Process:
35
1. Cleaning the terrace surface with wire brush or broom or any mechanism, remove foreign
matter, cement mortar, Organic or inorganic matter, lumps, etc.
2. Filling the cracks if any with epoxy grout or cement grout or silicon sealantas per instructed
by Clerk-Of-Work.
3. Apply 1st coat of Acrylic polymer mixed with OPC 43 grade cement in Proportion 1:1(1Part of Acrylic Polymer: 1- Part of 43 Grade OPC cement) by Brush in 250 micron thickness
4. Providing and laying fiber glass net will be reinforced in the sand witch (second layer) of
acrylic polymer cement coat & apply coat as per 1st coat on fiber glassmesh.
5. Applying final coats of same as 1st coat.
and shall carry a guarantee against defects for 10 (Ten) years and finished smooth as
approved.
Item No-44
Providing /applying Heritage Fine Roto Finish Two- Part coating System of Bakelite Hylam Ltd.
Consisting of Heritage PRIME/Heritage Wet Materials as Per the Manufacturer's Specification
in A thickness of 2.00-2.2MM. Including Two coats of Acrylic water proof paint with necessary
required primer etc, complete as per the instruction of architect or engineer-in-charge.
Materials
Acrylic Distemper modifier based on poly acrylic Easter latex of std makes.
(Texture material ) Synthetic co-polymer emulsion base reinforce by quartz & aggregates,
marina texture thickness of Sherwin Williams paints, over one coat of exterior, acrylic primer
and top coated with acrylic base paint.
Cement, water base water proof color
Workmanship
Scaffolding: wooden bellies, bamboos, planks, treadles, and other scaffolding shall be sound.
These shall be sound. These shall be properly examined before eructation and use. Stage
scaffolding shall be provided for ceiling plaster which shall be independent of the walls.
36
Where scaffolding is required, it shall be erected in such a way that as far as possible no part
of scaffolding shall rest against the surface to be Appling texture material. A properly secured
and well tied suspended platform (Jolla ) may be used for Appling Texture. Where ladders are
used, pieces of old gunny bags shall be tied at top and bottom to prevent scratches to the
walls and floors. For distempering to ceiling, proper stage scaffolding shall be erected where
necessary.
Preparation of back-ground: The surface shall be cleaned of all mortar dropping, traces of
algae, efflorescence and other foreign matter by water or by brushing. Smooth surface shall
be roughened by wire brushing. It is not hard and by racking if it is hard. In case of concrete
surface, if chemical retarder has been applied to the form work
Application of texture material:
The texture material about 15x15 cms. Shall be first applied horizontally and vertically at not
more than 2 meters intervals over the entire surface to serve as gauge. The surfaces of these
gauges shall be truly enplaned of the finished plastered surface. The mortar shall then be
applied in uniform surface slightly more than the specified thickness, and then brought to a
true surface by working a wooden straight edge reaching across the gauges with small upward
and sideways movement at a time. Finally, the surface shall be finished off true with a trowel
or wooden float according as a smooth or a sandy granular texture is required. Excessive
trowel ling or overworking the float shall be avoided. All corners, arises, angles and junctions
etc. shall be carried out with proper templates to the size required.
Item shall be paid on sqm basis including two coats of acrylic (exterior) paint for complete
finished work.
Item No- 46
Providing Applying Wall & Ceiling painting (Three coats=1 Coat of Primer & 2- Coats of
Approved make Plastic Paints) With Plastic emulsion paint of Approved Brand and manufacture
on undecorated Wall & Ceiling Surface to give an even shade incl. Birla white putty or
equivalent putty & thoroughly brushing the surface Free From mortar droppings and other
foreign matter and sand papered smooth.
MATERIALS:
(1) Approved quality Plastic Emulsion Paint
(2) Primer
(3) Birla white Lapi
PROCEDURE:
Work of Acrylic Emulsion Paint should be carried out in dry season. Before applying
the paint, clean the surfaces by scrapping off old paint, scrapping with sand paper and
cleaning the dust with soft cloth. Check up whether appropriate primer has been applied.
Before starting work of painting, window panes and other places where the
particular colour is to be avoided should be covered with protective membranes like paper,
plastic, masking tapes etc. When a particular pattern is required, stencils should be cut and
pasted on the surfaces. Floors immediately below the doors & windows be covered with
paper or cloth to prevent staining the same with paint.
Scrap off any excess primer; apply putty (Lapi) for even and smooth finish of the
surface. After drying the coat of Lapi, apply with brush a coat of Acrylic Emulsion Paint, of
approved make and colour, as per manufacturer's directions. In each coat applied with brush,
crossing of direction of brush operations should be done for even spread of paint.
Second coat shall be applied in a similar way after complete drying off the first
coat and after making the first coat smooth by rubbing with sand paper. After drying of the
second coat, clean the surfaces by wiping or thinner. Final touching of paint should be done
at the time of handing over.
INCLUSIONS:
37
Cost of Acrylic Emulsion Paint of approved company & shade, all labour for
scrapping, cleaning, applying colour coats, arranging and shifting scaffolds, ladders, sprayer
pump and hose pipes with jets etc. are included.
MODE OF MEASUREMENT:
Dimensions of total painted areas are recorded and area is computed in square meters
as per relevant part of IS: 1200 (Mode of Measurement), rounded to two places of decimal.
Item No-47
Providing & applying External 100% Acrylic Paint "Apex "of desired shed from Asian paint or
equivalent in minimum three coats (first coat with external primer & balance two coat with apex
or equivalent paint as per supplier's specification) with brush on exterior sand faced plastered
surfaces / mala plastered surfaces with a minimum one coat of at all heights / all floors / all
heights & all places including scaffolding to give even shades including thoroughly brushing the
surfaces free from mortar dropping and other foreign matter and sand papered smooth etc
complete as per the manufacture's specification & to the satisfaction of Engineer in charge
Newly plastered surfaces requires minimum three coats -first coat with exterior primer with 1 :1
ratio or as per suppliers specifications & balance coats with with 40% dilution). The rate shall
also include the cost of filler for cracks
MATERIALS:
(1) Approved quality & make (Indocem, Asian ) Anti-Fungus Anti-Moss Acrylic /
Polymer based Exterior Paint
(2) Primer
(3) Lapi
PROCEDURE:
Anti-Fungus, Anti-Moss paint should be carefully selected from the reputed
manufacturers who would be able to arrange for guiding and supervising the painting
operations and give guarantee for a period of at least 5 years. Paint should be applied after
cleaning the surfaces properly, removing all mortar lumps and stains of paint applied earlier.
First a coat of primer recommended and supplied by the same manufacturer should be
applied evenly with brush or sprayer.
First coat of specified paint be applied under the guidance of the manufacturer. After
application of the second coat the specified finishing, smooth or granulated, should be
achieved. In case, if the finishing is not satisfactory a third coat shall be applied without
any extra cost.
INCLUSIONS:
Cost of Paint of approved company & shade, matching primer, all labour for
scrapping, cleaning, applying coats of primer and colour, arranging and shifting scaffolds,
ladders, sprayer pump and hose pipes with jets etc. are included.
MODE OF MEASUREMENT:
Dimensions of total painted areas are recorded and area is computed in square meters
as per relevant part of IS: 1200 (Mode of Measurement), rounded to two places of decimal.
38
The pipes and fittings chemically known as Chlorinated Poly Vinyl Chloride
[CPVC] shall be produced in Copper Tube Size [CTS] from to 2 with
two different standard dimensional ratios SDR 11 and 13.5. The fittings
shall be produced as per SDR 11. All the CPVC pipes and fittings in SDR 11
and SDR 13.5 shall be made from the identical CPVC compound having the
39
same physical properties. Pipes and fitting shall be produced as per SDR 11
& shall meet the requirement of ASTM D 2846 where as the pipes produced
with SDR 13.5 shall meet the requirement derived from ASTM F 442,
specific to CPVC in Iron Pipe Size[IPS] dimension, which also shall be
applied to CPVC pipes in Copper Tube Size[CTS] dimension.
CUTTING AND JOINTING AND INSTALLATION OF CPVC PIPES &
FITTINGS:
i.
CUTTING:
In order to make a proper and neat joint, the pipe length shall be measured
accurately and make a small mark. Ensure that the pipe and fittings are size
compatible. It shall be easily cut with a wheel type plastic pipe cutter or
hacksaw blade. Cutting tubing as squarely as possible shall provide optimal
bonding area within a joint.
40
2.4
INTERNAL VALVES:
8.1
BUTTERFLY VALVES:
All the isolation valve 50cm and above on the equipment and water lines, where
specified or shown on drawings shall be wafer type butterfly valves. They shall
be designed to fit without gaskets, the water tight seal being obtained by EPDM
seat projection at the faces compressed between the flanges. The valves shall be
supplied inclusive of M.S. pipe flanges and high tensile steel bolts of dimensions
recommended by suppliers of valves. The valves shall comply with following
specifications:
a)
Test Pressure
b)
Valve Component
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
8.2
Body
Disc
high duty iron,
Stem
1570, Part-II.
Seat
Hand Lever
Stop)
Bearings
bearings at
Primary Seal
Temperature
INSTALLATION:
8.3
Valve shall be installed in a manner that allows future removal and service of
the valve.
8.4
8.5
The valve shall be of the same size as the pipe to which they are installing.
8.6
Valve above 150mm diameter shall be self locking warm gear type water proof
and properly lubricated.
8.6
Provide chain operators with chain cleats for all valves more than 2.4 meters
above floor.
41
8.7
Construction
Gun metal
Gun metal/cast iron
Ends
Screwed
flanged
Non-return valves shall be of approved make. Flap type non-return valve shall be
used and tested to 15 Kg. / Sq.cm. pressure.
8.8
8.9
BALL VALVES:
The ball valve shall be of Brass or Gunmetal as specified conforming to IS: 1703.
The ball valve shall be as given below:
High Pressure:
Indicated by the abbreviation HP for use on mains having pressure. These shall
remain closed at a test pressure of 10.5 Kg/Sq.cm.
NOMINAL SIZE OF BALL VALVE
SL. NO.
15 mm
1.0
Diameter
spherical float (mm)
20mm
25mm
32mm
40mm
50mm
of
High Pressure
127
152
203
229
254
305
Low Pressure
114
127
178
203
203
254
446
823
1149
1589
1852
The ball valves shall be of following nominal sizes 15mm, 20mm, 25mm, 32mm,
40mm and 50mm. The nominal size shall correspond with the nominal bore of
the inlet shanks.
42
8.10
AIR VALVES:
Air valves shall be provided in all high points in the system to prevent air locks as
shown on the drawings or directed by Clients Representatives.
8.11
TESTING:
All valves shall be tested while installed in pipe by hydrostatic pressure of 1.5
time of the working pressure 7.5 Kg/Sq.cm which ever is more.
8.12
MEASUREMENTS:
All valves as mentioned in Bill of Quantities shall be measured by numbers and
shall include all items mentioned in the Bill of Quantities.
ITEM NO 49
Providing, fixing, Laying & Jointing High pressure UPVC plumbing pipe schedule -80 and
fittings .Concealed Installation including cutting, chasing and making good the wall, floor etc
complete. Pipes as per ASTM D 1785 & Fitting as per ASTM D 2466 for schedule 80 & ASTM
D2467 for schedule 80 solvent welded fitting, threaded fittings with metal inserts. Supreme
Aquagold, Prince, ASTRAL Aquarius or Equivalent. Testing as per manufacturer's
recommendation. etc., complete as directed by site In charge.
MATERIALS:
(1) Approved Quality 10Kg/cm2 ISI mark, SCH-80 UV Stabilised Rigid PVC Pipes
(2) Matching specials.
(3) Sealant
(4) Fixtures & Fastenings
Follow specifications for laying as described in above item of cpvc pipes, except that
words "cpvc. Pipe" be replaced by 'UPVC Pipes'. Cost of all materials and labour is
included, wherever possible the joints are made water tight by welding or using appropriate
sealant and measurements are recorded in meters.
SCOPE
1.1.1
1.2
GENERAL REQUIREMENTS
1.2.1
All fixtures and fittings shall be fixed with all such accessories as are required to
complete the item in working condition whether specifically mentioned or not in
the Bill of Quantities, specifications, drawings or not.
1.2.2
All fixtures and accessories shall be fixed in accordance with a set pattern
matching the tiles or interior finish as per architectural design requirements.
Wherever necessary the fittings shall be centered to dimensions and pattern
desired.
1.2.3
Fixing screws shall be half round head chromium plated brass with C.P. washers
wherever required as per directions of Clients Representative.
1.2.4
All fittings and fixtures shall be fixed in a neat workmanlike manner true to levels
and heights shows on the drawings & in accordance with the manufacturers
43
recommendations. Care shall be taken to fix all inlet and outlet pipes at correct
positions. Faulty locations shall be made good and any damage to the finished
floor, wall or ceiling surfaces shall be made good at Contractors cost.
1.2.5
1.2.6
1.2.7
Without restricting to the generally of the foregoing the sanitary fixtures shall
include all sanitary fixtures, C.P. fittings and accessories etc. necessary and
required for the building.
1.7.8
1.7.9
1.3
EUROPEAN W.C.
1.3.1
European W.C. of glazed vitreous china shall be wash down, single or double
symphonic type, floor or wall mounted set, flushed by means of flush valve as
specified in Bill of Quantities. Flush pipe / bend shall be connected to the W.C.
by means of suitable rubber adopter. Wall hung W.C. shall be supported by C.I.
floor mounted chair, concealed cistern flush tank etc.
1.3.2
Each W.C. seat cover shall be so fixed that it remains absolutely stationary in
vertical position without falling down on the W.C. Seat cover shall be of white
solid plastic, elongated open front with heavy duty hinges. Exposed fixture trims
shall be Chrome plated, and trims of similar function shall be by the same
manufacturer.
1.3.3
Flush valves shall be of the best approved quality procurable with C.P. control
valve and C.P. flush pipe.
1.3.4
1.3.5
1.3.6
The levels of the WC should be checked by placing sprit level on the W.C. W.C.
should be tested on completion of fixing by putting small paper balls and flushing
out. If all the paper balls are not flushed out. The fixing will have to be rectified /
re-aligned.
1.4
1.4.1
1.4.2
Each sink shall be provided with R. S. brackets and clips and securely fixed.
