BM-100 Motorcycle Spare Parts Catalogue

Foreword
We have pleasure in presenting the Spare Parts Catalogue for BM-100 Motorcycle.
This catalogue has been specially designed to assist you in selecting the correct parts
for procurement to maintain 100% availability.
The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.
All information contained in this manual is based on the latest

product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions
in this publication, although every possible care has been
taken to make it as complete and accurate as possible. All
procedures and specifications subject to change without prior
notice. The right is reserved to make such changes at any
time without prior notice and without incurring an obligation to
make such changes to product manufactured previously.
In a continual effort to improve Performance and Efficiency of the vehicles,

Specifications, Diagrams, Illustrations and Part Numbers can change without notice.
Consequently, the description in this Spare Parts Catalogue cannot therefore be final
and binding on us.
The modifications / alterations which are carried out after the issue of this catalogue,
will be conveyed to you through our Service Circulars. You are requested to make
necessary corrections in the Parts Catalogue as per the circulars so as to keep your
catalogue up-to-date. This will ensure the appropriate and speedy delivery of the
Spare Parts as the order placed will bear the latest part numbers.
In case, if you need any technical assistance contact the concerned Regional Team or
write to us on the following address :
Contact your authorized Bajaj Dealer for the latest information

on product improvements incorporated after this manual was
Bajaj Auto Limited
issued.
International Marketing
DOC. NO.: 71110595
Phone : 020-27472851
Fax : 020-27407395
E-mail : exports@bajajauto.co.in
Akurdi, Pune 411 035 India

REV. 01. NOV. 09
Instructions for using the Catalogue

1. How to Read the Catalogue : Open the catalogue and from the pictorial index locate
the group in which the part you want to find is present. Turn over to the concerned
page number (as given by pictorial index). Now find out the figure of the part you
wish to order. Write down the part number against that particular figure number from
the text.
In case, if you have the part number and you need the other details, the part index
can be used. The part index (at the end of the catalogue) will give you the figure
and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the part required
should be invariably mentioned in the order as per the catalogue text.
The latest part number as conveyed through our service circulars should only appear
on the order. In case of ordering painted components, colour shade of the
components should be mentioned.
The quantity shown against the part number is the quantity per vehicle for that group
so that particular quantity should be multiplied by the number of sets required.
3. Part Number System: We have used 8 digit system for part numbers. The model or
hardware item is indicated by first two digits or alphanumeric, the next two or four
digits indicate main group and the last four or two digits indicate serial number in
main group or serial number or subgroup of fastener respectively. Thus the part
numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this system
will enable you to identify the spare parts easily.
Index
No.
Description
1
2
3
4
5
Cylinder head
Valve
Camshaft & Tensioner
Cylinder & piston
Crank shaft
Page
No.
1
2
3
4
5
6
7
8
9
10
Transmission
Change drum / Shift fork
Gear change mechanism
Crankcase RH / Engine assly.
Crankcase LH
6
7
8
9
10
11
12
13
14
15
Pipe Oil
Cover Magneto
Clutch Cover
Clutch
Kick starter Mechanism
11
12
13
14
15
16
17
18
19
20
Carburettor
Air Filter Assly. & Battery Box
Muffler
Oil pump
Magneto assly
16
17
18
19
20
Frame
21
22
23
24
25
4. Abbreviations : The following abbreviations are used in this catalogue.

assly.
Assembly
Volts
N.I.
Not illustrated
Watts
C'case
Crankcase
accl.
Accelerator
Cyl
Cylinder
Comp.
Complete
o/s.
Over size
Fr
Front
Std.
Standard
Length
A/t.
Alternate
Rr
Rear
R.H.
Right hand
Hex.
Hexagonal
L.H.
Left hand
AR
As required
21
22
23
24
25
Stand, Step & Stay LH / RH

Fender (Front & Rear)
Wheel Rim/Spokes/Tyre/Tube
26
27
28
29
30
Front Hub
Rear Hub
Brake pedal
Handle bar
Front Fork
31
32
Painted Parts
38&39
Fuel Tank Cap, Tap Assly.
& Fuel Gauge
40
Chain case
41
Fittings-Petrol tank &Side cover
42
Meter Assly.
43
Control Cables
44
Head Lamp Assly.
45
33
34
35
36
37
Swing arm / Rear shock absorber
27&28
29to32
33
34&35
36&37
No.
Description
Page
No.
38
39
40
Turn Signal Lamp

Front & Rear Number Plate
Tail Lamp Assly.
46
47
48
41
42
43
44
45
Electrical Equipment
Tool kit
Seat Assly.
Accessories
Kit List
49
50
51
52
53&54
46
47
Added Deleted Part List

Part Index
55&56
57
Pictorial Index
PLATE NO. : 1
CYLINDER HEAD
PLATE NO. : 3
CAMSHAFT / TENSIONER
PAGE NO.:
1
PAGE NO.:
3
PLATE NO. : 2
VALVE
PLATE NO. : 4
CYLINDER AND PISTON
PAGE NO.:
2
PAGE NO.:
4
PLATE NO. : 5
PAGE NO.:
PLATE NO. : 6
PAGE NO.:
CRANKSHAFT
TRANSMISSION
Pictorial Index
PLATE NO. : 7
CHANGE DRUM / SHIFT FORK
PLATE NO. : 9
CRANKCASE RH / ENGINE ASSLY.
PLATE NO. : 11
PIPE OIL
PAGE NO.:
7
PLATE NO. : 8
GEAR CHANGE MECHANISM
PAGE NO.:
8
PAGE NO.:
PLATE NO. : 10
PAGE NO.:
CRANKCASE LH
10
PAGE NO.:
PLATE NO. : 12
PAGE NO.:
11
COVER GENERATOR AND COVER CHAIN
12
Pictorial Index
Pictorial Index
PLATE NO. : 31
PAGE NO.:
PAINTED PARTS
38 & 39
4/5
PLATE NO. : 32
MAGNETO ASSLY.
PAGE NO.:
40
PLATE NO. : 37
HEAD LAMP ASSLY
PAGE NO.:
45
PLATE NO. : 38
TURN SIGNAL LAMP
PAGE NO.:
46
6/7
1
2
PLATE NO. : 33
CHAIN CASE
PAGE NO.:
41
PLATE NO. : 35
PAGE NO.:
METER ASSLY.
43
PLATE NO. : 34
FITTINGS-PETROL TANK & SIDE COVER
PLATE NO. : 36
CONTROL CABLES
PAGE NO.:
42
PAGE NO.:
44
PLATE NO. : 39
FRONT AND REAR NUMBER PLATE
PLATE NO. : 41
ELECTRICAL EQUIPMENT
PAGE NO.:
47
PAGE NO.:
49
PLATE NO. : 40
TURN SIGNAL LAMP
PLATE NO. : 42
TOOL KIT
PAGE NO.:
48
PAGE NO.:
50
Pictorial Index
PLATE NO. : 43
SEAT ASSLY
Plate No. 1 : CYLINDER HEAD

PAGE NO.:
PLATE NO. : 44
PAGE NO.:
51
ACCESSORIES
52
9
18
7
7
4
2
3
10
14
15
12
1
12
11
14
16
13
17
No.
Part No.
Description
Qty/
Veh.
Remarks
1
2
3
4
5
36 DU10 01
31 1010 06
39 1673 04
31 1010 05
39 1021 21
O Ring Kit
Cap
Flanged bolt
Guide Valve
O Ring
1
2
6
2
2
Ref. Page No. 50
6
7
8
9
10
DD 1013 47
DD 1013 50
DD 1013 49
DU 1012 08
31 1010 07
Bolt
Stud
Bolt
Head Comp. Cylinder
Cover (OHC)
2
2
4
1
1
11
12
13
14
15
DU 1012 28
39 1000 06
DD 1013 43
39 1017 21
DD 1014 81
Bolt
Hollow Dowel Pin
Gasket head
O Ring
Damper Cylinder Head
2
2
1
2
4
16
17
18
31 1011 75
DU 1010 58
DD 1015 21
Insulator (Head Side)

Pipe Intake
Plain washer
1
1
4
: Front Wheel Direction
Plate No. 2 : VALVE
Plate No. 3 : CAMSHAFT / TENSIONER
2
3
13
3
12
10
1
11
1
10
11
8
2
7
14
Part No.
1
2
3
4
5
DU 1011 91
DF 1010 55
DU 1011 90
31 1011 04
39 0702 01
Shaft Rocker
Screw
Rocker arm assembly
Stopper
Screw Pan Cros
2
2
2
1
2
6
7
8
9
31 1010 18
DD 1014 40
36 3110 08
36 3110 28
Retainer Valve Spring

