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Regulation B

M.E./M.TECH. CAD/CAM
SEMESTER I
SL
No
Theory

Subject
Code

Subject

P1MAB02

Applied Engineering Mathematics

P1CCB01

Finite Element Analysis

P1CCB02

P1CCB03

P1CSB44

Computer Integrated Manufacturing


System
Computer Aided Design &
Manufacturing
Computer Graphics

Computer Aided Design Lab

Practical
6

P1CCB04

Total Credits

22
SEMESTER II

SL
No
Theory
1
2

Subject
Code
P2CCB05
P2CCB06

P2CCB07

P2CCB08

5
P2CCB09
6
***
Practical
7
P2CCB10

Subject

Computer aided process planning


Flexible Competitive
Manufacturing System
Manufacturing Information
systems
Mechatronics in Manufacturing
Systems
Advanced Material Science
Elective-I

3
3

1
1

0
0

4
4

3
3

1
0

0
0

4
3

Computer Aided Manufacturing


Lab

Total Credits

25
SEMESTER III

SL
Subject
Subject
No
Code
Theory
1
***
Elective II
2
***
Elective III
3
***
Elective IV
Practical
4
P3CCB11
Project Phase I
Total Credits
L Lecture; T Tutorial; P Practical; C Credit

3
3
3

0
0
0

0
0
0

3
3
3

12

6
15

Regulation B
M.E./M.TECH. CAD/CAM
SEMESTER IV
SL
Subject
No
Code
Practical
1
P4CCB12
Total Credits

Subject
Project Phase II

24

12
12

Over all Total Credits = 74


LIST OF ELECTIVES
SL
No

se
m

Subjec
t Code

Subject

Computer Integrated Design

Metrology and Non Destructive Testing

ELECTIVE II, III, IV


Concurrent Engineering

Industrial Robotics

Design of Hydraulic and Pneumatic


Systems

Computational Fluid Dynamics

Intellectual Property Rights

Material Characterisation Techniques

Optimisation techniques in Design

Technology management

Experimental Techniques and Analysis

Research methodology

ELECTIVE - I
1

10

11

12

13

14

15

16
17
18
19

3
3
3
3

PECCB1
3
PECCB1
4
PECCB1
5
PECCB1
6
PECCB1
7
PECCB1
8
PECCB1
9
PECCB2
0
PECCB2
1
PECCB2
2
PECCB2
3
PECCB2
4
PECCB2
5
PECCB2
6
PECCB2
7
PECCB2
8
PECCB2
9
PECCB3
0
PECCB3
1

Reliability Engineering
Manufacturing System and Simulation
Design for Manufacturing

Design of Material Handling Equipments


Data Communication in CAD/CAM
Performance Modeling and Analysis of
Manufacturing System
Advanced Vibration Engineering

L Lecture; T Tutorial; P Practical; C Credit

SEMESTER I
P1MAB02 APPLIED ENGINEERING MATHEMATICS
C

L T P
3104

OBJECTIVE

To provide knowledge on boundary value, equations, wave equation.


To gain knowledge in calculus of variations, Eigen value problems and iteration
methods.

UNIT-I
Boundary Value Problems
9
Linear second order partial differential equations in two independent variables normal
forms hyperbolic, parabolic and elliptic equations Cauchy problem.
UNIT-II
Wave Equations
9
Wave equations solution of initial value problem significance of characteristic curvesLaplace transform solutions displacements in a long string along string under its weight
a bar with prescribed force on one end free vibrations of a string.
UNIT-III
Calculus Of Variations
9
Concepts of functional and their stationary values Eulers equation and solution for the
problem and for more general causes natural boundary conditions variational problems
with moving boundaries condition variational problems Isoparametric problems-Direct
Methods: Ritz, Kantorovich and Galerkin techniques
UNIT-IV
Eigen Value Problems
9
Standard Eigen value problems properties of Eigen values and Eigen vectors Generalized
Eigen value problems strum sequence Jacobi, Givens and Householder transformations.
UNIT-V
Iteration Problems
9
Forward and inverse iteration schemes Graham Schmidt deflation simultaneous iteration
method subspace iteration Lanczos algorithm Estimation of core and time
requirements.
TOTAL : 45+15 (Tutorial) = 60
periods
REFERENCES
1. Jennings. A., Matrix Computation for Engineers and Scientists., John Wiley and Sons,
1992.
2. Prem.K.Kythe, Pratap Puri, Michael R.Schaferkotter, Introduction to Partial Differential
Equations and Boundary Value problems with Mathematica, CRC Press, 2002
3. Kreyszig, Erwin, I.S., Advanced Engineering Mathematics, Wiley, 1999.
4. Ramamurthy. V., Computer Aided Design in Mechanical Engineering., Tata McGraw Hill
Publishing Co., 1987.
4

5. Reny Dannemeyer, Introduction to Partial Differential Equations and Boundary Value


problems, McGraw Hill, 1968.
P1CCB01 FINITE ELEMENT ANALYSIS
OBJECTIVE:

LTPC
3104

To impart knowledge on one dimension and two dimension problems.


To give a comprehensive insight to ISO parametric formation, theory of elastic with
problems.
To impart knowledge on dynamic analysis and non-linear analysis.

UNIT -I
1d Finite Element Analysis
9
Historical Background - Weighted Residual Methods - Basic Concepts of FEM - Variational
Formulation of B.V.P - Ritz Method - Finite Element Modeling - Element Equations - Linear and
Quadratic Shape functions -Bar, Beam Elements - Applications to Heat Transfer.
UNIT -II
Finite Element Analysis Of 2d Problems
9
Basic Boundary Value Problems in 2 Dimentions - Triangular, quadrilateral, higher order
elements - Poissons and Laplace Equations - Weak Formulation - Elements Matrices and
Vectors - Application to Solid mechanics, Heat transfer, Fluid Mechanics
UNIT- III
Iso Parametric Formulation
9
Natural Co-ordinate System - Lagrangian Interpolation Polynomials - Iso-parametric
Elements - Formulation -Numerical Intergration - 1D -2D Triangular elements - rectangular
elements - Illustrative Examples.
UNIT- IV
Solution To Plane Elasticity Problems
9
Introduction to Theory of Elasticity - Plane Stress - Plane Strain and Axisymmetric
Formulation - Principle of virtual work - Element matrices using energy approach.
UNIT V
Special Topics
9
Dynamic Analysis - Equation of Motion - Mass Matrices - Free Vibration analysis - Natural
frequencies of Longitudinal - Transverse and torsional vibration - Introduction to transient
field problems. Non linear analysis. Use of software - h & p elements - special element
formulation.
TOTAL : 45+15 (Tutorial) = 60
periods
REFERENCES
1. Reddy J.N. " An Introduction to the Finite Element Method " , Mc Graw Hill,
International Edition, 1993.
2. Chandrupatla & Belagundu , " Finite Elements in Engineering ", Prentice Hall of India
Private Ltd., 1997.
3. Segerlind L.J., " Applied Finite Element Analysis " , John Wiley, 1984.
4. Rao S.S., " Finite Element Method in Engineering " , Pergamon Press, 1989.

5. Cook, Robert Davis et al, " Concepts and Applications of Finite Element Analysis " ,
Wiley, John & Sons,1999.
6. George R Buchanan, " Schaum's Outline of Finite Element Analysis ", McGraw Hill
Company, 1994.
P1CCB02 COMPUTER INTEGRATED MANUFACTURING SYSTEM
C

L T P
3104

OBJECTIVES:

To gain knowledge in group technology, and computer aided planning and control
To gain knowledge in computer monitoring and integrated manufacturing system.