Counter top sinks shall be fixed with suitable angle iron clips or brackets as
recommended by the manufacturer. Each sink shall be provided with 40 mm dia
44
Chromium Plated waste with chain and plug or P.V.C. waste with Escutcheon
plates. Fixing shall be done as directed by Clients Representative.
1.4.3
Supply fittings for sinks shall be mixing fittings or C.P. taps, angle cocks etc. all
as specified in the Bill of Quantities/Drawings.
1.5
WASH BASINS
1.5.1
1.5.2
Wash basin shall be of under counter drop in type shall be supported on a pair of
rolled steel brackets of approved design and shall be mounted on a countertop. So
that rim and basin bowl is exposed from top.
1.5.3
Wash basin shall be provided with single lever mixer with chain and rubber plug,
chromium plated brass bottle trap of approved quality, design and make where
hot water required. Single tap where hot water is not required.
1.5.4
Wash basin shall be fixed at proper location and height and truly horizontal as
shown on drawing or as directed by Clients Representative.
1.6
HOSE BIBBS
1.6.1
Hose Bib of Chromium Plate tap is draw off tap with horizontal inlet and free
outlet knurling on outer face to fix the hose pipe. Hose bib shall be of specified
size and shall be of screw down type and shall conform to IS: 781-1984. The
closing device shall work by means of a disc carrying a renewable non-metallic
washer which shuts against the water pressure on a seating at right angle to the
axis of the threaded spindle which operate it. The handle shall be either crutch or
butterfly type securely
1.7
URINALS
1.7.1
Half stall wall hung urinals of glazed vitreous china shall be provided with 15mm
dia, C.P. brass spreader, 32mm dia C.P. domical waste and C.P. cast brass bottle
trap with pipe and wall flange and shall fixed to wall by one C.I. bracket and two
C.I. clips as recommended by manufacturers complete as directed by the Clients
Representative.
1.7.2
Waste pipes for urinals shall be any one of the given material as directed by the
Clients Representative:
a)
G.I. Pipes
b)
SCOPE
45
3.1.1
Work under this section shall consist of furnishing all labour, materials,
equipment and appliances necessary and required to completely install all soil,
waste, vent and rainwater pipes as required by the drawings, specified
hereinafter and given in the Bill of Quantities.
3.1.2
Without restricting to the generality of the foregoing, the soil, waste, vent and
rainwater pipes system shall include the followings:i.
SWR / UPVC vertical and horizontal soil waste and vent pipes,
rainwater pipes and fittings, joints clamps and connections to fixtures.
ii.
Floor traps, floor drain clean out plugs, inlet fittings and rainwater roof
drain, area/local drains, trench drain...
iii.
Waste pipes connections from all fixtures e.g. wash basins, sinks,
kitchen equipment.
iv.
v.
Connection of main.
3.2
GENERAL REQUIREMENTS
3.2.1
All materials shall be new of the best quality conforming to specifications and
subject to the approval of Clients Representative.
3.2.2
Pipes and fittings shall be fixed truly vertical, horizontal or in slopes as required
in a neat workmanlike manner.
3.2.3
Pipes shall be fixed in a manner as to provide easy accessibility for repair and
maintenance and shall not cause obstruction in shafts, passages etc.
3.2.4
3.2.5
Access doors for fittings and cleanouts shall be so located that they are easily
accessible for repair and maintenance.
3.2.6
3.3
3.3.1
Soil, waste, vent SWR Ring Fit pipes with socket and spigot. All pipes shall be
straight and smooth and inside free from irregular bore, blow holes, cracks and
other manufacturing defects. These pipes conform to Indian Standard IS : 4985
2000 and are designed to withstand continuous internal hydraulic pressure of 6
Kgf/cm so as to ensure life-long trouble free working. The pipes are provided
with an integral rubber ring type socket at one end while the other end is kept
plain, smooth and free from burrs. Rubber ring type socket ends provide easy
push fit type jointing. Simultaneously, allowance for thermal expansion can
also be provided during installation. Pipes shall be centrifugally spun iron soil
pipes conforming to sand cast I.S. 1729-1967.
3.3.2
FITTINGS:
Fittings shall conform to the corresponding Indian Standard as for pipes.
Contractor shall use pipes and fittings of matching specification.
46
Access door shall be secured air and water tight with 3mm thick insertion rubber
washer and white lead. The bolts shall be lubricated with grease or white lead for
easy removal.
3.3.3
JOINTING:
Rubber Seal Rings for Joints & Access Doors : Manufactured in accordance
with IS : 5382 for 75 mm / 90 mm / 110 mm sizes. These are made out of natural
rubber with a shore A hardness pf 40 5. Provide superior resistance to
biological attack. Special design of cross section ensures perfect sealing.
Lubricant: Available in 100 gms, 250 gms & 500 gms packing. Specially
formulated for compatibility with rubber seal as well as PVC. Does not support
the growth of bacteria or fungi.
3.3.4
3.3.5
TESTING:
Before the system is put into use, it should be tested for leakages by air test,
hydraulic test or smoke test.
3.3.6
3.3.6.1
OUTER DIA.
(MM)
PRESSURE
(KG/CM2)
INNER DIA.
(MM)
WEIGHT/MT
(KG.)
110
125
140
160
180
200
225
4
4
4
4
4
2
4
104.5
118.7
133.0
152.0
175.9
190.1
213.8
1.315
1.712
2.131
2.783
3.560
4.526
5.480
Fittings:
Fittings shall be of the same make as that of pipes, injection moulded and shall
conform to Indian Standard.
47
3.3.6.2
3.3.6.3
Supports:
UPVC pipes require supports at close intervals. Recommended support spacing
for unplasticised PVC pipes is 1400 mm for pipes 50 mm dia and above. Pipes
shall be aligned properly before fixing them on the wooden plugs with clamps.
Even if the wooden plugs are fixed using a plumb line, pipe shall also be checked
for its alignment before clamping, piping shall be properly supported on, or
suspended from clamps, hangers as specified and as required. The Contractor
shall adequately design all the brackets, saddles, anchors, clamps and hangers and
be responsible for their structural sufficiency. Pipe supports shall be primer
coated with rust preventive paint.
3.3.6.4
Repairs:
While temporary or emergency repairs may be made to the damaged pipes,
permanent repairs should be made by replacement of the damaged section. If any
split or chip out occurs in the wall of the pipe, a short piece of pipe of sufficient
length to cover the damaged portion of the pipe is cut. The sleeve is cut
longitudinally and heated sufficiently to soften it so that it may be slipped over
the damaged hard pipe.
3.3.6.5
Testing:
All lengths of PVC rain water pipes shall be fully tested for water tightness by
means of water test maintained for not less than 30 minutes. All pipes shall be
subjected to a test pressure of at least 1.5 meter head of water head. The test
pressure shall, however, not exceed 6 meter head at any point. The pipes shall be
plugged preferably with standard design plugs with rubber plugs on both ends.
The upper end shall, however, be connected to a pipe for filling with water and
getting the required head.
3.3.7
Waste pipe from appliances e.g. wash basins, sinks, urinals, chrome
plate where seen water coolers shall be of galvanised steel (heavy
class) conforming to IS:1239-1979.
ii)
All pipes shall be fixed in gradient towards the outfalls of drains. Pipes
inside a toilet room shall be in chase unless otherwise shown on
drawings. Where required pipes may be run at ceiling level in suitable
gradient and supported on structural clamps. Spacing for clamps for
such pipes shall be as follows:-
48
Vertical
Horizontal
G.I. Pipes
300 cms
240 cms
P.V.C. Pipes
180 cms
120 cms
3.3.8
PAINTING
3.3.8.1
Soil, waste vent and rainwater pipes in exposed location, in shafts and pipe spaces
shall be thoroughly cleaned to remove dirt, rust and other contamination, and
painted with two or more coats of synthetic enamel paint to give an even shade.
3.3.8.2
Paint shall be of approved quality and shade, where directed pipes shall be
painted in accordance with approved pipe colour code.
3.3.8.3
Waste pipes in chase shall be thoroughly cleaned to remove dirt, rust and other
contamination, and painted with two coats of bitumen paint, covered with
polythene tape and a final coat of bitumen paint. Exposed pipes shall be painted
with two or more coats of synthetic enamel paint.
3.3.8.4
C.I. soil and waste pipes below ground and covered in cement concrete shall not
be painted.
3.3.9
MEASUREMENTS:
C.I. / UPVC/ G.I. waste/soil, waste, vent and rain water pipes shall be measured
over all along the center line correct to a centimeter including all fittings along its
length. The rate for these pipes shall be inclusive of all fittings, holder bat clamps,
lead caulked joint for C.I. and cement joints for UPVC and all other items
described in the Bill or Quantities. The portion of the pipe within the collar for
C.I./UPVC pipe at the joint shall not be included in the length of the pipe work.
3.4
TRAPS
3.4.1
3.5
3.6
Bath room traps and connections shall ensure free and silent flow of discharging
water. Where specified, the Contractor shall provide a special type galvanised
iron inlet fitting without or with one, two or three inlet sockets to receive the
waste pipe. Joint between waste and fitting shall be connected to a C.I. P or S
trap with at least 50mm seal (Hopper and traps shall be paid for separately). Floor
trap inlet fittings and the trap shall be set in cement concrete blocks.
C.P./STAINLESS STEEL GRATINGS
Floor and Urinal traps shall be provided with 100-150mm square or round
C.P./Stainless steel grating as approved by Clients Representative with rim, of
approved design and shape. Minimum thickness shall be 4-5mm or as specified in
the Bill of Quantities.
49
3.7
CLEANOUT PLUGS
Contractor shall provide cast brass cleanout plugs in all horizontal run more than
15 meter length required one cleanout plugs shall be threaded and provided with
key holes for opening. Cleanout plugs shall be fixed to the pipe by a G.I. socket
and lead caulked joint.
3.8
PIPE SLEEVES
Pipe sleeves 50mm larger diameter than pipes shall be provided wherever pipes
pass through walls and slabs and annular space filled with fire proof materials
like putty, fire seal etc. All pipes shall be accurately cut to the required sizes in
accordance with relevant BIS codes and burs removed before laying. Open ends
of the pipe shall be closed as the pipe is installed to avoid entrance of foreign
matters. Vertical sleeve shall finish 50mm above finish floor level.
Item-69. Supplying Rotationally moulded HDPE storage tank of approved make
incl.All necessory required accesory like union, tank connection, over flowpipe, ball
cock, all taxes transportation octroi etc. complete.( A ) (Each in required capacity (
Sintex or Equivelent )
Material : PVC Water tank shall be of ISI brand and shall be of Sintex or National
make.
Workmanship : PVC tank will be fixed at any height including providing G.I. fitting of
B class.
Capacity of PVC overhead water tank is approximate. Capacity of overhead water tank
may vary as per site condition / requirement
Mode of measurement and payment: The measurement shall be in liter basis
Item No-76
Providing. & laying 18 mm. thick polished Selected color & pattern Granite Vertical Cladding
on front wall or in risers & tread of steps laid on 12 mm think in Bonding Chemical of Keracall
H40 Eco Tena Flex in uniform thickness with proper line level and jointed with match colored
cement slurry incl. rubbing, molding, gruves & Mirror type polishing with suitable incl. tools
tolerance etc. complete as p[er the instruction or architect incharge. Note : Contractor are given
10 year guarntee for their cladding work perfomance in written form.
No tile / granite shall be set on a surface where other work is specified or detailed to be
embedded in the tile work until such work has been installed and approved.
The surface on which the tiles/ granite are to be fixed shall be rough, clean, free of dust and
thoroughly wetted. The tiles/ granite shall be soaked in water for a minimum period of six
hour before fixing. A layer of 1:3 cement mortar bed of thickness 12mm to 20mm thick. Shall
be evenly spread according to the slope required. The tiles shall then be laid on 6 mm think in
Bonding Chemical of Keracall H40 Eco Tena Flex in uniform thickness with proper line level
and jointed with match colored cement slurry incl. rubbing, molding, groves & Mirror type
polishing with suitable incl. tools tolerance etc. complete as per the instruction or architect
incharge
The pattern of fixing the tiles shall be as per the drawings. The floor tiles shall always go
under the dado tiles. All joints shall be uniform and as thin as possible. Dado shall be for a
height as specified on drawings. Where full tiles are not possible, the same shall be cut or
sawed to the required size and their edges rubbed smooth to ensure straight and true joints.
After the tiles are laid, the extra cement grout shall be removed. The joints shall then be
cleaned with a wire brush and the joints shall then be pointed with cement of a matching
color, and cured. The entire dado shall be cleaned and polished alter the work has been
completed. The contractor shall protect all work until it is handed over to the Owner.
50
The dado shall be in line, level, and plumb. Wherever necessary, holes shall be made in the
tiles / granite for pipes, conduits, etc. and then finished neat. Nothing extra shall be paid for
making these holes and finishing the joints smooth, cutting the tiles / granite and for making
jaries or filling the jaries between the top of the tiles and the plaster. The top of the tiles for
dado shall be truly horizontal. Measurements shall be in square meters. The tile work shall not
sound hollow when tapped with a wooden mallet. Inner and outer corners (curved pieces) and
specials of tiles, if specified by the Architects/Consultants. shall not be paid for separately.
Note: for wall cladding/ dado the rate shall be included in the item of 12mm to 20mm
plaster bedding (baking coat) as per required.
Mode of measurement:
For detail specification of Item refer General Technical Specification for building work
Booklet
Note: Contractor may submit the structure detail for approval of architect & structure
Engineer.
Mode of measurement: In side clear actual dimension measured and volume
calculated after deduction of column, beam etc. Unit of measurement shall be
Liter.
Item No: 79
Supplying, Testing & commissioning HYDRO-PHEUMATIC SYSTEMS for U. G tank
to O. H tank filling systems. Each systems fixed 3 pumps hydro pneumatic system Model
Aqua FS 4H M9T 300 or equivalent. flow rate -6.m3 /hr@ 25m for each pumps. All the
three pumps is 0.9 kv /1.2 HP 415 v three phase stainless steel -304 including control
pressure switched connected to the delivery manifold. Including hot dipped galvanized
suction & delivery manifold one non return valve for each electrical pump & two off
valve for each pump. Electrical pane for three phase power supply with casing made of
steel fitted with main door lock switch, contractors & thermal magnetic motor
protectors and programmable logic controller. also addition facility provide like
51
A.
