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Systems Explained
Adam Vasper, SPE, Schlumberger
Summary
The terms auto, natural, and in-situ gas lift all refer to artificial lift
systems that use gas from a gas-bearing formation to gas lift a well.
The gas lift gas is produced downhole and bled into the production
tubing via an auto gas lift valve designed for gas operations.
The value of auto gas lift is probably easier to demonstrate than
for other types of intelligent well because it provides a direct
replacement for conventional gas lift equipment, compressors, and
pipelines, and the ancillary equipment they require.
An estimated 60 auto gas lift systems have been installed at the
time of writing of this paper, most of them in the Scandinavian
sector of the North Sea. Several papers have discussed this technology, but so far none has presented a rigorous analysis or solution of the wells production from a gas lift perspective.
This paper presents the basic theory behind auto gas lift and
how to apply it. The components of the theory are well known and
commonly used in nodal analysis and conventional gas lift design.
Properly combining these components enables an auto gas lifted
wells performance to be calculated and downhole equipment to be
correctly sized and located.
Introduction
Auto, natural, and in-situ gas lift systems use gas from a gasbearing formation or gas cap to lift an oil-producing zone artificially, as shown in Figs. 1 and 2. Unlike conventional gas lift in
which gas is pumped down the annulus from surface, an auto gas
lift well has a downhole gas zone completion from which gas is
bled into the tubing at a controlled rate. The flow of gas into the
production tubing is controlled by a downhole flow control valve
with a capability to adjust the flow area from surface by hydraulic
or electric means. The use of downhole flow control valves means
that auto gas lift belongs to the category of intelligent or smart
wells. Auto gas lift systems can generate significant value by:
1. Increasing oil production rates through the use of a costeffective artificial lift system.
2. Mitigating the effects of high water-cut in both well production and start-up.
3. Maintaining tubing-head pressure in subsea wells.
4. Eliminating the capital cost of gas-compression facilities or
gas-transport pipelines.
5. Reducing platform load requirements caused by gas
lift compression.
6. Eliminating the need for annular safety valves in places
where they are required in conventional gas lift environments.
7. Allowing nonassociated gas to be produced without recompleting the well.
8. Eliminating interventions for resizing or replacing conventional gas lift equipment.
9. Providing the ability to control gas and water coning (Betancourt et al. 2002).
An estimated 60 auto gas lift systems have been installed at the
time of writing of this paper, the majority of them in the Scandinavian sector of the North Sea. Various papers have discussed
applications of this technology (Betancourt et al. 2002; Al Kasim
et al. 2002; Clarke et al. 2006), but so far none has presented a
rigorous solution for the performance of such wells. This situation
is reflected in the software domain (or perhaps reflects it), where
most commercially available nodal analysis packages cannot easily model auto gas lift wells.
Interestingly, the flow control valve technology developed for
auto gas lift has found applications in subsea and deepwater wells
using conventional gas lift. The reasons for using these variable
valves are usually their higher pressure ratings, their ability to
deliver a wider range of gas lift rates as well conditions change, the
elimination of stability concerns resulting from oversized orifices,
and faster annulus unloading during well commissioning.
Setting Depths for Auto Gas-Lift Valves
The setting depth for an auto gas-lift valve can be calculated in a
similar way to the calculation used for conventional orifice valves:
a tubing gradient line is drawn either from the reservoir up or from
the wellhead down, and a gas gradient line is drawn from the gas
zone up. The maximum setting depth for the valve is found where
the two lines intersect, i.e., where the tubing and annulus pressures
are equal. To ensure that gas can flow from the annulus to the
tubing, the valve should be set at a depth shallower than the intersection of the gradient lines, so that a safety factor of, say,
50100 psi exists between the annulus and tubing.
If the gas comes from a gas cap overlaying the oil, then above
the oil-zone completion, at any given depth, the gas pressure in the
annulus will always be higher than the tubing pressure. This means
that the auto gas lift valve can be set close to the gas completion,
as long as the safety pressure differential is achieved, as shown
in Fig. 3.
For the gas-cap case, the only way that the tubing pressure can
exceed the annulus pressure is if the pressure in the tubing at the
depth of the oil zone exceeds the reservoir pressure. In this overbalanced condition, the liquid level in the tubing should fall unless
something prevents fluid from being displaced back into the reservoir, such as a lost-circulation material (LCM) or a formation
isolation valve. This condition is, however, often used to determine
the setting depth for auto gas lift and conventional gas lift equipment, with the tubing gradient taken as a kill weight fluid or a
column of 100% water to surface and a depleted reservoir pressure
used. This cautious approach results in the auto gas lift valve being
set higher up the tubing, as shown in Fig. 4, reducing the efficiency
of the gas lifting process, but ensuring that there will always be a
positive annulus-to-tubing pressure differential and that the well
can be kicked off.
