Professional Documents
Culture Documents
SHELL HAVEN
DOC: No.
ETS 219
Page 1 of 61
Rev C
REV
AMD
DESCRIPTION
DATE
Feb 2011
APPROVED BY
SIGN.
ENG/00/06
Jon Mason
AUTHORISER:
ENG/00/06
Jon Mason
TECHNICAL APPROVAL:
ENG/50/06
CUSTODIAN:
ENG/50/06
CONTROLLER:
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
Rev
REV.
AMD
NO.
Jul 94
Nov 94
O
O/1
Feb 98
O/2
July 99
Oct
2001
Sept.05
ETS 219
Page 2 of 61
19.2.1
scope &
extent of
painting,
para. 5
Steel
structures
Appendix 1
Spec. N1.
Spec. N2.
Spec.N3
Spec. N4
Spec. N5
Spec. N6
Spec. N7
Spec.N8
Spec. N8a
Spec.
N8b
Spec.N9
Spec.
N9a
N11
Appendix 2
Spec. E13
Spec.E13a
WARNING
DOC: No.
Rev C
SIGN.
BR
RLT
Jon Mason
M
Ravenscroft
S. Pain
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
Feb.2011
19.21
Rev. C
19.3.1
19.5.8
19.10
ETS 219
Page 3 of 61
Rev C
Spec. N3
Spec. N4
Spec. N6
Spec. N8A
Spec. N8B
Spec. N9
Spec. N10
Spec. N11
Appendix 2
Spec. E13
Spec.E13plus
Spec. E13a
WARNING
DOC: No.
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
Spec. E14
Spec. E15
Spec. E15A
Spec. E16
Page 43
Spec. E19
Spec. E20
Spec. E21
Spec. E22
Spec. E23
Spec. E25
Appendix 3
Spec. IL3
Spec. IL4
Spec. IL5
Spec. IL6
Page 61
WARNING
DOC: No.
ETS 219
Page 4 of 61
Rev C
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
Page 5 of 61
ETS 219
Rev C
PAINTING - CONTENTS
19.1
INTRODUCTION
19.2
GENERAL
19.3
19.4
19.5
WARNING
19.2.1
19.2.2
Approved Manufacturers
SURFACE PREPARATION
19.3.1
19.3.2
Blast Cleaning
19.3.3
Preparation Grades
19.3.4
Rust Grades
19.3.5
19.3.6
Abrasives
19.3.7
Surface Profile
PAINT APPLICATION
19.4.1
General
19.4.2
Environmental Conditions
19.4.3
Priming Coat
19.4.4
Thinning
19.4.5
19.4.6
Surface Preparation
19.5.2
19.5.3
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
19.6
DOC: No.
19.5.4
19.5.5
19.5.6
19.5.7
Adhesion Test
19.5.8
Pinhole Testing
19.5.9
Degree of Cure
19.5.10
Steel Temperature
19.5.11
Page 6 of 61
ETS 219
Rev C
General
19.6.2
19.6.3
19.6.4
Underground Piping
19.6.5
19.7
19.8
PLANT BUILDINGS
19.9
MARINE FACILITIES
19.10
COLOUR SCHEMES
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
Page 7 of 61
ETS 219
Rev C
INTRODUCTION
The ETS has been introduced to cover Painting Specifications for both new and existing works.
It shall be used in conjunction with the Standards specified in the Painting D.E.P. Technical
Specifications as follows :D.E.P. 40.48.00.30-Gen - Paints and Paint Materials
D.E.P. 30.48.00.10-Gen - Painting and Coating
D.E.P. 30.48.00.31-Gen - Painting and Coating for New Construction
Projects
WHERE THE DOCUMENTS ARE IN CONFLICT, ORDER OF PREFERENCE SHALL BE
THE ETS FOLLOWED BY THE D.E.P's.
19.2
GENERAL
19.2.1
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
19.2.2
DOC: No.
ETS 219
Page 8 of 61
Rev C
(a)
Uninsulated stainless steel, non-ferrous metals such as aluminium, copper, brass and
similar weather resisting materials.
(b)
Galvanised mild steel surfaces of structural steel, sheet metal, fencing and galvanised
pipework.