Controllers
PUMP Make
Type
Flow @ Pressure
Motor
Supply
Speed
MOC
Tank
52
Pump Head
Motor Stool
3
4
5
6
7
8
9
Coupling guard
Shaft
Impeller
Intermediate Chamber
Outer sleeve
Stay bolts
Base
Cast iron
GGG50
Cast iron
GG20
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Steel ETG 25
Cast iron
AISI/ASTM
ASTM 80-55-06
ASTM 25B
AISI 430
AISI 431
AISI 304
AISI 304
AISI 304
AISI 304
ASTM 80-55-06
53
after which the next pump should be switched ON. The procedure is repeated till the third
pump is switched on with increased demand. As the demand reduces, the VFD pump speed
will be reduced till the minimum set point is reached. After this one constant speed pump will
be switched off and so on. The system should include the necessary controls like pressure
transducers, pressure gauges with cocks, level probes in suction tank etc. to operate
automatically and give the necessary alarm and diagnostic indications
SCOPE OF SUPPLY FOR BOOSTER SYSTEM
Sr. No.
Item/ Component
Qty.
Unit
1.
Nos.
2.
Pressure Switch
Nos.
No.
4.
Nos.
5.
Isolating Valve
Nos.
6.
Pressure Gauge
No.
7.
Discharge Header
No.
8.
Suction Header
No.
9.
Base Frame
No.
10.
Stand
No.
11.
1 set
No.
Item no-80
Providing, making, fixing & anchoring of reinforcing bars or dowels or rebar including drilling
the holes, fixing the bars and grout the bar with Hilty Hit -HY150 grouting chemical ,all labours,
all tools &plants, necessary scaffolding, etc but excluding the reinforcement steel completed for
all lead & lift as per directed by clerk of works or Structural consultants or Architect. For all lift,
levels and Leads.
MATERIALS:
Use adhesive - Hilti HIT- HY-150, 2-component Epoxy Mortar in Capsule (Foil Pack) form.
PROCEDURE:
Clean the surface of existing concrete, accurately mark the positions of holes for anchor
bars and drill holes of appropriate diameter and depth. Clean the holes with special round wirebrush of appropriate diameter and remove fine dust from the hole with the help of blow-out pump.
For 8 and 10 mm dia. bars, prepare a putty of epoxy mortar as per the directions of the supplier and
fill the same in the hole. Insert the end of the bar in the hole gradually and allow the mortar to set.
In case of bars of diameter 12 and above, use appropriate adhesive specified by the
supplier in the foil pack, after cleaning the holes as above. Insert the bar gradually in the hole,
puncturing the foil to permit spreading of adhesive in the hole and on the surface of the bar. These
operations should be done under guidance and supervision of trained applicator of the Company.
54
Remove excess adhesive oozing out of the hole and wipe the bar clean before lapping
another bar for reinforcement and/or before concreting.
INCLUSIONS:
All materials associated with the adhesive inclusive of all equipment for drilling,
cleaning the holes etc, and labour for application including supervision by trained applicator
are included.
MODE OF MEASUREMENT:
Measurements are taken in Numbers of Anchored bars of different diameters.
Item No-81
Providing & constructing 20 mm wide & full depth Expansion joint including providing 20mm th
Expansion board ( or equivelant brand ) painted with bitumen on both sides and filling the joint
with polysulphide sealent material (20mm x 30mm ) or equivalent, fixing M.S. Dowell bar
painted with bitumen upto full length & one side 25mm pvc(1.5mm thick) rigid pipe with plug as
per the given detailed drawing and Directed by Architect .etc complete for all level and leads.
Providing and fixing Expansion Joint with Polysulphide base sealant including priming coat,
joint preparation of edges on columns etc. complete.
The polysulphide polymer two part sealant shall be of the make FOSROC or as equivalent as
approved by engineer in charge. It shall conform to B.S. 4354 1983 primer P- 4 shall be of
standard make as approved specification.
Workmanship :The expansion joint groove shall be clean by removing loose mortar and other foreign matter.
The primer P-4 of approved make shall be applied on the surface. The polysulhide shall be
applied to the expansion groove in properly as per manufacture specification. The work is to
be carried out for expansion joint of column work for all floors.
The rates include cost of materials: labour scaffolding and all lead and lift for all floors.
Mode of measurement:
Item No.18 P/F ROLLING SHUTTERS 4.00mtr (W) X 7.3 mtr (H) =29.20 Sqm
(Aprx)
55
The rolling shutters made from G.I Rolling Shutters as per IS 6248
Specification.
1. Rolling shutter made from Galvanized sheet of 19 Gage (1 mm) Shutters
including electrical
Motor operating Automatic System cum manual operation Gear Arrangement)
2. Each rolling shutter 1 meter height open grill of 8 mm diameter polish bar.
3. Shutters Guide 4 Deep 3.15 mm Thick
4. Bottom Rail 3.15 mm Thick 35x35x5 Angle inside Welding
5. Hood Cover made from 24 Gauge galvanized steel sheet.
6. Rolling shutter spring made form Carbon Steel Grade 2.
7. Reduction Gear Three Stage (Make Elmake or Elicon Gear ISO)
8. Motors Three Phase (Crompton or Siemens)
9. Three Phase Panel Board + With Limit Switch Complete.
10. Shutters MS Part will be color with red oxide Mate
11. All the component MS & Galvanized color with one coat of red oxide with zinc
chloromate & two coat of oil paint of standard company Asian or Nerolac etc.
The rolling shutters can confirm to the size indicated in drawings and shall be of
quality specified in the schedule of quantities. The rolling slats shall be in one piece
and be made of heavy gauge steel sheets minimum 18 SWG in thickness. A
cylindrical hood shall be provided on the top to enclose the shutter when it is open.
The rolling shutter shall be provided with suitable locking arrangements and
Rolling shutters of size larger than 10sq.mt in area and in case of very large gear
operated and\or as directed by the Engineer, rolling shutters shall be provided with
all ball bearings for smooth and efficient operation. In case of large rolling shutters
and depending upon local wind conditions, the rolling shutters should be provided
with special locking type of wider channel guides or it shall be provided with central
moveable channels supports to take up the design wind pressure in the area.
The rates quoted shall be inclusive of providing two coats of approved paint over 1
coats of approved primer coat. Rate quoted shall also include cost of lever lock and
erection. Fixing lugs to be provided to guide channel to suit actual site conditions or
as directed by the Engineer at no extra cost.
Mode of measurement
Rolling shutter shall be measured in sq.mt. Of the actual size measured to the
Outside of the guide channel and hood exclusive of projection and holdfast.
Item No-83
Providing & laying sandwitch Sitting arrangement sandwitch type of 20/25 mm thk Kota
fine polish of approved shade and sample on top and 25 mm thi kota in bottom with 30 mm
thk screed of (1:2:4) in between)with sandwitch supports of 25 mm thk two kota on sides and
screed in between and 75 mm raised platform with kota on top as per Architectural design
and approved sample for all floors / all levels / all heights. The rate includes rounding,
champhering and mirror polishing of edges, including necessary bonding adhesive like
Araldite or equivalent. (Only plan area shall be measured and paid for). The rate includes
rounding, champhering and mirror polishing of edges.
Kota stone 20-25 mm thick single polish with all necessary four side finish with molding,
56
The seating bench of size as directed shall be constructed on 1.2mtr width and 0.45 cmt
height. To erect the The vertical support shall be of polished kotastone sandwich type up to
full depth in cement mortar (1:3).Kota stone top stone slab shall be provided in a single piece
up to 1.2 mt. in length & specified height fixing on 1:3:6 PCC for base . The same shall be
sandwich with bottom & top member of kota stone slab. The horizontal & vertical sandwich
partition shall be provided with kota stone single piece .All exposed edges of stones shall be
machine cut and rounded of smoothly.
Item No-84
Boring and sinking of percolation well having 450 mm diameter of bore well with
200 mm dia, medium grade MS ERW casing pipe as per specification with
approved system as approved by the Consultant and Engineer-in-charge complete
and clearing the site on completion of minimum depths 100 m. Rate includes
construction of filter chamber and settling tank as per specifications / drawing and
as directed by engineer in charge.
(a)
The contractor has to mobilize the necessary machinery and manpower to the
work site for the operation of drilling procedure of 18 dia bore for depth of 100mt. in
the existing geological strata of the city as directed. The equipment for the drilling
purpose shall confirm in all respect high standard of engineering. The contractor has
to arrange electricity and water at his cost. For using the machinery, necessary R.T.O.
certificate should be along with him.
General
All work shall be done as per standard engineering practice in a systematic manner in
accordance with a programme prepared in consultation with the Employer/Consultant..
If required, contractor has to obtain necessary sanction for Sinking Tube wells
from the concerned Authorities including payment of fees to them. Statutory fees
paid by the contractor shall be reimbursed by the client on submission of necessary
documents.
Site Clearance: The Contractor shall at his own cost clean the site of any trees, growth,
grass and rubbish to enable him to execute the work in proper manner. On successful
completion of the work the Contractor shall clean the site for all surplus material,
equipment and accessories.
(b)
Drilling procedure.
4. The sample should be dried and stored properly, which should be preserved
carefully by him.
5. Drilling time log: - It is recommended that the drilling progress, an accurate
drilling time log be kept indicating the time taken to drill every two mts. depth
or where there is a change of strata. This will enable interpretation regarding
the nature of the formation which has a bearing on the yielding capacity of the
formation.
6. Contractor shall have to arrange electro logging of each bore and without
electro logging of bore rimming work shall not be started in any case.
(c)
Verticality: Well assembly shall be truly vertical as per the latest Indian Standard
Gravel packing.
All gravel shall consist of hard, well rounded articles reasonably uniform in
diameter and shall be of size, 10 mm to 20 mm gravel all around full length of pipe.
The gravel has minimum relative specific gravity not less than 2.4 and water
absorption within the range of 5% maximum. The strata wise development of gravel
packed between the tube bore and pipe should have adequate capacity to resist air
during the procedure of air compressing. The gravel packing should be done from
ground level to the lowest point of the bore.
(d)
(e)
The contractor has to arrange 1000 CFM air compressor with 150 PSI capacity
compressor at site for this work. He has to develop each strata of the tube well with 5
dia. education pipe and 2 dia. air line. The end of the education pipe should be kept
in the centre of each strata. The compressor development should be carried out for 8
hours from upper strata to lower strata in turn & lastly at the bottom of the tube well
still water coming out from all the strata become sand free. All second stage air
compressor development with 1000 CFM/150 PSI capacity Air compressor with
direct 3 dia airline of 800ft. depth for 8 hours. During Compressor development the
water coming out from the tube well should be used to setting the gravel and clay
around the tube well. The compressor has to give clear sounding of the tube well after
compressor development. Air compressor development time should be minimum four
hours. It will be the contractors responsibility to make arrangement for disposal of
mud and water during air compressor development.
58
(f)
a)
b)
c)
For the geo technical report the contractor has to carry out the following test
for each Successive strata
Soil classification and grain size distribution curve and natural density.
Permeability tests and value.
Other required tests if necessary.
For the testing of percolating well contractor has to arrange the water in to
tanker and submit the report the water going inside the percolating well with
respect to time.
Filter Chamber
(a)
Filtration chamber of Size of 1.80 mt. X 1.80 mt. (In side clear) and
up to 1.50 mt. deep making filter with channel & filter media as directed
(including cost of RCC top slab and FRC-MH seat and cover, 10 T Capacity)
Filtration chamber shall be constructed as per drawing approved by the
Addl.City Engineer. The specification for the same is as under.
(b)
The contractor has to execute the filtration unit Chamber with
necessary excavation with brick masonary wall in C:M 1:6. The foundation
concrete of 150 mm thick in C.C. 1:4:8 of black trap metal of size 25 mm to
40 mm with inside plaster in C:M 1:3 and cement pointing outside in C:M 1:3.
The channel of 9"dia is to be prepared in C:C 1:2:4 and the channel is to be
covered with CI grating of opening size of 4 mm the filter material of 6 mm
gravel size up to depth of 6" thickness is to be placed and coarse sand is to be
placed on top of gravel up to depth of 6". The total depth of filter media is to
be provided up to 12" (300 mm) in depth. R.C.C. slab of 150 mm. thickness in
1:2:4 to be provided with one FRC MH seat and cover (10 MT) etc. complete
with connection of 6" (160 mm) dia PVC pipe with vertical MS bore casing
pipe etc. complete as directed. The item includes back filling surrounding the
chamber in layers with necessary watering and compaction, CI steps, carting
of surplus earth with all lead and lift and required TMT bar reinforcement as
per instruction of engineer in charge.
(c)
Settling Tank/Chamber over bore well of Size of 1.20 mt. x 0.90 mt.
(in side clear) and 1.00 mt. deep as per design (including cost of FRC-MH seat
and cover, 10 T Capacity)
(d)
Settling Tank/Chamber over bore well shall be constructed as per
drawing approved by the Addl.City Engineer. The specification for the same is
as under.
(e)
The contractor has to execute the Settling Tank/Chamber over bore
well with necessary excavation with brick masonary wall in C:M 1:6. The
foundation concrete of 150 mm thick in C.C. 1:4:8 of black trap metal of size
25 mm to 40 mm with inside plaster in C:M 1:3 and cement pointing outside
in C:M 1:3. The bottom of the Settling Tank/Chamber over bore well shall be
prepared in C:C 1:2:4 of 100 mm thickness. R.C.C. slab of 150 mm. thickness
in 1:2:4 to be provided with one FRC MH seat and cover (10 MT) etc.
complete with connection of 6" (160 mm) dia PVC pipe with filter chamber
etc. complete as directed. The item includes back filling surrounding the
chamber in layers with necessary watering and compaction, CI steps, carting
of surplus earth with all lead and lift and required TMT bar reinforcement as
per instruction of engineer in charge.
59
(C)
Chamber of Size 0.60 mt. x 0.60 mt. (in side clear) and up to 1.00 mt.
depth as per design (including cost of FRC-Chamber Seat and cover, 5 T
Capacity)
Chamber shall be constructed as per drawing approved by the Addl.City
Engineer. The specification for the same is as under.
The contractor has to execute Chamber with necessary excavation with brick
masonary wall in C:M 1:6. The foundation concrete of 150 mm thick in C.C.
1:4:8 of black trap metal of size 25 mm to 40 mm with inside plaster in C:M
1:3 and cement pointing outside in C:M 1:3. The bottom of the Chamber shall
be prepared in C:C 1:2:4 of 100 mm thickness making channel as required.