Spring Stiffer
Collet Seal Oil Kit
Valve Kit
2
2
1
1
Description
Qty/
Veh.
No.
Remarks
Ref. Page No. 50

Ref. Page No. 50
Description
Qty/
Veh.
No.
Part No.
1
2
3
4
5
5
36 3110 06
39 1017 21
DU 1010 96
DU 1010 56
DU 1010 78
DX 1010 75
Chain Guide Kit

O Ring
Hex. Soc.HD Screw
Sprocket (28 T)
Camshaft assly.
Camshaft Assly
1
1
1
1
1
1
6
7
8
9
10
31 1010 33
DD 1014 07
DD 1014 87
39 1959 04
DD 1010 62
39 0748 01
Chain
Tensioner Assly. / O ring
Tensioner Assly. / O ring
Bolt Flanged Small
Bolt
Screw Pan Cross
1
1
1
2
1
2
11
12
13
14
39 0999 06
DU 1010 66
DU 1010 67
39 1790 21
Hollow Dowel Pin

Washer Spl. Cam Shaft
Collar Cam
O Ring
2
1
1
1
Remarks
Ref. Page No. 50
Old
New
Advik make alt. DD 1014 08

Pricol make
Plate No. 4 : CYLINDER AND PISTON
Plate No. 5 : CRANKSHAFT

3
4
16
1
2
5
6
4
3
14
13
15
5
11
10
Part No.
1
2
3
4
5
39 1000 06
DD 1010 07
DU 1010 94
DU 1012 18
36 DD40 01
39 0985 17
Hollow dowel Pin

Gasket - Cyl. Block
Cylinder Block Piston assly
Cylinder Block Piston assly
Kit Piston ring set std.
Wire Clip
2
1
1
1
1
2
6
7
DH 1014 30
DD 1010 13
Damper
Pin Piston
3
1
Description
Qty/
Veh.
No.
Remarks
Old
New w.e.f. 2006
12
Description
Qty/
Veh.
No.
Part No.
1
2
3
4
5
39 1055 15
01 1006 10
DU 1010 05
28 1011 07
DX 1010 47
Nut
Woodruff Key
Crankshaft Assly.
Key Woodruff
Gear Primary, Helical (23 T)
1
1
1
2
1
6
7
8
9
10
FA 1013 34
DU 1010 41
39 1699 01
DH 1011 95
DX 1010 53
Gear
Cover
Countersunk Screw
Nut
Body Centrifugal Oil Filter(C.I.)
1
1
3
1
1
11
12
13
14
15
DU 1010 10
39 2200 11
DH 1010 66
39 2199 08
DH 1010 67
Gasket Central Oil Filter

Washer
Joint Oil Delivery
Pin Snap
Spring Oil Delivery
1
1
1
1
1
16
28 1011 07
Key Woodruff
Remarks
Alt. DU 1012 11
Plate No. 6 : TRANSMISSION
Plate No. 7 : CHANGE DRUM / SHIFT FORK
5
8
3
2
16
9
14
10
12
13
11
15
Part No.
1
2
3
4
5
DD 1013 09
DX 1010 45
DX 1010 48
39 0987 17
DX 1010 49
Bushing Floating
Gear 2nd Input
Gear Transmission Spur(3rd)
Ring Snap (16 mm)
Gear 4th Input
6
7
8
9
10
DU
DU
DX
DX
DX
Shaft
Gear
Gear
Gear
Shaft
11
12
13
14
15
DU 1012 13
DM 1011 14
DX 1010 52
DP 1011 55
DP 1011 68
39 1981 04
Plate For Sprocket Output

Sprocket Output
Front Sprocket
Collar (Sintered)
O Ring
Bolt
1
1
1
1
1
2
16
DD 1014 75
Washer Special
1010
1010
1010
1010
1010
11
80
51
50
46
Description
Qty/
Veh.
No.
Transmission Input
1st Output
4th Output
Transmission Spur(3rd)
Transmission Output
Remarks
Description
Qty/
Veh.
No.
Part No.
1
1
1
2
1
1
2
3
4
5
31 1011 91
31 1010 51
DU 1010 81
DM 1010 98
31 10 1192
Fork Shift
Rod shift
Drum assly. change
Cup Stopper
Fork shift
1
2
1
1
1
1
1
1
1
1
6
7
8
9
39 0992 06
DP 1013 40
DM 1010 99
DU 1010 83
Pin Dowel
Bolt Soc. Head
Plate Spacer
Cam Drum Change
5
1
1
1
Remarks
For Kit 36 DU15 05

For Kit 36 DM00 01
Plate No. 8 : GEAR CHANGE MECHANISM
Plate No. 9 : CRANKCASE RH / ENGINE ASSLY.
1
6
6
2
3
7
13
1
12
13
11
11
2
3
12
12
10
10
Part No.
1
2
3
4
5
52 DU01 04
39 1994 04
36 DU10 04
DU 1010 74
39 0746 01
Lever Comp. Gear Shift Drum

Bolt
Gear Lever Spring Kit
Plate Position
Screw Pan Cross
1
1
1
1
1
6
7
8
9
10
52 DU01 04
DD 1011 06
39 2474 04
DU 1011 85
31 10 1108
Stopper Comp. Gear Shift Drum

Bolt
Flanged bolt
Lever Change / Damper
Damper
11
12
13
31 1011 09
39 2704 11
DU 1011 13
Collar
Washer Spring Steel
Spacer
Description
Qty/
Veh.
No.
Remarks
No.
Part No.
Ref. Page No. 50
1
2
3
4
5
39
39
39
39
39
1
1
1
1
1
6
7
8
9
10
1
1
1
11
12
13
14
1225
0248
1068
1056
1864
15
11
04
04
20
Description
Qty/
Veh.
Nut
Plain Washer
Bolt
Bolt
Bearing Ball
3
3
2
1
1
39 0999 06
01 1701 11
DP 1014 52
DG 1014 98
DD 10 1275
Dowel Pin
Bearing
Oil Strainer
Gasket
Plug (Drain)
5
1
1
1
1
01 1701 10
DU 1010 75
DU 1010 85
DU 1012 20
Bearing
Crankcase Comp. RH
Bushing
Engine Assembly
1
1
1
1
Remarks
Alt. to 39229320
N.I.
Plate No. 10 : CRANKCASE LH
Plate No. 11 : PIPE OIL
15
11
10
14
12
1
8
3
2
7
5
6
13
4
3
No.
Part No.
Description
Qty/
Veh.
1
2
3
4
5
01
39
39
39
39
1701
1050
1066
1043
1080
11
06
04
19
19
Ball Bearing
Dowel Pin
Bolt Flanged Small
Oil Seal
Seal Oil
1
1
3
1
1
6
7
8
9
10
39
39
31
31
39
1008
0702
1010
2010
0703
20
01
56
81
11
Bearing Needle
Screw Pan Cros
Guide
Switch Comp. (Neutral)
Plain Washer
1
2
1
1
1
11
12
39 1075 04
30 1010 15
DG 1014 98
DD 1011 01
DZ 1010 34
30 1410 15
DP 1210 25
Bolt Flanged Small

Gasket
Gasket
Crankcase LH
Tube rubber
Clamp
Clamp
7
1
1
1
1
1
1
13
14
15
10
Remarks
Description
Qty/
Veh.
No.
Part No.
DU 1210 05
Pipe Oil
2
3
4
DD 1015 17
39 1023 04
39 1062 04
Gasket
Bolt
Bolt flanged small
4
2
2
Remarks
Use with Bkt. Engine Front
RH DU161094
11
Plate No. 12 : COVER GENERATOR AND COVER CHAIN
Plate No. 13 : CLUTCH COVER
6
4
5
10
3
EXHAUSTTECH
2
1
10
3
6
9
No.
Part No.
1
2
3
4
5
31
39
31
31
31
6
7
8
9
10
DD 1010 58
39 1074 04
39 0999 06
52 DM00 86
39 2147 04
12
1010
1019
1012
1010
1011
62
21
95
61
13
Description
Qty/
Veh.
Remarks
No.
Part No.
Bolt
Ring "O"
Cover Generator
Plug
Gasket
1
1
1
1
1
1
2
3
4
5
DZ
DZ
39
31
39
Gasket - Generator Cover

Bolt Flanged Small
Pin
Cover Chain (Engine)
Bolt Flanged Small
1
5
2
1
3
6
7
8
9
10
30 1011 42
DD 1013 25
39 2134 21
DD 1010 60
39 1075 04
1010
1010
0999
1010
1041
47
46
06
67
19
Description
Qty/
Veh.
Clutch cover / Graphics / Gauge

