Professional Documents
Culture Documents
A
MINI PROJECT REPORT
ON
By:
ADITYA B (097F1A0402)
B NARESH (097F1A0409)
G NARESH (097F1A0410)
K RAVI TEJA REDDY(097F1A0419)
Bachelor of
EXTERNAL GUIDE
PROJECT GUIDE
Mr. GANESH
ACKNOWLEDGEMENT
Self Confidence, hard work, commitment and planning are essential to carry out any
task. Possessing these qualities is sheer waste, if an opportunity does not exist. So, we whole
heartedly thank Mr C.ASHOK VISHNU Head of The Department, Electronics and
Communication Engineering for his encouraging support and guidance in carrying out the
project.
We thank our project guide, Mr. GANESH for providing us with an excellent project
and guiding us in completing our project successfully.
We would also like to express our sincere thanks to all the staff of ECE Department, VBITS
for their kind cooperation and timely help during the course of our project. Finally, we would
like to thank our parents and friends who have always stood with us whenever we were in need
of them.
Sincerely,
ADITYA B (097F1A0402)
B NARESH (097F1A0409)
G NARESH (097F1A0410)
K RAVI TEJA REDDY(097F1A0419)
Electronics & Communication Engineering (VBITS)
3
CONTENTS
1. ABSTRACT
2. INTRODUCTION
SOLAR PANEL
V.C.O
BATTERY
DUEL INVERTED OUTPUT OSCILLATOR
DRIVER STAGE USING POWER MOSFETS
6
8
10
c.
d.
e.
9
f.
11
12
14
16
17
18
19
INTRODUCTION TO PHOTOVOLTAIC
SOLAR PANEL WORKING
25
26
c.
d.
28
29
30
34
40
42
46
47
12.HARDWARE DETAILS
48
13.CONCLUSIONS
49
31
31
31
31
32
32
33
35
37
37
38
40
40
41
43
44
14.REFERENCES
50
APENDIX
FIGURE 1 BLOCKDIAGRAM .....4
FIGURE 2 PWM CONTROLLER.11
FIGURE 3 WAVE FORMS 1 .12
FIGURE 4 WAVE FORMS 2..14
FIGURE 5 CIRCUIT DIAGRAM OF PWM OSCILLATOR....15
FIGURE 6 DRIVER STAGE..17
FIGURE 7 ELEMENTS OF SUN...25
FIGURE 8 SOLAR RADIATIONS ...26
FIGURE 9 THREE PHASE INVERTERS.30
FIGURE 10 CIRCUIT SYMBOLS......33
FIGURE 11 MOSFET CIRCUIT SYMBOLS......33
FIGURE 12 MOSFET STRUCTURE OFF STATE.....34
FIGURE 13 MOSFET STRUCTURE ON STATE...35
1 . ABSTRACT
The conventional energy supplied by the electricity department is not able to meet the
demand, & because of the power deficiency people are accepting power cuts. Particularly at
domestic side many groups of people are facing many problems because of frequent power cuts,
to avoid this problem alternative source is essential. In this regard this project work is taken up,
which is aimed to utilize solar energy for driving the basic domestic loads like ceiling fan, TV,
tube light, etc. The Solar Lighting System designed with power MOSFETS and PWM chip is
aimed to utilize solar energy, by which any low power domestic electrical appliance stated
above can be energized when required.
Since it is a prototype module, the solar panel & battery used here is not sufficient run the
appliances continuously, to run the devices continuously huge rating panels and batteries are
essential. The solar Lighting system designed here can be utilized to drive a maximum load of
80Watts. The prototype module contains all required devices including 10W panel & 7.5AH
battery, which makes the system as real working. The first & important application is to run a
ceiling fan, for this purpose single phase supply is generated from 12V battery, latest technology
is implemented such that if required fan speed can be varied linearly by switching the power
MOSFETS through PWM chip. Here high efficiency inverter is designed to minimize the
energy losses.
