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Furniture Industry In India
Meaning of Furniture
Furniture is the collective term for the movable objects which may support the human
body (seating furniture and beds), provide storage, or hold objects on horizontal surfaces
above the ground. Storage furniture (which often makes use of doors, drawers, and shelves) is
used to hold or contain smaller objects such as clothes, tools, books, and household goods.
It indicates everything which is used while doing interior work. In a house, various
things like sofas, bed, flooring, lighting, glass works, dining table, wall unit, chairs, bathroom
fittings, carpet, ceramics etc. fall under the broad word FURNITURE. In an office also,
things like workplace, table, chairs, designed structures, conference table lights etc is
categorized under furniture.
Furniture can be a product of artistic design and is considered a form of decorative art.
In addition to furniture's functional role, it can serve a symbolic or religious purpose.
Domestic furniture works to create, in conjunction with furnishings such as clocks and
lighting, comfortable and convenient interior spaces. Furniture can be made from many
materials, including metal, plastic, and wood.
Introduction
India is a country with population over 1 billion
The range of indigenous furniture available in India includes both residential and
contract system furniture, with an increased concentration in office and household furniture. In
the area of decorative residential furniture, India has a heritage of exquisite handcrafted
furniture, made out of teak, rosewood and walnut wood, which has strong colonial roots.
Currently in India, Indian manufacturers use a three-tier selling and distribution structure that
is distributor, wholesaler and retailer.
The most popular forms of Indian furniture include home and garden furniture, office
furniture, kitchen furniture, bedroom furniture, upholstered furniture, seating, furniture parts
and contract furniture in wood, metal, plastic, cane and bamboo. These furniture pieces are
available in a variety of finishes. Choices range from antique or exotic looking furniture to
painted furniture. Popular items of furniture export are mainly a large variety of cabinets,
cupboards, ethnic settees, beds, partitions, chairs, tables, frames, boxes and bajots, and many
other decorative articles.
Another element is the greater attention that the local producers pay to include design
and technological innovation in their supply. Although still bound to a product model that is
typically of the British colonial style, the Indian industry is making great progress in offering
furniture of a modern design to consumers who are increasingly demanding to standards of
quality and design found in western countries.
According to a survey by global consultancy firm KPMG, India has emerged as a key
FDI destination as foreign investors earn higher returns in India than in other emerging
markets like China, Brazil and Mexico. The return on every dollar spent in India has a
better return than is the case with other emerging markets that have a more favorable
environment," it said.
Roughly
38
million
In India natural rubber plantations cover 520,000 hectares with another 6,000 hectares
replanted almost every year since 1994. Kerala state (South India) produces 95% of the total
supply of rubber wood in India.
Woodworking
Total production currently amounts to about 1 million cubic meters. However, almost
40% of the rubber wood is used as firewood, the packing industry claims a further 44%, and
only about 16% is used for the plywood and panel industries. In the case of the round wood;
construction, joinery and packaging consume 25% of the Indian round wood and the furniture
sector uses only the 8%.
Wood for fuel is the main use of the wood in India and other use as production of
chipboards, MDF, pulp paper or saw wood account for marginal percentage in the total India
Wood consumption.
To serve the demand, India imports wood (logs) from countries like Malaysia,
Indonesia, Myanmar, Ivory Coast, Nigeria, Ghana, South Africa, New Zealand and to some
extent of South America. These logs are imported through various ports in India. However
there are several infrastructural constraints, which may impede further growth in these imports
in the near future. Therefore it is expected that over the next few years until this infrastructure
gets built up, saw timber will also have a market in India.
Production of Rubberwood
There are reportedly over 40 factories manufacturing rubber wood in India, mostly in
Kerala State (South India). Andamans Timber Industries in Andamans Islands is the largest
manufacturer of rubberwood in India reportedly with annual turnover of over US$ 12 million.
There are other companies like DEECO, Growell India, etc which produces rubberwood.
In the recent years, India has developed a new kind of board made with bamboo these
4-by-8 foot mats are soaked in resin, then hot-pressed together in various thicknesses to form
bamboo mat board, a substitute for plywood. These boards are generally as strong as or
stronger than their plywood equivalent and are less expensive. The advantages of the bamboo
board are:
The big advantage of producing bamboo mat boards is that since hardwood trees take
40 to 80 years to reach a worthwhile logging size, but bamboo is ready to harvest in
just two to five years.
Using bamboo not only gives hardwood forests a chance to regenerate, it also fights
soil erosion. This plant grows best in areas of heavy rainfall, which are prone to
erosion after logging, and its shallow root system holds soil well.
One of the key benefits of bamboo mat board is that it can be manufactured by small
factories right where the bamboo is grown.
Technology Transfers
Through the International Network for Bamboo and Rattan (INBAR), bamboo mat
board is now being promoted beyond Indias borders. At a workshop that was organized in
1994, INBAR introduced BMB to seven other Asian nations: Bangladesh, China, Lao PDR,
Malaysia, Nepal, Thailand, and Viet Nam. This technology could also be transferred to Africa
and Latin America.
