Professional Documents
Culture Documents
Submitted by
Cheah Ai Lin
Department of
Mechanical Engineering
Session 2011/2012
SUMMARY
Computation Fluid Dynamics (CFD) was then carried out on the 3-D model using
Solidworks Flow Simulation. The main aim of using CFD was to ensure that the
aircraft modelled in Solidworks is subjected to a real-life situation and that the lift
provided by the aerofoil selection previously is capable of generating sufficient
lift for the given speed. Based on the analysis and selection process of different
aerofoils, NACA8414 was chosen as the wing aerofoil and SD 8020 was chosen
as the tail aerofoil. Computational Fluid Dynamics analysis was also used to plot
the Moment vs Angle of Attack (AOA) graph so as to ensure that the aircraft is
longitudinally stable in trim conditions. In addition, the lift generated for each
individual surface, namely the wing and the tail, can be determined from the
Solidworks flow simulation. The individual lift surfaces for the wing and the tail
are used to determine the position of the wing and tail and also to calculate the
centre of gravity.
The fabrication and manufacturing of the components such as the wings, tails and
fuselage were done in-house using the CNC Hot Wire Cutter machine.
Flight instruments and equipments were mounted on the UAV and flight data
were collected. A powerless glide test was conducted to determine the Lift/Drag
ratio. This is to validate the theoretical and practical data collected during the
flight tests. The difference in theoretical and practical data were discussed and
accounted for.
ACKNOWLEDGEMENT
The author wishes to express sincere appreciation and gratitude to the supervisor,
Associate Professor Gerard Leng for his patience and guidance throughout this
project. His role as a mentor was invaluable. Associate Professor Gerard Leng
guided the team throughout the course of the project. Without his guidance, the
team would not be able to meet the requirements and deadlines. Gratitude is also
extended to the Staff and Technicians of the Dynamics Lab for their
administrative, technical support and assistance throughout the project. Special
thanks also go to Leong Jun Yi and Andrew Ong who provided advice to the
manufacture and flying of the UAV. Last but not least, the author would also like
to thank her teammates (Alphonsus, Long Qiang, Trixie and Shiao Loong) who
had put in their best efforts for this project. It had been an enjoyable experience
working with them.
TABLE OF CONTENTS
SUMMARY .................................................................................................................. ii
ACKNOWLEDGEMENT ........................................................................................... iv
TABLE OF CONTENTS ...............................................................................................v
LIST OF FIGURES .................................................................................................... vii
LIST OF TABLES ....................................................................................................... ix
LIST OF SYMBOLS .....................................................................................................x
1. INTRODUCTION .....................................................................................................1
2. OBJECTIVES ............................................................................................................2
3. LITERATURE REVIEW...........................................................................................5
3.1 Aerofoils ...............................................................................................................5
3.2 Planforms..............................................................................................................7
3.3 Centre of Gravity and Aerodynamic Centre .........................................................8
3.4 Dihedral ..............................................................................................................10
3.5 Drag ....................................................................................................................11
4. DESIGN ...................................................................................................................11
4.1 Selection of Aerofoil ..........................................................................................11
4.2 Design of UAV ...................................................................................................15
4.3 Wing Aerofoil and Wing Size ............................................................................15
4.4 Tail Aerofoil and Tail Size .................................................................................19
LIST OF FIGURES
LIST OF TABLES
Table 1: Shape of Aerofoils ...........................................................................................6
Table 2: Comparison of the characteristics of various planforms [5] ............................7
Table 3: Wing Aerofoil characteristics ........................................................................16
Table 4: Main Wing Specifications .............................................................................18
Table 5: Dimensions for parameters stated in Figure 10 .............................................21
Table 6: Wing and Tail specifications .........................................................................25
Table 7: Drag components ...........................................................................................26
Table 8: Sample results obtained from Solidworks Flow Simulation .........................41
Table 9: Wing Parameters ............................................................................................43
Table 10: Horizontal Tail Parameters ..........................................................................43
Table 11: Vertical Tail Parameters ..............................................................................44
LIST OF SYMBOLS
AR
Aspect ratio
Span
Chord
CL
3D Lift Coefficient
Cl
2D Lift Coefficient
Cl
Cm
Drag, N
Vertical distance, m
Length of fuselage, m
Lift, N
Density, kg/m3
Swet
VH
Weight, N
Horizontal distance, m
1. INTRODUCTION
The research on an Unmanned Aerial Vehicle (UAV) has been ongoing as UAV
proved to be essential and useful in helping infantry men in carrying out their
missions. In todays modern battlefield, more and more UAVs are being
developed to further aid people in carrying out their operations. One of the most
basic functions of the UAV is for surveillance purposes. With a camera mounted
on the UAV, infantry men are able to survey the grounds without endangering
their lives. In addition, an autopilot system will also be mounted on the UAV to
stabilise it; thus it does not require infantry men to control the plane at all times.