The solar panel used in the project work can deliver a maximum current of one amp under
the bright Sun & this energy is used for charging the battery. This system is designed to deliver
220V ac from 12V DC source availed from the battery. For this purpose high power
rechargeable battery is used as back-up source, there by the system can be used to drive the load
when required. The concept is to generate conventional energy from non-conventional energy
resource. In this regard, the system is designed to drive 60 to 80W loads. This system is quite
useful for remote areas, where the availability of main power is critical.
1 . INTRODUCTION
As the availability of fossil fuel declines, there is need to find alternate energy sources,
of the many sources, solar energy available in abundance and renewable is the ultimate source
of all known forms of energy. It is clear, safe, and free, does not pollute the environment and
thus will be an extremely viable alternative in the days to come.
One way to utilize the solar energy is to generate electricity directly from the sunlight by
photovoltaic conversion. Since photovoltaic modules have now become extensively available in
the country. Solar energy has long been regarded as an ideal energy source but for the fact that
we knew little to tap or use it to our advantage. The advancement in science and technology
brought out by mankind had lead to developments like the photovoltaic cell. Solar panels
comprise of a number of such P V Cells. The output of the Solar Panel is proportional to the
intensity of incident radiation from the sun.
As the power generated is dependent on incident radiation and also the intensity varies with
time and season at a particular point, the efficiency of the fixed system is far less to exploit
commercially. As this system is designed as prototype module, here panel is set to a fixed angle
and it will not move according to the Sun direction. The panel used in the project work can
deliver a maximum power of 10 watts under the bright Sun.
Solar energy is increasingly used these days for wide variety of applications, in this regard
this project work is considered, which is aimed to design a low cost solar lighting system for
domestic applications. As this project work mainly exposes about solar energy, it is essential to
learn about solar radiation & photovoltaic (PV) systems. The detailed description about PV cells
& solar energy is provided in the following chapters.
Solar energy, with its virtually infinite potential and free availability, represents a nonpolluting and endless or inexhaustible energy source which can be developed to meet the energy
needs of mankind in a major way. The high cost, fast depleting fossil fuels and the public
concern about the eco-friendly power generation of power have led to a surge of interest in the
Figure 1
The block diagram and its description of the project work Solar Lighting System is
explained as per the individual blocks. The functional description of each block as per the main
block diagram is explained.
sunlight to electricity by the use of the photovoltaic effect, are called solar cells.
Electronics & Communication Engineering (VBITS)
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The solar panel used in this project work is designed to deliver a maximum voltage of 19
under the bright Sun; this is known as no load voltage, when it is loaded, the voltage may fall
down according to the load applied to the panel. As per the ratings specified by the panel
manufacturer, when a 10watts load is connected across the panel terminals, then the voltage may
fall down by less then 13V. This voltage varies according to the load applied to the panel. As the
battery consumes total power when it is in discharge condition, & though the panel output is
regulated, the voltage may fall down by less then 13V, as the battery is charging slowly, the
terminal voltage level boosts & charging current will be reduced gradually. As the charging
current reduced, battery terminal voltage will be increased, & this voltage reaches to a maximum
level of 13.5V, because panel out put is regulated by 13.5V. As the panel out put will not exceeds
beyond 13.5V, the battery will be charged with this constant voltage.
3.2 V.C.O
As described above, the panel voltage is not stable, it varies based on many factors, the
first reason is availability of solar energy, this is the input source to the solar panel, and if this
source is varied, accordingly panel output also varies. The second reason is that the panel voltage
varies according to the load applied to it. Based on these two reasons, the panel output as it is can
not be used for charging. Therefore here using a voltage regulator circuit, panel output is
regulated at 13.5V. Means under any condition (though the panel is exposed to the bright Sun),
the panel final output voltage will not exceeds more then 13.5V. This regulated source is used to
charge the battery. As the battery is charged with constant voltage source, the life of the battery
can be increased.
3.3 BATTERY
The battery used here is rated for 12V at 7.5 AH (Ampere Hour), since low power panel
is used, the battery will take lot of time to charge fully. As the panel generates 0.8Amps under
bright sun, the charging time is defined as, battery rating, i.e. 7.5AH / charging current, i.e.