In the Indias case BMB has already replaced about 20-25 % of plywood sales. This
figure could increase through better promotion and new contracts, particularly from the Indian
government, which is the biggest plywood consumer for its offices and railway carriages.
Currently more than 10 plywood factories have already started making the boards in bamboogrowing areas of India.
Furniture Production
9
Production for home use comprises mainly sofas, dining tables, and seating,
professional production is destined for offices and companies and the institutional furniture
sector serves mainly hotels, schools and hospitals.
The non-organized sector is
very strong in the Indian furniture
industry 85 % of local production).
This 85 % is linked to craftsmen
working alone or as many two or three
assistants.
These
craftsmen
use
10
Cut logs are carried to the sawmill, which obtains its primary inputs from the
machinery sector. From there, sawn timber moves to furniture manufacturers who, in turn,
obtain inputs from the machinery, adhesives and paint industries and also draw on design and
branding skills from the service sector. Depending on which market is served, the furniture
then passes through various intermediary stages until it reaches the final customer, who after
use consigns the furniture for recycling or refuse.
Production Breakup
11
The Indian furniture industry consists of various sectors in which the manufacturers
are not as specialized in the production of a specific type of furniture as in other industrially
advanced countries. The manufacturers, that are either industrialists or craftsmen, produce
various types of furniture and it is difficult even using questionnaires and contacting them to
get a real picture of the production by types of furniture. In addition, official statistics are not
available either at the national or at the local level.
Globally, domestic furniture accounts for 65% of the production value whilst
corporate/office furniture represents 15% of the production, hotel furniture 15% and other
furniture (mainly parts of furniture), 5%. The upholstered furniture and the bedroom furniture
sectors are the largest ones within the furniture industry respectively representing 30% and 2O
% of the total production. Two other sectors have almost the same weight: the kitchen
furniture sector (6.5% of total production) and the dining room furniture one (6.5%). Other
domestic furniture (garden, home office, small furniture) accounts for 4 % of the total
production.
Furniture Consumption
End users profile in India
12
Obviously the purchasing power is completely in the hands of the upper segments of
the Indian population. One study carried out by the World Bank attributed 33% of private
consumption in India to the richest 10% of the population (in terms of per capita income),
whereas the poorest decile of the Indian population claimed only 3% of consumption. If the
richest 20% of the population are considered, the quota of total consumption attributable to
this group is around 47%.
Analyses carried out by important world researchers and the classification of Indian
consumers conducted by research institutes are still not enough to provide an estimate of the
size of the potential market.
Having said that a quarter of the worlds poor lives in India and a not very large
number of rich people, we still need to quantify that middle class of consumers that forms the
potential market for foreign companies wishing to sell on the Indian market.
Number of families (millions)
Annual income range ($)
Urban
Rural
Total
5.3
7.1
16.8
16.6
0.8
46.6
27.7
36.9
37.3
15.9
0.4
118.2
33
44
54.1
32.5
1.2
164.8
In India there are 33 million families, or roughly 200 million people, have an average
annual income of over US$ 1,300.
This section of the population is more or less the Indian market for consumer goods
including furniture. Data for income distribution is however not sufficient to be able to
determine the size of the market, which varies according to the type of goods considered. The
number varies from 300 million people to 100 million according to the consumer good in
question. This situation may be the result of a lack of uniformity within the middle class and
of the huge differences in the prices charged in different areas of the country for the same
product.
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Consumer purchasing power in India seems to be more closely linked to the location
of the consumer than to the income. Family habits therefore play a greater role in determining
the size of the market than the distribution of income.
If only consumer durables are considered of an international level, an estimate, felt by
many local observers to be rather pessimistic, put the number at around 50 million (which
would still make India a larger market than any European country).
Despite the increasing urbanization of the country, the richer section of the population
does not necessarily live in the large cities. It is certainly true that in the four largest cities
(Calcutta, Mumbai, New Delhi and Madras), which are home to about 60 million people, there
is a concentration of the more westernized population in terms of tastes, but it is equally true
that in the rural areas there is a large part of the wealthier classes
Also the population that resides in the country is, in turn, 30% concentrated in villages
that often have the same number of inhabitants. So far foreign investors and local companies
have ignored this segment of the market, which remains firmly rooted in its own cultural and
religious traditions and has not been affected by the consumerism typical of the urban
population. But if this segment were approached with targeted marketing strategies, the
number of people effectively making up the Indian market for consumer goods would increase
significantly.
Consumption
14
The Indian market for furniture is worth approximately 30,000 crores and roughly 85%
of this comes from the non-organized sector (craftsmen). There are few Indian companies that
produce or sell brand name furniture. The home furniture segment claims 65% of furniture
sales, the office segment 20% and contract the remaining 15%.
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evolve from being present in the country, in the not too distant future the Indian market
could be a source of satisfaction for many sector companies.