Label BAJAJ EXHAUSTEC
Dowel Pin
Guage
Seal oil
1
1
2
1
1
Seal oil
Cap oil filler
O ring
Gasket (Clutch cover)
Bolt flanged small
1
1
1
1
10
Remarks
13
Plate No. 14 : CLUTCH
Plate No. 15 : KICK STARTER MECHANISM
1
1
4
4
14
16
10
15
13
12
14
15
13
11
14
8
7
14
10
9
16
14
8
12
11
13
2
3
No.
Part No.
1
2
3
4
5
DX 1010 54
28 1011 95
39 2600 11
DU 1011 09
DD 1014 92
Housing Comp. clutch

Holder
Plain Washer
Collar
Wheel Clutch
6
7
8
9
10
DD 1014 80
30 1010 96
DD 1014 93
28 1012 14
39 0980 04
11
12
13
14
15
39
39
31
DX
DX
16
31 1011 37
14
1053 15
2403 20
10 1148
1010 35
1010 55
Description
Qty/
Veh.
Description
Qty/
Veh.
No.
Part No.
1
1
2
1
1
1
2
3
4
5
59 0400 25
DD 1012 64
DD 1012 54
DU 1010 50
30 1011 54
Flanged bolt
Screw Pan Cross
Guide Kick
Lever Assly Kick Comp.
Bush(Damper)
1
2
1
1
1
Plate Friction
Plate Clutch
Hub Clutch
Spring
Hex. Bolt
5
4
1
6
6
6
7
8
9
10
36 DU10 07
22 1502 41
31 1010 41
39 0993 11
31 1010 39
Boss Kick Set

Plain Washer
Spring
Plain Washer
Coil Spring
1
1
1
1
Hex. Nut / Flange

Bearing
Rod Push
Lever Assly. Complete
Clutch Assly. Complete
1
1
1
1
1
11
12
13
14
15
31 1010 38
DU 1010 38
39 0995 11
39 0738 17
DU 1010 45
Ratchet
Gear Spur Kick Start
Plain Washer
External Circlip Type C
Shaft Kick
1
1
2
4
1
Holder
16
31 1010 40
Guide
Remarks
Remarks
Ref. Page No. 50
15
Plate No. 16 : CARBURETTOR
Plate No. 17 : AIR FILTER ASSLY. AND BATTERY BOX
9
2
4
8
12
10
3
5
15
4
14
Qty/
Veh.
No.
Part No.
1
2
3
4
5
DU 1210 09
DU 1010 57
39 1283 21
36 DU12 06
36 DU12 04
Carburettor Assly. (PB-16)

Insulator (Carburettor / Intake)
O ring
Carburettor Holder / Jet Kit
Gasket O ring Kit for Carb.
1
1
1
1
1
6
7
8
9
10
36 DU12
36 DU12
36 DU12
DU 1012
DU 1210
Carburettor Float pin Kit

Idling Screw kit
Air Control Screw Kit
Flanged bolt
Seat for Jet Needle
1
1
1
2
1
11
12
13
14
15
DD 1211 71
DU 1210 17
DH 1211 01
DH 1211 02
39 1062 04
Screw with washer

Valve throttle
Magnet Assly.
Reed Switch Assly.
Bolt Flanged Small
2
1
1
1
1
16
05
02
03
28
28
15
8
11
11
Description
12/13
13
14
10
No.
Part No.
Ref. Page No. 51

Ref. Page No. 51
1
2
3
4
5
DF 1210 23
DU 1210 04
39 0986 08
DU 1210 08
31 1210 29
Filter assly air

Case air filter
Pin Cotter
Duct (A/F to Carburettor)
Element air filter
1
1
1
1
1
6
7
8
9
10
36 DU12 01
DH 1211 03
DM 2210 01
39 1680 04
39 2407 01
Air filter Kit

Duct (Inlet)
Band - Tool kit
Flanged bolt (Battery)
Screw (Mounting air filter)
1
1
1
1
2
11
12
13
14
15
39 1789 24
DM 1210 10
31 1610 07
DM 1210 14
DM 1210 26
Washer (Nylon)
Band (Battery)
Damper battery
Tube oil drain
Clamp
2
1
2
1
1
Ref. Page No. 51

Ref. Page No. 51
Ref. Page No. 51
For mounting Carburettor
TPS Assly.
Parts
TPS Mounting
Description
Qty/
Veh.
Remarks
Remarks
Ref. Page No. 50
17
Plate No. 18 : MUFFLER
Plate No. 19 : OIL PUMP
3
5
4
4
No.
Part No.
1
2
3
4
31 10 1014
DU 1012 06
DU 1011 96
DD 1013 66
18
Description
Gasket
Nut
Assembly Silencer Comp.
Flanged Bolt
Qty/
Veh.
1
2
1
1
Remarks
Exhaust-Tec
No.
1
2
3
4
5
Part No.
39
39
DF
39
39
1078
0753
1210
0999
1013
01
01
03
06
21
Description
Screw Pan Cros
Screw Pan Cros
Pump Assly. Oil
Pin dowel
Ring O
Qty/
Veh.
Remarks
2
1
1
1
2
19
Plate No. 20 : MAGNETO ASSLY.
Plate No. 21 : FRAME

6
4
5
3
18
5
1
19
15
16
11
8
8
6
15
13
14
13
11
10
10
17
11
17
14
12
12
16
No.
Part No.
Description
Qty/
Veh.
1
2
3
4
5
DF 1110
DD 1110
DF 1110
39 1042
39 1003
15
48
20
19
20
Magneto assly/Brg. & Oil Seal

Cap Spark plug (R)
Stator assly
Seal Oil (HTA make)
Bearing ball
1
1
1
1
1
6
7
8
9
10
39 1028
39 1659
DZ 1110
31 1110
39 1553
21
11
02
58
04
Ring O
Plain washer
Ignitor assly (C.D.I.) / Damper
Pulser Coil
Flanged Bolt
1
3
1
1
2
11
12
13
14
15
DU 2010 62
DD 1110 18
DF 1110 40
39 0745 01
DD 1013 18
Regulator/Rectifier (R/R) unit

Plug Spark (P-RZ9HC)
H. T. Coil
Screw pan cross
Bolt
1
1
1
1
3
16
17
18
DD 1110 11
DD 1110 12
DD 1110 41
Grommet Spark plug Cap

Grommet H.T.Cable
Rotor
1
1
1
20
Remarks
Alt. DX 1110 03
Alt.DD 1110 36
No.
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
39 2473 04
31 1910 02
DF 1810 90
DF 1810 52
36 3118 03
30 18 1006
DM 1611 20
39 2222 04
39 1068 04
39 2469 04
59 1500 05
DM 2210 08
39 1556 04
DU 1610 93
DU 1610 94
DD 1610 53
DF 1611 68
39 2700 04
DF 1810 24
39 2455 04
15
16
17
18
19
Description
Flanged Bolt
Clamp
Nut
Cap Steering
Bearing cone kit
Ball Steel
Frame Comp./Brg.races
Flange Bolt
Hex. Bolt
Flanged Bolt
Flange Nut
Grip frame
Flanged bolt
Bracket Engine Front/Bush LH
Bracket Engine Front/Bush RH
Bracket Engine Upper LH
Bracket Engine Upper RH
Flange Bolt
Lock Set (4 in 1)
Bolt
Qty/
Veh.
1
1
1
1
1
46
1
4
1
1
5
1
2
1
1
1
1
1
1
2
Remarks
Ref. Page No. 50
Engine Mounting Rubber

Black Powder Coated
21
Plate No. 22 : SWING ARM / REAR SHOCK ABSORBER
Plate No. 23 : STAND, STEP AND STAY LH / RH
3
1
16
3 3A
1
1
17/18
18
17
16
4
5
10
5
3
10
14
8
7
11
6
11
7
15
3
1
13
14
13
12
Qty/
Veh.
No.
Part No.
1
2
3
3A
4
5
39 0712 15
39 0737 12
39 0714 11
DM 1710 22
DM 1710 26
36 DF17 01
Domed Cap Nut

Washer Spring
Washer Plain
Spacer
Rear Shock Absorber
Rubber Inner Bush kit
4
4
8
1
2
1
6
7
8
9
10
39
31
39
30
39
Plain Washer
Shaft Swing Arm
Plain Washer
Bushing Rubber
Nut Hex./ flange
2
1
2
2
1
11
12
13
14
15
16
17
18
DM 1710 18
52 DZ00 46
39 0711 11
39 2764 15
52 DZ00 47
31 1710 12
39 0454 11
39 0553 02
Arm Comp. Swing / Bush