0.8Amps = 9.3 hours approximately. If the battery is charged with high power panel, charging
time can be reduced. As the solar power is un-stable, the panel may not produce continuous
output, the power output may vary incidentally, there by average power will be always less
Electronics & Communication Engineering (VBITS)
13
then the rating. There by it is recommended to use high power panels for charging the higher
rating batteries. As it is a prototype module, here less power battery is used.
The battery back-up time can be defined as battery rating / consumed energy by the
system. The system designed here generates 0.3Amps at 220V output, i.e. the power output is
66Watts approximately. When the system is connected with 0.3A load, then the system may
consume nearly 6.5 Amps from the battery, this is the input power. According to the energy
consumed from the battery, the input power is defined as 78 watts. Therefore the system
efficiency is defined as 84.6%. When average power of battery is considered as 6.5Ah, the back
time will be 1 hour approximately. During utilization of battery power (in absence of main
power), if panel is also producing energy then back-up time will be increased slightly. For
example, if a higher rating panel is used, which can generate more then 6.5 amps, irrespective of
battery power, the system consumes energy directly from the panel. Solar cells of semiconductor
materials, most of the panels more then 90% are made of silicon. A number of solar cells
electrically connected to each other and mounted in a single support structure or frame is called a
photovoltaic module..
The battery is charged with constant voltage charger, this circuit is designed with 7815
three terminal voltage regulator chip, as the regulator itself can not generate sufficient current,
with the help of a power transistor configured as series pass regulator, energy produced by the
panel is supplied to the battery at constant voltage. The output of the voltage regulator is applied
to the transistor base; the final output is taken from transistor emitter. The regulator establishes
the base voltage for the transistor, this voltage is stabilized at 15V, but the voltage at the emitter
will be about 0.7V less, and the difference will become grater as the load current increases. In
addition to the above loss, as this circuit contains power diode connected in series with the
charging circuit to prevent from flow of reverse current, another 0.7V drop will be occurred
across the diode junction. After estimating these losses approximately, it is concluded that the
charging circuit is generating nearly 13.5V, means finally the voltage applied to the battery will
be 13.5V. If the battery is fully discharged, then it will consume more power from the panel, in
this condition the voltage may fall down by less then 12V. As the battery is getting charged, the
voltage level will be boosted slowly. Once the battery is charged fully, the battery terminal
Electronics & Communication Engineering (VBITS)
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primary is having centre tap, it is divided in to two equal sections, and both sections are
energized continuously one after another. In this regard switching losses can be
minimized.
The output voltage of the single-phase inverter is roughly square wave and it can be
controlled by means of pulse width Modulation. PWM technique is a control within the
inverter and is also known as variable duty cycle regulation. This method of regulation
employs variation of the conduction time per cycle to alter the RMS output voltage of the
inverter. PWM oscillator is constructed using IC 3524. It consists of built in oscillator,
comparators, error amplifiers and output control circuitry. In this IC, a 5V internal
regulator is also provided. Internally, for the comparators one input is fed with a sawtooth voltage and the other input is fed with a feedback monitoring voltage. As this
inverter is configured in open loop operation PWM technique is not implemented here,
there by output voltage is not regulated. The output voltage will be varied according to
the load applied to the inverter. In our trail runs we found that the system generates
around 240V in no load condition, when the system is connected with rated load of
around 70 watts, the voltage is fallen down by 220V.
produces the first half cycle of the current through the load. Similarly, when the
MOSFET roles are changing, the flux in the transformer core in a direction opposite to
the flux of previous half cycle of the load current. The final current of the load under
these conditions is thus directly proportional to the signal current. In practice the load
current would be extremely distorted near the zero crossing. This effect is called cross
over distortion and is due to Gate-source voltage in MOSFET VGS being zero when no
signal is applied. However linear operation of the (transistor) MOSFET begins only
when (base) Gate current is positive enough to cross the cut in voltage. To eliminate the
distortion base-emitter junction is biased at approximately 0.7V. The result is class AB
rather than class B operation but is very close to class B mode. The bias is called the
turn-on bias in practice, one often allows cross over distortion and relies on the
transformer and internal and stray capacitors to filter it out.