Distribution
Distribution coverage is the prime key point for a company pretending sells its
products in India. Indian consumers are dispersed. They are serviced by an efficient, but
fragmented, trade system consisting of over 4 million retail and wholesale outlets, spread over
many urban and rural population centers. The ability to physically deliver ones goods to the
consumers, therefore, remains a source of significant competitive advantage. Currently in
India, Indian manufacturers use a three-tier selling and distribution structure, which are
distributor, wholesaler and retailer. A typical company operating on an all-India basis could
have between 400-2300 distributors, always depending of the product and the final consumer.
The retailers served directly by a companys distributors may similarly be between
250,000-750,000. Depending on how a company chooses to manage and supervise these
relationships, its sales staff could vary between 75 and 500 in number. Typical gross
percentage margins for a distributor, wholesaler and retailer, are 4-5, 3-4 and 10-15
respectively.
Wholesaling is profitable by maintaining low costs and turnover high. Many
wholesalers operate out of wholesale markets and serve the final consumer. India has
approximately 4 million retailers, mostly family-owned or family-run businesses.
In recent years, there has been increased interest by companies in improving their
distribution logistics in their effort to address a fiercely competitive market. This in turn has
led to the emergence of independent distribution and logistics agencies to handle this
important function. Marketers are increasingly out-sourcing some of the key functions in the
distribution and logistics areas, and looking for more reasons to reach the consumer better.
Recent years have also seen innovative trends by companies in utilizing distribution
channels for products with synergy. While there are no major national store chains,
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departmental stores and supermarkets are mushrooming in many of the cities, as well as in
other towns all over India. Most cities have well known market districts and retail sales outlets
are almost always locally owned. Buying and selling is often a process of bargaining and
negotiation. Outside the major metropolitan areas, India is an intricate network of rural
villages. Poor roads make many rural districts inaccessible.
India has both organized and unorganized channels for selling goods. Smuggled goods
such as computer parts, cellular telephones, gold and a vast range of imported consumer goods
are routinely sold through the thriving unorganized sector or black market of the economy.
By avoiding taxes and customs duties and using cash transactions, unorganized merchants
offer better prices than those offered by the organized sector. However, with liberalization and
more and more foreign companies coming to India, the volume of business in smuggled goods
has fallen significantly. Most products being sold through the smuggled channel are now sold
in India through direct channels.
In selecting a distributor, the following considerations are important:
Business reputation and business standing;
Business capacity and salesmanship;
Expertise and previous experience in the line;
Financial capacity and willingness to invest in the line;
Creditworthiness.
In addition, an ideal distributor will have the capacity to offer customers the required
assortment of products and services and a willingness to extend credit. The distributor will be
able to provide storage facilities, showrooms, shops, service workshops, salesmen and service
commensurate with the expected volume of business.
No Indian or foreign company has held product display shows in India except to some
extent Gautier (France). A furniture company should take lead in this direction and
hold shows in good hotels of India for the consumers, it will become a big hit.
Companies can have a design studio in India. There is complete vacuum, a sort of
dearth of good designers in India, especially for hotels, office and kitchen industry in
India.
In fact the Indian companies can consider opening a design school in India for aspiring
students, which will generate big business (financial gains) for them in India, besides
giving them strong brand equity.
International Trade
20
In 2003, the main exports were to the countries like US, Germany, UK etc. Although
the growth rates show that there is definitely a greater propensity to opening the local market
to the influence of foreign producers, incoming and outgoing trade flows are still modest. The
export is much higher than the imports but slowly the gap is bridging.
India was the largest importer of furniture goods in 2003. The main imports were done
from European countries, UK, US etc. The demand for furniture items manufactured in these
countries is slowly rising in India.
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Duties Structure
While importing furniture in India, the following duty structure is applicable. The
goods may be imported by a company, institution or private individuals.
Duty
Import Duty
Counter Veiling Duty
Percentage
20 %
16 %
(CVD)
Education Cess (2% of
0.32 %
CVD)
Total Duty
36.32 %
22
While exporting, there is no duty to the Indian exporters. The duty is nil. Hence the
government is also favoring Indian Exporters by encouraging exports which has resulted in
increased exports from last few years.
23
Quality apprehensions and attitude - Although due to exports and China threat many
Indian companies have incorporated 150/ UL etc., the attitude is still primitive.
24
Poor reporting systems - Most things are controlled by owners family and reporting
system is non-existent in small companies.
Unfocused approach - They want to do it all, have it all, have strange attitude. Lack of
professionalism closely held companies wants to run the show their way and lose
out in national and international markets.
No importance of R&D and Market Research Study (MRS) - For them just copying a
design / product and selling it cheaper than the original itself is a great achievement.
Regular delays in supplying the end products to consumers - This leads to legal and
commercial complications. The attitude is too casual.
Poor pay masters to employees - Want to have quantity not quality in employment.
This leads to poor quality of workers and production. No problem attitude has
created all the problems. . They cannot and it leads to poor taste.