Adjuster Chain S/A (RH)
Washer Plain
Hex Nut
Adjuster Chain S/A (LH)
Damper for Swing arm
Plain washer
Self tapping Screw
1
1
2
4
1
1
2
2
22
0248
1710
0201
1710
1225
11
06
11
18
15
Description
14
14
12/13
9
14A
Remarks
Ref. Page No. 50
15
No.
Part No.
1
2
3
4
5
DF 1614
DF 1614
39 2481
DF 1611
39 0422
6
7
8
9
10
13
25
04
02
15
Description
Qty/
Veh.
Damper (PVC)
Holder Step/Damper/Kick Stopper
Flanged Bolt
Bolt for Side Stand Mounting
Nyloc Nut
2
1
4
1
DL 1610 48
30 1611 58
30 1611 57
DU 1610 32
39 0787 08
Stand Side
Spring
Shaft Stand
Stand Centre / Damper
Pin Cotter
1
2
1
1
1
11
12
13
14
15
DG 1611 24
DU 1611 44
DU 1611 45
39 2481 04
DX 1610 56
Damper
Stay LH / PVC Damper
Stay RH / PVC Damper
Hex bolt flanged
Rubber Pillion Step (PVC)
1
1
1
2
2
16
17
18
DH 1611 94
DM 1611 46
DM 1611 47
Kick Stopper
Third Footrest LH
Third Footrest RH
1
1
1
Remarks
Alt. DF161096
Alt. DD161417
Alt. DU161027
23
Plate No. 25A : WHEEL RIM / SPOKES / TYRE / TUBE (110mm)
Plate No. 26 : FRONT HUB
1
10
6
7 9
12
3
2
20
22
17
15
14
18
13
4
8
11
19
10
25
11
16
3
25
26
21
Part No.
1
2
16 1510 66
DF 1510 05
DU 1510 25
DF 1510 06
DU 1510 26
DM 1510 08
DU 1510 18
Nipple
Spoke
Spoke
Spoke
Spoke
Wheel
Wheel
DM 1510 29
DS 1510 48
30 1510 19
DS 1510 49
DS 1510 52
DM 1510 24
DS 1510 47
Wheel Rim Front

Tyre Front
Tube
Tube
Tyre Rear
Tyre with Tube Front
Tyre with Tube Front
1
1
2
2
1
1
1
DM 1510 27
Tyre with Tube Rear
3
4
5
6
7
8
9
10
11
26
Description
Qty/
Veh.
No.
Spoke
Inner
Inner
Outer
Outer
Rim Rear and Front
Rim Rear
72
36
36
36
36
2
1
Remarks
For 17" Wheel

For 17" Wheel
For 18" Wheel
For 17" Wheel
For 17" Wheel
For 17" Wheel
Part No.
1
2
3
4
5
39 2680 20
DF 15 10 03
31 15 10 04
36 DU15 03
39 2681 20
Ball Bearing
Drum Front
Collar
Gear Meter Screw Kit
Ball Bearing
1
1
1
1
1
6
7
8
9
DU 1510 05
39 0248 11
DD 1510 09
DZ 1510 40
DU 1510 31
39 0775 04
Collar Axle Assly.

Plain Washer
Indicator Front
Nut Hex. Slotted
Nut Hex. Slotted
Bolt
1
1
1
1
1
1
DD 1510 08
31 1510 36
DZ 1510 12
30 1510 38
DZ 1510 27
31 1510 11
Lever Brake Cam

Axle
Axle
Ring O
Panel Front Brake
Cam Brake
1
1
1
1
1
1
For 17" Wheel
11
12
13
14
15
Description
Qty/
Veh.
No.
10
For 17" Wheel
For 17" Wheel
24
23
Remarks
6300RS1/C3
Ref. Page No. 50

6200RS1/C3
Upto 2005
From 2006
27
Plate No. 26 : FRONT HUB
Plate No. 27 : REAR HUB (130 MM)

29
28
23
6
7 9
12
27
26
20
25
22
7
17
11
15
14
18
13
12
10
16
25
26
21
19
15
25
11
18
14
19
10
17
24
9
16
13
23
24
21 22
20
No.
16
17
18
Part No.
Description
Qty/
Veh.
Remarks
No.
Part No.
1
2
3
4
5
36 DU15 05
36 DM00 01
DP 1510 28
30 1510 81
39 0794 15
39 2240 20
Qty/
Veh.
Remarks
Chain Sprocket Kit 110mm Rr. Dr.

Chain Sprocket Kit 130mm Rr. Dr.
D bolt
Washer
Nut Hex. Fine
Bearing Ball
1
1
6
2
4
1
Ref. Page No. 53
Description
19
20
39
30
31
31
39
14
0798 15
15 1037
1510 07
1510 60
1013 21
1510 21
Flange Nut
Spring
Shoe Brake Assly.
Shoe Brake Assly.
Ring 'O'
Oil Seal
1
2
2
2
1
1
21
22
23
24
25
39
31
30
JA
30
0840
1510
1511
1316
1510
Screw pan Cross

Oil Seal
Stopper Fro bushing
Bushing
Washer
1
1
1
1
2
6
7
8
9
10
39 0798 15
36 DU15 06
39 0988 15
31 1510 26
DP 1510 27
Hex. nut
Rear Wheel Bearing Kit
Nut Hex.
Collar
Shock Damper
1
1
1
1
4
26
39 0900 12
Spring Washer
11
12
13
14
15
30 1510 63
301510 75
30 1510 69
30 1510 68
30 1510 11
Drum Rear
Collar Assly.
Spring
Shoe Brake Assly.
Brake Cam assly
1
1
2
1
1
28
01
14
18
06
42
Upto
From
Ref. Page No. 50
Alt. DF 1510 09
29
Plate No. 27 : REAR HUB (130 MM)
Plate No. 27A : REAR HUB (110 MM)

29
29
28
28
23
23
27
27
26
26
25
25
7
11
11
10
12
10
12
17
18
14
24
18
19
15
9
16
13
14
19
15
17
24
9
16
13
21 22
21 22
20
Qty/
Veh.
No.
Part No.
16
17
18
19
20
30 1510 08
30 1510 38
DD 1510 15
39 0092 04
DM 1510 32
Panel Rear Brake

Ring O
Lever Brake
Bolt
Axle
1
1
1
1
1
21
22
23
24
25
39 2566 11
DH 1710 19
DJ 1510 18
30 1510 05
31 1510 30
Washer Plain
Nut Castle
Sprocket
Indicator
Collar
1
1
1
1
1
26
27
28
29
30
30
DF
DX
Coupling
Sleeve
Chain
Drive Chain Connecting Link
1
1
1
1
30
1510
1510
1510
1510
78
79
23
81
Description
20
Remarks
Part No.
36 DU15 05
36 DU40 03
Chain Sprocket Kit

Chain Sprocket Kit
1
1
2
3
4
5
36 DU40 17
39 0978 04
31 15 1029
39 0794 15
39 2240 20
Chain Sprocket Kit

D bolt
Washer
Nut Hex. Fine
Bearing Ball
1
4
2
4
1
6
7
8
9
10
39 0798 15
36 DU15 06
39 0988 15
31 1510 26
31 15 1021
Hex. nut
Rear Wheel Bearing Kit
Nut Hex.
Collar
Shock Damper
1
1
1
1
4
11
12
13
14
15
DF
31
30
31
31
Drum Rear
Collar Assly.
Spring
Shoe Brake Assly.
Brake Cam Assly.
1
1
2
1
1
15 1009
1510 18
15 1069
1510 60
1510 23
Description
Qty/
Veh.
No.
Remarks
Upto Aug. 05 R. P. N. 66
Between Sep. 05 till
Dec. 05 R. P. N. 66
w.e.f. Jan. 06 R. P. N. 66
Ref. Page No.63
31
Plate No. 27A : REAR HUB (110 MM)
Plate No. 28 : BRAKE PEDAL
29
2
28
23
17
27
26
4
2
25
1
8
11
11 12
10
12
10
17
15
9
6
18
14
19
13
24
15
14
16
9
16
13
21 22
15
12 11
10
20
No.
Part No.
16
17
18
19
20
31
30
31
39
31
21
22
23
24
25
26
27
28
29
32
15 1024
15 1038
15 1037
0775 04
15 1001
Description
Qty/
Veh.
Remarks
No.
Part No.
Description
Qty/
Veh.
Panel Rear Brake