Currently, the L3 cutlass tube-launched Unmanned Aircraft System (UAS) and
the Switchblade serve the purpose of launching the UAS into the sky and has a
camera to monitor its flight and surroundings.
This project aims to develop a portable UAV which is capable of launching
vertically into the air in an urban operations environment and deployment of the
wings as the UAV is launched into the sky. A camera system is placed on board to
provide a live feed back to the infantry men. This thesis will cover the
aerodynamics of the UAV: from the design and selection process of the aerofoils
for the wings and tails, the lift and flow analysis of the aircraft as well as the drag
of the aircraft.
In the process of designing the UAV, there are some constraints which need to be
addressed so as to ensure that the final UAV model meets the mission
requirements.
1. The UAV has to be portable such that an infantry man can easily bring it along
during his operations. The estimated size of the UAV is about the size of the
fieldpack. This constraint limits the wingspan and total length of the UAV.
2. The wings have to be folded for ease of storage and for portability. This
restricts the dimensions of the wingspan and its chord.
3. Telemetry and equipment weight about 1kg and the wings must be capable of
sustaining at least 10N of lift.
2. OBJECTIVES
wing and tail surfaces. Pitching moment of the UAV can be obtained from the
Solidworks flow simulation.
3. Flight Test
Performing numerous flight tests on the final model further validates the
theoretical calculations and simulation results. Data can be collected during flight
using the telemetry on board and the glide test ratio can be determined.
3. LITERATURE REVIEW
3.1 Aerofoils
than the pressure on the upper surface. The difference in pressure between the
upper and lower surfaces generates a net upward force known as lift.
Cambered aerofoils provide greater lift due to greater curvature and they have a
nose down or negative pitching moments. This negative pitching moment must be
offset by the down ward force from the horizontal tail.
Table 1: Shape of Aerofoils
Types of Aerofoil
Properties
Heavily cambered
1. High lift
2. Low Cm
1. Moderate lift
2. Moderate Cm
Symmetrical no cambered
Moderately cambered aerofoil is highly recommended for the main wings so that
it can provide a higher suction force and hence higher lift force generated at low
speeds. As for the tail, symmetrical aerofoil would be chosen as the main purpose
of having the tail is to balance the upward force generated by the wing. Thus,
when given a negative angle of incidence of the tail, the tail generates a downward
force. For symmetrical aerofoil, the lift generated is zero when angle of attack is
zero.
3.2 Planforms
Different types of planforms changes the lift distribution of the wings. Some of
the more common planforms are summarised below.
Table 2: Comparison of the characteristics of various planforms [5]
Profile
Advantages
Disadvantages
Elliptical
1. Difficult to fabricate
coefficients
Rectangular
1. Easy to fabricate
2. Provides adequate
2. Trailing vortices at
aileron effectiveness
and thus increase
stability
Tapered
The figure above summarizes the three common planforms. Although the
elliptical planform is most capable of generating high lift and reducing drag, the
shape of the planform is too complex and thus makes it difficult to fabricate.