(c)
(d)
(e)
Approved Manufacturers
Paints shall be obtained from manufacturers on the Company's list of approved suppliers for
the type of paint to be used. Current copies of this list are available to the Contractor upon
request.
19.3
SURFACE PREPARATION
19.3.1
19.3.2
Blast Cleaning
Prior to blast cleaning any heavy layers of rust shall be removed by chipping. Visible oil,
grease and dirt, all sharp points and weld spatter shall also be removed.
Blast cleaning to remove all millscale, rust and other foreign matter can be by open blast,
closed blast, slurry blast and small areas by vacuum blasting.
After blasting the surface shall be cleaned from loose dust and debris prior to applying the
priming coat.
19.3.3
Preparation Grades
HAND CLEANING
The two preparation grades (as per International Standard ISO 8501-1) are as follows :-
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
Page 9 of 61
ETS 219
Rev C
Rust Grades
The condition of the steel surface prior to surface preparation is defined in 4 rust grades (as per
International Standard ISO 8501-1), as follows :-
WARNING
A-
Steel surfaces largely covered with adhering millscale but little, if any, rust.
B-
Steel surface which has begun to rust and from which the millscale has begun to flake.
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
19.3.5
DOC: No.
ETS 219
Page 10 of 61
Rev C
C-
Steel surface on which the millscale has rusted away or from which it can be scraped but
with slight pitting visible under normal vision.
D-
Steel surfaces on which the millscale has rusted away and on which general pitting is
visible.
19.3.6
Abrasives
Abrasive type and particle size shall be selected to best suit the type of priming material and to
satisfy the paint manufacturers recommendation bearing in mind the surface profile required.
Suitable captive abrasives are chilled iron grit, chilled iron shot, steel grit and shot and cut wire.
Suitable expendable abrasive is copper slag and shall be in accordance with BS.7079
(Preparation of Steel Substrates before Application of Paints and Related Products - Part F3 Specification for Copper Refinery Slag). The content of free Crystalline Silica in copper slag
shall not exceed 1%. Copper slag abrasives have a predominantly angular shape.
Aluminium oxide is the abrasive recommended for blasting stainless steel.
All abrasive material shall be free from corrosive constituents and adhesion impairing
contaminants.
19.3.7
Surface Profile
The required degree of surface profile on peak-to-valley height of the surface depends on the
thickness of the coating to be applied.
The surface profile shall be kept within 30 to 80 microns unless specified otherwise by the paint
manufacturers data sheet.
19.4
PAINT APPLICATION
19.4.1
General
The paint application shall be carried out strictly to the paint manufacturers product data sheet
which will include mix ratio, method of application, whether thinners can be used, and
overcoating times.
The various paints shall be applied to the dry film thicknesses as specified in the paint
specifications, (see Appendices 1, 2 & 3).
Paints shall not be applied within 50mm of edges prepared for field welds subject to later field
testing except when a weldable primer is specified. The prepared weld areas shall be taped for
a distance of 50mm either side of the weld line. The protective tape shall be of sufficient
quality to protect the surface preparation cleanliness. Coated surfaces which require further
fabrication shall have all coatings completely removed 50mm either side of the line of burning
or welding. The remainder of the paint shall be abraded back for a further 100mm.
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
19.4.2
DOC: No.
ETS 219
Page 11 of 61
Rev C
Environmental Conditions
Paints shall not be applied under the following conditions :a)
b)
c)
d)
When the temperature is expected to fall to 0 deg.C before the paint has dried or when
there is the likelihood of an unfavourable change in weather conditions within two hours
after coating.
Generally paint shall not be applied when the surface temperature is greater than 40
deg.C. Above this temperature specification E15 shall be used.
19.4.3
Priming Coat
Irrespective of the method of cleaning, all cleaned surfaces shall receive the priming coat as
soon as practical and shall never be left uncoated overnight unless agreed by the paint
manufacturer. Cleaning shall be limited to areas which can be cleaned and primed comfortably
within a normal working day.
19.4.4
Thinning
Thinning will not normally be permissible unless recommended in the paint manufacturers data
sheet.