Ring O
Lever Brake
Bolt
Axle
1
1
1
1
1
1
2
3
4
5
39 0808 08
DF 1910 67
DM 1910 10
30 19 1038
DM 1910 16
Split pin
Plain Washer
Rod Brake
Pin
Lever Brake Tubular
1
2
1
1
1
39 0714 11
DH 1710 19
DM 1510 09
DU 1510 27
30 1510 05
31 1510 30
Washer Plain
Nut Castle
Sprocket 47 T
Sprocket 42 T
Indicator
Collar
1
1
1
1
1
1
6
7
8
9
10
39
39
30
30
39
0805 11
0797 08
19 1031
1910 35
0807 08
Washer Plain
Pin Cotter
Spring
Spring
Pin Snap
1
1
1
1
2
31 1510 27
31 1510 28
DM 1510 05
DF 1510 23
DX 1510 81
Coupling
Sleeve
Chain 114 Link
Chain 112 Link
Drive Chain Connecting Link
1
1
1
1
1
11
12
13
14
15
39
39
30
30
30
0708
0789
1910
1910
1510
Nut Hex.
Washer Spring
Pin
Brake adjusting nut
Bolt
2
2
1
1
2
16
17
DD 1510 14
DD 1610 78
Torque rod
Damper
1
1
Upto Dec. 05
w.e.f. Jan. 06
Upto Dec. 05
w.e.f. Jan. 06
15
12
38
36
95
Remarks
DU 1910 30
33
Plate No. 29 : HANDLE BAR
Plate No. 29 : HANDLE BAR
27
15
16
17
19
17
19
7
20
18
24
20
18
21
10
13
24
21
10
13
7
14
11
23
14
9
14
11
12
23
14
9
22
12
22
6
23
22
23
25
22
26
Description
Qty/
Veh.
Part No.
1
2
3
4
5
DF 1811 17
FD 1810 30
39 1074 04
DF 2010 53
DU 1910 34
Handle
Holder Handle Upper
Flanged Bolt
Control Switch RH
Control Switch LH
1
2
4
1
1
16
17
18
19
20
FD
DF
DF
FD
FD
6
7
8
9
10
DU 1910 35
39 0830 01
30 1910 48
DF 1910 26
DF 1910 66
Lever grip - Left

Stud Lever handle
Band
Grip - Left hand
Lever grip - Right
1
2
2
1
1
21
22
23
24
25
11
12
13
14
15
DD 2011
DF 1910
DM 1910
36 DU19
DF 2210
Front brake switch

Grip - Right hand
Boot For Lever LH
Cable Adjuster kit
Mirror RH
1
1
1
1
1
26
27
25
26
No.
34
15
16
70
27
14
01
07
27
Remarks
No.
Part No.
1810
1810
1810
1810
1810
31
91
92
19
20
Description
Qty/
Veh.
Holder Handle Lower

Damper Handle Upper
Damper Handle Lower
Washer Plain Upper
Washer Plain Lower
2
2
2
2
2
39 2249 15
39 0725 04
39 0198 11
DM 1910 15
DM 1910 13
Nylock Nut
Hex.Bolt
Plain Washer
Boot For Lever RH
Lever Assly. grip RH
2
2
2
1
1
DU 1910 33
DF 2210 37
Lever Assly. grip LH

Mirror LH
1
1
Remarks
Ref. Page No. 51
35
Plate No. 30 : FRONT FORK
Plate No. 30 : FRONT FORK

10
10
9
22/23
11
22/23
12
19
11
12
19
13
13
20
20
24
24
7
8
21
21
2/3
2/3
14/15
14/15
25
25
4
16
5
18
No.
Part No.
1
2
3
4
5
DL 1810 80
DD 1810 10
DD 1810 14
30 1810 26
30 1810 25
Seal Oil
Pipe Left Fork Outer
Pipe Right Fork Outer
Gasket
Bolt
6
7
8
9
10
30 1810 53
DM 1810 36
DE 1810 31
FD 1810 12
30 1810 44
11
12
13
14
15
30 1810 29
DF 1810 85
DF 1810 77
DM 1810 39
DM 1810 38
36
Description
Qty/
Veh.
16
17
Part No.
1
1
1
2
2
16
17
18
19
20
DF 1810 83
39 0789 12
39 1813 04
DD 1810 11
30 1810 23
Holder Fork Under

Washer Spring
Bolt Hex.
Dust seal
Ring snap
1
2
2
2
2
Cyl. Complete Fork

Pipe Comp. Susp. Inner
Spring Front Fork
Cap Special Nut
Bolt Fork
2
2
2
1
2
21
22
23
24
25
DM
DM
DM
DD
DD
Front Fork
Damper Assly.LH
Damper Assly.RH
Cover Trail Top
Cover Trail Bottom
1
1
1
2
2
Ring O
Seat Fork Spring
Holder Fork Upper
Cover Fork RH
Cover Fork LH
2
2
1
1
1
1810
1810
1810
1810
1810
28
29
30
91
90
Description
Qty/
Veh.
No.
Remarks
18
17
Remarks
37
Plate No. 31 : PAINTED PARTS
Plate No. 31 : PAINTED PARTS

4/5
4/5
6/7
6/7
1
Qty/
Veh.
No.
Part No.
DM 7101 1G
DM 7101 2V
DM 7101 22
Tank Fuel with Decal

1
1
1
DM 7301 1G
DM 7301 2V
DM 7307 22
Side Cover LH + New Decal

DM 7302 1G
DM 7302 2V
DM 7308 22
DM 1410 38
DM 1410 40
DM 1410 42
38
Description
Qty/
Veh.
Remarks
Decal Tank RH Red Body

Decal Tank RH Blue Body
Decal Tank RH Black Body
1
1
1
Cocktail Wine Red

Crescent Blue
Ebony Black
DM 1611 52
DM 1611 53
Decal Side Cover LH

Decal Side Cover RH
1
1
For All Colors

For All Colors
DU 1012 32
Decal Clutch Cover
No.
Part No.
Crescent Blue
C Wine Red
Jet Black
DM 1410 39
DM 1410 41
DM 1410 43
1
1
1
Crescent Blue
Cock Tail Wine Red
Jet Black
6
7
8
Side Cover RH + New Decal

1
1
1
Crescent Blue
Cock Tail Wine Red
Jet Black
Decal Tank LH Red Body

Decal Tank LH Blue Body
Decal Tank LH Black Body
1
1
1
Cocktail Wine Red

Crescent Blue
Ebony Black
Remarks
Description
39
Plate No. 33 : CHAIN CASE
Plate No. 32 : FUEL TANK CAP, TAP ASSLY.
2
7
3
8
10
8
3
7
5
9
6
Part No.
1
2
3
4
5
DU 1410 41
DF 1810 24
DF 1411 20
DF 1411 66
DU 1412 28
30 1410 39
Tube Fuel
Lock set Assly. (3 IN 1)
Cap Assly. Tank
Tap Assly.
Tap Assly.
Packing For Tap
1
1
1
1
1
1
6
7
8
9
10
33 1410 08
30 1410 52
39 0761 01
DD 1412 27
30 1410 31
Clamp Tube
Packing (For Cap)
Screw Pan Cross
Bolt Flanged
O Ring
2
1
2
2
2
40
Description
Qty/
Veh.
No.
Remarks
(N.I.)
Pavana Make
Description
Qty/
Veh.
No.
Part No.
1
2
3
4
5
30 16 1271
52 DU01 75
DF 1614 15
DF 1614 16
39 2475 04
Rubber Pad
Chain Case Upper S/A
Trim case chain
Rubber Cap
Flanged Bolt
1
1
1
1
2
6
7
8
39 2473 04
39 1211 11
52 DU01 76
Flanged Bolt
Washer plain
Chain Case Lower
2
1
1
Remarks
For case chain
41
Plate No. 35 : METER ASSLY.
Plate No. 34 : FITTINGS-PETROL TANK & SIDE COVER

9
10
3
1
13
4/6
5
11
7
12
8
2
9
8
10
Part No.
1
2
3
4
5
DF 1411 29
30 1611 69
39 1789 24
DG 1611 21
DU 1611 02
Damper
Grommet
Washer Nylon
Screw
Damper
1
2
1
1
1
6
7
8
9
10
DF
DL
39
DL
DF
Lock set (4 in 1)
Flange Bolt
Plain Washer
Damper - cover side
Damper
1
1
1
2
1
42
1810
1410
1054
1610
1411
24
35
11
17
30
Description
Qty/
Veh.
No.
Remarks
N.I.
No.
Part No.
1
2
3
4
5
31
31
31
30
30
1910
1910
1910
2010
2011
12
21
18
29
29
6
7
8
9
30
DF
39
DF
2011 28
1810 24
0798 15
1810 24
10
11
12
13
Description
Qty/
Veh.
Meter Assly/ Lamp