FRC-Chamber Seat and cover of 5 T Capacity shall be fixed on top of
chamber in C.C. 1:2:4 etc. complete with connection of 6" (160 mm) dia PVC
pipe with bore etc. complete as directed. The item includes back filling
surrounding the chamber in layers with necessary watering and compaction,
CI steps, carting of surplus earth with all lead and lift as per instruction of
engineer in charge.
Mode of Measurement and Payment:
1.0 Rates quoted shall be for complete items and inclusive of all equipment,
labour, scaffolding, tackles, etc., required to do a complete job.
1.1 Rates shall be inclusive of all taxes, e.g. VAT, Excise Duty, surcharge etc.
1.2 Rates for above items shall be inclusive of all accessories, threading sockets
and labour for extraction of boring, casing pipes, and lowering tube well
assembly and providing proper grip to the assembly to keep it in position
without any settlement.
1.3 Rates quoted shall be for complete unit of percolation well with
construction of Filter chamber, settling tank as above, making connection
from settling tank to filter chamber, filter chamber to well pipe.
1.4 No payment will, however, be made for puddle clay packing and the rates
shall be deemed to be inclusive of the same.
Item No-90
Providing and laying Name plate of different Size on S.S.316 grade, 18 gauge molded edges plate
with engravings alpha bate latter of size 4" with filling radium - black color in letters, with
fixture fastening etc.. Complete. as per detail & directed by engineer in charge.
Materials
Stainless Steel plats 18 gauge.
Workmanship
Cutting, hosting, edge molding or bending & any other works should be completed by C.N.C.
automotive laser printer or cutter formatter incl. Scanning or drafting as per details.
Mode of Measurements
The measurement for payment shall be per sq. cm. of sign board in position. The unit rate
includes the cost of materials, labor tools, drilling of holes, riveting or welding, fixing, curing,
lettering, painting as directed by Engineer-in-charge.
Item No-91
Providing and fixing POP. Board ceiling sections using POP. board size 950mm X 500mmX
12mm, suspended by G.I. suspender of size 25mm X 3mm with parallel Channel of size
18mmX40mmX.2mm at 600mm centre to centre ceiling grid intermediate section of size
40mmX35mmX.0.55mm @ 457mm centre to centre and parameter channel A of size
60
20mmX27mmX30mmX.5mm @end of edges and drops including Final finish coat, paper tape
sand soffit clit, anchor fasteners, scotch bolt connection clit joining compound top coat and flat
paint on ceiling including one coat of primer and two coats of flat paints including lapi, putty
making necessary opening for light fittings, diffuser etc. as per detailed drawing & directed by
consultant / engineer in charge.
Metal surface (POP) suspended ceiling regular (single layer) using 12mm thick
Gypsum board with fiber reinforced. Gypsum (POP.) should have a 'A-1' quality super white
with 15 minutes dried capacity. G.I. section like as perimeter, intermediate channel should be
with pure zinc coated G.I. 16 gauge sheet metal material.
M/F suspended ceiling which include G.I periphery channels of size 0.55mm
thick heaving one flange of 20mm and other flange of 30mm and a web of 27mm along with
perimeter of ceiling screw fixed to the wall/partition with help of nylon sleeves and screw at
610mm centre. then suspending G.I. intermediate channels of size 40mm x 0.8mm thick with
two flange of 80mm each from the slab at 1.220 centre to soffits with G.I cleat and steel
expansion fasteners ceiling section of 0.55mm thickness having knurled web of 40mm and
two flanges of 35mm each with lips of 10.5mm are then fixed to the intermediate channel at
457mm or as directed or detailed in drawing centers & design.
Boarding system: - 10mm thick Gypsum (POP.) tapered edge board is than
screw to ceiling section with 25mm dry wall screw at 200mm centers screws fixing is done
mechanically either with screw driver of drilling machine with suitable attachment. The
boarding is to be done keeping a gap of 2mm from all sides of the boards and making a 3mm
tapered edge on the to sides of the boards.
Jointing and Finishing Method :-Finally the boards are to be jointed and finished
so as to have a flush cock which includes filling and finishing the square edges of the boards
with lime and PVA based materials with fiber tape.
Necessary gaps for light diffuser fans and cut out shall have to be made.
Measurement shall be taken for finished visible work and rate shall be for a unit of one
Smt basis.
Item No-92
Providing and fixing standard quality vertical blinds complete as per instruction of
architect or engineer in charge.
B.
C.
D.
E.
F.
G.
H.
I.
J.
Available in one way draw, split draw, off-center and center stack. Also in
61
B.
Head rail:
Tilt rod:
A.
Louver Carrier:
A. Has a geared clutch system for overload protection, the clutch has a steel spring
to provide positive action.
B. Has two wheels molded of a self-lubricating plastic such as Celcon.
C. Louver hooks are of clear, high ultra-violet resistant polycarbonate.
D. Louver spacers between carriers are of stainless steel to eliminate corrosion.
E. Louvers rotate a minimum of 180 degrees to provide full louver closure, and will stay
in position unless reset.
F. Louver rotation by a control chain of Celcon beads molded onto a nylon cord. Extra
strong and will not corrode.
G. Louvers are self aligning with one full cycle of control chain operation.
H. Louver hooks are replaceable, even while the unit is installed, without disassembling
the track.
Vanes:
A. PVC:
62
SECTION - VII
LIST OF APPROVED MAKE
All Material used shall be FIA & BIS approved. All material
SR NO.
1
2
ITEM
Anti Termite
Cement
Steel
Floor Tiles
12
MS box sections
Secondry
Reinforcemetn
Wall Tiles
Flush Doors
Laminate
All Furniture
Hardware
Aluminum
Adhesive
Double glazed
window
Partical board
11
Glass(Tinted )
12
13
14
Paver Block-Kerbing
FRP Doors
Construction
Chemicals
Texture
Paint
Rebaring rod
Alcock/Or Equivalent
Everest Or Equivalent
cico/Fare Mate/Contech/keracol/fosroc/Dr fixit
5.
6
7
8
9
10
11
15
16
17
APPROVED MAKE
Avitus India Pest Management Pvt. Ltd.
Ambuja, Ultratech, Birla, Binani, JK, JK
Lakshmi, Siddhi, Sanghi or equivalent
Tata, SAIL, VIZAG, Electotherm, National,
Gujarat NRE cock, Sanghi or equivalent
Marbito/swastika/johnson/Simpolo/ bajaj or
equivalent
Tata/Asian/ jindal
Realiance Recron 3h Or Equivalent
Bajaj/ swastika/Johnson Or Equivalent
Century/Green Wood/Mayur.
Sundek/Marinolam/Bloom.
Godrej/Kich/Dorset
Jindal/Hindalco/Banco.
Fevicol, Century.
JSP Alluminum/ Perfect Glazing Limited
Novapan or equivalent
63
SR.N
O.
1
ITEM
APPROVED MAKE
12
FINOLEX / SUPREME /
PRINCE / ASTRAL /
KISAN
FINOLEX / SUPREME /
PRINCE / ASTRAL /
KISAN
PVC GULLY TRAP & TRAPS
FINOLEX / SUPREME /
PRINCE / ASTRAL /
KISAN
FRC COVERS,
ALCOCK OR
EQUIVELENT
SW PIPES (For Under Groung Drainage
GIRCO / TIRUMALA /
Line.).
RAJULA
RCC HUME PIPES (For Under Groung
INDIAN HUME PIPE /
Drainage Line).
PRANALI
CPVC( SDR 13.50) PIPES FOR DOMESTIC ASTRAL OR
& FLUSHING WATER PIPE EXTERNAL
EQUIVALENT
SUPPLY
SOLVENT WELD PIPE WHITE PIPE &
ASTRAL OR
FITTINGS.(DOMESTIC & FLUSHING
EQUIVALENT
WATER SUPPLY)EXTERNAL SUPPLY
METAL TO METAL & METAL TO PVC
CHAMPION/LOCKTITETHREAD JOINTS
55
BALL VALVES
AUDCO / LEADER /
ZOLOTO
WHEEL VALVES
LEADER / ZOLOTO
13
DCV/NRV
R.B. /LEADER /
15
CHAMPION/CAPTAIN
16
SUPERLOAN/THERMAF
LEX
17
18
SANITARY FIXTURE
20
21
4
5
6
7
10
11
64
HINDWARE OR
EQUIVALENT
HINDWARE OR
EQUIVALENT
AQUATICS/AQUA PRO
GROUNDFOS/ITT.
Electrical Works
Page No
B.
Section - 1
Section - 2
Section - 3
Section - 4
Busduct(-NA-)
Section - 5
Section - 6
D G Set (-NA-)
Section - 7
MV Switchgear
Section - 8
Distribution Board
Section - 9
Cable Trench
Section - 10
10
MV Cabling
Section - 11
11
Cable Termination
Section - 12
12
Section - 13
13
Section - 14
14
Internal Wiring
Section - 15
15
Section - 16
16
Earthing
Section - 17
17
Telephone Distribution
Section - 18
18
Miscellaneous
Section - 19
19
External Lighing
Section - 20
20
Television Distribution
Section - 21
21
Section - 22
22
Section - 23
23
Section -24
24
Section -25
25
PA System (-NA-)
Section -26
26
UPS (-NA-)
65
66
& 5.3
Supplying and laying of 11 KV, 3 core Al. Conductor of 240/120 sqmm H.T. XLPE
cable as per IS 692 partly laid 90 cms underground with 3 side first quality bricks and sand
layer above the cable or in ready made trench as per direction and requirements.
1)
Material
Workmanship
i) Cables shall be laid in the route marked in the drawings. Where the route is not
indicated, the contractor shall mark out the cable route on the site and obtain the approval of
the Architects/Consultants before laying the cables.
ii)
Cables shall be bent to a radius, not less than 20 times the overall diameter.
iii) Cables laid above ground shall be suitably protected to meet the approval of the
Electrical Inspectorate and other statutory regulations. Cables run on walls/ceiling or
ready-made masonry trenches shall be supported on spacers and saddles which shall be
painted with two coats of approved colour on 2 coats of red oxide. Plastic identification tags
shall be provided at the ends and along the length of cable @ 20 m. centers. All vertical
cable in wall shall be in heavy gauge pipe of suitable size.
iv) HV cables shall be tested upon installation with a 1000 V insulation resistance tested
and the following readings established.
1)
2)
Insulation Resistance
a)
between conductors.
b)
all conductors and ground.
High Potential Testing if required by the local electrical Inspectorate.
3)
v) For each lot of cables the Contractor shall supply a certificate issued by the
manufacturer stating its original date of manufacture, constitution and standard to which it
complies and the test certificate
vi)
Earthing values shall be measured with an approved earth meggar and shall be
3)
Mode of measurement
recorded.
Cables will be measured on the basis of a common rate per unit length indoor and outdoor
and shall include the following :
i)
ii)
iii)
5.2 & 5.4
Supplying and making H.T. indoor/outdoor type cable end connection for 11 KV XLPE,
240/120 sq mm cable including jointing materials of Heat shrinkable type, H.T. tape
flux, suitable size Al. Crimping type lugs, brass cable glands of suitable size with ICC
make para compound for 11 KV XLPE cable.
1)
Material
Worlmanship
Cable joints shall be carried out taking care that no leakage is left out. Use of proper flux and
para compund shall be made. Check of loose connections shall be done. Crimping shall be
done with the help of hydraulic tools.
67
3)
Mode of measurement
Each cable termination will be measured as one unit for payment. The item shall include the
following :
5.5
Material
Workmanship
Shall mount the fire extinguishers at the desired location and shall check for leakage if any.
3)
Mode of measurement :
5.6
Providing & Erecting conventional type CO2 based fire extinguishers "Safex" or
Approved make of 2.0 Kg.
1)
Material
Workmanship
Mode of measurement :
Material
Workmanship
Should check for the defects and shall mount the same at locations specified by consultant.
3)
Mode of measurement :
Material
Workmanship
Should check for the defects and shall mount the same at locations specified by consultant.
3)
Mode of measurement :
68
5.9
1)
Material
Workmanship
Should check for the defects and shall mount the same at locations specified by consultant.
1)
Mode of measurement :
Material
Workmanship
Should check for the defects and shall erect the same at locations specified by site
consultant.
3)
Mode of measurement :
Providing printed instruction chart both in English & REGIONAL LANGUAGE & duly
framed out on glass for treatment of person suffering from Electric shock, or should
be laminated.
1)
Material
Material shall conform to E 5.5
2)
Workmanship
The chart shall be mounted at a height which makes it visible properly using screws with
plugswhere ever necessary. The chart shall be aligned properly.
3)
Mode of measurement
5.13
Providing pair of rubber hand gloves suitable for working on 11 KV/22 KV supply.
1)
Material
Should conform to E 5.5
2)
Workmanship
Should check for the visible defects.
3)
Mode of measurement :
Shall be measured on unit basis.
5.14
Supplying Standard First aid box with all the Standard contents.
69
1)
Material
Should conform to E 5.5
2)
Workmanship
Should check for contents of the material and bought out materials that are missing in
the kit.
3)
Mode of measurement :
Shall be measured on unit basis.
5.15
Supplying GI bucket round bottom duly painted 13 Ltrs. capacity & filled with dry sand
& kept on stand provided or hang on wall hook.
1)
Material
Should conform to E 5.5
2)
Workmanship
Should check for leakage in the buckets, paint the buckets with the desired colour (generally
red) and shall mount them at the locations suggested by the consultant.
5.16
3)
Mode of measurement :
i)
Supplying & Erecting 1.5 mtr. (5') x 0.9 mtr. (3.1') x 0.6 mtr. (2.1') Floor mounted stand
(For keeping 4 Nos.of buckets) made of 30 x 30 x 4 mm. angle iron welded with 4
hooks and duly painted with one coat of red lead & two coats of Approved enameled
silver paints.
1)
Material
Workmanship
Should check for the all the welded joints, clean the joints and paint the stand with colour
similar to buckets and install the stand at suitable location.
3)
Mode of measurement :
Wall hooks of 22 to 25 cms. projection for keeping fire buckets made out of 15 mm.
dia M.S. rod grouted in wall to a depth of minimum 15 cms.
1)
Material
Workmanship
Should check for the all the welded joints, clean the joints and paint the stand with colour
similar to buckets and install the hook at suitable location.
3)
Mode of measurement :
5.18
70
shall be of contractor. It also includes to provide all the necessary test certificates as
per the requirement of client and supply company.
