Professional Documents
Culture Documents
Chapter
Before Use
Contents
1 Introduction................................................................ 1
2 Operation Notice........................................................ 1
3 Safety Regulations & Accident Prevention............. 2
4 Safety Stickers........................................................... 4
5 Noise Emission Data................................................11
6 Emergency Stop........................................................12
6-1 Main Switch Location
6-2 Location of Emergency Stop Switches
7 Machine Operation Stopped Due to Power Outage
& Lightning Strike.....................................................14
8 Take-up Tube Precautions.......................................15
2015.4
Sec 1 Introduction
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This manual provides operational and specialized information for those operators working with the machine.
Proper machine operation, including proper adjustment and maintenance, will ensure optimum machine
performance. Moreover, operational method can influence the quality of yarn produced as well as machine
service life.
Please read this manual entirely in order to maintain the best operating conditions and ensure maximum
performance and safe operation.
Chapter 1
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1. Safety Cautions
- Note and memorize the position of the emergency stop switches so that you can operate without delay if an
emergency occurs.
- Before starting the machine, check around the periphery of the machine and confirm that it is safe to start it.
- Turn the main power switch off, and lock it out before performing any maintenance or adjustments to the
machine.
- Turn the machine off at the control panel, and switch off and lock out the main power switch before leaving
the machine unattended.
- If a power outage occurs, switch off and lock out the main power switch.
- Never open the machine doors or covers when it is operating.
- Before performing maintenance work, switch off and lock out the main power switch to ensure that the
machine cannot accidentally be started.
- Work on motors and other electrical equipment must only be performed by trained and authorized electrical
technicians.
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- Safety stickers are placed at various locations around the machine to warn operators of potential danger and
prevent accidents. The warnings on these stickers must be obeyed at all times.
- Never remove these safety stickers from the machine. If a safety sticker comes off or becomes difficult to
read, contact Murata Machinery immediately and request a replacement .
- Safety stickers are classified into three categories: DANGER, WARNING, and CAUTION. These
classifications have the following meanings.
DANGER
Failure to obey the instructions on the safety sticker may result in death.
WARNING
Failure to obey the instructions on the safety sticker may result in serious personal injury or
damage to the machine.
CAUTION
Failure to obey the instructions on the safety sticker may result in personal injury or damage to the
machine.
The various safety stickers and their meanings.
See list below.
DANGER
Risk of electrocution
(Electrical hazard)
Entry prohibited
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Entry prohibited
Safety stickers
4
Sec
WARNING
High temperature
hazard
Do not touch
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Safety stickers
CAUTION
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Intermittent operation
NOTE
This symbol mark is for EU countries only.
This symbol mark is according to the directive 2006/66/EC Article 20 Information for endusers
and Annex II.
Your MURATA MACHINERY product is designed and manufactured with high quality materials and
components which can be recycled and/or reused.
This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from
your household waste.
If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that
the battery or accumulator contains a heavy metal at a certain concentration. This will be indicated as
follows:
Hg: mercury (0.0005 %), Cd: cadmium (0.002 %), Pb: lead (0.004 %)
In the European Union there are separate collection systems for used batteries and accumulators.
Please, dispose of batteries and accumulators correctly at your local community waste collection/ recycling
center. When requested, Murata Machinery will collect used batteries and accumulators free of charge.
Please, help us to conserve the environment we live in!
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SAFETY STICKERS
Sec
Unit
Do not touch
Electrical wiring
junction location
High temperature
hazard
Electrical wiring
junction location
Chapter 1
Electrical wiring
junction location
Do not touch
Electrical wiring
junction location
Chapter 1
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Electrical wiring
junction location
Do not touch
Electrical wiring
junction location
Chapter 1
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Electrical wiring
junction location
Do not touch
Electrical wiring
junction location
Chapter 1
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Sec
Main switch
AD
To be operated by authorization
personnel only.
Intermittent operation
Sec
Do not touch
Dust collector
Chapter 1
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Sec
Electrical wiring
junction location
Entry prohibited
Do not touch
No step
(Do not step.)
Do not touch
Rotating
machinery
hazard
Do not put
hands inside
Do not touch
Rotating machinery hazard
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[Measurement Environment]
- Measurements taken at 1 m distance and 1.6 m height from operating position.
- Measuring instrument contains an uncertainty level of 4 dB (A).
[Operating conditions]
Item
Winding speed (m/min)
Winding unit
Air splicer type(air pressure)
Setting value
1200
20
G2Z (0.65 MPa)
1. L
ow noise
(56 Hz & Without splicing)
2. M
edium noise
(70 Hz & Splicing once/winding unit/min)
3. M
aximum noise
(81 Hz & Splicing twice/winding unit/min)
Measurement load
(frequency of splicing x blower frequency)
Blow cleaner
Dust collector
-----
[Measuring Result]
Load
1. Low noise
2. Medium noise
3. Maximum noise
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Operation Method
If an emergency stop operation is necessary, use one of the following methods to perform the operation.
When this operation is performed, all operations on the machine immediately stop.
Turn OFF the main switch on the main control box. (Refer to Chapter 1, 6-1)
Press the emergency stop switch. (Refer to Chapter 1, 6-2)
Performing an emergency stop during operation causes undue stress on the machine.
As a result, do not perform an emergency stop operation unnecessarily, or unless it is an
emergency.
Release Method
When releasing the emergency stop and re-starting the machine, perform the following steps.
1. Check the area around the machine to ensure safe operation.
2. Make sure the area behind the machine is cleared of all personnel (maintenance, etc.).
3. Turn ON the main switch.
4. When you perform an emergency stop operation using the emergency stop switch on the CBF or
the supply unit, use the same switch to release it.
5. Press the start button.
The machine operation will re-start.
6-1
Main switch
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6-2
The machines emergency stop switches are located in the following places.
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Restarting After Machine Stops Due to Lightning Strike & Power Outage
When the main switch has tripped
1. Move the main switch from the TRIP position back to the OFF position, and then turn it ON.
2. Turn on the machine operation switch.
The machine operation will re-start.
When the power supply has suddenly stopped causing the winding unit operation to stop
When the winding unit detects that the power supply has stopped because of a lightning strike or a problem
with the equipment, the unit stops and indicates an operator call.
is shown on the unit status display.
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10 mm or less
90
90
d
d on the L side
D on the R side
Tube length (L)
Tube wall thickness (t)
Tube fluctuation
Tube eccentricity
Tube end surfaces
Within 0.2 mm
Within 0.2 mm
Within 1 mm
2 mm or more (the thickness must be uniform)
0.6 mm or less (range of oscillation when attached to the cradle and rotating)
No eccentricity
Tube end surfaces are 90 relative to the center line
Strength
It is important that the take-up tube can support the package brake load (200 N) and that the inner diameter
dimensions do not change (d, D). The clearance between the bearing center and the take-up tube must
satisfy the following conditions from the start to the end of the winding operation.
L side bearing center gap
R side bearing center gap
A = 0.5 to 1.5 mm
B = 0.5 to 1.5 mm
B
A
Take-up tube
Brake load
200 N
L side bearing center
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