UNIT- I
Introduction
9
Objectives of a manufacturing system-identifying business opportunities and problems
classification production systems-linking manufacturing strategy and systems-analysis of
manufacturing operations
UNIT- II
Group Technology And Computer Aided Process Planning
9
Introduction-part families-parts classification and cooling - group technology machine cellsbenefits of group technology. Process planning function CAPP - Computer generated time
standards
UNIT- III
Computer Aided Planning And Control
9
Production planning and control-cost planning and control-inventory management-Material
requirements planning (MRP)-shop floor control-Factory data collection system-Automatic
identification system-barcode technology automated data collection system.
UNIT IV
Computer Monitoring
9
Types of production monitoring systems-structure model of manufacturing process-process
control & strategies direct digital control-supervisory computer control-computer in QC contact inspection methods non-contact inspection method - computer-aided testing integration of CAQC with CAD/CAM.
UNIT- V
Integrated Manufacturing System
9
Definition - application - features - types of manufacturing systems-machine tools-materials
handling system computer control system - DNC systems manufacturing cell. Flexible
manufacturing systems (FMS) - the FMS concept-transfer systems - head changing FMS
variable mission manufacturing system - CAD/CAM system - human labour in the
manufacturing system-computer integrated manufacturing system benefits. Rapid
prototyping - Artificial Intelligence and Expert system in CIM.
TOTAL : 45+15 (Tutorial) = 60
periods
REFERENCES

1. Groover, M.P., "Automation, Produ tion System and CIM", Prentice-Hall of India, 1998.
2. David Bedworth, "Computer Integrated Design and Manufacturing", TMH, New Delhi,
1998.
3. Yorem Koren, "Computer Integrated Manufacturing Systems", McGraw Hill, 1983.
4. Ranky, Paul G., "Computer Integrated Manufacturing", Prentice Hall International
1986.
5. R.W. Yeomamas, A. Choudry and P.J.W. Ten Hagen, "Design rules for a CIM system",
North Holland Amsterdam, 1985.
P1CCB03 COMPUTER AIDED DESIGN AND MANUFACTURING

LTPC
3104

OBJECTIVES:

To give an overview of cam, geometric dimensioning and tolerancing.


To improve knowledge in CNC tools, process and programs.
Understand about APT programming.

UNIT- I
Introduction to Computer Aided Design
9
Phases of design - Standardization and interchangeability of machine elements - Tolerances
for process and function - Individual and group tolerances - Selection of fits for different
design situations. Geometrical dimensioning and tolerancing, Tolerance stacking types and remedie
s
UNIT II
Introduction to CAM and CNC Tooling
9
CNC machine tools, Principle of operation of CNC,Construction features including structure, drives and
CNC controllers, 2D and 3Dmachining on CNC. Different types of tools and tool holders used on CNC M
achines, parameters for selection of configuration of cutting tools, work holding devices used on CNC m
achines
UNIT III
CNC Part Programming
9
Detailed Manual part programming on Lathe & Milling machines using G & M codes, FAPT programmin
g (FANUC). Generation of tool path, generation of G & M codes, Optimization of tool path (to reduce ma
chining time)
UNIT- IV
Advanced Manufacturing Technices
9
EDM, Wire EDM, Abrasive water jet, LASER cutting, RPT, (Working principles, construction or set up of pro
cess, applications)
UNIT- V
APT Programming
9
APT language structure, APT geometry: Definition of point, time, vector, circle, plane,
patterns and matrices. APT motion commands: setup commands, point-to-point motion
commands, continuous path motion commands. Post processor commands, complication
control commands. Macro subroutines. Part programming preparation for typical examples

TOTAL : 45+15 (Tutorial) = 60


periods
REFERENCES
1.
2.
3.
4.
5.
6.
7.
8.

Jon Stenerson and Kelly Curran Computer Numerical Control, Prentice-Hall of India Pvt. Ltd.
Ibrahim Zeid CAD/CAM - Theory and Practice Mc Hill, International edition, 1998
P. N. Rao CAD/CAM principles and operations, Tata McGraw Hill
Reference Manuals of FANUC, Siemens, Mazak, etc.
Thomas M. Crandell CNC Machining and Programming, Industrial Press ISBN- 0-8311-3118-7
Bedworth, Wolfe and Henderson - Computer aided design and manufacturing - McGraw Hill
Manufacturing Science - A. Ghosh and Malik - Affiliated East West Press Pvt. Ltd.
Tilak Raj - CNC Technology and Programming, Dhanpat Rai Publication Company.

P1CSB44 COMPUTER GRAPHICS

LTPC
3104

OBJECTIVES:

To teach students about computer graphic fundamentals.


To gain knowledge in CAD software, visual realism, assembly of parts and solid
modeling.

UNIT- I
Introduction To Computer Graphics Fundamentals
9
Output primitives (points, lines, curves Etc.,), 2-D transformation (Translation, scaling,
rotators) windowing , view ports clipping transformation.
UNIT II
Introduction To CAD Software
9
Writing interactive programs to solve design problems and production of drawings, using any
languages like Auto LISP/C etc., creation of surfaces, solids etc., using solid modeling pack
(prismatic and revolved parts).
UNIT- III
Visual Realism
9
Hidden - Line - Surface - solid removal algorithms shading - coloring. Introduction to
parametric and variational geometry based on softwares and their principles creation of
prismatic and lofted parts using these packages
UNIT -IV
Assembly Of Parts
9
Assembly of parts, tolerance analysis mass property calculations, mechanism simulation
UNIT- V
Solid Modelling
9
Solid modelling - Rapid prototyping - Data exchange - Documentation - Customizing - solid
modelling system
TOTAL : 45+15 (Tutorial) = 60
periods
REFERENCES
1. William M. Neumann and Robert.F. Sproul "Principle of Computer Graphics", McGraw Hill
Book Co. Singapore ,1989.
2. Donald Hearn and M. Pauline Baker "Computer Graphics" Prentice Hall, Inc., 1992.
3. Mikell P. Grooves and Emory W.Zimmers Jr. "CAD/CAM Computer -- Aided Design and
Manafacturing" Prentice Hall, Inc., 1995.
4. Ibrahim Zeid " CAD/CAM -- Thoery and Practice " - McGraw Hill, International Edititon,
1998.

P1CCB04 COMPUTER AIDED DESIGN LAB


C

L T P
0032

OBJECTIVES:

To gain knowledge on modeling software and to do modeling on automobile


components.
To gain knowledge on analysis software.

Contents

Conversion of 2D to 3D solid model


Geometric dimensioning and Tolerencing
Modeling of Automobile components
Perform static analysis, Modal analysis, Harmonic analysis and transient analysis
Perform nonlinear analysis
Perform thermal analysis
Perform fluid flow analysis

Introduction to CAD softwares ProE, CATIA; Conversion of 2D drawing into 3D solid


model; Automate drafting from 3D model; Geometric Dimensioning and Toloerencing;
Solid modeling and Assembly of Automobile and Machine components like Piston
connecting rod Assembly, Crank Case, Cylinder head, Car body design, Chassis design,
Impeller and its casing; CAD data transfer through neutral file format and geometry
repair.
Introduction to Finite Element Analysis software - Pre-processing, Solving and Post
processing; Solution of structural problems Static Analysis, Modal Analysis, Harmonic
Analysis, Transient Analysis, Spectrum Analysis, Buckling Analysis, Nonlinear Analysis,
Contact Analysis, Fatigue and Fracture analysis; Solution of Thermal Problems - Steady
State Thermal Analysis, Transient Thermal Analysis; Fluid flow Analysis - CFD, Acoustic
REFERENCES
1. CAD/CAM Lab Manual
2. S.C.Jonathan Lin, Computer Numerical Control From Programming to Networking,
Eastern Michigan University, Delmar Publishers, 1994.
3. Prof. Sham Tickoo, CATIA for Engineers and Designers, Purdue University Calumet,
Dream Tech Publishers, 2004.
4. Stephen M. Samuel, CAD with Unigraphics NX2, Dream Tech Publishers, 2004.

10

SEMESTER II
P2CCB05 COMPUTER AIDED PROCESS PLANNING
C

L T P
3104

OBJECTIVES:

To give indepth knowledge in part design and process planning.


To gain knowledge in types of computer aided process planning.

UNIT I
Introduction
9
The Place of Process Planning in the Manufacturing cycle - Process Planning and Production
Planning Process Planning and Concurrent Engineering, CAPP, Group Technology
UNIT -II
Part Design Representation
9
Design Drafting - Dimensioning - Conventional tolerancing - Geometric tolerancing - CAD input / output
devices - topology - Geometric transformation - Perspective transformation - Data structure Geometric
modelling for process planning - GT coding - The optiz system - The MICLASS system.
UNIT- III
Process Engineering And Process Planning
9
Experienced, based planning - Decision table and decision trees - Process capability analysis
- Process Planning -Variant process planning - Generative approach - Forward and Backward
planning, Input format, Al.
UNIT- IV
Computer Aided Process Planning Systems
9
Logical Design of a Process Planning - Implementation considerations -manufacturing
system components,production Volume, No. of production families - CAM-I, CAPP, MIPLAN,
APPAS, AUTOPLAN and PRO,CPPP
UNIT V
An Intergarted Process Planning Systems
9
Totally intergarted process planning systems - An Overview - Modulus structure - Data
Structure, operation -Report Generation, Expert process planning
TOTAL : 45+15 (Tutorial) = 60
periods
REFERENCES
1. Gideon Halevi and Roland D. Weill, " Principles of Process Planning ", A logical
approach, Chapman & Hall, 1995.
2. Tien-Chien Chang, Richard A.Wysk, "An Introduction to automated process planning
systems ", Prentice Hall, 1985.
3. Chang, T.C., " An Expert Process Planning System ", Prentice Hall, 1985.