Filling the necessary application to supply co., following up and getting the supply
filling the necessary test report to the supply co. All official fees shall be paid by client
on presentation of documentary proof and all other out of pocket expenses shall be of
contractor.
1)
Material
NA
2)
Workmanship
Mode of measurement :
71
7.0
7.1 to 7
Material
Not Applicable.
2
Workmanship :
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
13)
14)
15)
16)
17)
18)
19)
20)
21)
22)
Mode of measurement :
72
8.0
DISTRIBUTION BOARD
Installation, assembling, grouting, leveling, Connecting & testing D.B of specified
make :
8.1
Material
Not Applicable.
Workmanship :
1) All the D.B. should have separate neutral link per phase with main neutral link
i.e. four neutral link of appropriate nos. of way.
2) The D.B. should be provided with 2 separate insulated earth links.
3) The D.B. should be concealed type having sheet metal enclosure with double
door unless or otherwise specified..
4) The D.B. should be Powder coated.
5) The D.B. shall have top and bottom plates openable.
6) The D.B. Shall be provided with necessary cable junction box
3
Mode of measurement
Material
Not Applicable.
Workmanship :
1) All the D.B. should have separate neutral link per phase with main neutral link
i.e. four neutral link of appropriate nos. of way.
4) The D.B. should be provided with 2 separate insulated earth links.
5) The D.B. should be concealed type having sheet metal enclosure with double
door unless or otherwise specified..
4) The D.B. should be Powder coated.
5) The D.B. shall have top and bottom plates openable.
6) The D.B. Shall be provided with necessary cable junction box
3
Mode of measurement
Material
Not Applicable.
2
Workmanship
73
Mode of measurement
M.C.B. :
Installation,
Assembling,
levelling,
connecting
&
testing
MCBs/ELCBs/ELMCBs/Isolators of various rating in boards as specified in 8.1, 8.2.
Material
Not Applicable.
2
Workmanship
M.C.C.B. :
INstallation, Assembling, levelling, connecting & testing MCCBs of various rating in
boards as specified in 8.2.
Material
Not Applicable.
2
Workmanship
Should mount all the MCCBs and other accessories in the D.B. as per the Single
line diagram furnished by consultant and also do the necessary connections.
Should check for any faulty connections and reconnect the same. Also check for
the loading once complete installation of fixtures and other equipments is
completed.
4
Mode of measurement
Caution Board :
Caution boards of various sizes to be supplied & fixed on the D.B.
1
Material
Not Applicable.
2
Workmanship
The plates shall be mounted on the D.B. as per the instructions from consultant.
3
Mode of measurement
74
9.0
CABLE TRENCH
9.1
Excavation and back filling of cable trenches required for laying the cables
directly buried in the ground. This includes supplying and providing cable
markers at an interval of 10 meters. The depth shall be app 1mtr and the
width shall be as per requirement.
1
Material :
All the tools and tackels required for the excavation shall be provided by the
contractor. Cable markers shall be provided.
2
Workmanship
Excavation shall be done as per the route specified in the plan of the consultant.
Also the depth as specified in the item shall be strictly maintained. Cable markers
shall be installed at length specified in the item.
3
Mode of measurement :
The item shall be paid in running Mtr. and the measurement shall be certified by
the engineer in charge from the Clients side.
9.2
Supplying and spreading fine sand for a thickness of 100 mm. and
providing and laying bricks for cable protection. on all the three sides.
1
Material :
All the tools and tackels required for the spreading fine sand and back filling shall
nd
be provided by the contractor. Bricks of 2 class or higher quality shall be used.
2
Workmanship
Bricks shall be laid on all the three sides of the cable as per the drawing of the
consultant. Proper thickness for the fine sand as specified in the item shall be
strictly maintained. After back filling proper levelling shall be done and lumps of soil
should not be visible. The trench should give a levelled look.
3
Mode of measurement :
The item shall be paid in runing Mtr. and the mesurement shall be certified by the
engineer in charge from the Clients side.
9.3
Supplying and spreading fine sand for a thickness of 100 mm. and
providing and laying bricks for cable protection for each additional cable
adjustcent to thre first cable on all remaing two sides.
1
Material :
All the tools and tackels required for the spreading fine sand and back filling shall
nd
be provided by the contractor. Bricks of 2 class or higher quality shall be used.
2
Workmanship
Bricks shall be laid on all the three sides of the cable as per the drawing of the
consultant. Proper thickness for the fine sand as specified in the item shall be
strictly maintained. After back filling proper levelling shall be done and lumps of soil
should not be visible. The trench should give a levelled look.
3
Mode of measurement :
The item shall be paid in runing Mtr. and the mesurement shall be certified by the
engineer in charge from the Clients side.
75
9.4
Supplying all material for preparing Man hole as per drawing with masonry
work and doing plaster inside and providing a man hole of 600 x 600 or 600
mm round hole and providing CI cover on top providing steps to go down.
1
Material :
All the material like sand, brick,cement, cover, tools and tackels required for
nd
preparing man hole shall be provided by the contractor. Bricks of 2 class or higher
quality shall be used.
2
Workmanship
As per the drawing of the consultant and as directed by engineer incharge. Proper
thickness for the wall as specified in the item shall be strictly maintained. After
prepairing man holes proper levelling shall be done and lumps of soil should not be
visible. The man hole should give a levelled look.
Mode of measurement :
The item shall be paid in unit bsis and the mesurement shall be certified by the
engineer in charge from the Clients side.
9.5
Supplying all material for preparing Man hole as per drawing with masonry
work and doing plaster inside and providing a man hole of 750 x 750 or 750
mm round hole and providing CI cover on top providing steps to go down.
1
Material :
All the material like sand, brick,cement, cover, tools and tackels required for
nd
preparing man hole shall be provided by the contractor. Bricks of 2 class or higher
quality shall be used.
2
Workmanship
As per the drawing of the consultant and as directed by engineer incharge. Proper
thickness for the wall as specified in the item shall be strictly maintained. After
prepairing man holes proper levelling shall be done and lumps of soil should not be
visible. The man hole should give a levelled look.
3
Mode of measurement :
The item shall be paid in unit bsis and the mesurement shall be certified by the
engineer in charge from the Clients side.
9.6
Excavation and doing masionary work with plaster on all the wall three
sides and providing metal RCC pre-cast slabs of adequate size with
necessary supports. The depth shall be approx 0.7mtr and the width shall
be as per requirement.
1
Material :
All the material like sand, brick,cement, RCC cover, tools and tackels required for
nd
preparing cable trenches shall be provided by the contractor. Bricks of 2 class or
higher quality shall be used.
2
Workmanship
As per the drawing of the consultant and as directed by engineer incharge. Proper
width of trenches and thickness for the wall as specified in the item shall be strictly
maintained. After prepairing trenches proper levelling shall be done and lumps of
soil should not be visible. The trenches should give a levelled look.
76
Mode of measurement :
The item shall be paid in cubic meter basis and the mesurement shall be certified
by the engineer in charge from the Clients side.
77
10.0
CABLES
10.1to 10 Installation and Laying LT XLPE armored cable of 1100 V grade of Aluminum
conductor of sizes specified in BOQ in ready made trench or mounted on wall with
necessary clamping arrangement or in pre-laid RCC hume pipe.
Material
Not Applicable.
2
Workmanship
Installation
A) Cables shall be laid in the routes marked in the drawings. Where the route is
not marked, the contractor shall mark it out on the drawings and also on the site
and obtain the approval of the Architect/Consultant before laying the cable.
Procurement of cables shall be on the basis of actual site measurements and the
quantities shown in the schedule of work shall be regarded as a guide only.
B) Cables, running indoors shall be laid on walls, ceiling, inside shafts or trenches.
Single cables laid shall be laid in GI/PVC pipe and not to fix on wall slab directly or
drawn through GI / PVC pipes fixed on wall or ceiling and supported at not more
than 500 mm. Where number of cables are run, necessary perforated cable trays
shall be provided wherever shown. Perforated trays shall be mild steel or Aluminum
as specified in the schedule of work and supported on mild steel frame work as
shown on drawings or as approved. Cables laid in built-up trenches shall be on
steel supports. Plastic / Aluminum identification tags shall be provided at every 30
m. All cables laid shall be properly dressed and atleast 50 mm space shall be kept
between the cables.
C) Cables shall be bent to a radius not less than 12 (twelve) times the overall
diameter of the cable or in accordance with the manufacturer's recommendations
whichever is higher.
D) In the case of cables buried directly in ground, the cable route shall be parallel
or perpendicular to roadways, walls etc. Cables shall be laid on an excavated,
graded trench, over a sand or soft earth cushion to provide protection against
abrasion. Cables shall be protected with brick or cement tiles on all the three sides
as shown on drawings. Width of excavated trenches shall be as per drawings. Back
fill over buried cables shall be with a minimum earth cover of 750 mm to 1000 mm.
The cables shall be provided with cables markers at every 20 meters and at all loop
points.
E) The general arrangement of cable laying is shown on drawings. All cables shall
be full runs from panel to panel without any joints or splices. Cables shall be
identified at end termination indicating the feeder number and the Panel/Distribution
board from where it is being laid. cable termination for conductors upto 4 sq.mm.
may be insertion type and all higher sizes shall have tinned copper compression
lugs. Cable termination shall have necessary brass glands. The end termination
shall be insulated with a minimum of six half-lapped layers of PVC tape. Cable
armoring shall be earthed at both ends.
F) In case of cables entering the buildings. It would be done duly only through
pipes. The pipes shall be laid in slant position. So, that no rain water may enter the
building. After the cables are tested. The pipes shall be sealed with M. seal & then
tarpaulin, shall be wrapped around the cable for making the entry of water light.
G) All cables shall be provided with stainless steel/Aluminum cable identification
tags at a maximum distance of 10 m.
H) All cables to be laid should be properly dress and atleast 50 mm space should
be kept between the calbes.
78
Testing :
A) MV cables shall be tested upon installation with a 500 V Meggar and the
following readings established:
1) Continuity on all phases.
2) Insulation Resistance.
(a) between conductors.
(b) all conductors and ground.
All test readings shall be recorded and shall form part of the completion
documentation.
3
Mode of measurement
The cable shall be measured in per mt. Basis and the rates shall include ;
1) Cables and clamps
2) Installation, Commissioning and testing
Cable length shall be certified by engineer in charge from Clients side.
10.23
Material
Shall be confirm to E- 9
2)
Workmanship
Installation
A) Cables coating shall be done in prelaid cable in cable tray / Cable trench with usage of
brush or ailless spray gun. Use 1 Mtr coating of cable & cable tray at each 6 Mtr distance and
each end of cable and cable tray. And cable coating shall be use in full width and length in
vertical mounted cable tray & cable.
Cable coating should be Hilti make cat No CP678 or equivalent.
3)
Mode of measurement
The cable shall be measured in per Kg Basis and the rates shall include;
1)
79
11.0
CABLE TERMINATION
Supplying & fixing heavy gauge compression type Brass glands & making joint with
necessary crimping socket of long nack type connecting the same to various
equipment like sectionpillar, switch, starter, motor etc. sizes of cables specified in
BOQ CUPAL washers shall be provided for copper busbars to aluminum connection:
Material
Workmanship
Cable joints shall be done as per regular practice and check shall be carried out for
loose connections and leakages. Insulation cutting shall be done properly taking
care that no area of the conductor remains exposed. Crimping shall be done with
the help of hydraulic tool.
3
Mode of measurement
80
14.0
INTERNAL WIRING
14.1
Point wiring
1
Material
Workmanship
1)
Installation
A) The size of conduit shall be selected in accordance with the number of wires
permitted under table given below. The minimum size of the conduit shall be 25
mm. diameter unless otherwise indicated or approved. Size of wires shall not be
less than 1.5 sq.mm. copper or 2.5 sq.mm. aluminium.
Nominal
Dia
of
wires
(mm)
1/2.40
1/1.80
1/2.24
1/2.80
1/3.55
Nominal
Cross sec.
Area
(mm2)
1.50
2.50
4.00
6.00
10.00
20 mm
S
4
4
2
1
1
B
3
2
2
---
25 mm
S
8
6
4
4
3
B
10
9
6
5
3
32 mm
S
15
10
8
6
5
B
9
8
6
9
7
38 mm
S
----6
S - runs of conduits which have distance not exceeding 4.25 m. between draw
boxes & which do not deflect from the straight by an angle more than 15 degree.
B - runs of conduits which deflect from the straight by more than 15.
B) Conduits shall be kept at a minimum distance of 100 mm. from the pipes of
other non-electrical services. And maintain minimum 300 mm distance between
telephone, TV & Computer piping.
C) Separate conduits/raceways shall be used for :
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
81
B
----9
82
F) Control switches shall be connected in the phase conductors only and shall be
`ON' when knob is down. Switches shall be fixed in 3 mm. thick painted or
galvanized steel boxes with cover plates as specified. Cadmium plated brass
screws shall be used.
G) Power wiring shall be distinctly separate from lighting wiring. Conduits not less
than 25 mm. and wires not less than 2.5 sq.mm. copper shall be used.
H) Every conductor shall be provided with identification ferrules at both ends
matching the drawings.
3) Testing
The entire installation shall be tested for :
a) Insulation resistance.
b) Earth continuity.
c) Polarity of single pole switches.
General
All the wiring switch board, outlet points shall be done in a concealed manner in wall & slab
in PVC conduit of minimum 25 mm dia. (medium guage) when laid in ground the PVC pipe
will be Heavy gauge & with 650v / 1100v grade PVC insulated flexible copper condutor wire.
The switches should be modular with moulded cover plates, blank plates for outlet boxes.
The accessories, connectors, sockets, should be fixed with brass crome / cadmium plated
machine screw. For fan points the rates should be inclusive of 300 W regulators as required
to complete the point wiring. The wiring shall be as per IS: 732 and IS: 4648. The wiring shall
be done in a looping manner so as to avoid junction boxes at any place. All the looping shall
be done only in the switch board and outlet points. The size of the wire shall be as per the
specification. Colour code shall be strictly followed. Heavy guage PVC pipe shall be laid for
ground.
The size of wires shall as follow :
10 Amp. metal clad points:
Phase / Neutral 2.5 mm2
Earth
1.5 mm2
5 Amp. out let points :
Phase / Neutral 1.5 mm2
Earth
1.5 mm2
Two nos. of 15 Amp. socket out let connected in parallel from DB to first outlet
Phase / Neutral 4.0 mm2
Earth
2.5 mm2
Two nos. of 15 Amp. socket out let connected in parallel from first outlet to second
outlet.