Cover Meter Lower Black
Speedometer
Lamp 12V 4W
Lamp 12V 2W
1
1
1
1
2
1
1
1
31 1910 17
Lamp 12V 4W
Lock Set
Nut
Lock Set Steering, P.Tank,
Side cover, DC Ing.
Cover meter case upper
1
1
31 1910 20
31 1910 14
31 1910 19
Cover (white)
Bracket Meter
Gasket Rubber
1
1
1
Remarks
Imported
N.I. 3 in one
Black
43
Plate No. 37 : HEAD LAMP ASSLY
Plate No. 36 : CONTROL CABLES
1
14
16
3
4
6
7
5
13
7
8
10
10
1
9
11
9
11
8 15
2
12
Part No.
1
2
3
4
5
DU 1910 41
30 19 1070
30 19 1069
30 19 1071
30 19 1072
Cable Brake (FR)

Spring
Dust Seal
Rod End
Adjusting Nut
1
1
1
1
1
6
7
8
9
DM
DU
DZ
DZ
DM
Cable Clutch
Cable Speedometer
Cable Speedometer
Inner Cable Speedo
Cable Throttle
1
1
1
1
1
10
11
DM 1910 02
39 1561 21
Cable starter
"O" Ring
1
1
44
1910
1910
1910
1910
1910
17
13
14
19
05
Description
Qty/
Veh.
No.
Remarks
Old
New
17
Part No.
1
2
3
4
5
DM 2010 22
DD 2010 45
DU 2010 57
DJ 2010 46
DJ 2010 51
Head light assly with lamp

Screw
Head Light Housing
Head Light Rim
Reflector with Lens
1
1
1
1
1
6
7
8
9
10
DU
DU
DD
DD
DD
Special Screw
Collar
Washer
Damper
Damper
2
2
1
2
2
11
12
13
14
15
16
17
DD 2010 46
39 1683 04
39 2479 15
DF 2011 64
DD 2010 48
DF 2010 58
DD 2010 17
Spring for Adjustment

Flange Bolt
Flange Nut
Lamp 12 V 35/35 W
Nut (Nylon)
Lamp Holder (Socket) Assly.
Bracket Head Lamp
1
2
2
1
1
1
1
2010
2010
2010
2010
2010
29
60
47
10
09
Description
Qty/
Veh.
No.
Remarks
45
Plate No. 39 : FRONT AND REAR NUMBER PLATE
Plate No. 38 : TURN SIGNAL LAMP
3
1/2
3
4
1
6
10
5
5
8
8
1
2
3
4
5
DM 2010 28
DM 2010 27
DM 2010 29
DM 2010 30
06 2010 83
Dir. ind. Front RH with Lamp

Dir. ind. Front LH with Lamp
Dir. ind. Rear LH with Lamp
Dir. ind. Rear RH with Lamp
Lamp 12 V 10 W
1
1
1
1
4
1
2
3
4
5
DP 1611
DF 1810
39 1783
39 2473
DP 1611
44
97
01
04
45
Front Number plate

Bracket Front No. Plate
Truss Screw
Flanged bolt
Number plate Rear
1
1
2
2
1
39 1225 15
Hex. Nut
6
7
8
9
10
DF
39
39
30
39
48
04
04
69
15
Bracket No. Plate

Hex head bolt / Flange
Hex. bolt / Flange
Reflector Reflex
Flanged Nut
1
2
2
1
1
Remarks
No.
Part No.
1612
2476
2475
2010
2484
Description
Qty/
Veh.
Part No.
46
Description
Qty/
Veh.
No.
Remarks
47
Plate No. 41 : ELECTRICAL EQUIPMENT
Plate No. 40 : TAIL LIGHT ASSLY.
3
6
10
9
3
5
4
2
6
1
No.
Part No.
1
2
3
4
5
DF 2011 38
30 2010 06
39 2430 15
DD 2010 11
31 2010 01
Description
Tail Light Assly. with lamp
Lamp 12 V, 21/5W
Hex Nut. / Flange
Damper
Collar
Qty/
Veh.
Remarks
1
1
2
2
2
No.
Part No.
1
2
3
4
5
39 1940 04
DF 2012 52
31 2010 79
30 2010 74
DM 2010 32
DM 2010 33
31 2010 27
31 2010 03
DU 2010 63
39 2473 04
30 1910 48
For Mtg. Tail light

6
48
39 2429 11
Plain Washe
6
7
8
9
10
Description
Flanged Bolt
Horn
Switch Rear Brake
Spring Brake Switch
Wiring Harness
Wiring Harness
Battery
Relay assly.
Capacitor Electrolytic
Hex Head Bolt / Flange
Band
Qty/
Veh.
1
1
1
1
1
1
1
1
1
1
3
Remarks
Nigeria
Non Nigeria
49
Plate No. 43 : SEAT ASSLY
Plate No. 42 : TOOL KIT
3
3
No.
Part No.
DM 2210 13
50
Description
Tool Kit
Qty/
Veh.
Remarks
No.
Part No.
DM 2110 21
DM 2110 18
2
3
39 1802 04
39 1211 11
Description
Seat assly.
Seat Assly. Rear Hook + Front
End Bolting
Hex. Soc. Hd. Bolt
Washer
Qty/
Veh.
Remarks
Nigeria
1
2
2
Non Nigeria
51
KIT LIST
Plate No. 44 : ACCESSORIES
Sr.
Kit Part No.
No.
1
2
Kit Description
36DU1001 O Ring Kit

36311008 Collet Seal Oil Kit
1
2
3
4
5
DZ
39
39
DF
39
2210
1814
1940
2210
1608
03
04
04
54
04
Description
Leg guard
Bolt Flanged
Flanged Bolt
Saree Guard
Hex. soc. hd. bolt
1
1
2
1
2
Remarks
For mounting Leg guard
4
2
31101045 Seat Spring
DD101134 Valve Intake
1
1
31101026 Guide Chain RH
31101025 Guide Chain LH
36DU1004 Gear Lever Spring Kit
31101055 Spring
31101054 Spring
36DU1007 Boss Kick Kit
36DU1201 Air Filter Kit
36311803 Bearing Cone kit
36DF1701 Rubber - Inner Bush Kit
10 36DU1601 Chain Case Kit
DU101084 Spring
30101233
Boss Kick
30101234 Spring
30101236 Ball Steel
30101235 Pin
39085517 E - Type Circlip
DM121007 O Ring for Air Filter
DM121004 Cap
01110609 Plain Washer
39083001 Screw Pan cross
DF161426 Bolt Steeped Flanged
DH181025 Bearing Cone
DH181026 Bearing race
DH181024 Upper Bearing Race
DH181023 Bearing Cone
30171030 Rubber Bush
30171031 Inner Bush
52DU0175 Case Chain Upper Assly.
52DU0176 Case Chain Lower Assly.
11 36DU1503 Gear Meter Screw Kit
31151064 Speedo Gear (22T)
30151041 Gear Meter Screw
12 36DM0001 Chain Sprocket Kit
DF151023 Chain (112 Links)
14 36DU1901 Cable Adjuster Kit

15 36DU1202 Idling Screw Kit
31101019 Collet
39103519 Oil Seal
DD101135 Valve Exhaust
13 36DU1506 Rear Wheel Bearing Kit
52
36311006 Chain Guide Kit
Part No.
39256921 O Ring
No.
Qty./Kit
36311028 Valve Kit
Qty/
Veh.
Description
39102021 O Ring
3
3
2
Consisting of Following Parts

Part No.
DJ151018 Sprocket (42 T)
DX101052 Sprocket 0/P
39268620 Ball Bearing (6301RS1/C3)
39268720 Ball Bearing (6201RS1/C3)
30191017 Nut
DD191147 Screw
DU121024 Screw Idling (Stop Screw)
53
KIT LIST
Sr.
Kit Part No.
No.
AMENDMENT SHEET (PARTS ADDED)