It offers wide range frequency output; the frequency can be adjusted from 1Hz to 50 KHz. Pin
numbers 6 & 7 are the frequency compensation pins, by connecting a resistor & capacitor
externally to these pins, frequency can be set to required level. Here the required frequency is
50Hz, according to that the values of RT & CT (Resistor for timing & Capacitor for timing) can
be selected. The capacitor is charged with constant current through a fixed resistor, there by
regulated pulse output can be obtained either from common emitters or common collectors.
B)
The pre-drive stage built in with the chip can able to supply a maximum current of 150ma from
each output, hence additional pre-amplifier to drive the power stage is not required.
C)
As this chip is designed to generate duel inverted outputs, drive stage is configured in pushpull amplifier. The advantage of using this amplifier is that the output transformer remains in
energized condition continuously, thereby continuous output can be achieved from the system.
D)
This chip offers +5V regulated output from pin number 16; this can be used as a reference
voltage for the control circuit. This voltage remains constant irrespective of variations in the
input source.
E)
In this IC pin number 10 is a shut-down pin, always it remains in zero state, whenever any
control circuit generates high signal & it is fed to this pin, automatically output of this chip will
become zero. (As the inverter designed here doesnt contain any protection circuits, this facility
is not used.)
F)
Soft start provision is made in the oscillator circuit, such that the system is protected burning
from sudden switching. This circuit is designed with RC network and it is connected to 9 TH pin,
this is a compensation pin. When the system is switched on, the capacitor charges through
resistor, based on the values of capacitor and resistor, the capacitor will take some time to charge
fully, until then the outputs will not be adjusted to its maximum levels.
G)
The main important feature offered by this chip is varying the duty cycle very linearly. This can
be done by varying the voltage at compensation pin through a potential dividing network
designed with a preset.
Electronics & Communication Engineering (VBITS)
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Figure 1
Figure 2
An op-amp compares the feed back signal from the output of the power supply to a fixed
reference voltage (V-ref). The error signal is amplified and fed in to the inverting input of a
comparator. The non-inverting input of the comparator accepts a saw-tooth waveform with a
linear slope, generated by a fixed frequency oscillator. The oscillator output is also used to toggle
a flip-flop, producing square wave outputs Q and Q.
The comparator square wave output and the Flip-Flop outputs are both used to drive the AND
gates, enabling each output when both inputs to the gate are high. The result is a variable duty
cycle pulse train at channels A and B. In the above figure shows the output pulse width is
modulated when the error signal changes its amplitude, as detected by the doted lines. Normally
the outputs of the PWM controller are externally buffered to drive the main power switching
power MOSFETS. This type of circuit may be used to drive two transistors / MOSFETS or a
single Transistor / MOSFET. The merits of a PWM controller are pro-found, including the
programmable fixed frequency oscillator, Linear PWM section with duty cycle from 0 to 100
percent, adjustable dead time to prevent output transistor or MOSFET simultaneous conduction,
and above all simplicity, reliability, and cost effectiveness. The PWM control circuit is IC 3524,
which was designed to become the industry standard. These PWM controllers are the heart for
the complete switching power supply design and may be used equally well in single ended or
dual channel applications. The PWM comparator provides a means for the error amplifier to
Electronics & Communication Engineering (VBITS)
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sat
and V
sat
sat
or V
sat
due to its
sat.
Non-inverting input, immediately the output will be V sat. The V sat will be V 1.5V. Similarly,
if the non-inverting voltage is slightly more over the inverting input voltage, the output voltage
will be +V sat. Thus, the output will be only either +V
sat
saw-tooth voltage to the non-inverting input and the feedback or some variable DC voltage will
be given to the inverting input and we will see how the output voltage changes. There by the
output pulse width modulation takes place depending upon the feed back voltage. These are best
described with the waveforms, which are given below.