Phase / Neutral 2.5 mm2
Earth
1.5 mm2
Light, fans, exhaust fan, 5 Amp. plug point, two way light point, bell point etc.
Phase / Neutral 1.5 mm2
Earth
1.5 mm2
15/20 Amp. Socket outlet for appliances / AC (Single Phase/Three Phase) / Geyser
Phase / Neutral 4.0 mm2
Earth
2.5 mm2
Separate pipes shall be laid for off wires and circuit mains.
Circuit mains of same phase shall be drawn in one pipe with prior permission/discussion with
the consultant.
Separate phase, neutral and earthing wire of sizes recommended by consultant shall be
drawn for each and every circuit mains.
3
Mode of measurement
83
3) Earthing of fittings
4) Electrical connection to the fixtures from the outlet point/ ceiling rose
5) Supply and Installation and interconnection of electronic regulators for
ceiling fan
6) Circuit Mains shall not be paid extra. Rate for the point shall consist of wiring from the out
let point to the switch board as required with a connector/ plate/ ceiling rose fan box with
hook socket with switch. The point rate shall include in addition to phase and neutral wire a
PVC insulated earth continuty wire from switch to outlet.The unit rate for the point shall
consist of the circuit wiring form LDB to outlet point through switch and/or socket,
switch board as required and including the outlet points with connector, fan hook
box or sockets. A point shall include in addition to phase and neutral wire a PVC
insulated Earth continuity wire from LDB to the final termination at outlet points.
No extra rate shall be paid for circuit mains for looping switch board to switch
board.
14.2
MAINS :
A) The mains is considered from the meter/sub panel to the individual distribution
boards.
1
Material :
Workmanship
Mode of measurement
The mains shall be paid on per mtr basis which shall include cost of wires, pipe, bends and
junction and accessories for mounting and jarri work. The length shall be certified by the
engineer in charge from Clients side.
14.3
Material
Workmanship
Mode of measurement
The race way/ truncking of different sizes shall be paid on per mtr basis which shall include
cost of all required accessories, hardware and jarri work in flooring. The length shall be
certified by the engineer in charge from Clients side.
The service boxes / access outlets and cross over boxes of different sizes shall be paid on
unit basis which shall include cost of all required accessories, hardware and jarri work in
flooring.
The pipe shall be paid on per mtr basis which shall include cost of bends and junction and
accessories for mounting and jarri work. The length shall be certified by the engineer in
charge from Clients side.
The circuit mains shall be paid on per mtr basis which shall include cost of wires and jarri
work. The length shall be certified by the engineer in charge from Clients side.
The switch and socket outlet shall be paid on unit basis which shall include cost of modular
plates/panel mounting frames, switch, socket, base box etc,.
84
15.0
15.1
Material
Not Applicable.
2
Workmanship
The fixture shall be installed on wall / ceiling as directed and as per manufacturer's
instruction, with necessary accessories for surface, concealed, suspended from ceiling,
bracket mounting etc. The job also includes connection of fixture with respective outlet point
with heat resistant wires through heat resistance sleeve and PVC connector. The exhaust
fan shall be installed complete with M.S. angle iron mounting frame/ ring, G.I. louvers, wire
mesh and plug at the end of the cord including wiring & earthing etc. Proper earthing shall be
provided to the fixutres
3
Mode of measurement
The unit rate shall be considered for Supplying and fixing one fixture. The rate shall include
following
a) All fixing accessories, mounting bracket, ballast condensers and control gear wherever
applicable.
b) Supplying and fixing Ball and socket joints wherever required.
c) Earthing of fittings.
d) Electrical connections to fittings/fans from the junction box/ceiling rose.
e) Installation and interconnection of Electronic regulators for ceiling fans.
Per Unit for Supplying, assembling, installing, connecting ,testing and commissioning of
fluorescent/ incandescent luminaries fixture, ceiling fan, exhaust fan etc.
15.2
15.3
1)
Material :
Not Applicable.
2)
Workmanship :
As per item no 15.1 above
3)
Mode of measurement :
As per item no 15.1 above
Material :
Not Applicable.
2)
Workmanship :
As per item no 15.1 above
3)
Mode of measurement :
As per item no 15.1 above
85
16.0
EARTHING
16.1
EARTHING
Following points shall be followed strictly.
A)
The earth conductors ( Strips / Wires copper/ Hot dip G.I.) inside the building shall
properly be clamped / supported on the wall with Galvanized Iron clamps and Mild Steel
Zinc Passivated screws \ bolts. The conductors outside the building shall be laid at least
600 mm. below the finished ground level.
B)
The earth conductors shall either terminate on earthing socket provided on the equipment
or shall be fastened to the foundation bolt and / or on frames of the equipment. The
earthing connection to equipment body shall be done after removing paint and other oily
substances from the body and then properly be finished.
C) Over lapping of earth conductors during straight through in joints, where required, shall be
of minimum 75mm. long.
D) The earth conductors shall be in one length between the earthing grid and the equipment
to be earthed.
B)
Earth conductor resistance for each earthed equipment shall be measured which shall
not exceed 3 Ohm in each case.
C) Measurements of earth resistance shall be carried out before earth connections are
made between the earth and the object to be earthed.
D) All tests shall be carried out in presence of the Site Engineer.
16.2
Earth wire/strips:
Supply and laying cu. earthing strips/wires for interconnecting the earthing stations,
panels, DB's etc. in built-up trenches, on walls/ceiling, buried in ground generally as
specified and shown on drawings complete with:
a) Fixing accessories.
b) Corrosion protection of buried conductors with bituminous coating and covered
with PVC tapes.
1
Material
Copper strips/wires of sizes specified in the item shall be had. The strips shall not be
corroded. Should confirm E-16.
Workmanship
Copper strips/wires shall be laid along with the cables and mains as instructed by the
consultant and along the path of the cable. The strips shall be terminated at both the
ends properly via brazing / SS nut and bolts with double washer screws and nuts as
instructed by the consultant. Strips shall not be bend to and extent that they go brittle.
Mode of measurement
The rate shall be considered on meter basis and the quantity shall be certified by the
engineer in charge from Clients side.
16.3
Earth Link:
100mm x 40mm x 6 mm earth link fixed by necessary screws on wall.
86
Material
Should conform to E - 16
Workmanship
The links shall be done properly so that after the installation is complete they do not get
detached. Proper screwing shall be done so as to avoid gaps and maximum area
overlap is available.
Mode of measurement
The rate shall be for one unit of earth link complete.
16.4
Lightning Arrestor
Supply, Installation, Testing & Commissioning of Lightning Arrestor System
including its various components as given in the BOQ complete in all respect with
all required hardware, accessories, supports etc.
1.) Material
Should confirm E 16
2.) Workmanship
As per IS & instruction of engineer in-charge / consultant. Proper screwing shall be
done so as to avoid gaps and maximum area overlap is available.
3.) Mode of measurement
The rate shall be as specified in BOQ complete.
87
17.0
TELEPHONE DISTRIBUTION
Supply, installation, connection, testing and commissioning of telephone system with
supplying of telephone cables as per specification and drawings. The unit rate considered on
running meter basis includes supply, laying, connection, testing and commissioning of
multipair telephone cables through rigid PVC conduit from tag block of each floor / of specific
area to MDF located in the reception area / near EPABX system. The cable shall be installed
in a surface manner in the vertical riser shaft and/or laid in a cable tray including supply &
fixing tag block with KRONE type terminal Junction box of specified make.
17.1.1
PVC Conduits :
17.1.1
17.1.2
Material
Workmanship
Mode of measurement
CABLING :
Telephone cables of following sizes :
a)
b)
Material
Shall conform to E 17
2
Workmanship
A)
B)
As per item no 17
All cables shall be on cable racks and neatly stitched together.
C) The connection at the tag blocks shall be silver soldered so as to achieve minimum
contact resistance.
D) The final branch connections with single pair cables in conduits and the maximum
number of cables in each conduit shall be as follows :
Conduit diameter
inch mm.
3/4" 20
1" 25
1" 32
1" 40
Mode of measurement
Tag Blocks
Supply & fixing of various ranges from 5 to 100 pair tagblock with KRONE terminal.
1 Material
Shall conform to E 17.1.3
88
Workmanship
The tag blocks shall be mounted inside fabricated sheet steel boxes with removable hinged
covers and shall be fully accessible. The enclosure shall be painted with 2 coats of red oxide
and stove enameled.
3
Mode of measurement
17.4.1
Supply and laying of specified make 0.51 mm dia Tinned copper 5 pair telephone wire
of specified make to be done in prelaid PVC pipe of 25 mm dia/raceway of specified
make, but without the cost of pipe or raceway. ( the wire is to be drawn from Krone
connector of respective area to outlet point).
17.4.2
Supply and laying of Cat 6 UTP cable of specified make to be done in prelaid PVC Pipe
of 25 mm dia of specified make / Receway, but without the cost of pipe.( the wire is to
be drawn from Krone connector of respective area to outlet point)
Material
Shall conform to E 17 and E 14
Workmanship
As per item 17.1.4
Mode of measurement
The rate shall be for 1 mtr of telephone internal wiring
17.1.5
17.1.5.1
Supply, Installing, testing and commissioning of one telephone point to be done with
telephone outlet socket (jack type) and box of the specified make.
1
Material
Workmanship
Mode of measurement
Supply and Installation of powder coated MS box suitable for Computer Data face
plate.
1
Material
Shall conform to E 17
2
Workmanship
Mode of measurement
89
18.0
MISCELLANEOUS
18.1
Providing and laying non pressure RCC hume pipes of approved make.
1
Material
Workmanship
Including excavation of trenches, laying the pipe as per layout and drawing, filling the joints
with stiff mixture of cement mortar (1:1) and jute, curing, testing the pipe and re-filling the
trenches etc. complete as directed
.
3
Mode of measurement
Material
Workmanship
Mode of measurement
Material
As specified in BOQ
2
Workmanship
Mode of measurement
Material
As specified in BOQ
2
Workmanship
Mode of measurement
Supplying and laying following sizes PVC pipe of approved make in open / recess
manner including excavation and back filling (if required) as per layout and drawing
and re-filling the trenches etc. complete as directed.
1)
Material
Workmanship
90
Mode of measurement
Supply, Installation, Testing & Commissioning of fire resistant, cement based mortar
including its various components as given in the BOQ complete in all respect with all
required accessories etc.
1.) Material
Should confirm E 18.
2.) Workmanship
Supply, Installation, Testing & Commissioning of fire stop mineral wool, fire stop filler
including its various components as given in the BOQ complete in all respect with all
required accessories etc.
1.) Material
Should confirm E 18.
2.) Workmanship
EXTERNAL LIGHTING
19.1
19.1
3.
4.
5.
Water tight Junction box with 8 way connector & 2 A re-wireable fuse, 25 mm
diameter PVC conduit as required.Wiring up to the light fixture from the junction box using 3nos x 1.5 sq.mm.
flexible copper wires of specified make.
Concrete coping with base plate.
Earthing and painting.
Excavation.
Material
2.
91
Not Applicable.
2
Workmanship
The pole shall be installed as shown in the drawing and shall be checked for proper earthing.
Wiring sequence shall as per the design given by the consultant.
3
Mode of measurement
Installation, testing and commisioning of solar light type fixtures with lamp and
control gear complete to be fixed on the street light poles.
1
Material
Not Applicable.
2
Workmanship
Mode of measurement
Material
Not Applicable.
2
Workmanship
Mode of measurement
Material
Workmanship
Mode of measurement
20.0
20.1
20.1.1
20.1.2
Conduits :
Supply & laying of 25 mm dia. rigid PVC conduit of medium gauge.
Supply & laying of 40 mm dia. rigid PVC conduit of medium gauge.
92
Material
Workmanship
Mode of measurement
CABLING :
Television cables of various sizes :
1
Material
Shall conform to E 20
2
Workmanship
A)
B)
As per item no 10
All cables shall be on cable racks and neatly stitched together.
C) The connection at the tag blocks shall be silver soldered so as to achieve minimum
contact resistance.
3
Mode of measurement
Material
Shall conform to E 20
2
Workmanship
The Splitter shall be mounted inside fabricated sheet steel boxes with removable hinged
covers and shall be fully accessible. The enclosure shall be painted with 2 coats of red oxide
and stove enameled.
3
Mode of measurement
20.4.1
Material
Workmanship
Mode of measurement
93
5) Fan Box
7) HRC Fuses
8) MCCB/MCB/ELMCB/Iso /
Hager ,Indo
Asian.
9) Distribution Boards
Delton, Finolex.
12) LT Cables
14) Glands
Dowels, 3-D
17) Connectors
Elmex, Connectwel
Anchor, CPL
94
Krone
21) Capacitor
22) Relay(Numerical)
23) Relay(Auxiliary)
ABB, Schneider
25) Meter
(DIGITAL ENERGY METERS)
Crompton, Almonard
Indiana,
Power
Rishabh.
Control,
M.M.
Engg,
31) TV Cable
Hilti or equivalent
37) Timer
MK
40)
LT CT
KAPPA/ AE / Pragati
Schneider
38 Raceway
Legrand, RR Kable
95
(Ega),
43)
Control Cables
Legrand, MK
45) DG Set
Pillar
Special Notes :
The successful tenderer will have to supply the makes from above in consultation
with the Client / Architect / Consultant without any extra cost.
The tenderer should have to submit considered makes from the above list along with
the tender with covering letter of separate letter enclosure. However, the final
decision for accepting make specified by tenderer would be of client / Architect /
Consultants.
As far as possible, the successful tenderer will have to place order directly to the
manufacturer OR its authorized dealer.
Within a week of work order, the contractor shall submit the sample of each item /
component of above mentioned approved make for the approval of the
Client/Architect/Consultant.
96
Electrical Works
A.
Material Specification
Section - 1
E-1
Section - 2
E-2
Section - 3
E-3
Section 4
E-4
Bus Duct(-NA-)
Section - 5
E-5
Section - 6
E-6
D.G . Set(-NA-)
Section - 7
E-7
MV Switchgear(-NA-)
Section - 8
E-8
Distribution Board(-NA-)
Section - 9
E-9
Cable Trench(-NA-)
Section -10
Section- 11
E-12
Section-12
E-13
Section-13
E-14
Internal Wiring
Section-14
E-15
Section-15
E-16
Earthing
Section-16
E-17
Section-17
E-18
Miscellaneous
Section-18
E-19
External Lighting
Section-19
E-20
Television System
Section-20
E-21
Section-21
E-22
Section-22
E-23
Section-23
E-24
Section-24
E-25
PA System(-NA-)
Section-25
E-26
UPS (-NA-)
Applicable Standards
97
Scope :
The specification covers H. T. cable laying and H. T. joints of outdoor type and certain safety
materials required to be kept in the substation for the safety purposes.