19.4.5
19.4.6
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
Page 12 of 61
19.5
19.5.1
Surface Preparation
ETS 219
Rev C
Prior to any preparation operations commencing the surface shall be free of oil, grease and any
other foreign matter and all weld spatter and sharp edges removed.
19.5.2
19.5.3
19.5.4
Surface Profile
Regular measurements of the roughness of the blasted surface shall be carried out using one of
the following methods :a)
b)
c)
19.5.5
The roughness of the blast cleaned surface can be measured with a surface profile
meter such as the Elcometer Profile Gauge 123.
Optical method using a profile comparator in accordance with ISO Standard 8503.
The Elcometer 122 Testex tape is used in conjunction with the Elcometer 124 foil
thickness gauge is another method to give peak-to-valley height. This method enables a
replica of the profile to be produced which can then be attached to a report for future
reference.
19.5.6
19.5.7
WARNING
Adhesion Test
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 13 of 61
Rev C
The standard test methods for measuring adhesion by tape test shall be in accordance with
ASTM D3359-92a. The lattice pattern test within this Standard shall not be used for films
thicker than 125 microns.
19.5.8
Pin-hole Testing
The whole of internal tank linings shall be tested for continuity of coating. Battery operated equipment is
available for detecting defects using the following equipment :a)
b)
19.5.9
Degree of Cure
For testing degree of cure the following method shall be adopted :If, after holding the solvent against the surface by means of cotton wool swab and gentle
rubbing for 1 to 2 minutes, no coating is removed then the cure is satisfactory.
19.5.10
Steel Temperature
Coatings have different minimum curing/drying or film forming temperatures. In each case the
steel temperature shall be above the minimum at the time of application and during curing.
19.5.11
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 14 of 61
Rev C
The dew-point is a temperature where water is spontaneously deposited on the substrate and
therefore the substrate shall always be a minimum of 3 deg.C above the dew-point.
A maximum relative humidity is 85%. The instrument which gives readings of relative humidity
is the whirling hygrometer.
19.6
19.6.1
General
All new equipment and piping shall be blast cleaned as hand preparation will not remove all the
adhering millscale.
Refer to section 19.3 for surface preparation.
For specifications covering a range of equipment surface temperatures for both lagged and
unlagged carbon steel, low and intermediate alloy steel and stainless steel refer to Appendices
1, 2 and 3.
The external finish to all tanks containing "White Oil" products to have a total radiant heat
reflectance minimum of 70%.
Austenitic stainless steel shall be painted with a zinc-free paint system.
19.6.2
Prefabrication weldable primers, less than three months old and still in good condition
shall be cleaned thoroughly with clean fresh water before applying the paint system.
b)
Prefabricated weldable primers exposed longer than three months to the atmosphere
shall require approval by the Engineer before applying the specified system.
c)
Because of the life limitation of a weldable primer, the primer specified in the detailed
full
specifications (see Appendices), shall be the preferred primer providing that shop and
site welded areas, subject to later testing, are taped for a distance of 50mm either side
of
the weld line.
19.6.3
19.6.4
Underground Piping
For the recommended coatings to protect external surfaces of underground piping refer to ETS
603 - Pipework - External Protection of Buried or Submerged Pipework.
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
19.6.5
DOC: No.
ETS 219
Page 15 of 61
Rev C
19.7
19.8
PLANT BUILDINGS
Refer to Appendix 1 and 2 for Paint Specifications for Woodwork and Metalwork and Structural
Steelwork.
19.9
MARINE FACILITIES
Refer to Appendix 1 and 2 for Paint Specifications for Steelwork to Jetties in Permanent
Submerged Zone Including Tidal and Splash Zones.
19.10
COLOUR SCHEMES
General
Where applicable e.g. for marine and offshore facilities, colour schemes shall be in accordance
with Local Rules and Customs.
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 16 of 61
Rev C
B.S. 4800 OR
SHELL STANDARD
COLOUR N0.