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Better value chain management: Improved value chain management can reduce
costs and increase flexibility. A wide sourcing base can increase flexibility when it
comes to securing raw material from the cheapest source with the quality and design
the buyer expects. Such flexibility will be a critical competitive factor in the future. By
optimizing the supply chain, lead-time will also be reduced.
Increase productivity: Investment in human capital and high-tech machinery to
increase productivity and production of internationally cost and quality competitive
goods.
Quality consciousness: To survive in the integrated world market, the industry has to
focus on the international standards of quality and excellence. To achieve
internationally comparable and quality standard finished goods, it has to be ensured
that quality parameters are maintained at each level of production from raw material to
the finished product. Introduction of latest technology can provide world class quality
in this industry.
Design & Trend: There should be a constant watch on the design trends in the
furniture market in the country as well as worldwide. The design preferences of the
consumer changes often. Hence the companies should strive hard to be in par with the
latest design trend
Modern management practices: Alongwith technology upgradation, adoption of
modern management practices is also very essential to acquire that essential
competitive edge. Management practices like JIT, TQM, supply chain management etc
form an important link between technology adoption and acquisition of
competitiveness. Adoption of such practices will result in cut-down in manufacture
and delivery lead time, improving product and process quality and improving plant
equipment maintenance. Management accountability through stricter code of corporate
governance is also necessary for balanced corporate growth.
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Innovative products: The industry has to focus on innovation for surviving the stiff
international competition. Production innovation should be considered as a dynamic
process and not as a one time process. Continuous innovation in the product is the sure
way to win the race in the global market. Companies should have a research and
development team who constantly look out for innovating the products since the taste
of the consumer changes frequently.
Develop e-application: E-applications can be employed not only to sell, but also to
exchange information across electronic networks at any stage of the supply chain. Eapplications facilitate sourcing and supply chain management; production planning,
design and forward integration, including internet sales. The main goal of e-application
is to increase flexibility and to shorten the overall value chain, thus reducing lead-time.
A shift to e-applications also highlights that a company is both competitive and willing
to adjust to the demands of the market.
The Swiss company Lista (office furniture) has signed an agreement for product
development with Matrix, a Voltas Ltd company that produces modular office
furniture.
The Germans Wilhelm Bolt & Co. KG and Erich Bolte have technical agreements with
Arvind Furniture for on-the-spot production of furniture.
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Steelcase (USA) sells its products in India through the most important Indian producer
of office furniture, Godrej & Boyce.
Another US company, Herman Miller, chose Featherlite as its Indian partner. Sauder
(USA), a specialist in RTA furniture, has set up a joint venture and a technical
agreement with the Indian company Sammarth Overseas & Credits Pvt. Ltd
(Hyderabad).
The Italian companies Arrital Cucine and Divani Chateau dAux both have Indian
partners to sell their goods on the local market.
Another Italian company, Saporiti, specializing in upholstered furniture, has built a
productive plant in Pithampur in collaboration with a local company Pinnacle
Industries.
Western companies are already present on the Indian market, but greater satisfaction is
undoubtedly in store from the local market with the economic development of the country
and, most importantly, with the involvement of larger groups of urban and rural residents in
this development. The improvement in living conditions, which is not confined to the large
urban centers, will definitely produce a further increase in the demand for furniture of western
style.
28
Section Two
29
Case Study
30
of exclusive imported furniture and now hundreds of such companies exist in the market. The
government also favours this industry and supports the growth.
According to Mr. Kunjal Thakkar, an average common man is not able to buy
imported furniture. But the scenario will change in coming years. It is very costly to
manufacture furniture of world class quality made from machines in India. The labour costs
are very high and the raw materials is also found in some specific countries. Hence it is
feasible to import such furniture instead of manufacturing it.
The customers are shifting from hand made furniture to machine made furniture
because carpenters can not make furniture of such quality and design which is made by
machines in other countries. In 8 10 years, this industry would definitely boom, since the
consumer is increasingly being conscious about looks, design and budget, says Mr. Kunjal
Thakkar.
Section Three
31
Overview
New paradigms now define the design of workplace furniture. The human factor is no
longer the incidental element. Having acknowledged the link between productivity and wellbeing, the path was set for what is now called ergonomics or furniture design as if people
mattered. The understanding of form and functionality developed into a more scientific
approach to designing the workspace and changed the way corporate India looks. Quick to
32
follow the trend set by the corporate world; small business too has adopted the new look and
in so doing, created an enormous market for workplace furniture. The manufacturers story is
lighting to retain the Indian pie. This recent dramatic change is driven by the changing profile
of business, and the pace of twenty-first century life. The cost of rental and the fact that most
offices need to be occupant-ready yesterday have necessitated the quick solution offices
that can be put together fast, with minimum fuss and maximum efficiency. In addition, the
development of specialized niches in the corporate function, has created whole new office
environments such as communication (call) centers, while the older new sectors
information technology (IT), banking, FMCG and telecom are sprawling displays of the
versatile, new office look While this look incorporates all the right elements of ergonomic
design, its also the new corporate signature. Stuffy cabins with boring, often ugly, functional
furniture are out. An open conversational setting, complemented by elements of elegance and
style, is the pretty new face of the business world. The explosion in the market has pushed the
Office furniture majors - Godrej, Blowplast India, Featherlite, PSL Modular Office Systems,
N R Jasani and Shapoorji Pallonji.