5.2
5.2.1
H. V. Cable type
3 core cable circular standard Copper conductors, XLPE extruded dielectric, copper tape
screened and PVC over sheathed. The cables will be constructed with steel wire armour.
Cables shall be capable of operating at a sustained conductor temperature of 90 C and
suitable for a maximum conductor short- circuit temperature of 250 C.
This specification gives the requirement of cable. However, it is the responsibility of the
contractor to obtain clients approval before the purchase of cable.
5.2.2
5.2.3
IS-5831-1984 IS-3975
IEC-885(2)-1987
discharge test.
IS-10810
IEC-811
IEC-230
IEC-859
OPERATING CONDITIONS
Electric System
-
System Voltage
Frequency
Short Circuit current
11.0 KV RMS
50 Hz.
14.1 AND 17.39 KA for 1 Second.
Environment
-
Ground Temperature
Ambient Air temperature
Atmospheric Conditions
5.2.4
CONSTRUCTION
a)
Conductors
45 C
55 C
Dry and dusty
The conductors shall be of circular stranded Copper to IEC- 228. Sizes shall be from 3x50
mm2 upto 3x400 mm2. Final cable sizes shall be approved by Client. The conductors shall
be compacted stranded circular. It shall be clean, reasonably uniform in size & shape smooth
98
& free from harmful defects. Any other form of conductor may also be accepted if in line with
modern trends.
b)
c)
Conductor Screen
The conductor screen shall consists of an extruded layer of thermosetting semi-conducting
compound which shall be extruded simultaneously with the core insulation.
d)
Insulation
The insulation shall be super clean XLPE compound applied by extrusion and vulcanized to
form a compact homogeneous body.
e)
Insulation Screen
Each insulation have an insulation screen in two parts consisting of
(I) A water barrier tape/ Non-metallic semi conducting sellable tape part and a metallic
screen part
(ii) The non-metallic part shall be directly applied upon the insulation of each core and may
consist of an impregnated butylnylon tape or a similar approved material or, an extruded
semi-conducting material extruded simultaneously with the conductor screen and insulation
(triple extrusion).
The semi-conductor shall be readily strippable and must not be bonded in such a manner
that it has to be shaved or scraped to remove.
The metallic part shall consist of a copper tape helical applied with a 30 % overlap. Over the
water barrier tape/ blocking tape. A binder tape of copper shall be applied over the copper
wire metallic screen.
f)
Laying Up
The cores shall be identified on the non-metallic part of the insulation screen by legible
printing on the length of each conductor or, by the inclusion of a marker tape.
The cores shall be laid up with a right-hand direction of lay.
Binder tape /Moisture barrier
During lay up, a suitable open spiral binder may be applied, at the manufacturers discretion,
before the application of an extruded inner covering.
g)
Fillers
Fillers shall be polypropeline.
h)
i)
Metallic Layer
The metallic layer shall be round galvanized steel wire.
j)
Outer sheath
The outer sheath, black colored PVC polyethylene for the operating temperature of the cable
shall be provided over the armour as specified in relevant standards by extrusion process.
k)
Cable Marking
-
The PVC outer sheath shall be legibly embossed with the legend : "ELECTRIC CABLE
3300/11000 VOLT"
99
The letter and figures shall be raised and shall consist of upright block characters. The
maximum size of the characters shall be 13 mm and the minimum size 15 % of the cable
circumference or 3 mm whichever be the greater. The gap between the end of one set of
embossed characters as above and the beginning of the next shall not exceed 150 mm.
Identification of Manufacturer & year of manufacture.
An identification of the manufacturer and indication of the year of manufacture shall be
embossed at regular intervals on the PVC outer sheath. This shall not affect the spacing
between repetitions of the legend as given above.
5.2.5
5.2.6
TESTING
Type tests and Routine tests shall be carried out in accordance with the relevant IEC
standards/IS.
5.3
H. V. CABLE TERMINATION
The cable joints shall be suitable for the outdoor application with EPDM (ethylene Propylene
Diene Monomer) Rubber Components. The joint should impair optimum combination of both
impulse strength of the termination and field grading at the outer semi conducting screen
edge. There should not be formation of air pockets in the joints and also formation of cavities
should be avoided. Creepage should be approximately 4 cm/KV. The joint should have flame
retardant properties and should be easily re-opened. The joint should confirm to IS 13573.
5.4
M. S. Chequared Plates :
The plates shall be as specified in the item and shall have 3 coats of anti corrosive paint. The
plates shall not be brittle and shall take normal weights.
5.5
Safety Equipments (Rubber mats, rubber gloves, First aid kit, Sign boards, Sand
Buckets, Fire Extinguishers etc.)
The Danger notice labels shall be made on indestructible non deteriorating material with lettering
engraved in red, black, white background except where otherwise specified. The letters shall be
atleast of 12 MM and shall be of radium sticker type so as to be visible in the night time also.
Rubber mats, Rubber gloves, boots shall confirm to the safety equipments standard and
shall with ISI approval.
Sand Buckets and Fire extinguishers shall be as per the fire safety norms and shall be
operated as specified in the item.
Emergency lights shall be with maintenance free rechargeable batteries.
100
Scope :
The scope consists of Supply, laying, tesing and commissioning of L.T. XLPE Cable and its
termination.
10.2
Standards :
Cables :
A)
All cables shall be 1100 Volt grade XLPE insulated, sheathed with or without steel armoring
as specified and with an outer PVC protective sheath. Cables shall have high conductivity
stranded aluminum or copper conductors and cores colour coded to the Indian Standards. All
cables laid up to load should be without any joint.
B)
All cables shall be new without any kind or visible damage. The manufacturers name,
insulating material, conductor size and voltage class shall be marked on the surface of the
cable at every 600 mm centers.
10.4
A)
Connectors :
Cable terminations shall be made with copper/Aluminium Heavy duty long nack copper crimping
lugs only crimped type solderless lugs for all aluminium cables and stud type terminals. For copper
cables copper crimped solderless lugs shall be used.
Crimping shall be done with the help of hydraulically operated crimping tool. All cable lugs
should be long neck type only.
B)
Cable Glands :
Cable glands shall be of heavy duty brass single compression type as specified. Generally
single compression type cable glands shall be used for indoor protected locations and
double compression type shall be used for outdoor locations. Glands for classified hazardous
areas shall be CMRS approved.
C)
Ferrules :
Ferrules shall be of self sticking type and shall be employed to designate the various cores of
the control cable by the terminal numbers to which the cores are connected, for ease in
identification and maintenance.
D)
Cable joints :
Kit type joint shall be done and filled with insulating compund. The joint should be for 1.1 KV
grade insulation.
10.5
.
Cable
coating
should
be
Hilti
make
101
cat
No
CP678
or
equivalent.
E-12
12.1
CABLE TRAY
12.1.1
The jointing between the sections shall be made with coupler plates of the same
material and thickness as the channel section. Two coupler plates, each of minimum
200mm length, shall be bolted on each of the two sides of the channel section with
8mm dia round headed bolts, nuts and washers. In order to maintain proper earth
continuity bond, the paint on the contact surfaces between the coupler and cable tray
shall be scraped and removed before the installation.
12.1.2
The maximum permissible uniformly distributed load for various all the cables trays
and for different supported span are given in Table IV. The sizes shall be specified
considering the same.
12.1.3
The width of the cables tray shall be chosen so as to accommodate all the cables In
one tier, plus 30 to 50% additional width for future expansion. This additional width
shall be minimum 100mm. The overall width of one cable tray shall be limited to
800mm.
12.1.4
Factory fabricated bends, reducers, tee / cross junction. Etc shall be provided as per
good engineering practice. The radius of bends, junctions etc. shall be less than the
minimum permissible radius of bending of the largest size of cable to be carried by the
cable tray.
12.1.5
The cable tray shall be suspended from the ceiling slab with the help of 10 mm dia MS
round or 25 mm x 5 mm flats at specified spacing ( based on table III ) Flat type
suspenders may be used for channels up to 450 mm width bolted to cable trays.
Round suspenders shall be threaded and bolted to the cable trays or to independent
support angle 50 mm x 50 mm x 5mm at the bottom and as specified These shall be
grouted to the ceiling slab at the other and through an effective means, as approved
by the Engineer in charge, to take the weight of the cable tray with the cables.
12.1.6
The entire tray ( except in the case of galvanized type ) and the suspenders shall be
painted with two coats of red oxide primer paint after removing the dirt and rust, and
finished with two coats of spray paint of approved make synthetic enamel paint.
12.1.7
The cable tray shall be bonded to the earth Terminal of the switch bonds at ends.
12.1.8
The cable tray shall be measured on unit length basis, along the center line of the
cable tray, including bends, reducers, tees, cross joints, etc, and paid for accordingly.
12.2
12.2.1
longitudinal
12.2.2
Alternatively, where specified, leader type cable trays may be fabricated out of 50 mm
x 50 mm x 6mm ( minimum ) angle iron for longitudinal members, and 30 mm x 30
mm x 6 mm flat for rungs.
102
E 14
14.1
INTERNAL WIRING
Scope :
The scope covers Supply, laying,testing and commisssoining of Wires, PVC pipes ,
Switches, Sockets and accessories.
14.2
Standards :
AS PER SCHEDULE OF INDIAN STANDARDS, ATTACHED IN THE DOCUMENT
14.3
A)
All conduits shall be rigid PVC pipe having minimum wall thickness of medium gauge 1.6 to
1.8 approved by F.I.A. & I.S.I. and shall confirm to IS 9537.
a)
b)
B)
Flexible conduits shall be formed from a continuous length of spirally wound interlocked steel
strip with a fused zinc coating on both sides. The conduit shall be terminated in brass
adapters.
14.4
Accessories :
A)
PVC conduit fittings such as bends, elbows, reducers, chase nipples, split
couplings, plugs etc. shall be specifically designed and manufactured for their particular
application. All conduit fittings shall conform to IS:2667-1964 and IS:3857-1966. All fitting
associated with galvanized conduit shall also be galvanized.
14.5
Wires :
A)
All wires shall be single core multi-strand/ flexible copper or single strand Copper FRLS type
PVC insulated as per IS:694 and shall be 660 V\1100 V grade.
B)
Colour of wire
Red
Yellow
Blue
Black
Earth
Green (insulated)
Grey
14.6
A)
Switches shall be moulded plate type flush piano type with silver-coated contacts. Sockets
shall be 3 pin with switch and plate type cover. Combination of multiple switch units and
sockets should be used to minimize the switch boxes. All screws shall be brass chromium
plated and shall be counter sunk type with half round head or flat headed.
B)
For heavy duty, metal clad sockets with M.C.B/ Isolator mounted in a galvanized steel box
shall be provided.
103
E 16
EARTHING
16.1
SCOPE OF WORK :
The scope of work shall cover supply, laying, installation, connecting, testing and commissioning
of:
16.1.1
16.1.2
16.1.3
Earthing G.I./ Aluminum/ copper strips/ wires from equi-potential bar to lay feeder mains and circuit
to connect power panels, DBs, switchboards etc.
16.1.4
Bonding of Non-current carrying parts, and metallic parts of the electrical installation.
16.1.5
16.2
STANDARDS
16.2.1
1)
2)
16.2.2
All codes and standards mean the latest. Where not specified otherwise the installation shall
generally follow the Indian Standard Code of Practice or the British Standard Codes of Practice in
absence of Indian standard.
16.3
GENERAL
All the noncurrent carrying metal parts of the electrical installation and mechanical equipments
shall be earthed properly. The metal conduits, trunking, cables armoured and sheath, electric
panels boards, lighting fixtures, ceiling and exhaust fan and all other parts made of metal shall be
bonded together and connected by means of specified earthing system.
An earth continuity conductor shall be installed with all the feeders and circuits and shall be
connected from the earth bar of the panel boards, to the conduit system, earth stud of the switch
box, lighting fixture, earth pin of the socket outlets and to any metallic wall plates used. All the
enclosures of motors shall be also connected to the earthing system.
16.4
16.4.1
16.4.1.1 The substation earthing shall be with copper / GI plate earthing station and equipment earthing grid
shall be with hot dip galvanized iron earthing station /Copper.
16.4.1.2 The plate electrode shall be 600 x 600 x 3.25 mm copper plate for substation earthing and shall be
of hot dip galvanized iron plate having dimensions 600 x 600 x 6.3 mm thick.
16.4.1.3 The earthing station shall be as shown on the drawing.
16.4.1.4 The earth resistance shall be maintained with suitable soil treatment as shown in the drawing.
16.4.1.5 The resistance of each earth station should not exceed 4 ohms.
16.4.1.6 The earth lead shall be connected to the earth plate through copper/brass bolts in case of copper
earth plate and shall be hot dip galvanized iron for G.I. plate earth plate as shown on the drawing.
16.4.1.7 The earthing grid and the earthing conductors shall be of copper strip in case of copper earth plate
and hot dip galvanized iron strip in case of G.I. earth plate of size as mentioned on the drawing.
16.4.1.8 G.I. pipe with funnel with filter of approved quality shall be used for watering the earthing
electrodes \ stations.
104
16.4.1.9 The block masonry chamber with Cast Iron hinged cover of 300 x 300 mm shall be provided for
housing the funnel and the pipe for watering the earthing electrodes \ stations.
16.4.1.10The hardware and other consumable for earthing installation shall be of copper/brass in case of
copper earth plate and shall be hot dip galvanized iron material in case of G.I. earth plate, as per
details shown in the drawing .
16.5
16.5.1
The plate \ pipe electrode, as far as practicable, shall be buried below permanent moisture level
but in no case not less than 2.5 M below finished ground level.
16.5.2
The plate \pipe electrode shall be kept clear of the building foundation and in no case, it shall be
nearer by less than 2 M from outer face of the respective building wall \ column.
16.5.3
The plate electrode shall be installed vertically and shall be surrounded with 150 mm. thick layers
of Charcoal dust and Salt mixture.