Steel Structures
SILVER GREY
ALUMINIUM
(if not galvanised)
26
Tanks/vessels/columns/
heat exchangers/piping/
pumps and machinery
(up to 100 deg.C)
ALUMINIUM
BLUSH GREY OR
SILVER GREY
Handwheels, ladders,
handrails and stairways
BLACK
(if not galvanised)
Pump bedplates
BLACK
22-B-15
26
Electrical Equipment
Motors
ALUMINIUM
BRIGHT BLUE
27
b)
OLIVE GREEN
16
c)
SHELL RED
11
ALUMINIUM
Safety Colours
Where appropriate for safety reasons, the following colour scheme shall be adhered to :Dangerous obstructions
-/4
ALERT ORANGE
33
SHELL RED
11
DARK GREEN
Fluorescent orange
NOTE: Aluminium to be lustrous (shade ref. PHA906) except for elevated temperature use.
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 17 of 61
Rev C
External Uninsulated Carbon Steel, Low and Intermediate Alloy Steel to piping, columns,
vessels, heat transfer equipment and steel stacks up to skin temperature of 100.C.
N2
External Insulated & Uninsulated Carbon Steel, Low and Intermediate Alloy Steel to piping,
columns, vessels, heat transfer equipment for skin temperature from 100C to 230C
N3
External Insulated & Uninsulated Carbon Steel, Low and Intermediate Alloy Steel to piping,
columns, vessels, heat transfer equipment for skin temperature from 200C to 540C
N4
External Insulated & Uninsulated Carbon Steel, Low and Intermediate Alloy Steel to piping,
columns, vessels and heat transfer equipment, where application is onsite and spraying could
be impracticable. 40 to 570C.
N5
External Insulated Carbon Steel, Low and Intermediate Alloy Steel to piping, columns, vessels
and heat transfer equipment, for skin temperatures from 40C up to 150C.
N6
External Insulated Stainless Steel Piping and Equipment for skin temperatures from 40C up
to 150C.
N7
External. Insulated Stainless Steel to piping, columns, vessels and heat transfer equipment for
skin temperatures from 150C to 540C
N8
Off site manufactured External Uninsulated above ground, Steel Storage Tanks and LPG
Spheres for skin temperatures up to 100C.
N8A
Site erected external Uninsulated above ground steel storage tanks and LPG Spheres but
excluding floating roofs and underside of tank bottoms.
N8B
Site erected external Uninsulated new build floating roofs on above ground steel storage tanks
for skin temperatures up to 100C
N9
Prefabricated Weldable Primer for Carbon Steel, Low and Intermediate Alloy Steel for piping,
columns, vessels and tanks, for skin temperatures 0-100C.
N9A
Prefabricated Weldable Primer for Carbon Steel, Low and Intermediate Alloy Steel for piping,
columns, vessels and tanks, for skin temperatures 0-540C.
N10
External Paint Specification for Buried Storage Vessels and Steelwork to Jetties in Permanent
Submerged Zone, including the Tidal and Splash Zones.
N11
N12
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 18 of 61
Rev C
SPECIFICATION No. N1
NEW WORKS
EXTERNAL PAINT SPECIFICATION FOR UNINSULATED CARBON STEEL, LOW AND INTERMEDIATE
ALLOY STEEL TO ABOVE GROUND PIPING, COLUMNS, VESSELS, HEAT TRANSFER EQUIPMENT
AND STEEL STACKS UP TO SKIN TEMPERATURE OF 100C.
PREPARATION
PRIMER
INTERMEDIATE :
1 Coat Low Temperature Cure 2-Pack Epoxy MIO - 125 microns DFT
FINISH
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 19 of 61
Rev C
SPECIFICATION No. N2
NEW WORKS
EXTERNAL PAINT SPECIFICATION FOR UNINSULATED & INSULATED CARBON STEEL, LOW AND
INTERMEDIATE ALLOY STEEL TO ABOVE GROUND PIPING, COLUMNS, VESSELS, HEAT
TRANSFER EQUIPMENT AND STEEL STACKS FROM 100C TO 230C.