I gained knowledge from some key players of this industry, who provided valuable
insights into what are available, trends and materials, to illuminate the dynamics of the
market, but could only confirm that the exact proportion of office furniture to the total
furniture industry is hard to assess.
They manufacture significant numbers and cater to an enormous market, but the
manufacture of office furniture is not their core business. Furniture accounts for a fraction of
the total range of manufacturing of the INR 18 billion Godrej group, at INR 4 billion (400
crores), while the INR 7.5 billion Shapoorji group has a turnover of INR 350 million in the
33
office segment. Similar proportions hold true for the INR 5 billion PSL group, whose office
furniture accounts for just INR 100 million.
This recent focus on office furniture saw most companies starting manufacture after
1990 or in the early 2000s. Even Godrej, who are perceived as being in the Business
Forever, set up their office furniture division only in 1992. This period also saw the entry of
smaller, more focused manufacturers into the offi6e furniture market such as Steel & Woods
and V3 Engineers.
Manufacturers appear segmented at opposite ends of the office furniture spectrum,
with the larger furniture majors offering complete office solutions (desking, storage, seating,
cubicle structures), including design and layout, and a group of chair specialists (Amber,
Eurotech, Euromic,) sticking to their core competence.
Behavioral scientists tell us that matchbox structures enclosing individuals and cutting
out visual and other communication, decrease productivity. Open offices improve teaming,
eliminate non value added activity, and are the new design mantra. Leading manufacturers
have developed variants of this system. Godrej, for instance, offers five variants of the open
plan office with panel, tile, column, desk and combination spine and fin based systems. Such
systems are modular, flexible, and upgradeable and can address needs for acoustics, privacy
and cable management while making it easy to configure offices to suit different work
profiles.
Not withstanding the change in trend towards integrated workstations, freestanding
desks continue to remain an important element of office furniture. Senior executive tables
have become more stylish and functional, and may be upgraded with side or back units for an
independent work place.
34
Most manufacturers offer a range of products at varying price quality levels. A midrange executive suite consisting of desking and storage, would vary in price between NP
35,000 to INP 150,000, while the upper ranges would start at about INR 200,000 and zoom
upward,depending on the design component and the degree of customization. The enormous
demand for call center modules has inspired manufacturers to offer systems ranging from
INR. 7,000 to INP. 25,000.The continuous enhancement in information technology has made
an impact on conferencing equipment as well, leading to a range of pre-wired, modular
conference tables of varying contours and finishes. Chairs too have undergone a major
metamorphosis, with the maximum research and studies being carried out on seating systems.
Prices for chairs range from NP 3,500 for regular seating, with CEO level seating going up to
INR 150,000. The middle range of seating at the INR 13,000- 14,000 is most popular.
The current trend is for office furniture that is not only functional but also aesthetic. A
few decades ago, the people factor, played almost no role in determining the design of the
office. Offices are being increasingly designed by professionals who, apart from seeing that
the spaces work with optimum utilization, are able to add an aesthetic touch. The atmosphere
in the office can greatly influence work output and an increasing emphasis is being placed on
making the modern office as pleasant as it is functional, This is not always easy, given the
increasingly smaller workspaces to contend with. In such a set-up, going modular is a great
idea. Ranjit Bakshi - Head, Marketing BP Ergo
35
while the use of technologies like membrane pressing has led to the development of stylish
desking systems at affordable prices.
Materials used in manufacture tall into two categories, according to Rajan Bahri of
PSL, core material and finishing material. The core materials need to be sturdy and
supportive by definition, steel or aluminum as framework materials, supporting particleboard,
MDF and pre-laminated board. Finishing materials span the gamut from laminate, veneer,
fabric, glass and PVC edge lipping
New needs and new patterns of manufacturing have engendered a new activity - the
design of office furniture. Designing of storage, for instance, is a science that involves a study
of the flow of documents, frequency of their use, the type and size of document binders before
designing a proper solution.
As Anil Mathur of Godrej sees it, No more is the emphasis only on aesthetics or
engineering, todays designs integrate not only aesthetics and engineering but material
services, ergonomics, and human behavioral sciences. So who brings this basket of varied
skills to the table? A product designer trained in ergonomic norms according to Ambers K
D Nirmal, An engineer says Manjit Shandil of Steel and Woods, An architect, says
Shapoorjis Chabbra.
Several manufacturers have their own in-house design teams, who work in tandem
with the architect and design community to create products that are a contradiction in terms customized system furniture. In reality, the large volumes required by each project make it
37
feasible to create products that vary within a band, offering a degree of customization to each
project.
