CRAC Machine Repair and Maintenance

Work 2072
HVAC MAINTENANCE CHECKLIST
1. Filters
1.1.Check/replace filters
1.2.Grille area unrestricted
1.3.Wipe section clean
1.4. Coil clean
2. Blower Section
2.1.Blower wheels free of debris
2.2. Check belt tension and condition on centrifugal fans (replace if
needed)
2.3. Check/lube bearings
2.4. Check sheave/pulley on centrifugal fans (replace if worn)
2.5. Check motor mount
2.6. Motor amp draw
L1__________________ L2 __________________ L3______________
Compare to nameplate amps
3. Reheat
3.1.Inspect elements
3.2.Check wire connections (inside reheat box)
3.3.Reheat amp draw
a. #1
a. #2
a. #3
4. Steam Generating Humidifier
4.1.Check drain valve/drain lines/trap for clogs
4.2.Check water make-up valve and all hoses for leaks
4.3.Clean the fill strainer
4.4.Replace humidifier bottle if necessary
4.5. Check operation of humidifier
4.6.Humidifier amp draw
L1 ______________ L2 _______________L3__________________

5. Infrared Humidifier

5.1.Check drain lines and trap for clogs

5.2.Check/clean pan for mineral deposits
5.3.Clean reflector
5.4.Check water make-up valve for leaks
5.5.Check humidifier lamps (replace if burnt out)
5.6. Check wire connections (inside humidifier box)
5.7.Humidifier amp draw
L1 ______________ L2 _______________L3__________________
6. Condensate Pump
6.1.Check for debris in sump
6.2.Check operation of float(s) (free movement)
7. Refrigeration Piping
7.1.Check refrigerant lines (clamps secure/no rubbing/no leaks)
7.2.Check for moisture (sight glass)
8. Water-Cooled Condensers
8.1.Check water regulating valve operation
8.2.Cap tubes (not rubbing)
8.3.Check for water/glycol leaks
8.4.Entering water temperature ______________ C
8.5.Leaving water temperature ______________ C
9. Drain Piping
9.1.Check for free running drain system
9.2.Clear out obstructions and material buildup on tubing walls
9.3.Check for leaks
9.4.Check for tubing kinks or damage
10.
Compressor Section
10.1.
Check oil level
10.2.
Check for oil leaks
10.3.
Check compressor mounts (springs/bushings)
10.4.
Cap tubes (not rubbing)
10.5.
Check wire connections (inside compressor box)
10.6.
Compressor operation (vibration/noise)
10.7.
Suction Pressure
Circuit #1 __________________ Circuit #2 ______________________
10.8.
10.9.
10.10.
10.11.
10.12.
10.13.

Discharge Pressure
Circuit #1 __________________ Circuit #2 ______________________
Superheat
Circuit #1 __________________ Circuit #2 ______________________
Low pressure switch cut out
Circuit #1 ______________Circuit #2 __________________
Low pressure cut in
Circuit #1 ______________Circuit #2 __________________
High pressure cut out
Circuit #1 ______________Circuit #2 __________________
Amp draw

Circuit #1
a.

L1 .L2
.L3.

Circuit #2
a. L1 .L2
.L3.
11.
Electrical Panel
11.1.
Check fuses
11.2.
Check contactors for pitting
11.3.
Check wire connections
12.
Controls
12.1.
Check/Verify Control Operation (Sequence)
12.2.
Check humidifier high water alarm operation
12.3.
Check operation of the air safety switch
12.4.
Check setting/operation of the filter clog switch
12.5.
Check/test changeover device(s)
12.6.
Check/test water detection device(s)
13.
Air-Cooled Condenser / Drycooler
13.1.
Coil surfaces and fans free of debris (clean, wash and
straighten fins as needed)
13.2.
Fan motors securely mounted
13.3.
Motor bearings in good condition
13.4.
Check all piping and capillaries for vibration isolation; support
and secure as necessary
13.5.
Check fuses
13.6.
Check contactors for pitting
13.7.
Check wire connections
13.8.
Fan speed control operation
13.9.
Check operational sequence/thermostat setpoints
13.10. Check refrigerant/glycol lines for signs of leaks/repair leaks as
found
13.11. Check refrigerant level in each Liebert Lee-Temp receiver
13.12. Glycol level
13.13. Glycol solution___________________________ %

13.14.

Motor amp draw

#1
L1 .L2
.L3.
(L1 and L2 on Fan Speed Control Motor)

#2
L1 .L2
.L3.
#3
L1 .L2
.L3.
#4
L1 .L2
.L3.
#5
L1 .L2
.L3.
#6
L1 .L2
.L3.
#7
L1 .L2
.L3.
#8
L1 .L2
.L3.
14.

Glycol Pump
14.1.
Check pump rotation
14.2.
Check for glycol leaks
14.3.
Pump pressures
#1
Suction
.Discharge.
#2
Suction
.Discharge.
14.4.

Amp Draw

#1
L1 .L2
.L3.
#2
L1 .L2
.L3.
14.5.

Pump changeover

MATERIAL REPLACEMENT WORKS

1.
2.
3.
4.

Silicon Bags
Humidifier Lamps
Air-filter
Other as find out by inspection