PREPARATION
PRIMER
FINISH
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 20 of 61
Rev C
SPECIFICATION No. N3
NEW WORKS
EXTERNAL PAINT SPECIFICATION FOR UNINSULATED & INSULATED CARBON STEEL, LOW AND
INTERMEDIATE ALLOY STEEL TO ABOVE GROUND PIPING, COLUMNS, VESSELS, HEAT
TRANSFER EQUIPMENT AND STEEL STACKS FROM 150 C TO 540 C
PREPARATION
PRIMER
FINISH
NOTE:
1.The modified Silicone Aluminium Coating shall not be over-applied. Application at 40 microns per Coat
results in blistering when taken to high temperatures.
2. For site application where spraying is impracticable use System N4 for temperatures up to 450C
3. Where thermal cycling conditions prevail the use of Cold spray aluminium (Intertherm 898) should be
considered)
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 21 of 61
Rev C
SPECIFICATION No. N4
NEW WORKS
EXTERNAL PAINT SPECIFICATION FOR INSULATED & UNINSULATED CARBON STEEL, LOW AND
INTERMEDIATE ALLOY STEEL TO ABOVE GROUND PIPING, COLUMNS, VESSELS, HEAT
TRANSFER EQUIPMENT AND STEEL STACKS WITH SKIN TEMPERATURES FROM -40C-450C
WHEN APPLICATION IS ON SITE AND APPLICATION BY SPRAY IS IMPRACTICABLE.
PREPARATION
PRIMER
NOTE:
If brush applied multiple coats will be required to attain recommended dry film thickness.
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 22 of 61
Rev C
SPECIFICATION No. N5
NEW WORKS
EXTERNAL PAINT SPECIFICATION FOR INSULATED CARBON STEEL, LOW AND INTERMEDIATE
ALLOY STEEL TO ABOVE GROUND PIPING, COLUMNS, VESSELS, HEAT TRANSFER EQUIPMENT
FOR SKIN TEMPERATURES FROM -40C UP TO 150C.
PREPARATION
PRIMER
FINISH
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 23 of 61
Rev C
SPECIFICATION No. N6
NEW WORKS
EXTERNAL PAINT SPECIFICATION FOR INSULATED STAINLESS STEEL PIPING AND EQUIPMENT
FOR SKIN TEMPERATURES FROM 40C UP TO 150C.
PREPARATION
PRIMER
FINISH
Note- The addition of 5% thinners (GTA 220) will be required to attain the recommended dft.
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 24 of 61
Rev C
SPECIFICATION No. N7
NEW WORKS
EXTERNAL PAINT SPECIFICATION FOR INSULATED & UNINSULATED STAINLESS STEEL ABOVE
GROUND PIPING, COLUMNS, VESSELS, HEAT TRANSFER EQUIPMENT FOR SKIN TEMPERATURES
FROM 150C TO 540C.
PREPARATION
PRIMER
- 25 microns DFT
FINISH
- 25 microns DFT
NOTE :
The modified Silicone Aluminium shall not be over-applied. Applications at 40 microns per coat results in
blistering when taken to high temperatures.
Blast profile not to exceed 40-50 microns peak to valley measurement.
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 25 of 61
Rev C
SPECIFICATION No. N8
NEW WORKS
TANKS VESSELS & SPHERES
EXTERNAL PAINT SPECIFICATION FOR UNINSULATED ABOVE GROUND STEEL STORAGE TANKS
MANUFACTURED AND PAINTED OFFSITE AND LPG SPHERES FOR SKIN TEMPERATURES UP TO
100C (EXLUDING FLOATING ROOFS AND THE UNDERSIDE OF TANK BOTTOMS SEE SPEC NOS.