Large manufacturers like Godrej push out the boundaries of the concept with a fully
integrated design center and knowledge center where their design cell directly interfaces with
the architect and design community.
Anil
Mathur
of
by BVQI, Belgium for design, manufacture, supply, installation and servicing of office
furniture systems. Similarly, Godrej boasts ISO- 9001-2000 and 180-14000 certifications as
well as manufacture in accordance with BIFMA standards.
In addition, several of the top 5 manufacturers have turned overseas for inspiration,
buying technology, or products, or both from the market leaders of Europe, the USA and
Oceania.( See box Above)
All roads, both Indian and international, lead to the design of office spaces as if people
mattered. This is the new marketing mantra. And it works. Ergonomics is the driving concept
of the new office. The importance of ergonomic seating is underscored by the fact that an
average office worker spends approximately 80,000 hours seated, during his career. By
adopting unique communication strategies, companies attempt to create an edge over
competition as well as carve a niche for themselves in the market.
While ergonomics became the buzzword in industry circles, some went a step further,
as did Godrej who made the Health-Seating platform their own. Group President P D F Lam
puts it succinctly, Furniture is an essential part of good health. We do not merely sell pieces
of furniture, like chairs or tables, w sell health. So while Godrej cornered the niche on health,
BlowPlast explored the pleasure principle. As Ranjit Bakshi, Head Marketing Blow Plast
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Ergonomics explains, Workstations are designed in a manner that facilitate teamwork and
allow free flow of information, while at the same time respecting the employees privacy. The
underlying philosophy being to create a healthy work environment that raises the motivation
level of employees creating Pleasure at Work
Mere mantras dont do the trick. Indian manufacturers have their marketing plans in
place, coupled with a game plan to target market their products to their main clients corporate or the main decision makers. In most cases, this is the specific architects and
designers who work with large projects and are responsible for the design and layout,
including the interiors, of large office projects. Manufacturers have various strategies to attract
and directly interact with the specifier.
Some organize custom mockups of furniture especially for individual architects; a
procedure which J K Chabbra of Shapoorji says is both tedious and expensive. Others offer
the architect a range to choose from at showrooms or specialized design centers, such as the
Godrej Knowledge Centre.
Large manufacturers with a serious scale of operation have an all India network of
showrooms or franchisees. All manufacturers also have partners and tie-ups with retailers
across the country, gaining visibility without the burden of showroom costs. BlowPlast have
over 1000 installations across India, with showrooms in 8 metros, complemented by a tie-up
with 40 business associates across India. PSL has a presence in the 10 largest markets, while
Godrej is Indias largest office furniture manufacturer employing more than 800 employees, a
distribution network of over 640 dealers, 24 branches and 31 showrooms, all - India. The
smaller companies usually have a regional focus, with national aspirations. Steel & Woods
with a focus on the Mumbai market relies on a marketing team to ensure the product reach
across the country, as does Amber which sees 60 percent of its material being absorbed into
the Mumbai / Pune market, and the rest being dispatched to other regions via its marketing
network.
40
Several manufacturers export a part of their production, mainly to Europe and the USA. The
base support to the marketing plan is their promotional plan, which, on overview, appears
conventional rather than adventurous, with all companies favoring advertising and trade fairs
in approximately a 70 30 or 60: 40 ratio of ad spend.
What has been the government response to all this frenetic activity? Rajan Bahri of
PSL says the recommendation of the 5th Pay Commission to incorporate modular structures
into offices was a step in the right direction. However, most manufacturers agree that the
burden of excise and other taxes diminishes the attraction of manufacturing.
A glance around the country confirms the dominance of the big five manufacturers,
who account for most office furniture retailed in the secondary markets. An educated guess at
the size of the office furniture market in New Delhi puts it at about 10 billion INR, where
branded products account for between 10 and 20 per cent of the total. Market leaders Godrej
control an estimated 60 percent of this.
Regional manufacturers also handle a significant share of the pie. These include the
Continental Group (LineA furniture) in Delhi, Ergotek and Eurost Products in Bangalore and
Steelco in Kolkata.
uses. These include call centers and BPOs for data processing, KPOS involving a more
specialized and better educated staff including scientists, doctors or lawyers, ITES and IT
offices. Icapil Agarwal says the profile of outsourcing to India has itself changed, As the
importance of Indias quality labor and talent pool is widely being recognized, we will go
higher up in the value chain.
We dont treat all software companies the same way and all BPO5 the same way. Each
company has an inner cultural preference which is different from other companies and which
we try to understand. Ar. Jessy Jacob (Jessy Jacob associates)
Each niche has its special design requirements. Discussing the differences in profile,
Ar. Jessy Jacob, Jessy Jacob Associates, Bangalore adds, The average age group in a typical
BPO ranges from 17 to 24 years and 22 to 30 years in a software company, while in corporate
offices the age group is 40 to 50 years. A BPO or a call center has a college campus
atmosphere, so the offices have to be fun, young and happy so that it can cater to that age
group.