Kit Description
Consisting of Following Parts

Part No.
Description
Qty./Kit
DD121176 Spring - Idling Screw
16 36DU1203 Air Control Screw Kit
DU121025 Screw - Air (Adjust)
DD121178 Spring - Screw Air
17 36DU1204 Gasket O ring Kit for Carb.
DD121170 Gasket - Float Chamber
DU121023 Gasket Top
18 36DU1205 Carburettor Float Pin Kit
DD121168 Valve complete Float
DU121015 Float Complete
19 36DU1206 Carburettor Holder/Jet Kit
DU121018 Needle Jet
DU121012 Holder - Needle Jet
DU121013 Main Jet
54
DU121014 Slow Jet complete
DU121021 Spring - Valve throttle
Sr.
No.
Part No.
Description
Qty.
Page
No.
Fig.
No.
55
Part Index
AMENDMENT SHEET (PARTS DELETED)

Sr.
No.
56
Part No.
Description
Qty.
Page
No.
Fig.
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
1100610
1110609
1170110
1170111
1170111
14151021
16151066
16151066
22150241
22150435
28101107
28101107
28101195
28101214
30101015
30101096
30101142
30101154
30141015
30141031
30141039
30141052
30151005
30151005
30151008
30151011
30151019
30151037
30151038
30151038
30151038
30151042
30151063
30151068
30151069
30151069
30151075
30151078
30151079
30151081
30151095
30151118
30161157
30161158
2
11
11
7
1
20
1
1
7
12
4
16
2
9
12
7
6
5
15
10
5
7
24
24
16
15
8
17
13
17
17
25
11
14
13
13
12
26
27
3
15
23
8
7
5
24
9
9
10
28
25
26
15
24
5
5
14
14
10
14
13
15
10
40
40
40
30
32
30
29
26
28
27
30
32
28
29
29
29
31
29
30
30
29
33
28
23
23
30161169
30161271
30171018
30181006
30181023
30181025
30181026
30181029
30181044
30181053
30191031
30191035
30191036
30191038
30191038
30191048
30191048
30191069
30191070
30191071
30191072
30201006
30201029
30201069
30201074
30201128
30201129
31101005
31101006
31101007
31101014
31101018
31101033
31101038
31101039
31101040
31101041
31101051
31101056
31101061
31101062
31101067
31101104
31101108
2
1
9
6
20
5
4
11
10
6
8
9
14
4
13
34
49
3
2
4
5
2
4
9
4
6
5
4
2
10
1
6
6
11
10
16
8
2
8
4
1
4
4
10
42
41
22
21
37
36
36
36
36
36
33
33
33
33
33
8
10
44
44
44
44
48
43
47
49
43
43
1
1
1
18
2
3
15
15
15
15
7
10
12
12
13
2
8
57
Part Index
58
Part Index
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
31101109
31101113
31101137
31101148
31101175
31101191
31101192
31101295
31111058
31121029
31151001
31151004
31151007
31151011
31151014
31151018
31151021
31151023
31151024
31151026
31151026
31151027
31151028
31151029
31151030
31151030
31151036
31151037
31151060
31151060
31161007
31171006
31171012
31191002
31191012
31191014
31191017
31191018
31191019
31191020
31191021
31201001
31201003
31201027
11
5
16
13
16
1
5
3
9
5
20
3
18
15
22
12
10
15
16
9
9
26
27
3
25
25
12
18
18
14
13
7
16
2
1
12
10
3
13
11
2
5
7
6
8
12
14
14
1
7
7
12
20
17
32
27
28
27
28
31
31
31
32
29
31
32
32
31
30
32
27
32
28
31
17
22
22
21
43
43
43
43
43
43
43
48
49
49
31201079
31201081
33141008
36311006
36311008
36311028
36311803
36DD4001
36DF1701
36DM0001
36DU1001
36DU1004
36DU1007
36DU1201
36DU1202
36DU1203
36DU1204
36DU1205
36DU1206
36DU1503
36DU1505
36DU1505
36DU1506
36DU1506
36DU1901
36DU4003
36DU4017
39009204
39019811
39020111
39024811
39024811
39024811
39042215
39045411
39055302
39070201
39070201
39070311
39070815
39071111
39071111
39071215
39071411
3
9
6
1
8
9
5
4
5
1
1
3
6
6
7
8
5
6
4
4
1
1
7
7
14
1
1
19
23
8
2
6
7
5
17
18
5
7
10
11
13
7
1
3
49
10
40
3
2
2
21
4
22
29
1
8
15
17
16
16
16
16
16
27
29
31
29
31
35
31
31
30
35
22
9
22
27
23
22
22
2
10
10
33
22
24
22
22
39071411
39072504
39073712
39073817
39074501
39074601
39074801
39075301
39076101
39077504
39077504
39078708
39078912
39078912
39079415
39079415
39079708
39079815
39079815
39079815
39079815
39080511
39080708
39080808
39081715
39083001
39084001
39090012
39097804
39098004
39098517
39098608
39098717
39098815
39098815
39099206
39099311
39099511
39099906
39099906
39099906
39099906
39099906
39100006
21
22
2
14
14
5
10
2
8
10
19
10
12
17
4
4
7
16
6
6
8
6
10
1
8
7
21
26
2
10
5
3
4
8
8
6
9
13
11
6
8
3
4
12
32
35
22
15
20
8
3
19
40
27
32
23
33
37
29
31
33
28
29
31
43
33
33
33
24
34
28
28
31
14
4
17
6
29
31
7
15
15
3
9
12
13
19
1
39100006
39100320
39100820
39101321
39101321
39101721
39101721
39101921
39102121
39102304
39102821
39104119
39104219
39104319
39105006
39105315
39105411
39105515
39105604
39106204
39106204
39106604
39106804
39106804
39107404
39107404
39107504
39107504
39107801
39108019
39121111
39121111
39122515
39122515
39122515
39128321
39155304
39155604
39156121
39160804
39165911
39167304
39168004
39168304
1
5
6
5
19
14
2
2
5
3
6
5
4
4
2
11
8
1
4
4
15
3
3
9
7
3
11
10
1
5
7
3
1
10
6
3
10
13
11
5
7
3
9
12
4
20
10
19
28
1
3
12
1
11
20
13
20
10
10
14
42
5
9
11
16
10
9
21
12
34
10
13
19
10
41
51
9
22
46
16
20
21
44
52
20
1
17
45
59
Part Index
60
Part Index
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
39169901
39178301
39178924
39178924
39179021
39180204
39181304
39181404
39186420
39194004
39194004
39195904
39198104
39199404
39213421
39214704
39219908
39220011
39222204
39222204
39224020
39224020
39224915
39240320
39240701
39242911
39243015
39245504
39246904
39247304
39247304
39247304
39247304
39247304
39247404
39247504
39247504
39247604
39247915
39248104
39248104
39248304
39248415
39248415
8
3
11
3
14
2
18
2
5
1
3
8
15
2
8
10
14
12
8
1
5
5
21
12
10
6
3
19
10
1
14
6
4
9
8
5
8
7
13
3
14
3
13
10
5
47
17
42
3
51
37
52
9
49
52
3
6
8
13
12
5
5
21
24
29
31
35
14
17
48
48
21
21
21
24
41
47
49
8
41
47
47
45
23
23
24
24
47
39256611
39260011
39268020
39268120
39270004
39270411
39276415
52DM0086
52DU0104
52DU0104
52DU0175
52DU0176
52DZ0046
52DZ0047
59040025
59150005
6201083
DD101007
DD101013
DD101058
DD101060
DD101062
DD101101
DD101106
DD101254
DD101264
DD101275
DD101309
DD101318
DD101325
DD101343
DD101347
DD101349
DD101350
DD101366
DD101407
DD101440
DD101475
DD101480
DD101481
DD101487
DD101492
DD101493
DD101517
21
3
1
5
17
12
14
9
1
6
2
8
12
15
1
11
5
2
7
6
9
9
13
7
3
2
10
1
15
7
13
6
8
7
4
7
7
16
6
15
7
5
8
2
30
14
27
27
21
8
22
12
8
8
41
41
22
22
15
21
46
4
4
12
13
3
10
8
15
15
9
6
20
13
1
1
1
1
18
3
2
6
14
1
3
14
14
11
DD101521
DD111011
DD111012
DD111018
DD111041
DD111048
DD121171
DD141227
DD151008
DD151009
DD151014
DD151015
DD161051
DD161053
DD161078
DD181010
DD181011
DD181014
DD181090
DD181091
DD201009
DD201010
DD201011
DD201017
DD201045
DD201046
DD201047
DD201048
DD201170
DE181031
DF101055
DF111015
DF111020
DF111040
DF121003
DF121023
DF141120
DF141129
DF141130
DF141166
DF151003
DF151005
DF151006
DF151009
18
16
17
12
18
2
11
9
11
8
16
18
4
15
17
2
19
3
26
24
10
9
4
17
2
11
8
15
11
8
2
1
3
13
3
1
3
1
10
4
2
2
3
11
1
20
20
20
20
20
16
40
27
27
33
30
24
21
33
36
37
36
37
37
45
45
48
45
45
45
45
45
34
36
2
20
20
20
19
17
40
42
42
40
27
26
26
29
DF151009
DF151023
DF151023
DF161102
DF161104
DF161168
DF161242
DF161245
DF161248
DF161413
DF161415
DF161416
DF161425
DF181024
DF181024
DF181024
DF181024
DF181024
DF181052
DF181077
DF181083
DF181085
DF181090
DF181091
DF181092
DF181097
DF181117
DF191020
DF191026
DF191027
DF191066
DF191067
DF201053
DF201058
DF201138
DF201164
DF201252
DF221007
DF221037
DF221054
DG101498
DG101498
DG151022
DG161121
11
29
28
4
5
16
9
10
6
1
3
4
2
18
2
6
7
9
4
13
16
12
3
17
18
2
1
2
9
12
10
2
4
16
1
14
2
15
27
4
9
12
9
4
31
30
32
23
24
21
24
24
47
23
41
41
23
21
40
42
43
43
21
36
37
36
21
35
35
47
34
24
34
34
34
33
34
45
48
45
49
35
35
52
9
10
25
42
61
Part Index
62
Part Index
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
DG161124
DH101066
DH101067
DH101195
DH101430
DH121101
DH121102
DH121103
DH161194
DH171019
DH171019
DJ151018
DJ201046
DJ201051
DL141035
DL161017
DL161048
DL181080
DM101098
DM101099
DM101114
DM121010
DM121014
DM121026
DM141038
DM141039
DM141040
DM141041
DM141042
DM141043
DM151005
DM151008
DM151009
DM151024
DM151027
DM151027
DM151028
DM151029
DM151029
DM151032
DM161009
DM161120
DM161146
DM161147
11
13
15
9
6
13
14
7
16
22
22
23
4
5
7
9
6
1
4
8
12
12
14
15
4
5
4
5
4
5
28
4
23
10
14
11
7
4
6
20
6
7
17
18
23
5
5
5
4
16
16
17
23
30
32
30
45
45
42
42
23
36
7
7
6
17
17
17
38
39
38
39
38
39
32
26
32
26
25
26
25
25
26
30
24
21
23
23
DM161152
DM161153
DM171018
DM171022
DM171026
DM181028
DM181029
DM181030
DM181036
DM181038
DM181039
DM191002
DM191005
DM191010
DM191013
DM191014
DM191015
DM191016
DM191017
DM201022
DM201027
DM201028
DM201029
DM201030
DM201032
DM201033
DM211018
DM211021
DM221001
DM221008
DM221030
DM71011G
DM710122
DM71012V
DM73011G
DM73021G
DM73012V
DM73022V
DM730722
DM730822
DP101155
DP101168
DP101340
DP101452
6
7
11
3A
4
21
22
23
7
15
14
10
9
3
25
13
24
5
6
1
2
1
3
4
5
5
1
1
8
12
1
1
1
1
2
3
2
3
2
3
13
14
7
8
39
39
22
22
22
37
37
37
36
36
36
44
44
33
35
34
35
33
44
45
46
46
46
46
49
49
51
51
17
21
50
38
38
38
38
38
38
38
38
38
6
6
7
9
DP121025
DP151027
DP151028
DP161144
DP161145
DS151009
DS151010
DS151046
DS151047
DS151047
DS151048
DS151048
DS151049
DS151049
DS151052
DS151053
DU101005
DU101010
DU101011
DU101038
DU101041
DU101045
DU101050
DU101056
DU101057
DU101058
DU101066
DU101067
DU101074
DU101075
DU101078
DU101080
DU101081
DU101083
DU101085
DU101094
DU101096
DU101109
DU101113
DU101185
DU101190
DU101191
DU101196
DU101206
15
10
2
1
5
10
11
8
13
10
5
7
6
8
9
12
3
11
6
12
7
15
4
4
2
17
12
13
4
12
5
7
3
9
13
3
3
4
13
9
3
1
3
2
10
29
29
47
47
25
25
25
25
26
25
26
25
26
26
25
5
5
6
15
5
15
15
3
16
1
3
3
8
9
3
6
7
7
9
4
3
14
8
8
2
2
18
18
DU101208
DU101211
DU101213
DU101218
DU101220
DU101228
DU101228
DU101232
DU121004
DU121005
DU121008
DU121009
DU121017
DU121028
DU141041
DU141228
DU151005
DU151018
DU151025
DU151025
DU151026
DU151026
DU151027
DU151031
DU161032
DU161093
DU161094
DU161102
DU161144
DU161145
DU191013
DU191033
DU191034
DU191035
DU191041
DU201029
DU201057
DU201060
DU201062
DU201063
DX101035
DX101045
DX101046
DX101047
9
16
11
3
14
11
9
8
2
1
4
1
12
10
1
4
6
5
2
2
3
3
23
9
9
14
14
5
12
13
7
26
5
6
1
6
3
7
11
8
14
2
10
5
1
5
6
4
9
1
16
39
17
11
17
16
16
16
40
40
27
26
25
26
25
26
32
27
23
21
21
42
23
23
44
35
34
34
44
45
45
45
20
49
14
6
6
5
63
Part Index
64
Part No.
Figure
No.
Page
No.
DX101048
DX101049
DX101050
DX101051
DX101052
DX101053
DX101054
DX101055
DX101075
DX151081
DX151081
DX161056
DZ101034
DZ101046
DZ101047
DZ111002
DZ151012
DZ151027
DZ151040
DZ191014
DZ191019
DZ221003
FA101334
FD181012
FD181019
FD181020
FD181030
FD181031
JA131606
3
5
9
8
12
10
1
15
5
30
29
15
14
2
1
8
12
14
9
7
8
1
6
9
19
20
2
16
24
6
6
6
6
6
5
14
14
3
30
32
23
10
13
13
20
27
27
27
44
44
52
5
36
35
35
34
35
28
Part No.
Figure
No.
Page
No.