11

4. Nanua Singh, " Systems Approach to Computer Intergrated Design and Manufacturing
", John Wiley & Sons, 1996.
P2CCB06 FLEXIBLE COMPETITIVE MANUFACTURING SYSTEM
C

L T P
3104

OBJECTIVES:

To give overview of manufacturing unit in current scenario


To gain knowledge in group technology, FMS applications and database.
Just intime used in manafucturing units.

UNIT- I
Manufacturing In A Competitive Environment
9
Automation of manufacturing processes - Numerical control - Adaptive control - material
handling and movement - Industrial robots - Sensor technology flexible fixturing - Design
for assembly, disassembly and service.
UNIT- II
Group Technology
9
Part families - classification and coding - Production flow analysis - Machine cell design Benefits
UNIT -III
Flexible Manufacturing Systems
9
Introduction - Components of FMS - Application workstations - Computer control and
functions - Planning, scheduling and control of FMS - Scheduling - Knowledge based
scheduling - Hierarchy of computer control - Supervisory computer.
UNIT IV
Software Simulation And Database Of FMS
9
System issues - Types of software - specification and selection - Application of simulation Manufacturing data systems - data flow - CAD/CAM considerations - Planning FMS database.
UNIT- V
Just In Time
9
Characteristics of JIT - Pull method - quality -small lot sizes - work station loads - close
supplier ties flexible work force - line flow strategy - preventive maintenance - KANBAN
system - strategic implications - implementation issues - MRD JIT - Lean manufacture.
TOTAL : 45+15 (Tutorial) = 60
periods
REFERENCES
1. M.P.

Groover,

"

Automation,

Production

Systems

and

Computer

Integrated

Manufacturing ", Prentice-Hall of India Pvt. Ltd., New Delhi, 1996.


2. N.K. Jha, " Handbook of Flexible Manufacturing Systems ", Academic Press Inc., 1991.
3. Kalpakjian, " Manufacturing Engineering and Technology ", Addison-Wesley Publishing
Co., 1995.
12

4. Taiichi Ohno, Toyota, " Production System Beyond Large-Scale production ",
Productivity Press (India) Pvt. Ltd., 1992.

P2CCB07 MANUFACTURING INFORMATION SYSTEMS


C

L T P
3104

OBJECTIVES:

To understand the database and how to design a database in manufacturing unit.


Consideration and information systems followed in manafucturing unit.

UNIT- I
Introduction
The evolution of order policies, from MRP to MRP II, the role of Production
Operations control.

9
organization,

UNIT II
Database
9
Terminologies - Entities and attributes - Data models, schema and subschema - Data
Independence ER Diagram - Trends in database.
UNIT- III
Designing Database
9
Hierarchical model - Network approach - Relational Data model -concepts, principles, keys,
relational operations - functional dependence -Normalization, types - Query languages
UNIT- IV
Manufacturing Consideration
9
Product and its structure, Inventory and process flow - Shop floor control - Data structure
and procedure - various models - order scheduling module, input / output analysis module
stock status database complete IOM database.
UNIT- V
Information System For Manufacturing
9
Parts oriented production information system - concepts and structure -computerised
production scheduling, online production control systems, computer based production
management system, computerised manufacturing information system - case study.
TOTAL : 45+15 (Tutorial) = 60
periods
REFERENCES
1. Luca G. Sartori, " Manufacturing Information Systems ", Addison-Wesley Publishing
Company, 1988.
2. C.J. Date., " An Introduction to Database systems ", Narosa Publishing House, 1997.
3. G. Orlicky, " Material Requirements Planning ", McGraw-Hill Publishing Co., 1975.

13

4. R. Kerr, " Knowledge based Manufacturing Management ", Addison-Wesley, 1991.

P2CCB08 MECHATRONICS IN MANUFACTURING SYSTEMS

LTPC
3104

OBJECTIVES:

To impart knowledge in mechatrons in products and design.


To gain knowledge in transducers, actuators and automatic control system in
mechatronics
Latest application on mechatronics system used in manufacturing unit

UNIT- I
Systems And Design
9
Definition of Mechatronics - philosophy and approach - key elements - Mechatronics in
products - integrated design issues- -design process- advanced approaches in Mechatronics integrated product design possible design solutions -modeling , analysis and simulationmodeling electromechanical systems and fluid power systems - man-machine interface
UNIT- II
Transducers And Signal Conditioning
9
Transducers characteristics - sensors for position, displacement, velocity, acceleration,
force, torque, power -strain - pressure - humidity - temperature - flow-time- frequency and
phase angle - noise and sound level; fibre optic devices in mechatronics -micro sensors signal processing - preamplifiers-charge amplifiers-filters-attenuators
UNIT- III
Actuators In Mechatronics System
9
DC and AC drives - servo motor and stepper motor - hydraulic and pneumatic drives piezoelectric and magnetostrictive actuators - micro actuators and smart instrumentation vibration isolation.
UNIT- IV
Automatic Control Systems
9
Automatic control and real time control systems - embedded microprocessor systems
hardware structure - software design and communication - feedback principle, implication of
measurements - error detectors - final actuating elements - proportional controls - relays servo amplifiers - architecture of PLC- input / output processing - programming - internal
relays, timers and counters - data handling - analog input / output.
UNIT- V
Advanced Applications In Mechatronics
9
Case studies of Mechatronics systems -CNC machines - micro machines precision
manufacturing systems- computer aided inspection CMM, AFM, Talysurf instruments.
Mechatronics control in condition monitoring, machine diagnostics - automated
manufacturing, artificial intelligence and fuzzy logic applications.

14

TOTAL : 45+15 (Tutorial) = 60


periods

REFERENCES
1. Michael B. Histand and David G. Alciatore, "Introduction to Mechatronics and
Measurement

Systems", McGraw-Hill International Editions, 1999.

2. D.A. Bradley, D. Dawson, N.C. Buru and A.J. Loader, " Mechatronics ", Chapman and
Hall, 1993.
3. S. Ramesh, Gaonkar, " Microprocessor Architecture, Programming and Applications ",
Wiley Eastern, 1998.
4. Lawrence J.Kamm,"Understanding Electro-Mechanical Engineering, An Introduction to
Mechatronics", Prentice-Hall, 2000.
5. P.K. Ghosh and P.R. Sridhar, " Introduction to Microprocessors for Engineers and
Scientists ", Second Edition, Prentice Hall, 1995.
6. Devadas shetty, Richard A Kolk, Mechatronics system Design, PWS Publishing
company,1998
7. D.A. Bradly, D. Dawson, N.C. Burd and A.J. Loader, Mechatronics Electronics in
products and prorcesses. Chapman and Hall, 1993.
8. Robert H. Bishop. Editor-in-chief. The Mechatronics Handbook, CRC Press, with ISA
The Instrumentation, Systems, Automation Society, 2002.

15

P2CCB09 ADVANCED MATERIAL SCIENCE


C

L T P
3104

OBJECTIVES:

To give review of mechanical behavior of materials.


To gain knowledge in alloys, treatments of materials for surface modification.
To know about non metallic materials and modern materials.