N9 & 8B FOR PAINT DETAILS)
PREPARATION
PRIMER
1 Coat Low Temperature Cure 2-Pack Epoxy Zinc Phosphate 75 microns DFT
INTERMEDIATE:
1 Coat Low Temperature Cure 2-Pack High Build Epoxy MIO 125 micros DFT
FINISH:
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 26 of 61
Rev C
PRIMER:
Apply to external surfaces only. 1 coat of 2 pack epoxy zinc phosphate weldable
primer
25 microns DFT
INTERMEDIATE
75 microns DFT
2 INTERMEDIATE
75 microns DFT
FINISH
50 microns DFT
nd
NOTE: The finishing Coat to be, Hydrocarbon Storage Tanks - Blush Grey (22.B.15)
White for Spheres
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 27 of 61
Rev C
PREPARATION:
2 . STRIPE COAT
INTERMEDIATE
FINISH
75 microns DFT
NOTE 1:
NOTE 2:
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 28 of 61
Rev C
SPECIFICATION No. N9
NEW WORKS
EXTERNAL PAINT SPECIFICATION FOR THE APPLICATION OF A PREFABRICATED WELDABLE
PRIMER FOR CARBON STEEL, LOW AND INTERMEDIATE ALLOY STEEL FOR ABOVE GROUND
PIPING, COLUMNS, VESSELS AND TANKS FOR SKIN TEMPERATURES UP TO 100C.
PREPARATION
PRIMER
Primer is the only coating required to the underside of tank bottom plates
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 29 of 61
Rev C
PREPARATION
PRIMER
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 30 of 61
Rev C
PREPARATION
PRIMER
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 31 of 61
Rev C
PREPARATION
PRIMER
INTERMEDIATE :
FINISH
and
- 25 microns DFT
NOTE:
Apply 'Day-Glo' Finish to White Epoxy, within 3 days.
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 32 of 61
Rev C
EXTERNAL PAINT SPECIFICATION FOR NEW PLANT BUILDINGS - WOODWORK AND METALWORK.
WOODWORK
PRIMER
- 25 microns DFT
OVERCOAT
- 40 microns DFT
FINISH
- 35 microns DFT
PRIMER
OVERCOAT
- 40 microns DFT
FINISH
- 35 microns DFT
METALWORK
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 33 of 61
Rev C
External Structural Steelwork and Uninsulated Carbon Steel, Low and Intermediate Alloy Steel
to piping, columns, vessels, heat transfer equipment, tanks, LPG spheres and steel stacks etc.
up to skin temperatures of 100 deg C. where aggressive climatic/operating conditions prevail.
E13A
External uninsulated floating roofs on steel storage tanks up to 100C skin temperature without
grit blasting for inspection.
E13B
External unisulated floating roofs on steel storage tanks up to 100C skin temperature, blast
clean for inspection purposes.
E14
External Uninsulated Carbon Steel, Low and Intermediate Alloy Steel to piping, columns,
vessels, heat transfer equipment and steel stacks up to skin temperatures from 100 deg.C to
400 deg.C.
E15
External Insulated Carbon Steel, Low and Intermediate Alloy Steel to piping, columns, vessels
and heat transfer equipment for skin temperatures from -40 deg.C up to 150 deg.C.
E15A
E16
External Insulated Stainless Steel piping and equipment for skin temperatures from -40 deg.C
up to 150 deg.C.
E17
External Insulated Carbon Steel, Low and Intermediate Alloy Steel and Stainless Steel to
piping, columns, vessels and heat transfer equipment, for skin temperatures from 150 deg.C up
to 400 deg.C.
E18
External Paint Specification for underside of existing tanks (if tank is jacked up) for skin
temperatures up to 100 deg.C.
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 34 of 61
Rev C
E19
External Paint Specification for buried storage vessels and steelwork to jetties in tidal and
splash zones.
E20
E21
E22
Paint Specification for Weathered Structural Galvanised Steel requiring 'Day-Glo' Finish.
E23
Paint Specification for Corroded Structural Galvanised Steel requiring 'Day-Glo' Finish.
E24
E25
Paint specification for preparation and protective coating system for field welds.
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 35 of 61
Rev C
PRIMER
INTERMEDIATE
FINISH
256)
Intermediate : Interseal 670 HS (colour to suit finish)
Finish
: Interthane 990
Non-slip
: Intershield 851
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 36 of 61
Rev C
PRIMER
1st. INTERMEDIATE : 1 coat surface tolerant epoxy MIO - 100 microns DFT
nd
2 . INTERMEDIATE
FINISH
NOTE 1:
NOTE 2:
This paint system will upgrade existing Alkyd and Chlorinated Rubber systems.