The reputation and scale of operation of the service provider or manufacturer is a
factor in who initiates the buyer-seller dialogue. Large architect firms are directly contacted by
the client who then continues the interaction with the architect, while the project management
consultant joins the equation further down the line. In other cases, the project management
consultant assumes a more pivotal role, coordinating and initiating activities starting from the
architect to all service and product suppliers.
The next point in the interaction is the design brief, which varies in length and detail,
depending on the experience of the client. The novelty of the industry itself means that several
clients are first-timers who require a high degree of hand-holding including visits to offices
with a similar design profile as a familiarization exercise. Architects then confer with their
clients to understand their corporate culture after which they work out several design options,
one of which finally selected by the client. 3D images and mock-ups follow and the job enter
the execution stage.
The issues peculiar to this industry have also necessitated sector-specific solutions. Ar.
Brinda Somaya, Somaya & Kalappa Consultants, says, The biggest change has been in terms
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of the services that go into any one of these commercial spaces. When I began many years
ago, it was furniture, accessories, flooring, ceiling, lighting and air conditioning. But today it
is the communication system, the security system, the data cabling and the computer systems
that are very important. I think the skill of the architect lies in how they are able to integrate
all the services. Ar. Sanjeev Mehta, Director, Ethique, Mumbai adds, The heart of a BPO is
data cabling and the server room plays a major role.
While
architects say design does not change drastically from a regular software development or other
IT office to a BPO, issues like space and the schedules that BPO staff work, become factors in
designing these spaces. Ar. Asha Kushalappa says, BPOs are more intense as we fit in 1000
employees into a limited space, while in the IT sector, the same amount of space houses only
500 employees. The space crunch is balanced out by efficient HVAC, as the conditioned air
must be well circulated to combat oxygen- deprivation and the lethargy it induces. The fact of
employees working shifts creates a bottleneck which architects must factor in. Ar. Jessy Jacob
says, Employees have to record their log in and log out time. There could be 400 people
waiting to go out and another 400 waiting to come in, so we have multiple access control with
biometric login and out systems. Broader (6 foot) passages reduce congestion and
claustrophobia. Issues arising out of repetitive work such as fatigue and frustration are
43
addressed by creating break out spaces ranging from interesting cafeterias to in-house
gymnasia and chill out zones where employees can re- energize before they get back to the
grind. Architects must also accommodate the fact that shift continues in to the night and the
atmosphere of the bpo must replicate a day time environment making lighting a central issue.
The biggest change has been in terms of the services that go in to any one of these
commercial spaces. I think the skill of the architect lies in how they are able to integrate all the
services. Brinda Somaya
The new industry segment has brought a whole new ethos of work culture with it. An
interesting anomaly thats everywhere in the BPO related construction and interiors industry is
that there is a lot of business, but no one is taking anythingfor granted and competition has
become frenetic. As in most things, the fallout has been of both kinds; while professionalism
has certainly improved, the competition is sometimes gruesome, with aesthetics and design
being the first casualties. The industry that turned time on its head for the staff of the BPO
services industry has also had an effect on the timelines associated with set up.
Architects and builders across the board exclaim over how quickly projects are put
together. Regarding the fit out, Ar. Ashish Gupta, Senior Architect, Design Plus, Delhi says,
The time taken to set up a BPO is 35 days to 3 months, and Completion to an extent depends
on the size of the project but not much. If it is about 500,000 to a million square feet, it can be
done in 3 to 4 months.
BPOs hove completely changed the landscape of interior construction industry. The
scale of projects has gone up tremendously in terms of area and the budgets available have
increased. BPOs, call centers and such big projects demand different kind of office buildings
which comply with their requirements.- kalhan mattoo,planet 3 studios pvt ltd
The explanation lies in another outcome of the BPO industry. Manufacturers and
suppliers of furniture have become far more organized as well as professional; several have set
up large-scale mechanized manufacturing facilities using German or Italian machinery to do
the job better. Prakash Gurbaxani, CEO, TSI Ventures (India), Bangalore says, Deregulation
in imports of material has helped. Today, things like furniture and high-end equipment can be
44
easily imported. There are Indian companies who are in collaboration with foreign
manufacturers and manufacturing in India; so there is an efficient technology transfer.
Things have changed dramatically over the years in the construction industry. The
quality of workmanship and equipment used has changed drastically. Today we use laser
technology to level the ceiling which was not there twenty years ago.- prakash gurbaxani tsi
ventures (India)
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46
Builders and developers with a highly diversified portfolio are still focused to the
residential and commercial project market, with the upstart SPO industry quickly growing
within the portfolio. The share of this industry in the portfolio of a well-established developer
with a much diversified range would be in the region of 18 to 20 per cent. Newer entrants like
Regenesis, Pune move this up to 30 to 40 percent of their portfolio. Architects too have seen a
rise in the importance of the BPO segment in their portfolios, with the older and larger
architect firms putting this figure around the 10 per cent mark ,and the newer firms (dwp
interics, Ethique) seeing the segment account for almost half their business. Kshitij Limaye,
Director, Sankalpan, Mumbai says the last two years have seen a drastic increase in the
proportion of BPOs in their portfolio from between 25 and 30 percent to over 48 percent.