UNIT- I
Review Of Mechanical Behavior Of Materials
9
Plastic deformation in poly phase alloys - Strengthening mechanisms - Griffith's theory of
failure modes Brittle and ductile fractures - Damping properties of materials - fracture
toughness - Initiation and propagation of fatigue cracks - Creep mechanisms - Hydrogen
embitterment of metals, Selection of materials for various applications.
UNIT- II
Engineering Alloys
9
Cast iron , steels , alloy steels and stainless steels an overview of phases and
microstructure, types, specifications applications, heat treatment, effect of alloying
elements, Aluminum, Magnesium and Ti wrought and cast alloys used in engineering
applications Types, specifications, applications, heat treatment , Nano coating.
UNIT -III
Introduction to Surface engineering
9
Mechanical surface treatment and coating - Friction, Wear, Hardness, Toucgness - Case
hardening and hard facing - thermal spraying vapour deposition-ion implantation Diffusion coating - Electroplating and Electrolysis - Conversion coating - Ceramic and organic
coatings Diamond coating
UNIT- IV
Nonmetallic Materials
9
Composite materials, ceramics, plastics -Introduction, an overview of processing, their
characteristic features, types and applications
UNIT- V
Introduction To Modern Materials
9
Super alloys- Refractory metals - Shape memory alloys- Dual phase steels, Micro alloyed,
High strength low alloy steel, Transformation induced plasticity (TRIP) steel, Maraging steel
SMART materials, Green materials, Nano materials, Metallic glass

16

REFERENCES

TOTAL : 45+15 (Tutorial) = 60


periods

1. Callister W.D. (2006) "Material Science and Engineering- An introduction", Wiley


Eastern.
2. Raghavan, V., (2003) "Physical Metallurgy", Prentice Hall of India.
3. Thomas H. Courtney, (2000) "Mechanical Behavior of Materials", McGraw Hill,.
4. Flinn R. A. and Trojan P. K., (1999)"Engineering Materials and their Applications",
Jaico.
5. KENNETH BUDINSKI (1988) "Surface Engineering for wear resistance ", Prentice
Hall.
6. Avner S.H., (2006) "Introduction to physical metallurgy" Tata McGraw hill

P2CCB10 COMPUTER AIDED MANUFACTURING LAB


OBJECTIVES:

LTPC
0032

To gain knowledge on NC tool system with metal cutting and process planning.
To impart knowledge on surface modeling software and high speed machining in
unigraphics.
To generate CNC program for DECKEL MAHO machining centre.

Contents

NC programming
Metal cutting
Generation of manufacturing drawings
Process planning
Part program
Generate CNC program for DECKEL MAHO 3 axis machining centre
Evaluate High speed machining in Unigraphics
Know about knowledge ware in Machining processes
Introduction To Robotics

Introduction to numerical control- coordinate systems, tooling, tool changing, tool


storage, tool offset, linear, circular interpolation, fixed cycles; fundamentals of metal
cutting, cutting tool materials and cutting fluids, machining centers & machine tool
structures; generating manufacturing drawings using Solidworks , CATIA & Unigraphics engine cover, crank case, cylindrical clutch plate, wheel hub, engine blocks; process
planning CAM using SOLIDCAM, and CIMATRON; Computer Aided Manufacturing and
Virtual Machining; Introduction to Rapid Prototyping Technologies.
Manual part programming for lathe and milling machine; NC parameters for 3D
machining, CNC code generation by using CAM software, simulation of machining
operation using any CAM softare, generating RP parts using 3D printer; a study on multi
axis machining in CATIA and Unigraphics; a study of GRIP and UFUNC in Unigraphics;
evaluation of high speed machining in Unigraphics; knowledge ware in machining
processes.

17

INTRODUCTION TO ROBOTICS

Study of characterstics of rotary, linear joints & 2Jaw Gripper.


Programming Robot arm for straight line motion.
Programming Robot arm for Zig Zag motion.

REFERENCES
1. David Bedworth, "Computer Integrated Design and Manufacturing", TMH, New Delhi,
1998.
2. Yorem Koren, "Computer Integrated Manufacturing Systems", McGraw Hill, 1983.
3. Ranky, Paul G., "Computer Integrated Manufacturing", Prentice Hall International
1986.
4. R.W. Yeomamas, A. Choudry and P.J.W. Ten Hagen, "Design rules for a CIM system",
North Holland Amsterdam, 1985.
5. SolidCAM Help Manual.
6. CIMATRON Help Manual.
7. ProE Help Manual.
ELECTIVE I
PECCB13 RELIABILITY ENGINEERING

LTPC
3003

OBJECTIVES:

To gain knowledge in reliability data analysis, prediction models and reliability


management.

UNIT -I
Reliability Concept
9
Reliability function - failure rate - Mean Time Between Failures (MTBF) - Mean Time to Failure
(MTTF) - a priori and a posteriori concept - mortality curve - useful life availability maintainability - system effectiveness.
UNIT- II
Reliability Data Analysis
9
Time-to-failure distributions - Exponential, normal, Gamma, Weibull, ranking of data probability plotting techniques - Hazard plotting
UNIT III
Reliability Prediction Models
9
Series and parallel systems - RBD approach - Standby systems - m/n configuration Application of Baye's theorem - cut and tie set method - Markov analysis - FTA - Limitations.
UNIT IV
Reliability Management
9
Reliability testing - Reliability growth monitoring - Non parametric methods - Reliability and
life cycle costs - Reliability allocation - Replacement model
UNIT- V
18

Risk Assessment
9
Definition and measurement of risk - risk analysis techniques - risk reduction resources industrial safety and risk assesment.
TOTAL : 45 periods
REFERENCES
1. Modarres, " Reliability and Risk analysis ", Mara Dekker Inc., 1993.
2. John Davidson, The Reliability of Mechanical system ", Institution of 3.
3. MechanicalEngineers,London, 1988.
C.O. Smith" Introduction to Reliability in Design ", McGraw Hill, London, 1976.

19

PECCB14 MANUFACTURING SYSTEM AND SIMULATION


C

L T P
3003

OBJECTIVES:

To know about computer modeling and simulation system.


To study about Random numbers and Random variable generation.
To study about random variable generation types of dissimulation and discrete event
simulation.

UNIT- I
Computer Modeling And Simulation System
9
Introduction to simulation- steps in simulation-nature of computer modeling and simulationtypes of models- Monte Carlo simulation, limitation of simulation, areas of application,
examples. Components of a system- discrete and continuous systems- Examples, Model of a
system-variety of modeling approaches.
UNIT- II
Random Number Generation
9
Properties of random numbers, Random number generation techniques-the mid product
method- constant multiplier technique- additive congruential method- linear congruential
method, Test for random numbers- frequency tests- test for autocorrelation.
UNIT- III
Random Variable Generation
9
Random variable generation inverse transform technique- exponential distribution
uniform distribution- Weibull distribution- triangular distribution. Empirical continuous
distribution- generating approximate normal variates- Erlang distribution.
UNIT- IV
Distribution And Evaluation Of Experiments
9
Discrete uniform distribution- Poisson distribution- geometric distribution- acceptance and
rejection technique for poisson , gamma distribution. Variance reduction techniquesantithetic variables- Validation of simulation models- Verification of simulation models.
UNIT- V
Discrete Event Simulation
9
Concepts in discrete-event simulation- manual simulation using event scheduling, simulation
of queuing system, simulation of inventory systems. Simulation of manufacturing and
material handling systems. Introduction to Simulation packages simulation using
spreadsheet, SimQuick, WITNESS, ARENA, GPSS. Programming for discrete event systems in
GPSS- case studies.
TOTAL : 45 periods
REFERENCES
1.Jerry Banks, John S. Carson II and Barry L. Nelson. Discrete- Event System Simulation.
Prentice hall Inc.1984.
2.G. Gordon, System Simulation Prentice hall Inc.1991.
3.Francis Neelamkovil, Computer Simulation and Modeling. John wiley & Sons, 1987.
20

4.Narsing Deo, System Simulation with Digital Computer. Prentice hall of India, 1979.
5.Ruth M. Davis and Robert M.O keefe, Simulation Modeling with Pascal. Prentice hall inc,
1989.
PECCB15 DESIGN FOR MANUFACTURING
C
OBJECTIVES:

L T P
3003

To gain knowledge about factors such as design, casting corridenation, machining


corrideration in manufacturing units.
To know about few case studies in manufacturing systems.

UNIT- I
Introduction
9
General design principles for manufacturability - strength and mechanical factors,
mechanisms selection,
evaluation method, Process capability - Feature tolerances - Geometric tolerances Assembly limits Datum features - Tolerance stacks
UNIT- II
Factors Influencing Form Design
9
Working principle, Material, Manufacture, Design - Possible solutions - Materials choice Influence of materials on from design - from design of welded members, forgings and
castings.
UNIT III
Component Design-Machining Consideration
9
Design features to facilitate machining - drills - milling cutters - keyways - Doweling
procedures, counter sunk screws - Reduction of machined area - simplification by separation
- simplification by amalgamation - Design for machinability - Design for economy - Design
for clampability - Design for accessibility - Design for assembly
UNIT -IV
Component Design - Casting Considerations
9
Redesign of castings based on parting line considerations - Minimizing core requirements,
machined holes, redesign of cast members to obviate cores.
UNIT V
Redesign For Manufacture And Case Studies
9
Identification of uneconomical design - Modifying the design - group technology - Computer
Applications for DFMA
TOTAL : 45 periods
REFERENCES
1. Harry Peck, "Design for Manufacture", Pittman Publication, 1983.
2. Robert Matousek, "Engineering Design - A systematic approach", Blackie & Sons Ltd.,
1963.
3. James G. Bralla, "Hand Book of Product Design for Manufacturing", McGraw Hill Co., 1986.
4. Swift K.G., "Knowledge based design for manufacture, Kogan Page Ltd., 1987.