Tapered wings also proves to be more efficient in reduce drag, however it is only
effective at high speeds. Eventually, rectangular wings are chosen as they are
simple to manufacture and drag can be reduced by ensuring a smoother surface on
the wings and also the aerodynamic shape of the fuselage.
3.3 Centre of Gravity and Aerodynamic Centre
The position of centre of gravity (CG) of the UAV has an impact on the
longitudinal stability and selection of horizontal tails angle of incidence. The
general rule of thumb for the CG is to be placed slightly in front of the
aerodynamic centre (AC) of the wings i.e. 25% of the chord.
3.4 Dihedral
Dihedral helps to bring about lateral stability, also known as roll stability.
Dihedral angle is the angle between the plane perpendicular to the root chord and
the plane which passes through the upper and lower surfaces of the wing. In the
case of dihedral, the wing tip is higher than the wing roots. Having a dihedral
angle will improve the lateral stability of the plane.
As the aircraft sideslips to the right as depicted in Figure 6, the right wing
experience a higher angle of attack and this increases the lift experienced by the
right wing. The left wing, on the other hand, experiences a much lower angle of
attack and thus the lift decreases. This cause a restoring moment to the left which
brings the aircraft back to equilibrium [3].
10
3.5 Drag
Drag is often divided into two main parts; the induced drag and the zero-lift drag.
The induced drag is associated with the generation of lift and it is dependent on
the AOA of the UAV. The result of induced drag comes from the downwash
effect, where the trailing vortices generated at the wing tips induces a small
downward velocity component in the downwards direction of the wing. The zerolift drag is contributed by the various parts of the UAV which is not dependant on
production of lift such as the horizontal tail, fuselage, wings, and vertical tail and
so on.
4. DESIGN
4.1 Selection of Aerofoil
The aerofoil shape of the wings has to be selected based on the criteria that the
main wings must be capable of providing enough lift to support the weight of the
entire UAV. A conventional wing and tail configuration will be adopted. The
11
aerofoil shape of the tail has to be selected such that it provides a downward force
which balances the lift force produced by the main wings.
The selection of the wing aerofoil was done using a 2D computational program
known as the Xfoil. The Xfoil consists of a wide database for NACA aerofoils
and the Cl, Cd and Cm of the aerofoil can be easily determined. The credibility and
accuracy of Xfoil has been verified and was deemed to be accurate. Thus, the use
of Xfoil sped up the process of selecting and narrowing down the suitable
aerofoils for the UAV. Given a large database to choose from, 5 aerofoils were
selected, namely the SPICA, NACA 4415. NACA 8414, NACA 0012 and SD
8020 [10]. The information of the respectively aerofoils selected were plotted
using Xfoil and the graphs are as shown below.
SPICA
Cl
1.5
1
0.5
0
-10
0
-0.5
12
AOA 10
20
Cl
NACA 4415
-10
1.8
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
0
-0.2 0
-0.4
10
AOA
20
NACA 8414
2.5
2
Cl
1.5
1
0.5
0
-10
10
AOA
13
20
SD 8020
1.2
1
0.8
Cl
0.6
0.4
0.2
0
-0.2
10
15
20
AOA
NACA 0012
1.4
1.2
1
Cl
0.8
0.6
0.4
0.2
0
-0.2 0
10
15
AOA
The Cl obtained from the graph plotted above has to be adjusted for aspect ratio
and converted to the estimated 3D CL using the Lifting Line theory:
14
20
The Cl can be obtained by finding the gradient of the graph plotted in Figure 7. A
high aspect ratio is preferred for the wings as it provides better 3D lift
characteristics. It produces less drag at lower speeds.
4.2 Design of UAV
A conventional design will be adopted for the UAV; main wings and tail. The
main wings serve to provide lift for the entire UAV and the tail will be used to
balance the aircraft.