Figure 3
Figure 4
In the above circuit, the inverting input of Error amplifier (Pin No.2) is fed from V ref, built in
5V regulator through a voltage divider of two 4.7K resistors. This +5V regulator is available
inside the IC.
The voltage at Pin NO.2 is 5V x 4.7K / 4.7K + 4.7K = 2.5V.
Electronics & Communication Engineering (VBITS)
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Figure 5
In the above circuit, BC 557 general-purpose PNP switching transistors are used to drive the
Power MOSFETS. The PWM outputs of regulator, which are obtained from emitters of A and B
transistors (provided inside IC) are amplified to drive the load. For this, class B push-pull
stages are used in pre-driver stage and driver stage. Thus, a great deal of this distortion
introduced by the Non-linearity of the dynamic transfer characteristic may be eliminated by
push-pull configuration. In this case when the signal on one MOSFET is positive, the signal on
Electronics & Communication Engineering (VBITS)
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The
surface of the sun the photosphere is actually, a transition region in which the density falls of
rapidly. As we move from the interior of the sun to the outer part of the photosphere, we pass
from an optically opaque medium to a relatively transparent one. Further more the temperature
falls to approximately 6000 Deg. K. Above the photosphere is the Suns atmosphere, which is
called the chromospheres because it selectively absorbs certain colors of the radiation emitted
from the photosphere.
The simplified model of the sun is shown in the next page assumes that the sun behaves
as a black body whose surface is maintained at T=6000 Deg. K.
kept constant by a source of energy located in the interior.
temperature, the surface glows and electromagnetic radiation is emitted in all directions of space.
Figure 6
The electromagnetic radiation emitted by the sun covers a very large range of
wavelengths, from radio waves through the infrared, visible and ultraviolet to X-Rays and
Gamma Rays. However, 99% of the energy of solar radiation id contained with in the
wavelength band from 0.15 to 4 Microns with a maximum at about 0.5 Microns. Roughly one
half of the radiation lies in the visible region of the spectrum between 0.38 and 0.77 Microns and
the reminder in the invisible ultraviolet and infrared regions.
The suns diameter is approximately 1.39 X 109 meters while that of the earth is 1.27 X
107 meters. The total Mass of the Sun is 1.99 X 10 30 kgs.
and the earth is 1.5 X 1011 meters.
Surface.
Figure 7
The extra
terrestrial radiation IO striking the earth waves throughout the year, primarily because of the
change in the Sun earth distance, but also due to Sunspots, flares and other random activity of
the Sun. The variation due to the distance change can be expressed
As IO (n) = ISC {1+0.034 cos (360n/365)}
Where n is the day number counted from January 1.
Figure 8
Figure 9
For the symbols in which the bulk, or body, terminal is shown, it is here shown
internally connected to the source. This is a typical configuration, but by no means the only
important configuration. In general, the MOSFET is a four-terminal device, and in integrated
circuits many of the Mosfets share a body connection, not necessarily connected to the source
terminals of all the transistors.
Figure 10
Figure 11
Figure 12
8.1 BATTERY
This device can be called as chemical voltage source; a chemical voltage source is one of
the most important sources of electrical energy. It is a self contained voltage source and does not
need any out side energy. When the battery is discharged it is supposed to be charged with
suitable power source either from solar panel or from mains supply, i.e. single phase
conventional energy source. The electrical energy supplied by a chemical source of voltage is
produced by chemical action within the source itself. Chemical voltage sources normally exist in
the form of batteries and cells of various types. These batteries are extensively used for mobile
applications.
Here in this project work re-chargeable storage battery is used. As it is a prototype module,
the battery used here can withstand for one hour, but for real applications heavy duty battery can
be used for long back-up.
Batteries are maintenance free sealed lead acid rechargeable batteries. The batteries are
having excellent economy stability and superior output. Various characteristics have been
improved such as leak proof, overcharging and over discharging. This compact & powerful
sealed lead-acid battery with higher performance can be used as a power source for portable
instruments and also for power backup use. Batteries are now being used in a wide range of
applications.