21

PECCB16 COMPUTER INTEGRATED DESIGN


OBJECTIVES:

LTPC
3003

To know about design and details of shaft.


To gain knowledge about types of gears used and gear boxes.
To know about clutches, design and thermal aspect of brakes.

UNIT -I
Introduction
9
Phases of design - Standardization and interchangeability of machine elements - Tolerances
for process and function - Individual and group tolerances - Selection of fits for different
design situations - Design for assembly and modular constructions - Concepts of integration.
UNIT- II
Shafting
9
Analysis and design of shafts for different applications - detailed design - preparation of
production drawings -Integrated design of shaft, bearing and casing - Design for rigidity.
UNIT- III
Gears And Gear Boxes.
9
Principles of gear tooth action - Gear correction - Gear tooth failure modes - Stresses and
loads Component design of spur, helical, bevel and worm gears - Design for sub assembly Integrated design of speed reducers and multispeed gear boxes - application of software
packages.
UNIT- IV
Clutches
Integrated design of automobile clutches and over running clutches.

UNIT- V
Brakes
9
Dynamic and thermal aspects of vehicle braking - Integrated design of brakes for machine
tools, automobiles and mechanical handling equipments
TOTAL : 45 periods
REFERENCES
1. Newcomb, T.P. and Spur, R.T. , "Automobile brakes ad braking systems", Chapman
and Hall ,2nd Edition , 1975.
2. Juvinall, RL.C. ,"Fundamentals of Machine Component Design", John Wiley ,1983.
3. Maitra G.M. , "Hand Book for Gear Design", Tata McGraw Hill , 1985.
4. Shigley , J.E. ,"Mechanical Engineering Design ", McGraw Hill , 1986.

22

PECCB17 METROLOGY AND NON DESTRUCTIVE TESTING

LTPC

3003
UNIT I
MEASURING MACHINES
9
Tool Maker's microscope - Co-ordinate measuring machines - Universal measuring machine Laser viewers forproduction profile checks - Image shearing microscope - Use of computers Machine vision technology -Microprocessors in metrology.
UNIT II
STATISTICAL QUALITY CONTROL
9
Data presentation - Statistical measures and tools - Process capability - Confidence and
tolerence limits - Controlcharts for variables and for fraction defectives - Theory of
probability - Sampling - ABC standard Realibility and life testing.
UNIT III
LIQUID PENETRANT AND MAGNETIC PARTICLE TESTS
9
Characteristics of liquid penetrants - different washable systems - Developers - applications Methods of
production of magnetic fields - Principles of operation of magnetic particle test - Applications
- Advantages and limitations.
UNIT IV
RADIOGRAPHY
9
Sources of ray-x-ray production - properties of d and x rays - film characteristics - exposure
charts - contrasts -operational characteristics of x ray equipment - applications.
UNIT V
ULTRASONIC AND ACOUSTIC EMISSION TECHNIQUES
9
Production of ultrasonic waves - different types of waves - general characteristics of waves pulse echo method- A, B, C scans - Principles of acoustic emission techniques - Advantages
and limitations - Instrumentation - applications.
TOTAL : 45 periods
References:
1. JAIN, R.K. " Engineering Metrology ", Khanna Publishers, 1997.
2. Barry Hull and Vernon John, " Non Destructive Testing ", MacMillan, 1988.
3. American Society for Metals, " Metals Hand Book ", Vol.II, 1976.
4. Progress in Acoustic Emission, " Proceedings of 10th International Acoustic Emission
Symposium ",Japanese Society for NDI, 1990.
Web References:
1. www.metrologytooling.com
2. www.sisndt.com
3. www.iuk'tu-harburg.de

23

ELECTIVE II, III, IV


PECCB18 CONCURRENT ENGINEERING

LTPC
3003

OBJECTIVES:

To gain insight on information technology uses, manufacturing concepts and project


management.

UNIT I
Introduction
9
Extensive definition of CE - CE design methodologies - Organizing for CE - CE tool box
collaborative product development
UNIT- II
Use Of Information Technology
9
IT support - Solid modeling - Product data management - Collaborative product commerce Artificial Intelligence - Expert systems - Software hardware co-design.
UNIT- III
Design Stage
9
Life-cycle design of products - opportunity for manufacturing enterprises - modality of CE
Design - Automated analysis idealization control - Concurrent engineering in optimal
structural design - Real time constraints.
UNIT -IV
Manufacturing Concepts And Analysis
9
Manufacturing competitiveness - Checking the design process - conceptual design
mechanism Qualitative physial approach - An intelligent design for manufacturing system JIT system - low inventory - modular - Modeling and reasoning for computer based assembly
planning - Design of Automated manufacturing.
UNIT -V
Project Management
9
Life Cycle semi realization - design for economics - evaluation of design for manufacturing
cost concurrent mechanical design - decomposition in concurrent design - negotiation in
concurrent engineering design studies - product realization taxonomy - plan for Project
Management on new product development bottleneck technology development.
TOTAL : 45 periods
REFERENCES
1. Anderson MM and Hein, L. Berlin, "Integrated Product Development", Springer Verlog,
1987.
2. J. Cleetus "Design for Concurrent Engineering", Concurrent Engg. Research Centre,
Morgantown, WV, 1992.
3. Andrew Kusaik, "Concurrent Engineering: Automation Tools and Technology", Wiley, John
and Sons Inc., 1992.
4. Prasad, "Concurrent Engineering Fundamentals: Integrated Product Development",
Prentice Hall, 1996.
5. Sammy G Sinha, "Successful Implementation of Concurrent Product and Process", Wiley,
John and Sons Inc., 1998.

24

PECCB19 INDUSTRIAL ROBOTICS


C
3003
OBJECTIVES:

L T P

To gain knowledge of robots used in industrial.


To understand drives, control, end effectors, sensors in robotics.
To gain knowledge in programming of robots.

UNIT- I
Basic Of Robotics
9
Definition, need and scope of industrial robots Classification - selection of robot - Robot
anatomy - Robot configurations - work volume - Precision movement - Basic robot motions safety considerations
UNIT- II
Robot Kinematics And Dynamics
9
Robot kinematics - Direct and inverse kinematics- Vector operations - Translational
transformations and Rotational transformations - Properties of transformation matricesHomogeneous transformations and Manipulator - Forward solution - Inverse solutionTrajectory planning - Differential kinematics & statics - Robot dynamics -Methods for
orientation and location of objects - Rigid body mechanics.
UNIT- III
Drives, Controls And Robot End Effectors
9
Design of drive systems-Hydraulic and Pneumatic drives-Linear and rotary actuators and
control valves-Electro hydraulic servo valves - electric drives. End effectors design Mechanical - Magnetic -Vacuum - Adhesive - air operated grippers. Force analysis and Robot
motion control - Adaptive and optimal control - electronic control- feedback controlinterfacing.
UNIT -IV
Sensors In Robotics And Applications
9
Robot position sensors - proximity and range sensors tactile sensors velocity and
acceleration sensors - force and torque sensing devices- sensing joint forces and slip. Robot
work cell design - Robot cell layouts -Multiple robots and machine interference-Robot cycle
time analysis-Industrial applications of robots - material handling - processing - assembly
and inspection- tele operations
UNIT- V
Programming Of Robots And Vision Systems
9
Robot programming methods and languages - lead through programming -Motion
interpolation. Computer control and Robot Softwares - task planning. Robotic vision systemImage components and representation - Hardware - Image processing and analysis- Object
recognition and categorization- Image segmentation- Software consideration- Training of
vision system. Robot intelligence-Artificial intelligence techniques - problems representation
in AI - Problem reduction and solution techniques - Application of AI and knowledge based
expert systems in robots.
TOTAL : 45 periods

25

REFERENCES
1. Groover M.P., "Industrial robotics Technology, programming and applications",
McGraw-Hill Book Co., 1995.
2. Fu K.S., Gonzalez R.C., and Lee C.S.G., " Robotics control, sensing, vision and
intelligence ", McGraw-Hill Book Co., 1987.
3. R.D. Klafter, T.A. Chmielewski and M. Negin, " Robot Engineering An Intergrated
approach ", Prentice Hall of India, New Delhi, 1994.
4. S. R. Deb, Robotics Technology and Flexible Automation ", Tata McGraw-Hill
Publishing Co., Ltd., 1994.
5. J.J. Craig, " Introduction to Robotics Mechanics and Control ", Addison-Wesley, 1999.
6. Kozyrey,Yu."Industrial Robotics", MIR Publishers Moscow,1985.
7. Mikell, P. Groover, Mitchell Weis, Roger, N. Nagel, Nicholas G.Odrey" Industrial
Robotics
8. Technology, Programming and Applications", McGraw Hill,Int.,1986
9. Timothy Jordonides etal, "Expert Systems and Robotics", Springer-Verlag, NewYork,
May 1991.