NOTE 3:
NOTE 4:
This specification does not apply to new build tanks, Refer to Specification N8A
256)
st
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 37 of 61
Rev C
SPOT PRIMER
INTERMEDIATE :
FINISH
75 microns DFT
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 38 of 61
Rev C
HOLDING PRIMER:
Stripe coat all welds and spot prime areas of breakdown / damage in weldable
primer.
1 Coat surface tolerant 2 pack epoxy aluminium
- 100 microns DFT
INTERMEDIATE :
FINISH
- 75 microns DFT
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 39 of 61
Rev C
PREPARATION
PRIMER/FINISH :
- 75 microns DFT
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 40 of 61
Rev C
SPECIFICATION NO.E15
EXISTING WORKS (ON LINE)
EXTERNAL PAINT SYSTEM FOR INSULATED CARBON STEEL LOW AND INTERMEDIATE ALLOY
STEEL TO ABOVE GROUND PIPING, COLUMNS, VESSELS AND HEAT TRANSFER EQUIPMENT FOR SKIN
TEMPERATURES FROM -40C UP TO 150C
Preparation:
Primer:
Finish:
Overcoating of primer coat: not less than 1 hour but within a maximum of 2 hours of
application of primer.
70C-90C
Overcoating of primer coat: not less than 30 mins. but within a maximum of 1 hours of
application of primer.
90C-100C
Overcoating of primer: not less than 15 minutes but within a maximum of 30 minutes of
application of primer.
When application of Primer/Finish is 70C and above add 5% thinners (GTA220) to epoxy aluminium
Over 100C appropriate technical advice shall be sought on each specific case.
Note:
nd
1. Should maximum overcoating period elapse before application of 2 coat, primer must be
thoroughly abraded with medium glass paper or equivalent.
2. At elevated surface temperature recommended DFT may not be attained.
Refer to Introduction in existing Works Paint Spec-Index regarding specifying a hand prep surface.
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 41 of 61
Rev C
Specification No.E15A
Existing Works
EXTERNAL PAINT SPECIFICATION FOR UNINSULATED CARBON STEEL, LOW AND INTERMEDIATE
ALLOY STEEL TO ABOVE GROUND PIPING, VESSELS AND HEAT TRANSFER EQUIPMENT FOR
SKIN TEMPERATURES FROM 100C AND UP TO 150C.
Preparation:
Spot Primer
Intermediate
Finish:
Refer to Introduction in existing Works Paint Spec-Index regarding specifying a hand prep surface.
Note 1 Oleoresinous Aluminium must be applied over surface tolerant epoxy within 3 days.
Note 2 This specification is NOT for Painting the pipe cladding
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 42 of 61
Rev C
PREPARATION
Provide a clean abraded surface using hand/mechanical tools Stainless Steel wirewool/wirebrush/rotary wirebrush *
PRIMER
FINISH
NOTES:
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 43 of 61
Rev C
PREPARATION
PRIMER
FINISH
NOTES
1.
2.
3.
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 44 of 61
Rev C
EXISTING WORKS
EXTERNAL PAINT SPECIFICATION FOR UNDERSIDE OF TANKS (IF TANK IS JACKED UP) FOR SKIN
TEMPERATURES UP TO 100 DEG.C.
PREPARATION
PRIMER
FINISH
NOTE:
If tank is not jacked up and floor plates require renewing, then refer to Specification for New
Tanks No. N8, for a Protective Coating Using a Weldable Primer.
Primer - Intertuf 16
Finish - Intertuf 16
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 45 of 61
Rev C
EXISTING WORKS
EXTERNAL PAINT SPECIFICATION FOR BURIED STORAGE VESSELS AND STEELWORK TO
JETTIES IN TIDAL AND SPLASH ZONES.