OPEN CIRCUIT:
SOLAR PANEL VOLTAGE-19.07 V
LED USAGE-0.1 A
UNDER CHARGING:
SOLAR PANEL OUPUT-16.13 V
CHARGING CURRENT-0.48 A
BATTERY VOLTAGE UNDER CHARGING-12.6 V
UNDER LOAD:
BATTERY VOLTAGE UNDER LOAD-12.02 V
PANEL OUTPUT-14.5 V
CHANGE IN VOLTAGE-0.64 V
OUTPUT AC-266 V
11. ADVANTAGES
Electronics & Communication Engineering (VBITS)
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Solar Energy is a renewable form of energy and tends to give us large amount of energy
and light. Oil, on the other hand is not renewable and also degrades the environment.
Solar cells are very silent in their working and they are quite efficient too,
Solar energy equipments do not emit any harmful gases or radiations. They are highly
eco-friendly.
Solar cells require very less maintenance and they have a long life too.
Though, the initial set up of the solar panels is expensive, later on they turn out to be
highly cost effective,
12 . CONCLUSIONS
The project work Solar lighting system is successfully designed tested and a demo
unit is fabricated. Since it is a demonstration unit, a low power inverter is designed which can
able to deliver a maximum current of 350 milliamps at 220V at the system output. But for the
practical applications, a higher rating inverter can be designed which can be used for the multiple
applications simultaneously.
As the system is designed to deliver less power, protection circuits are not included. In
general the higher rating inverters are equipped with thermal protection over load cut off circuits.
With the help of a load monitoring circuit often designed with CT, the load applied to the inverter
will be monitored continuously, whenever the load exceeds more then the rated value,
immediately system will be shut-down. After reducing the load and by activating the reset button
power will be resumed.
In this project work solar energy is used for charging the battery, this is one type of method,
which comes under non-conventional method of power generation. Sun is the primary source of
the energy; the energy radiated by the sun is in the form of electro magnetic waves. The winds
produced by the nature are used to drive small power generators called as windmills. Such
generators are also can be used for charging the batteries. The great advantage of using the above
two methods in non-conventional energy resources, the energy produced by these two methods is
plentiful, inexhaustible, non-polluting and it does not require in a operator and also does not
require any maintenance. These kinds of systems are very rugged systems so that during the long
run they may not create any problems.
13 .FUTURE SCOPE
Solar power deals with the use of solar radiation for practical purposes. It has been
employed in order to decrease the carbon footprints from our environment. It is the basic motor
of all forms of energy generation methods. It is free and clean to use. This form of energy is
available in abundance in our environment. The fossil fuels are also mere frozen solar power.
Solar energy has remained a necessary ingredient for decades now. It's demand for usage still
prevails.
It is mainly used for the domestic purposes these days. Solar power systems operate by
converting the solar energy into the electrical energy. Usage of this power helps tremendously in
reducing the power bills and also largely helps our environment. Using this form of power for
domestic purposes has many advantages. The people who use it know it better. All of the people
who use only solar power operated electric appliances do not wish to switch to other power
systems.
As the technology has advanced, we now have started making use of electric vehicles
too. Such vehicles have started becoming readily available and are operated using battery
technology as well as solar energy. Their costs are now dropping and such vehicles are
becoming readily available to the masses. Electric vehicles have a wonderful future for sure as
they do not pollute the environment. They are also cheap in their usage.
14 . HARDWARE DETAILS
The ICs and other important components used in this project work are procured from the
Hyderabad Electronics Market. The details or data sheets of the IC 3524 are down loaded from
the Internet.
The following are the IC and other important components used in this project work:
1) SG 3524 Regulating Pulse Width Modulation
2) Z44 Power MOSFET
3) Voltage Regulator
4) Mains output transformer
5) Current Transformer
Electronics & Communication Engineering (VBITS)
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15. REFERENCES:
In order to select a suitable topic for the project, few books are referred. The list is
as follows:
1) Power systems
2) Solar Energy Utilization
6) National Semiconductors
(Company Catalog)
7) Power Electronics