26

PECCB20 DESIGN OF HYDRAULIC AND PNEUMATIC SYSTEMS


C

LTP

3003
OBJECTIVES:

To understand hydraulic systems and actuators.


To understand hydraulic circuit design and control.
To gain knowledge in pneumatic systems, installation and its maintenance.

UNIT- I
Hydraulic Systems And Actuators
9
Basic principles-Hydraulic Principles. Hydraulic Power Generators - Selection and
specification of pumps, pump characteristics. Hydraulic Actuators Linear, Rotary - Selection
Characteristics
UNIT- II
Control And Regulation Elements
9
Hydraulic Valves: Pressure, Flow, Direction Controls- proportional control valve. Fluid power
symbols.
UNIT III
Design Of Hydraulic Circuits
9
Hydraulic circuits:- Reciprocating, Quick return, Sequencing, synchronizing and other
industrial circuits like press circuits - hydraulic milling machine - grinding, planning, copying,
forklift, earth mover circuits - design and selection of components - safety and emergency
mandrels.
Design of Hydraulic circuits Selection and sizing of components-calculation of frictional
head loss-equivalent length for various components- actuator load calculation- pump sizing
UNIT- IV
Pneumatic Systems And Circuits
9
Pneumatic system fundamentals: FRL, actuators and valves. Logic Circuits - Position Pressure Sensing, switching, electro-pneumatic. Design of Pneumatic circuits using
Karnaugh maps. Cascade-Step counter
UNIT- V
Installation, Maintenance And Special Circuits
9
Pneumatic equipments - selection of components - design calculations -application - fault
finding hydro pneumatic circuits - use of microprocessors for sequencing - PLC, Low cost
automation - Robotic circuits.
TOTAL : 45 periods
REFERENCES
1. S. R. Majumdar, Oil hydraulics and Pneumatics, Tata McGraw Hill, 2003.
2. W Bolton Pneumatic and hydraulic systems, Butterworth Heinemann, 1997.
3. Anthony Esposite, Fluid Power with Applications, Pearson Education,2000.
4. J Michael, Pinches and John G Ashby, Power Hydraulics, Prentice Hall, 1989.
5. Andrew Parr, Hydraulics and Pneumatics, Jaico, 1999.
6. Dudleyt A Pease and John J Pippenger, Basic Fluid Power , Prentice Hall, 1987.
27

28

PECCB21 DESIGN OF MATERIAL HANDLING EQUIPMENTS


OBJECTIVES:

LTPC
3003

To learn
Material handling equipment in industries.
Design of hoists elements.
Design and types of conveyors and elevators.
UNIT I
Materials Handling Equipment
9
Material handling equipment: fixed path equipment - conveyors, sorting consolidating and
diverting devices, cranes-Automatic Storage and Retrieval System - Magnetic handling
systems, AGV, robotics and mobile material handling , etc., Types, selection and
applications.
UNIT- II
Design Of Hoists
9
Design of hoisting elements: Welded and roller chains - Hemp and wire ropes - Design of
ropes, pulleys, pulley systems, sprockets and drums, Load handling attachments. Design of
forged hooks and eye hooks - crane grabs - lifting magnets - Grabbing attachments - Design
of arresting gear - Brakes: shoe, band and cone types.
UNIT III
Drives Of Hoisting Gear
9
and and power drives - Traveling gear - Rail traveling mechanism - cantilever and monorail
cranes - slewing, jib and luffing gear - cogwheel drive - selecting the motor ratings.
UNIT- IV
Conveyors
9
Types - description design and applications of Belt conveyors, apron conveyors and
escalators Pneumatic conveyors, Screw conveyors and vibratory conveyors
UNIT- V
Elevators
9
Bucket elevators: design - loading and bucket arrangements - Cage elevators - shaftway,
guides, counter weights, hoisting machine, safety devices - Design of form lift trucks.
TOTAL : 45 periods
REFERENCES
1. N. Rudenko, Materials handling equipment, ELnvee Publishers, 1970.
2. A. O. Spivakovsy and V. K. Dyachkov, Conveying Machines, Volumes I and II, MIR
Publishers, 1985.
3. M. Alexandrov, M., Materials Handling Equipments, MIR PUblishers, 1981.
4. 4.A. Boltzharol, Materials Handling Handbook, The Ronald Press Company, 1958.

29

PECCB22 DATA COMMUNICATION IN CAD/CAM


C

L T P
3003

OBJECTIVES:

To impart knowledge on digital computer, operating system and microprocessors.


To know about networking and computer networks.

UNIT-I
Digital Computers And Microprocessors
9
Digital computer-block diagram-digital components-register transfer and micro operationsinstruction code-training and control instruction cycle-I/O Interrupt design of basic computer.
Machine language-assembly language-the assembler. Registers ALU and Bus systems-timing
and control-machine cycle and timing diagram. History of microprocessors -block diagram of
8086 and its functions and operation. Features of Pentium Processors
UNIT- II
Operating Systems And Environments
9
Operating systems-types-functions-UNIX & WINDOWS NT-Architecture-GUI. CompliersAnalysis of the source program-the phases of a complier-cousin of the complier, the grouping
of phases-complier construction tools.
UNIT- III
Communication Model
9
Overview of Data communication and Networking-Analog / Digital signals and transmissionprotocols and architecture-data communication concepts and terminology-network
topologies and transmission media-wireless transmission-data encoding-asynchronous and
synchronous communication-Physical layer standards-RS 232C, RS 449, RS442A.
UNIT IV
Computer Networks
9
Evolution of computer networks-LAN and WAN Layered networks-architecture-the OSI
reference model services-network standardization-case studies-managing remote systems in
network-file systems-networking in manufacturing.
UNIT- V
Internet
9
Internet-basic concepts-internet services-protocols-intranet services-mail based servicessystem and network requirements-internet tools-Usenet-E-mail-IRC-www-FTP-Telnet
TOTAL : 45 periods
REFERENCES
1. R.S. Goankar, Microprocessor Architecture, Programming and Applications of 8085,
Penram
International, 1997.
2. M. Morris Mano, Computer System Architecture, Prentice Hall of India, 1996.
3. Alfred V. Aho, Ravi Sethji, Jeffrey D Ullman, Compliers Principles Techniques and
Tools, Addison 3.Welley, 1986.
4. J.L. Peterson, P. Galvin and A. Silberschaz, Operating Systems Concepts ,Addison
Welley, 1997.
5. William Stallings, Data of Computer Communications Prentice Hall of India, 1997.
6. Andrew S. Tanenbanum Computer Networks, Prentice Hall of India 3 rd Edition,
1996.
7. Christian Crumlish, The ABCs of the Internet, BPB Publication, 1996.

30

PECCB23 PERFORMANCE MODELING AND ANALYSIS OF MANUFACTURING SYSTEMS


LPC
3 0 0
3
OBJECTIVES:

To gain knowledge about manufacturing systems and simulations.


To know about queuing models and networks in manufacturing.
To know about petri nets in manufacturing systems.

UNIT- I
Manufacturing Systems And Simulation
9
Modeling automated manufacturing systems- role of performance modeling-performance
measures- performance modeling tools- Simulation models- Analytical models. Automated
manufacturing systems- introduction- product cycle-manufacturing automation- Economics
of scale and scope. Manufacturing system- input-output model- plant configurations.
Performance measures- manufacturing lead time- work in process-machine utilizationthroughput- capacity- flexibility- performability- quality. Computer control system- control
system architecture- factory communications- local area networks- factory networks- open
system interconnection model- net work to network interconnections- manufacturing
automation protocol- data base management system.
UNIT- II
Manufacturing Process
9
Examples of Stochastic processes- Poison process, Discrete time Markov Chain modelsDefinitions and notation- Sojourn Times in States- Examples of DTMCs in manufacturingChapman-Kolmogorov equation- Steady state analysis. Continuous Time Markov chain
models- Definition and notation-Sojourn times in states- Examples of CTMCs in
manufacturing- Equation for CTMC evolution- Markov model of a transfer line- Birth and
Death Process in manufacturing.
UNIT- III
Queuing Models
9
Notation for queues- Examples of queues in manufacturing-Performance measures-the
M/M/m queue- queues with general distributions- queues with breakdowns- Analysis of a
flexible machining center
UNIT- IV
Queuing Networks
9
Examples of queuing network models in manufacturing- Littles Law in queuing networksOpen queuing network- closed queuing networks- Product form queuing networks.
UNIT V
Petri Nets
9
Classical Petri nets- Stochastic Petri net- Generalized stochastic Petri nets modeling of
KANBAN system- Manufacturing models.
TOTAL : 45 periods
REFERENCES
1. 1.N. Viswanadham and Y. Narahari Performance Modeling of Automated Manufacturing
Systems. Prentice hall of India, New Delhi, 1994.