To calculate the lift of the UAV provided by the wings, the equation shown below
can be used.
In order to find the lift of the wings, the chord length, wing span, aspect ratio are
estimated and after which the dimensions of the wings are determined by the
optimisation program. The known values are then factored into the lift equation to
obtain the total lift generated by the wings.
The main wings of the UAV will be placed on the same level as that of the tail.
This would induce a downwash effect which will decrease the effective angle of
attack of the tail.
4.3 Wing Aerofoil and Wing Size
The selected wing aerofoils are namely SPICA, NACA 4415 and NACA 8414.
The characteristics of each aerofoil are summarised below:
15
Cl/Cd vs AOA
120
100
Cl /Cd
80
NACA
8414
NACA
4415
SPICA
60
40
20
0
0
10
15
20
AOA
Max Cl
Stall Angle
Stall
Pattern
Cl at
= 6o
Max
Cl/Cd at
6o
Shape of
aerofoil
SPICA
1.29
13o
Gradual
1.07
64.8
Flat Bottom
NACA 4415
1.54
15o
Relatively
Sharp
1.11
103.6
Flat Bottom
NACA 8414
1.95
13o
Gradual
1.49
109.2
Moderately
Cambered
Initially, SPICA and NACA 4415 were chosen as the wing aerofoils due to the
shape of the aerofoil and the ease of fabrication. However, having done the
Solidworks Flow Simulation on these two aerofoils, it did not provide sufficient
lift for the UAV.
16
17
Dimensions
Wing Chord, c
13 cm
Wing Span, b
100cm
Wing Area, S
0.13m2
Aspect Ratio
7.69
Angle of incidence,
6o = 0.1047 rad
Density,
1.225kg/m3
Velocity, V
20m/s
Thus, based on the above sample calculation for NACA 8414 3D wing, the
calculated lift value provides 40% more lift, providing a safety factor of 1.4. With
that, the NACA 8414 was implemented as the main wings aerofoil and the
finalised Solidworks model of the UAV will be simulated under the Solidworks
Flow Simulation.
18
It must be noted that the calculated value of lift comes entirely from the main
wings and that the downward force exerted by the tail is not considered. Thus, the
total lift of the aircraft is in fact:
The selected tail aerofoils are namely SD8020 and NACA 0012. Both aerofoils
chosen are symmetrical in shape and its zero lift angle of attack occurs at 0o and
thus, it is suitable to act as a tail aerofoil so that when the elevator is deflected
downwards, the UAV will have a pitching up moment and vice versa. In addition,
a slight negative AOA of the tail aerofoil will be able to provide a balance
condition for the aircraft. SD8020 was eventually chosen for the tail aerofoil as it
has a lower drag coefficient and the thickness is smaller than NACA 0012.
In order to ensure that UAV is statically stable, the tail configuration has to be
such that it balances the lift force provided by the main wings.
19
The position of CG was determined by placing the CG slightly in front of the 25%
wing chord. The distance lt was set at at initial value of 35cm (this was limited by
the length of the rod which we used to support the entire UAV). The value of l t
can be adjusted based on the anticlockwise moment required by the tail to balance
the UAV. The distance lt can be placed further away from the CG to obtain a
larger moment arm exerted by the tail downward force.
By taking moments about the CG, the downwards lift generated by the tail can be
obtained.
20
Sample Calculations:
Table 5: Dimensions for parameters stated in Figure 10
Parameters
Dimensions
Lift, Lw
14.3N
1.5cm
35cm
Having decided that SD8020 as the tail aerofoil, the downward force required by
the tail can be found using the above equation. With that, the CL value can be
obtained using the lift equation. By substituting the known values into the
equation, the CL can then be used to find the angle of incidence of the tail using
the 3D CL equation.