PREPARATION
PRIMER/
FINISH
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 46 of 61
Rev C
PREPARATION
PRIMER/
FINISH
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 47 of 61
Rev C
PREPARATION
PATCH PRIME
INTERMEDIATE :
- 75 microns DFT
FINISH
- 50 microns DFT
- Interthane 990
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 48 of 61
Rev C
WEATHERED
STRUCTURAL
GALVANISED
PREPARATION
PRIMER
FINISH
and
NOTE:
STEEL
- 60 microns DFT
- 25 microns DFT
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 49 of 61
Rev C
PREPARATION
PATCH PRIME
- 75 microns DFT
INTERMEDIATE :
FINISH
- 60 microns DFT
- 25 microns DFT
:
and
NOTE:
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 50 of 61
Rev C
WOODWORK
PATCH PRIME
- 25 microns DFT
OVERCOAT
- 40 microns DFT
FINISH
- 35 microns DFT
PATCH PRIME
- 50 microns DFT
OVERCOAT
- 40 microns DFT
FINISH
- 35 microns DFT
METALWORK
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 51 of 61
Rev C
PREPARATION :
Solvent wash to remove all surface contaminants and wipe dry ensuring the
removal of all solvent residue, abrasive blast to SA 2.5 where possible, if abrasive blasting is considered
impractical hand and power tool clean to a minimum of St3 lightly abrading a 50mm overlap area onto
sound firm edged previous coating.
PROTECTIVE COATING SYSTEM:
Prime
Intermediate coat
nd
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 52 of 61
Rev C
APPENDIX 3 - SPECIFICATIONS FOR CARBON STEEL NEW WORKS AND EXISTING WORKS WHEN
STEEL IS STILL IN GOOD CONDITION - INTERNAL LININGS
SPEC.No.
TYPE OF CARGO
----------------------------------------------------------------------------IL1
IL2
Lining to Crude Oil Tanks up to 70 deg.C, LPG Spheres, Motor Gasoline, Aviation
Gasoline and Naphtha, Kerosine, Jet Fuel, Gas Oil and Distillate Diesel.
Lining to Industrial and Ballast Water up to 50 deg.C.
IL3
IL4
IL5
IL6
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 53 of 61
Rev C
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 54 of 61
Rev C
Quality control.
Application of tank linings must be in accordance with the manufacturers guidelines and product working
procedures.
Quality control is the responsibility of the applicator and must be recorded daily, the recorded detail must
include amongst other criteria the type of equipment used, constant atmospheric monitoring results,
blasting medium, attained blast profile, surface cleanliness details, soluble salt contamination level, blast
standard at
lining application, extent of any stripe coating including recorded wet/dry film thickness, lining application
controls ie. wet/dry film thickness and final spark test results with subsequent repair procedure carried out.
(Stripe coats should be applied to all welds, lap joints, plate edges, corners, sharp edges, and any other areas where
spray application of the overall coating system may prove difficult resulting in low dry film thickness).
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 55 of 61
Rev C
PREPARATION
HOLDING PRIMER
STRIPE COAT
FINISH
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 56 of 61
Rev C
PREPARATION
HOLDING PRIMER
STRIPE COAT
FINISH *
DFT
* Volume of solids 90% with a minimum of 30% by weight of glass flake in the
dry film.
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 57 of 61
Rev C
PREPARATION
HOLDING PRIMER
STRIPE COAT
INTERMEDIATE/FINISH :
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 58 of 61
Rev C
PREPARATION
HOLDING PRIMER
STRIPE COAT
FINISH
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 59 of 61
Rev C
PREPARARION:
STRIPE COAT:
FINISH:
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 60 of 61
Rev C
Specification IL6:
INTERNAL LINING FOR CHEMICAL STORAGE TANKS AND VESELS WHERE CHEMICAL OR HOT
MEDIA ARE TO BE STORED AT TEMPERATURES UP TO 90 DEG. C.
PLEASE REFER TO INTERNATIONAL PAINT TECHNICAL DEPARTMENT REGARDING SUITABILITY
OF CARGO.
PREPARATION:
STRIPE COAT:
FINISH:
Note: Refer to Interline 955 working procedures for application guidelines, including safe working practices,
contact International Paint Technical Department for alternative product if guidelines/safe working practices
cannot be attained.
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;
STANLOW
SHELL HAVEN
DOC: No.
ETS 219
Page 61 of 61
Rev C
Alternative suppliers:
WARNING
All printed hard copies of this computerised ETS document are considered uncontrolled.
This may not be the latest revision - please check the Index before use.
Work and its Quality Control painting;