16.5.4
G.I. pipe for watering, shall run from top edge of the plate \ pipe electrode to the mid level of block
masonry chamber.
16.5.5
Top of the pipe shall be provided with G.I. funnel and screen for watering the earth \ ground
through the pipe.
16.5.6
The funnel with screen over the G.I. pipe for watering to the earth shall be housed in a block
masonry chamber as shown in the drawing.
16.5.7
The masonry chamber shall be provided with a Cast Iron hinged cover resting over the Cast Iron
frame which shall be embedded in the block masonry.
16.5.8
Construction of the earthing station shall in general be as shown in the drawing and shall conform
to the requirement on earth electrodes mentioned in the latest edition of Indian Standard IS : 3043,
Code of Practice for Earthing Installation.
16.5.9
The earth conductors ( Strips / Wires copper/ Hot dip G.I.) inside the building shall properly be
clamped / supported on the wall with Galvanized Iron clamps and Mild Steel Zinc Passivated
screws \ bolts. The conductors outside the building shall be laid at least 600 mm. below the
finished ground level.
16.5.10 The earth conductors shall either terminate on earthing socket provided on the equipment or shall
be fastened to the foundation bolt and / or on frames of the equipment. The earthing connection to
equipment body shall be done after removing paint and other oily substances from the body and
then properly be finished.
16.5.11 Over lapping of earth conductors during straight through in joints, where required, shall be of
minimum 75mm. long.
16.5.12 The earth conductors shall be in one length between the earthing grid and the equipment to be
earthed.
16.6
16.6.1
Earth lead shall be bare copper or galvanized steel as specified with sizes shown on drawings.
Copper lead shall have a phosphor content of not over 0.15 %. Galvanized steel buried in the
ground shall be protected with bitumen and hessian wrap or polytene faced hessian and bitumen
coating. At road crossing necessary hume pipes shall be laid. Earth lead run on surface of wall or
ceiling shall be fixed on saddles so that strip is atleast 8 mm away from the wall surface.
16.6.2
The complete earthing system shall be mechanically and electrically bonded to provide an
independent return path to the earth source.
16.7
EQUIPMENT EARTHING :
All apparatus and equipment transmitting or utilizing power shall be earthed in the following
manner. Copper/G.I. earth strips/wires shall be used unless other wise indicated in the Schedule B.
16.8
105
16.8.1
Metallic conduit shall not be accepted as an earth continuity conductor. A separate insulated / bare
earth continuity conductor of size 50 % of the phase conductor subject to the minimum and
maximum shall be provided.
Minimum(sqmm)
Maximum(sqmm)
Copper
Aluminum
G.I.
2.5
75
4.0
100
6
200
The earth continuity conductor be drawn inside the conduit shall be insulated.
16.8.2
Non metallic conduit shall have an insulated earth continuity conductor of the same size as for
metallic conduit. All metal junction and switch boxes shall have an inside earth stud to which the
earth conductor shall be connected. The earth conduct or shall be distinctly coloured (Green or
Green/Yellow) for easy identification.
16.8.3
Armoured cable shall be earthed by two distinct earth connections to the armouring at both the
ends and the size of connection being as for the metallic conduit.
16.8.4
In the case of unarmoured cable, an earth continuity conductor shall either be run outside along
with the cable or should form a separate insulated core of the cable.
16.8.5
Three phase power panel and distribution boards shall have two distinct earth connections of the
size correlated to the incoming cable size. In case of single phase DB's a single earth connection is
adequate.
16.9
UTILIZING EQUIPMENT :
16.9.1
Three phase motors and other three phase apparatus shall have two distinct earth connections of
the size equal to 50% of the connecting cable subject to the following:
Minimum(sqmm)
Maximum(sqmm)
Copper
Aluminum
G.I.
6.5
75
10
100
20
200
16.9.2
For single phase motors and apparatus, the single earth connection shall be provided of the above
size. For all light fittings and fans a single earth connection with 1.5 sqmm copper or equivalent
size shall be provided.
16.9.3
All street light poles shall have an earth stud and shall be connected to the cable armouring using
6.5 sqmm copper or equivalent unless shown otherwise. For street lighting poles planted in
ground, 2.4 M long 10 SWG bare copper wire shall be coiled and buried with every fourth pole in
addition to connection to cable armouring.
16.9.4
An equipment earthing grid shall be established as shown in the drawing. All earth connections to
all panels, DB's and equipment shall be connected to the nearest point of the earthing grid.
16.10
TEST :
16.10.1 The entire earthing installation shall be tested as per requirements of Indian Standard Specification
IS : 3043.
16.1.2
The following earth resistance values shall be measured with an approved earth meager and
recorded.
1)
2)
3)
16.10.3 Earth conductor resistance for each earthed equipment shall be measured which shall not exceed
1 Ohm in each case. This is responcibility of contractor to get the final value for resistance.
16.10.4 Measurements of earth resistance shall be carried out before earth connections are made between
the earth and the object to be earthed.
16.10.5 All tests shall be carried out in presence of the consultant..
16.11
METHOD OF MEASUREMENT :
106
16.11.1 Provision of earthing station complete with excavation, plate, earth lead upto chamber, earth link in
the chamber, electrode, GI watering pipe, Salt, Charcoal, soil treatment to achieve the earth
resistance less than 4 ohm, masonry chamber with cast iron cover etc. shall be treated as one unit
of measurement.
16.11.2 The following items of work shall be measured and paid per unit length covering the cost of the
earth wires/strips, clamps, labour etc.
a)
b)
16.11.3 The cost of earthing the following items shall become part of the cost of the item itself and no
separate payment for earthing shall be made.
a)
b)
c)
16.12
General
a)
b)
c)
d)
e)
2.
Air termination
a)
b)
c)
3.
a)
b)
108
4.
Down-conductor
a)
b)
c)
d)
e)
f)
g)
5.
Earth Termination
a)
b)
c)
d)
6.
a)
b)
c)
d)
7.
a)
b)
e)
c)
8.
Test Joint
a)
9.
Maintenance
a)
b)
c)
d)
As per the standards (IS: 2309, IEC 62-305 and NFC 17-102), the
lightning protection system shall be inspected at least every 2 years.
A visual inspection shall be performed to make sure that: a) No extension
or modification of the protected structure calls for the installation of
additional lightning protective measures, b) the electrical continuity of
visible conductors is correct, c) all components fasteners and mechanical
protectors are in good condition, d) no parts have been weakened by
corrosion
Measure of the earth termination resistance shall be realized to ensure it is
still below 10 ohms (or 5 ohms)
Air termination system shall be checked to ensure a) It is still properly
connected to the down conductor(s), b) The tip has not melt, c) The
system is still in operating conditions d) It is still properly installed on
the support and it can withstand high wind velocities (relatively to the
local conditions).
110
E-17
Telephone Distribution
17.1.0
Scope :
17.1.1
The scope of work shall cover supply, installation, commissioning and testing of :
i)
Telephone cables
ii)
iii)
17.1.2
The telephone exchange and the hand sets shall be supplied by the clients.
17.2
Conduits :
17.2.1
17.3
17.3.1
ii)
17.3.2
All multi core cables and wires shall be of tinned copper conductor of not less than 0.5 mm
dia and shall be colour coded twisted pairs with rip cord.
17.3.3
The conductor resistance shall be less than 150 ohms per KM and the insulation resistance
between the conductors not less than 50 megohms and the nominal capacitance of about
0.1 micro farad per kilometer.
17.3.4
Cables laid under ground or locations subject to dampness and flooding shall be filled with
polyethylene compound and shall have sufficient protection against moisture and water
ingress.
17.3.5
All armoring shall be of galvanized steel wires and protected against corrosion by an outer
sheath of PVC in the case of indoor cables and polyethylene in the case of outdoor cables.
Outer sheathing must be fire retarding and anti-termite.
17.3.6
All unarmoured single core cables and inner sheath of armored cables shall be provided with
rip cord.
17.3.7
All single pair cables for final extension to the telephone outlet box shall be unarmoured
tinned copper conductors of not less than 0.6 mm. diameter and shall be drawn in conduits.
All telephone outlets shall consist of 2 A 2 pair polythene connector in G.I box with 6 mm
perspex cover with beveled edges and chromium plated brass hardware.
17.4
Tag blocks :
17.4.1
The telephone tag blocks shall be suitable for the multi core telephone cables and shall have
two terminal blocks, cross connect type. All incoming and outgoing cables shall be
terminated on separate terminal blocks and termination shall be silver soldered. The cross
connecting jumpers shall be insulated wires of same diameter and screw connected.
17.4.2
The tag blocks shall be mounted inside fabricated sheet steel boxes with removable hinged
covers and shall be fully accessible. The enclosure shall be painted with 2 coats of red oxide
and stove enameled.
17.5
Installation :
17.5.1
17.5.2
111
17.5.3
The connection at the tag blocks shall be silver soldered so as to achieve minimum contact
resistance.
17.5.4
The final branch connections with single pair cables in conduits and the maximum number of
cables in each conduit shall be as follows :
Conduit diameter
Inch / mm.
3/4" / 20
1" / 25
1" / 32
1" / 40
17.6
Mode of measurement :
17.6.1
The main telephone cables shall include supply and laying of multi pair cables on
ceiling/wall/on cable trays/racks including all supports and shall be measured and paid on
running length basis. Cable trays/racks shall be paid for separately.
17.6.2
The multi pair tag blocks shall consist of two telephone connectors strips, jumpered
interconnections silver soldered enclosure etc. and shall be measured and paid as one unit.
17.6.3
The conduit wiring for telephone shall include single pair 0.6 diameter cable in heavy duty
rigid, PVC conduits and shall include junction boxes, pull boxes, 2 pair 2 A connector in GI
box, perspex cover etc. and shall from one point.
112
E-18
18.1
Scope :
18.1.1
The scope of work covers the supply, installation and testing of Fire Stopper as specified in
BOQ.
18.2
Standards :
Material :
hour fire rating on solid structure (wall- min. 80 mm, floor- min. 150 mm
thickness) when subject to test conditions of BS 476: part 20:1987 and after age
testing to DafStb guidelines. Cables and cable tray should be coated with above
same coating up to minimum length of 300 mm to prevent spread of fire. Fire
barrier coating and filler should be approved to international test standard like BS
476 and tested by FM, LPC, BRE, and WFRC. For wall opening the Board
system should be used on both sides of the wall and for floor opening it should be
used only on one side.
113
Mode of measurement :
As specified in BOQ.
E-20
Television Distribution
20.1
Scope :
20.1.1
The scope of work shall cover supply, installation, commissioning and testing of :
i)
Television cables
ii)
Television Splitters
iii)
20.1.2
The Television exchange and the hand sets shall be supplied by the clients.
20.2
Conduits :
20.2.1
20.3
20.3.1
The type of cables and the services shall be as specified in the BOQ :
20.4
Installation :
20.4.1
20.4.2
20.4.3
The connection at the spiller/junction boxes shall be made with end sockets as to achieve
minimum contact resistance.
20.4.4
The final branch connections with single cables in conduits and the maximum number of
cables in each conduit shall be as follows :
Conduit diameter
Inch / mm.
3/4" / 20
1" / 25
1" / 32
1 no RG 6 / 11
2/3 nos. RG 6 /11
6 Nos. RG 6 /11
20.5
Mode of measurement :
20.5.1
The main Television cables shall include supply and laying of RG 6 / 11 cables on
ceiling/wall/on cable trays/racks including all supports and shall be measured and paid on
running length basis. Cable trays/racks shall be paid for separately.
20.5.2
The multi way spillers shall consist of Television connectors sockets, jumpered
interconnections silver soldered enclosure etc. and shall be measured and paid as one unit.
114
B.
1.0
SCOPE :
Contractor should have to take all necessary testing/ random
testing of equipments and component prior to supply as per the
guidelines / rules / sampling method etc. of IS at manufacturing
works or other standard lab in presence of SMC representative &
consultant as witness testing. Any deviation in parameters which is
not as per IS is not accepted and clent reserve the rights to reject
the same at any stage of the project.
115
APPLICABLE STANDARDS
Sr. No.
IS No.
1)
IS:2026-1977
Description
:
IS:7886
Installation of Transformer.
3)
IS:2516-1972
4)
IS:335
:
gear.
5)
IS:2705
6)
IS:3155
7)
IS:3236 Part II
Voltage Transformer.
8)
IS:373
9)
IS:2099
Bushing
10)
IS:5621
11)
IS:2544
Insulators
12)
13)
IS:3842
Relays.
14)
IS:1248-1958
Meters (measuring).
15)
IS:3072-1975
16)
IS:692
HV cable.
17)
IS:1255
18)
IS:3043
19)
IS:4047-1977
20)
IS:8106-1966
21)
IS:4237-1967
22)
IS:2607-1976
23)
IS:8623-1977
24)
IS:375-1963
:
Marking and arrangement of switch gear
busbars main connectors and auxiliary wiring.
25)
IS:2147-1962
116
Cubical Boards.
Voltage
not
26)
IS:8084-1972
27)
IS:2675-1983
28)
IS:8828-1978
29)
IS:9926-1981
30)
IS:1554 (Part I)
31)
32)
IS:2982
33)
IS:8130
34)
:3975
35)
IS:5831
:
PVC insulation and sheath of electric
cables.
36)
IS:1753
37)
IS:4288
38)
IS:961
39)
S:732
40)
IS:1646
41)
IS:1653
42)
IS:2667
43)
IS:3480
44)
IS:3837
45)
IS:694
46)
IS:2509
47)
IS:6946
48)
IS:1293
49)
IS:8180
50)
IS:9537-1980
51)
IS:3419
117
steel
conduits
for
NOTE :
52)
IS:3854
Switches.
53)
IS:6538
54)
IS:2834-1954
55)
IS:2208
:
volts.
56)
IS:1913-1969
57)
IS:2944-1981
58)
IS:3528
59)
IS:3553-1966
60)
IS:1239-1958
63)
IS:2149-1970
64)
IS:9224
65)
IS:2312-1967
Exhaust Fan.
66)
IS:374-1979
Plugs.
requirement
for
All codes and standards means the latest where not specified otherwise the installation shall
generally follow the Indian Standard codes of practice or relevant British Standard Codes of
Practice in the absence of corresponding Indian Standards.
PLEASE FOLLOW :
a.
b.
Indian Electricity Act of 1910 and rules issued thereunder revised upto date.
Regulations for electrical equipment in building issued by The Bombay Regional Council
of insurance Association of India.
118