The horizontal tail area can be estimated by the following:
21
By substituting
From the optimisation program, tail AR = 3.11. Using the 3D CL to find the angle
of incidence of tail,
(downwards)
Downwash is generated due to the flow over the main wings, generating a small
velocity component in the downwards direction due to the wing trailing vortices.
The downwash generated by the main wings results in a decrease in the angle of
incidence of the tail. The effect of downwash causes a deflection of the flow over
the tail in the downwards direction.
22
Where
Based on Figure 17,
23
flow simulation done in Solidworks was as close to the real life situation as
possible. An animation of flow over the UAV was also performed to analyse the
flow patterns as it passes the UAV. CFD model from flow simulation is based on
time dependent Navier-Stokes equations for reiterative calculations to generate the
required data. Due to time constraint and the level of refinement of the cells, CFD
was performed on the final Solidworks model of the UAV and used to determine
the lift data at different angles of attack.
24
Lift
18
16
14
Lift (N)
12
10
8
6
4
2
0
0
AOA (degrees)
Angle of
Aerofoil Shape Wingspan (cm) Chord (cm) Aspect Ratio incidence
Main Wings
NACA 8414
100
13
7.69
6o
Horizontal Tail
SD 8020
28
9.0
3.11
1.22o
25
6. ESTIMATED DRAG
The estimated drag of the UAV can be calculated using the formula which
includes the induced drag and the zero lift drag coefficients:
The estimated drag of the UAV is made up of the main components such as the
fuselage, main wings, horizontal tail and rudder.
e = 0.85, Tail AR = 3.11, Wing AR = 7.69
= 0.0108
The CD0 values were obtained by calculating the fineness ratio for each major
component and referenced with the graphs shown in Appendix 4 and 5.
Table 7: Drag components
Components
Zero Lift Drag
Main Wings
(NACA 8414)
Horizontal Tail
(SD 8020)
Vertical Tail (SD
8020)
Fuselage
(
,l=
0.156m)
Reference Area, A
-
Fineness ratio
-
0.13
0.14
0.026
0.10
0.00975
0.10
0.005945
1.954
26
CD
0.0065 X 1.5 =
0.00975
0.0058 X 1.5 =
0.0087
0.0058 X 1.5 =
0.0087
0.030X 1.5=
0.045
From the data logger, ground speed recorded was 17m/s. Assuming linear
aerodynamics, the CFD lift value which was obtained at 20m/s can be scaled
down to 17m/s using the formula below:
Thus,
27
7. STABILITY
7.1 Longitudinal Stability
Moments vs AOA
0.5
Moments (Nm)
0.4
0.3
0.2
0.1
0
-0.1
-0.2
AOA
28
pitching moment (nose up) will pitch up the aircraft to trim position.
Trim
condition is when the summation of forces is zero (thrust equals drag) and the
summation of all moments is zero. Thus, the trim position is when the slope cuts
the x-axis (Cm = 0). By generating the Moments vs AOA graph, the position of the
Centre of Gravity of the UAV can be determined to ensure trim conditions.
7.2 Lateral Stability
Dihedral effect on the UAV was due to the wing position. The wings of the UAV
are positioned at the top of the fuselage, i.e. high wings. The high wings enable
greater stability as it guides the position of cross flow around the fuselage in a
sideslip, changing the angle of attacks at the wing root and wing tip, resulting in a
net lift component which brings the UAV back to stability.
29
As the UAV is capable of flying, it goes to show that sufficient lift is provided by
the main wings. Given that the weight of the UAV is approximately 1kg, the C L
value can be verified from the straight and level flight at ground speed of 17m/s.
The theoretical CL calculated was 0.45 and the slight reduction in CL could be due
to wind conditions, the accuracy of the shape of the aerofoil and also interference
from the aircraft body due to presence of fuselage, wing spars and so on.
9.2 Lift-to-Drag Ratio
One of the most important criteria when building the UAV is the lift-to-drag ratio.