BM-100 Motorcycle Spare Parts Catalogue

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BM-100 Motorcycle Spare Parts Catalogue

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Foreword

All information contained in this manual is based on the latest

In a continual effort to improve Performance and Efficiency of the vehicles,

Contact your authorized Bajaj Dealer for the latest information

Bajaj Auto Limited

DOC. NO.: 71110595

Akurdi, Pune 411 035 India

Instructions for using the Catalogue

4. Abbreviations : The following abbreviations are used in this catalogue.

Stand, Step & Stay LH / RH

Swing arm / Rear shock absorber

Turn Signal Lamp

Added Deleted Part List

COVER GENERATOR AND COVER CHAIN

Plate No. 1 : CYLINDER HEAD

Ref. Page No. 50

Insulator (Head Side)

Plate No. 2 : VALVE

Plate No. 3 : CAMSHAFT / TENSIONER

Retainer Valve Spring

: Front Wheel Direction

Ref. Page No. 50

Chain Guide Kit

Hollow Dowel Pin

Advik make alt. DD 1014 08

: Front Wheel Direction

Plate No. 4 : CYLINDER AND PISTON

Plate No. 5 : CRANKSHAFT

Hollow dowel Pin

: Front Wheel Direction

Gasket Central Oil Filter

Plate No. 6 : TRANSMISSION

Plate No. 7 : CHANGE DRUM / SHIFT FORK

Plate For Sprocket Output

: Front Wheel Direction

For Kit 36 DU15 05

: Front Wheel Direction

Plate No. 8 : GEAR CHANGE MECHANISM

Plate No. 9 : CRANKCASE RH / ENGINE ASSLY.

Lever Comp. Gear Shift Drum

Stopper Comp. Gear Shift Drum

: Front Wheel Direction

Ref. Page No. 50

: Front Wheel Direction

Plate No. 10 : CRANKCASE LH

Plate No. 11 : PIPE OIL

Bolt Flanged Small

: Front Wheel Direction

: Front Wheel Direction

Plate No. 12 : COVER GENERATOR AND COVER CHAIN

Plate No. 13 : CLUTCH COVER

Gasket - Generator Cover

: Front Wheel Direction

Clutch cover / Graphics / Gauge

: Front Wheel Direction

Plate No. 14 : CLUTCH

Plate No. 15 : KICK STARTER MECHANISM

Housing Comp. clutch

Boss Kick Set

Hex. Nut / Flange

: Front Wheel Direction

Ref. Page No. 50

: Front Wheel Direction