31

2. 1.K.S. Trivedi, Probability and Statics with Reliability, Queuing and Computer Science
Applications, Prentice Hall, New Jersey, 1982.
3. 2.S.C. Gupta and V.K. Kapoor, Fundamentals Mathematical Statics, 3 rd Edition, Sulton
Chand and Sons, New Delhi, 1988
PECCB24 ADVANCED VIBRATION ENGINEERING
C

L T P
3003

OBJECTIVES:

To understand single and multi degree of freedom.


To know about continuous and torsional vibration in bars and beams.
To gain knowledge in non-linear and random virabtion.

UNIT -I
Single And Two Degrees Of Freedom System
9
Introduction to free, forced, transient and damped vibrations, terminology and applications.
Discrete systems single degree and two degree systems, response to free forced motions
(steady state and transient) applications to vibration isolation and absorption.
UNIT II
Several Degrees Of Freedom
9
Multi degree systems techniques of analysis such as Dunkerley, Rayleigh, Holzer, Matrix
iteration, Transfer matrices and modal analysis
UNIT- III
Continuous And Torsional Vibration
9
Continuous systems Free and forced vibrations of bars for longitudinal, shear, torsional and
transverse vibrations, Beams with attached masses rotor dynamics and FEM applications.
UNIT- IV
Non-Linear Vibrations
9
Non-linear vibrations, jump phenomenon and stability. Applications including self excited and
parameter excited vibrations.
UNIT- V
Random Vibrations
9
Random vibrations stationary and non-stationary, ergodic systems, response of single
degree systems to random excitation.
REFERENCES
1.
2.
3.
4.
5.

TOTAL : 45 periods

W. T. Thomson, Theory of Vibration Kluwer Academic Pub; 4th edition , 1999.


TSE, Morse and Hinkel, Mechanical Vibrations, Chapman and Hall, 1991.
Den Hartong, Mechanical Vibrations, McGraw Hill, 1986.
V.P.Singh, Dhanput Rai & Co., Mechanical vibrations. 1988.
S.Timoshenko, D.H.Young , Vibrations Problems in Engineering, D.Van Hostrand
Company, Inc, Afiliated east-west press Pvt. Ltd., 1991.

32

PECCB25 COMPUTATIONAL FLUID DYNAMICS

LTPC
3003

OBJECTIVES:

To develop finite difference and finite volume discretized from CFD.


To formulate and implicit algorithms for solving the Euler equations and navier
storves equations.

UNIT I
Governing Differential Equation And Finite Difference Method
9
Classification, Initial and Boundary conditions, Initial and Boundary value problems. Finite
difference method, Central, Forward, Backward difference, Uniform and non-uniform Grids,
Numerical Errors, Grid Independence Test.
UNIT- II Conduction Heat Transfer
9
Steady one-dimensional conduction, Two and Three dimensional steady state problems,
Transient one dimensional problem, Two-dimensional Transient Problems.
UNIT- III
Incompressible Fluid Flow
9
Governing Equations, Stream Function - Vorticity method, Determination of pressure for
viscous flow, SIMPLE Procedure of Patankar and Spalding, Computation of Boundary layer
flow, Finite deference approach
UNIT -IV
9
Steady One-Dimensional and Two-Dimensional Convection - Diffusion, Unsteady onedimensional convection -Diffusion, Unsteady two-dimensional convection - Diffusion Introduction to finite element method - Solution of steady heat conduction by FEM Incompressible flow - Simulation by FEM.
UNIT- V
9
Algebraic Models - One equation model, K-I Models, Standard and High and Low Reynolds
number models,Prediction of fluid flow and heat transfer using standard codes.
TOTAL : 45 periods
REFERENCES
1. Muralidhar, K.,and Sundararajan,T., "Computational Fluid Flow and Heat Transfer",
Narosa Publishing House, New Delhi1995.
2. Ghoshdasdidar, P.S., "Computer Simulation of flow and heat transfer", Tata McGrawHill Publishing Company Ltd., 1998.
3. Subas, V. Patankar "Numerical heat transfer fluid flow", Hemisphere Publishing
Corporation, 1980.
4. Taylor, C and Hughes J.B., Finite Element Programming of the Navier Stock Equation,
Pineridge Press Ltd.,U.K.1981.
5. Anderson, D.A.,Tannehill, I.I., and Pletcher, R.H., Computational Fluid Mechanics and
Heat Transfer, Hemishphere Publishing Corporation, New York, USA, 1984.

33

6. Fletcher, C.A.J.,"Computational Techniques for Fluid Dynamics 1" Fundamental and


General Techniques, Springer-Verlag,1987.

34

PECCB26 INTELLECTUAL PROPERTY RIGHTS

LTPC
3003

Objective:
To understand the technicalities in the development, recognition and ownership
of intellectual Property assets.
To introduce IPR as a concept, and provide a different form of Intellectual Property
Rights, copyright, Trademark, Industrial Design and Geographical Indications. Trade
Secrets, Biodiversity and Information Technology related areas.
To gain insight about the challenges faced in the practical enforcement of these
rights
UNIT -I
9
Fundamentals of IPR
Introduction to IPR - Need for IPR - General framework of IPR - IPR Legislations in India Agreement on Trade-related aspects of IPR WIPO - Consequences of IPR Protection in
developing Countries - Practical IPR issues in developing business plan
UNIT- II
9
Patents and Design
Patents and Patent information - Need for Patent - Patentable and Non- Patentable Invention
- Types of Patent application in India - PCT System - Guidelines for Registration of Patent Patent filing, Opposition and Grand - Concept of design - Design Act 2000 - Need for
protection of design - Essential Requirements for Registration of Design - Procedure for
Registration of Design
UNIT- III
9
Trademark and Integrated Circuits
Concept, Purpose, Characteristics and functions of Trademark - Trademark Act - Trademark
Search - Trade Secret - Guidelines for Registration of Trademark - Registration Procedure NICE Classification - Collective Trademark - Community Trademark - Sales, Transfer and
Licensing of Trademark - Concept of Integrated Circuit Layout design - Registration of
Integrated Circuit Layout design - Semiconductor Chip Protection
UNIT- IV
9
Copyright and Geographical Indications
Concept of Copyright - Works Protected and Not Protected by Copyright - India Copyright
Law - Rights Conferred by Copyright - Copyright infringement - Computer Program and
Database Copyright - Registration of Copyright in India - Copyright in Digital era - Concept of
Geographical Indications - Geographical Indications Act - Filling and Granting of Geographical
Indications in India - Registration of Geographical Indications in India
UNIT- V
9
IPR Management
IPR Audit - Trademark Audit - Range of IP Services - Classification of IP Services - IPR Regime
- Important Principles of IP Management Sectoral IPR
TOTAL : 45 periods
REFERENCES
1. Dr.R.Karuppasamy, H.C.Bindusha, A Practical Approach to Intellectual Property Rights,
Himalaya Publishing house,2008
2. R. Radhakrishnan, S. Balasubramanian Intellectual Property Rights : Text and Cases
Excel Books 2008
3 Richard Stim Intellectual Property: Patents, Trademarks and Copyrights Cengage Learning
2000
4 Prabuddha Ganguli Intellectual Property Rights Tata McGrawHill2001
35

5 Deborah E. Bouchoux Intellectual Property for Paralegals Cengage Learning 2005

36

PECCB27 MATERIAL CHARACTERISATION TECHNIQUES

LTPC

300

3
UNIT I INTRODUCTION

Definition Need General Characteristics, Applications. Fibers Glass, Carbon, Ceramic


and
Aramid fibers. Matrices Polymer, Graphite, Ceramic and Metal Matrices Characteristics of
fibers and matrices. Fiber surface treatments, Fillers and additives, Fiber content, density
and
void content.
UNIT II MECHANICS