Maximum lift occurs near the stall angle and minimum drag occurs at low angles
of attack for cambered aerofoil. Thus, to get the maximum lift-to-drag ratio, the
lower lift value has to be compensated to achieve a lower drag value. The UAVs
required lift is determined by the total weight of the UAV. In this case, a
minimum of 10N of lift is required from the main wings to support the UAV.
Lower drag is obtained by ensuring a smooth surface of the wings such that flow
separation is delayed. Lower drag leads to better climb performance and better
glide ratio. In addition, it also reduces the thrust of the motor needed to overcome
the drag.
30
Theoretical lift-to-drag ratio can be determined through CFD analysis, where the
UAV is assumed to be operating at maximum CL.
The theoretical value of L/D can be compared with that of the powerless glide
which was conducted during one of the flight tests. The latitude, longitude and
altitude of the UAV were recorded during the test, where the UAV was travelling
at 17m/s.
31
The difference between the actual and theoretical L/D could be due to the increase
in drag caused by the presence of the folding wing mechanism which was placed
on the top of the fuselage. The rough surfaces of the mechanism, protruding wires,
camera and drag from exposed wing spars at the joints could have increased the
total drag of the UAV significantly and these values of drag were not accounted
for in the estimated drag calculation due to its complexity in shape. Interference
drag, caused by the connection between the folding wing mechanism and the
wings were not taken into account during calculation.
In addition, as there is no angle of attack indicated mounted on the UAV, it is not
possible to determine the AOA the plane is flying at. The ground speed data
collected by the GPS is subjected to a 3m error and this contributes to the error in
calculating range and altitude (see Appendix 7).
32
With more time and resources, the Solidworks Flow Simulation can be further
enhanced by increasing the mesh and refinement number. This would provide a
more accurate data.
The lift of the UAV provided by the wings can be increased by having a canard
configuration. Given more time, the canard configuration can be explored and the
use of canard may be implemented in our design. With the addition of a canard, it
may allow for a shorter main wingspan and hence easier portability of the UAV.
In addition, in terms of the material used to manufacture the UAV, the foam can
be of smoother surface so as to reduce drag and lighter in order to reduce weight.
Drag can also be further reduced by streamlining the fuselage and ensure that the
exposed surfaces such as the wing joints and spars are covered with a smooth
layer.
33
11. CONCLUSION
In conclusion, the aerodynamics aspects of the UAV were met. The entire process
from the selection of aerofoils to the implementation of the wings and tails on the
actual UAV were discussed in the thesis. Several prototypes were built to improve
on the design of the UAV. In addition, flight tests that were conducted proved the
airworthiness of the UAV and also ascertain the stability of the plane. With the
equipment placed on board, the wings and tails were capable of providing lift and
balance respectively during flying.
34
REFERENCES
35
Appendix 1
36
Appendix 2
= 0.58, where
37
Appendix 3
Figure 19: Typical values for horizontal and vertical tail volume coefficients
38
Appendix 4
Figure 20: Coefficient of Drag for 4-digit aerofoils at low Reynolds number
39
Appendix 5
40
Appendix 6
Minimum
Value
Maximum
Value
Goal Name
GG Y - Component
of Force 1
Wing
Unit
Value
[N]
[N]
Tail
GG Z - Component
of Force 1
GG X - Component
of Torque 1
[N]
[N]
3.498135079
41
Appendix 7
Figure 25: Latitude, Longitude and Altitude of the UAV during Glide Test
42
Appendix 8
Table 9: Wing Parameters
Wing Chord,
0.13 m
Wingspan,
1.00 m
Wing Area,
0.13 m2
7.692
0.105 rad
0.174 rad
1.49
0.45
0.425
5.414
1.936
0.030 m
0.0325 m
0.09 m
0.28 m
0.0252 m2
3.11
0 rad
0.35 m
0.7292
0.09262
6.607
Downwash angle,
0.037 rad
43
0.448
0.522
0.075 m
m2
0.13 m
0.35 m
-END OF THESIS-
44