If the gas source is separate from the oil zone, the process for
calculating the auto gas lift valve setting depth is similar to the
gas-cap case, except that the depletion of the gas and oil zones
needs to be considered in separate reservoir tanks or models rather
than in a single combined model.
Gas-Lifted Wells
The objectives of gas lift, be it auto or conventional, is to increase
oil production or allow nonflowing wells to flow by reducing the
hydrostatic head of the fluid column in the well.
In a gas-lifted well, the downhole tubing pressure is a function
of the amount of gas injected, fluid properties, flow rates, and well
and reservoir parameters. Fig. 5 shows the effects of gas lift gas
injection rate on the pressure inside the tubing, PT, adjacent to the
gas injection point. As the gas injection rate is increased, the
tubing pressure decreases because the fluid column inside the tub75
Fig. 1An auto gas-lift well schematic. Gas flow into the tubing
is controlled by the auto gas-lift valve.
2. The gas rates flowing through the valve should be predictable so that modeling can be done with reasonable accuracy to
ensure that the valve is properly sized for the well conditions.
3. The valve should be able to open, close, and change position
while subjected to a significant pressure differential and should be
able to withstand the erosive effects of abrasive fluids.
4. The valve should have back checks to prevent fluid flowing
from the tubing to the annulus. This is necessary to allow the
production tubing to be pressure-tested and to prevent damage to
the gas-producing zone.
As with all completions components, reliability, mechanical
properties, and tolerance to produced or injected fluids must also
be considered. These properties are not addressed in this paper.
Most discrete-position flow-control valves have a series of
holes or choke inserts which can be varied in size and number to
vary the flow area available in each position.
The auto gas lift valve modeled in this paper has two opposed
slots or windows through which the gas flows. The length of slot
open to flow can be hydraulically cycled from surface to one of
five open positions, namely 20%, 40%, 60%, 80%, or 100% open,
plus a 0% open or closed position. The width of the slot is chosen
before installation depending on the range of flow rates required.
Gas Flow Rates Through Chokes or Valves
Gas flow rates through conventional gas lift orifice valves are
usually modeled using the Thornhill-Craver equation. The equation uses the pressures upstream, PU, and downstream, PD, of the
Fig. 4Auto gas-lift valve setting depth, based on tubing gradient of approximately 95% WC.
February 2008 SPE Production & Operations
valve, the choke flow area, gas properties data, and a discharge
coefficient to determine the gas flow rate through the valve. The
auto gas lift valve modeled in this paper uses the API Recommended Practice 11V2 correlation (RP 11V2 2001) which provides more flexibility to obtain a better match with gas flow-loop
test data.
Performance curves for orifice and other gas valves are usually
shown as gas rate versus the downstream to upstream pressure
ratio (PD /PU), as shown in Fig. 6. It is important to realize that the
curves on these plots are generated by using a fixed upstream
pressure and varying the downstream pressure. Hence they apply
only for the upstream pressure and gas properties for which they
were developed. The plot shows the gas flow rate versus pressure
ratio for the five open positions of the valve. The velocity of the
gas flowing through the valve increases as the downstream pressure decreases. When the velocity reaches the speed of sound,
further reductions in the downstream pressure no longer affect the
gas flow rate or velocity because the pressure signal cannot be
transmitted upstream. The gas flow equations usually account for
this by not allowing the pressure ratio to fall below the critical
pressure ratio.
In an auto gas lifted well, the upstream pressure, PU, for the
auto gas lift valve is also a variable. To obtain more production
from the gas formation, the flowing bottomhole pressure of the
gas-supplying zone, PWF-GAS, must be reduced, which will consequently reduce the auto gas lift valve upstream pressure, PU. The
Fig. 7Fixed upstream pressure case: intersection of the tubing pressure curve and the auto gas-lift valve performance
curves, showing operating or solution points.
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Fig. 10Auto gas-lift solution as per Fig. 9, but with lines added
to show the consistency of the solution.
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Fig. 13Auto gas-lift solution as per Fig. 12: solution points are
shown on conventional auto gas-lift valve performance curves.
Al-Kasim, F.T., Synve T., Jakobsen K.A., Tang Y., and Jalali Y. 2002.
Remotely Controlled In-Situ Gas Lift on the Norne Subsea Field. Paper
SPE 77660 presented at the SPE Annual Technical Conference and
79
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Adam Vasper is a petroleum engineer working for Schlumbergers Reservoir Monitoring and Control Division, supporting
intelligent well design and evaluation. He has worked in
field and technical roles for Schlumberger in the North
Sea, Russia, Far East, and the US. He holds a BEng degree
in mechanical engineering from Sussex University and a MSc
degree in petroleum engineering from Imperial College, London.