47
Commenting upon the constitution of the BPO segment within the larger IT arena,
Ar.Venkatesh says; BPOs and call centers form 10 percent of the projects that we do, because
we have a pretty diverse portfolio. We do lot of data centers, software development
companies, labs and testing facilities and hardware assembling facilities. The percentage of
the IT sector would be about 50 to 55 percent. Ar. Sunil Gambani of Architect Hafeez
Contractor also says they have a highly diversified portfolio, including residences, commercial
complexes and airports, making their BPO-centric business a small proportion, but important
part of the total.
lnspite of the huge volumes of business, industry experts have only short term
expectations for whats called the call center boom. Some put the figure atjust three years;
others let the wave ride to five, while few expect it to last much longer than between three and
five years. Bangalore-based furniture manufacturer Manohar Gopal, Director, Featherlite
Products, has seen the diversification within the IT industry at first hand and he predicts that
there will be more specialized IT enabled services coming in, which will generate the need for
their own specific furniture.
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49
FACTORY OF
EURO
OFFICE SYSTEMS AT DAMAN
Furniture as the single largest component of the interiors budget (8O to 70 percent)
commands a healthy respect in the industry as is evident by the number of mid sized
companies who have either entered the manufacturing industry or diversified into the
manufacture of BPO specific products or re-organized themselves to better service the
industry. The rampant growth in the industry has attracted several smaller manufacturers or
interior contractors of varying scale to enter the lucrative ITES furniture market. Firdaus
Chindhy, Chindhys Interiors, Pune, active in turnkey projects for residential furniture began
manufacturing to cater to this new segment of the market four months ago and plans to expand
further through a tie up with an Italian brand soon. Similarly, Pan Office Systems Pvt. Ltd.,
Pentavision Pvt. Ltd., Bangalore; Magnaa Modules and Systems Pvt. Ltd. and Ergomaxx India
Pvt. Ltd., Chennai who were earlier supplying finished products to renowned branded players,
have moved away to create their own brands. Among the manufacturers, several medium and
small players say they import almost all their machinery from Italy and Germany; still others
buyall their requirementof pneumatic machinery in India from dealers of imported machinery
and tools. Large players in the industry pay attention to quality to match international
standards for manufacturing facilities. All the equipment that we have is either German or
Italian. The investments are getting very heavy. If we have to retain the position that we are in,
we need to invest more in the business, says Manohar Gopal, Director of Featherlite
Products, and Bangalore. Constant investment in upgrading technology or adding on new
operations seems to be an imperative for the larger players.
50
K.A. Parameswaran, COO, Style Spa, Chennai, says, you have to invest in (to service)
certain segments because they will have some specific requirements in terms of machinery
and support activities; we have invested in a paint shop where we undertake various kinds of
painting like powder coating on metal as well as on wood bases.
If India has to really come up in
furniture
market,
all
furniture
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While the general look of the furniture for the ITES industries follows a norm, what
lurks below the laminate creates a quality / price divide between products. Suppliers mention
that the price ranges of the products supplied to BPOs and call centers do differ (see box) and
the market will always have a segment of buyers who are solely price driven rather than
product or people driven. Though design conforms to certain standard norms, the demand is
for sturdy products that can handle a high degree of wear and tear, for at least three or four
years.
According to the general consensus, furniture accounts for about 50 percent of the
budget; while another 15 percent goes into the air conditioning, 20 to 25 percent goes into the
wiring and electricals and the rest goes into furnishing, murals and other artifacts. Architects
and interior designers come up with contrasting figures on the overall spend on the interiors.
While some state that the base prices for interiors start at INR 500 per square foot, the average
figure agreed upon by the most stand sat INR 1200 per square foot while fit-outs for MNCs
stretch this amount to INR 5000 per square foot the cost of true international standards.
All this expertise comes at a cost. Architects and designers fees add to the bill, but are
seen as an acceptable part of the expenditure on set up and fit out. Some bill clients by the
project, with a one time cost (lump sum fees) while others charge a percentage of the turnover
of the project or a per square foot rate. Interestingly, the fee by the hour norms that exist in the
USA have not yet hit Indian markets. Our service charges vary from about minimum of 5
percent to over 12 percent, depending upon the complexity and the amount of services
required, says Ar. K. Jaisim, while Ar. Ajit Jam says, We charge a fee for our consultancy
that depends on various factors like the size of the project and scope of work. Ar Ashish
Gupta puts this figure at 4 to 5 percent of the total project cost and Ar. Sanjeev Mehta says
larger spaces get a lower charge. For example if you charge INR 5 per square foot for a small
project, the rate for 100,000 square feet would come down to INR 3 or INR 4. The charges are
now INR 10 to INR 11 per square foot, he concludes.
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Conclusion
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