12

Rule of mixture -volume and mass fractions density - void content, Evaluation of four
elastic
moduli based on strength of materials approach and Semi-Empirical model-Longitudinal
Youngs
modulus-transverse Youngs modulusmajor Poissons ratio-In-plane shear modulus, Ultimate
strengths of a unidirectional lamina. Characteristics of Fiber-reinforced laminalaminates
lamination theory, Interlaminar stresses
UNIT III PERFORMANCE

Static Mechanical Properties Fatigue and Impact Properties Environmental effects Long
term properties, Fracture Behavior and Damage Tolerance.
UNIT IV MANUFACTURING

Bag Moulding Compression Moulding Pultrusion Filament Winding Other Manufacturing


Processes Quality Inspection methods. Processing of MMC diffusion bonding stir casting
squeeze casting.
UNIT V DESIGN

12

Failure Predictions, Laminate Design Consideration-design criteria-design allowables -design


guidelines, Joint design-Bolted and Bonded Joints, Design Examples-Design of a tension
member design of a compression member design of a beam-design of a torsional
member,
Application of FEM for design and analysis of laminated composites.
Total: 45 Periods
REFERENCES:
1. Mallick, P.K., Fiber Reinforced Composites: Materials, Manufacturing and Design, Marcel
Dekker Inc, 1993.
2. Autar K. Kaw, Mechanics of Composite Materials CRC Press, 2006
3. Agarwal, B.D., and Broutman L.J., Analysis and Performance of Fiber Composites, John
Wiley and Sons, New York, 1990.
4. Ronald Gibson, Principles of Composite Material Mechanics", Tata McGraw Hill, 1994.
5. Chawla K.K., Composite materials, Springer Verlag, 1987

37

PECCB28 OPTIMISATION TECHNIQUES IN DESIGN

LTPC
3003

UNIT I INTRODUCTION

General Characteristics of mechanical elements, adequate and optimum design, principles


of optimization, formulation of objective function, design constraints Classification of
optimization problem.
UNIT II OPTIMIZATION TECHNIQUES

10

Single variable and multivariable optimization, Techniques of unconstrained minimization


Golden section, Random, pattern and gradient search methods Interpolation methods;
Optimization with equality and inequality constraints.
UNIT III MULTI OBJECTIVE OPTIMIZATION

10

Direct methods Indirect methods using penalty functions, Lagrange multipliers; Geometric
programming and stochastic programming; Multi objective optimization, Genetic algorithms
and Simulated Annealing techniques.
UNIT IV STATIC APPLICATIONS

10

Structural applications Design of simple truss members. Design applications Design of


simple axial, transverse loaded members for minimum cost, maximum weight Design of
shafts and torsionally loaded members Design of springs
UNIT V DYNAMIC APPLICATIONS

10

Dynamic Applications Optimum design of single, two degree of freedom systems, vibration
absorbers. Application in Mechanisms Optimum design of simple linkage mechanisms.
Total: 45 Periods
REFERENCES:
1. Johnson Ray, C., Optimum design of mechanical elements, Wiley, John & Sons, 1990.
2. Goldberg, D.E., Genetic algorithms in search, optimization and machine, Barnen,
Addison-Wesley, New York, 1989.
3. Kalyanamoy Deb, Optimization for Engineering design algorithms and Examples,
Prentice Hall of India Pvt. 1995.

38

PECCB29 TECHNOLOGY MANAGEMENT

LTPC
3003

UNIT I

Overview of Management of Technology Definition of Technology Process of Development


of Technology Old convention technologies New technologies.
UNIT II

Organizations issues Interface between Marketing Engineering Manufacturing,


Innovation, Inventions, Integrating Technology with Strategy.
UNIT III

Appropriate Technology, Assessment of Technology, Technology forecasting, Technology


information sources.
UNIT IV

Transfer of Technology, acquisition of Technology, New product design, New process design.
UNIT V

R & D Management, Technology Licensing, Technology Marketing.


Total: 45 Periods
TEXT & REFERENCES:
1. Strategic Management of Technology and Innovations, Robert A.Burgelman, Modesto.
A.Maidque, IRWIN Management series
2. Management of Technology Change, A.S.Rao, Global Business Press
3. Forecasting & Management of Technology, Alan L.Porter, A. Thomas Roper, Thomas
W.Mason Frederic A.Rossini, Jerry Banks, Wiley Series in Engineering & Technology
Management
4. Managing Technology in the Decentralised Firm, Albert H.Rubenstein, North Western
University, Wiley Series
5. The Creative Edge, William C.Miller Addison Wesley
6. Innovation Management & New Product Development, Paul Trott, Financial Times,
Pitman Publishing, Addison Wesely Longman, Singapore, 2000.
7. Management of Technology Change Introducing LOGOS Management, Theory and
Concept with Action Plan, A.S.Rao, Global business press, New Delhi, 1994.
8. Engineering, Environment and Society, H.R.Mukhi, Satya Prakashan, New Delhi, 1995.

39

PECCB30 EXPERIMENTAL TECHNIQUES AND ANALYSIS


UNIT I FORCES AND STRAIN MEASUREMENT

LTPC
3003
9

Strain gauge, principle, types, performance and uses. Photo elasticity principle and
applications Moire Fringe - Hydraulic jacks and pressure gauges Electronic load cells
Proving Rings Calibration of Testing Machines.
UNIT II VIBRATION MEASUREMENTS

Characteristics of Structural Vibrations Linear Variable Differential Transformer (LVDT)


Transducers for velocity and acceleration measurements. Vibration meter Seismographs
Vibration Analyzer Display and recording of signals Cathode Ray Oscilloscope XY Plotter
Chart Plotters Digital data Acquisition systems.
UNIT III ACOUSTICS AND WIND FLOW MEASURES

Principles of Pressure and flow measurements pressure transducers sound level meter
Venturimeter and flow meters wind tunnel and its use in structural analysis structural
modeling direct and indirect model analysis.
UNIT IV DISTRESS MEASUREMENTS

Diagnosis of distress in structures crack observation and measurements corrosion of


reinforcement in concrete Half-cell, construction and use damage assessment
controlled blasting for demolition.
UNIT V NON DESTRUCTIVE TESTING METHODS

Load testing on structures, buildings, bridges and towers Rebound Hammer acoustic
emission ultrasonic testing principles and application Holography use of laser for
structural testing Brittle coating
Total 45periods
REFERENCES:
1. L.S.Srinath et al, Experimental Stress Analysis, Tata McGraw Hill Company, New Delhi,
1984
2. JW Dalley and WF Riley, Experimental Stress Analysis, McGraw Hill Book Company, N.Y.
1991
3. Sadhu Singh Experimental Stress Analysis, Khanna Publishers, New Delhi, 1996.
4. R.S.Sirohi, HC Radhakrishna, Mechanical Measurements, New Age International (P) Ltd.
1997
5. F.K Garas, J.L. Clarke and GST Armer, Structural assessment, Butterworths, London, 1987
6. D.E. Bray & R. K.Stanley, Non-destructive Evaluation, McGraw Hill Publishing Company,
N.Y.1989

40

PECCB31 RESEARCH METHODOLOGY


UNIT I

3003

LTPC
9

Research methodology definition, mathematical tools for analysis, Types of


research,exploratory research, conclusive research, modeling research, algorithmic research,
Research process- steps.Data collection methods- Primary data observation method,
personal interview, telephonicinterview, mail survey, questionnaire design.Secondary datainternal sources of data, external sources of data.
UNIT II

Scales measurement, Types of scale Thurstones Case V scale model, OsgoodsSemantic


Differential scale, Likert scale, Q- sort scale.Sampling methods- Probability sampling
methods simple random sampling with replacement,simple random sampling without
replacement, stratified sampling, cluster sampling. Non- probability sampling method
convenience sampling, judgment sampling, quota sampling.
UNIT III

Hypotheses testing Testing of hypotheses concerning means (one mean anddifference


between two means -one tailed and two tailed tests), Concerning variance onetailed Chisquare test.
UNIT IV

Nonparametric tests- One sample tests one sample sign test, Kolmogorov-Smirnovtest, run
test for randomness, Two sample tests Two sample sign test, Mann-Whitney U test,Ksample test Kruskal Wallis test (H-Test)
UNIT V

Introduction to Disciminant analysis, Factor analysis, cluster analysis, multi-dimensional


scaling, conjoint analysis.Report writing- Types of report, guidelines to review report, typing
instructions, oral presentation
REFERENCE
1. Panneerselvam, R., Research Methodology, Prentice-Hall of India, New Delhi, 2004.2.
Kothari, C.R., Research Methodology Methods and techniques, New Age International.

41

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