Professional Documents
Culture Documents
INDEX
Introduction, general concepts and
fundamentals......................................................... Page 3
Plastic injection molding and CNC in the production of plastic
p. .............................................................................. ..4
Water plant with reverse osmosis
Page .............................................................................. ..10
Ionized silver Page ........................................................................... 13
Guarantee Stamp inserters Page..................................................................... .
15
Moto gear and conveyors Page..................................................................... .16
Water pumps Page ............................................. 17
Variable Speed SIEMENS MICROMASTER 420 Page ..................... 20
Gas burners Page ..................................................................... ..20
Washer: Internal washing, external washing, sanitized Page ........................ ...
21
Level sensors and laser............................................................... Page 24
Capping and Filling Page .................................................................. 27
PLC............................................................................................. Page 28
Automated guided vehicles (AGV). .................................... P. 30
Implementation Page.........................................................................34
LAYOUT Page....................................................................................... 35
Conclusions and bibliography Page............................................................ 36
Then give an overview of the plant and its application relating to flexible
manufacturing systems itself will be part of transport and storage of carboys in
the corresponding racks for delivery to delivery trucks.
Although most water plants are not automated as such, automation applied
examples of the distribution lines by means of conveyor robots is proposed.
Therefore be summarized that the application will perform the service that
these robots, since there is no handling of machine tools in the process as
such.
After the process, these plastics can be used in healthcare, electronics and
aviation companies. To further improve the shape of the elements, everyone
goes through a process called CNC
routing cutting surface, and drilling. These techniques all completed by CNC
are.
Customers can choose different materials and colors for your plastic products.
Selecting the color and material depends on its function. Density, flammability,
hardness and thermal conductivity are just some of the material properties that
customers have to consider before having a plastic product made. Also look for
a producer who is ISO 9001-certified to ensure that only the best plastic
products are created.
The fluidity and durability of the plastic makes it one of the most currently
preferred materials. Because plastic, humans have developed different types of
products. CNC Machining can be used to create more elements that can make
life much easier.
Preforms / PET bottles
Standard products: Water bottles, other products: beer, soda, perfume, soap,
liquid
Description of process
In principle, the manufacturing process of PET and PLA is divided into two
steps. First preform molds are injected into cavities 144 in which the screw or
nozzle for the final bottle cap is included. In the second step the preform
assumes its final shape in a molding machine stretch blow.
Recycled materials.
For the manufacture of preforms, PET is used mostly available in the form of
virgin pellets. For special applications, is also processed PLA, recovering from
renewable resources such as corn.
Nowadays more and more recycled PET and PLA in the production process. To
ensure quality bottles are preferred authentic crushed PET bottle and PLA.
Amorphous crushed if used, must be crystallized before drying.
Colored material:
For the production of colored bottles, or one dosage unit for volumetric or
gravimetric metering a colored masterbatch at the entrance of the machine, or
the dye is carried with the material inlet of a dispensing system is used liquids.
So blue, green or brown transparent bottles are commonly manufactured. For
bottling milk, PET bottles are colored with white or opaque dyes.
Preparation of material:
Before making PET preforms must be dried or PLA but, scratches, or
degradation may occur by hydrolysis in the preform. As virgin material, PET
normally holds up to approx. 0.1% initial moisture and thus is dried for approx.
6 hours of 160 C to 175 C to achieve a residual moisture content of up to 50
ppm. As for the PLA with an initial moisture of up to 0.25%, a residual humidity
of less than 0.01% is achieved with a drying between 4 and 8 hours at a
temperature between 60 C and 100 C.
This is the only way to transport the material to the plasticizing unit without
significant losses in temperature or additional power consumption. The drying
system has the energy saving system ETA plus for optimum drying with
minimum power consumption. This package includes an automatic flow control
to adjust the air flow conditions input material and so continuously and
optimally adapt the power consumption to processing. Furthermore, the drying
process has a heat exchanger in the heating process of regeneration and
regeneration with a closed cooling circuit. In order to minimize heat losses, the
drying heater is positioned directly against the drying hopper.
Drying gas:
If the production plant is connected to the gas supply, it is advisable to install a
drying gas. Since gas prices are often lower than electricity, gas drying allows
quick payback. Both applications are installed with electric heaters and gas to
make the customer the possibility to choose the means of production.
1 = process air, 2 = LUXOR dry air dryer, 3 = Optional: Filter fine powder, 4
tubular exchanger temperature = 5 = Temperature Material / return air, 6 = Air
regeneration heat exchanger 7 = blower with frequency control, 8 = Burner, 9
= Combustion chamber.
Air conditioning or dehumidifying mold
The molds in injection molding workshop should always be treated with cold,
dehumidified air from an air conditioning system to ward off Humid air cooled
mold and rapidly cooling the preforms after injection. No mold dehumidifying
surface areas immediately cooled condensation mold cover when opened in an
atmosphere of humid air. Moisture even in small amounts can cause scratches
on the preforms. The product range includes linking motan series mold
dehumidification units LUXOR MD A 300-3000, which provides air cooled and
dehumidified with capacities of 300 to 3000 m / h.
Material mixture and crystallization
Today there is a growing demand for recycling of crushed bottles or
agglomerate in the production process in order to ensure recirculation of
material. To do so, a certain percentage of recycled material is added to the
virgin material. Normally, the percentage of grinding varies from 10 to 50%.
For these applications, gravimetric metering units passed the test. These units
are used in batch processing and are installed directly on the drying hoppers.
Benefits:
Transport "in the drying hopper by gravity
Low requirement for transmission capacity (throughput)
low investment costs
Small footprint
Colored material
MINICOLOR units PET series are ideal for colored with masterbatch. Work with
cooled screw accommodation dosage because in many cases, not masterbatch
materials withstand high temperatures. Accommodations offer additional
insulation dispenser to minimize heat losses. These dosage units operate only
volumetrically.
For brackish water pressures between 5 and 10 bar being used is higher than
the osmotic pressure sensitive pressure corresponding to this salinity
In this process, membranes are used which material it is made is usually a
polyamide (a plastic) which is shown rolled to allow a large surface in a small
volume. The presentation is always 40 "in length and a diameter of 20" 20, 10
and 5 being therefore the descriptions used membranes 2540, 4040 and 8040.
The membrane is introduced into a pressure pipe for conducting the various
flows to and from the membrane. Each tube has a water inlet and two outlets:
rejection and permeate. There tubes to contain between 1 and 7 membranes.
The tubes also vary with the pressure of work that we will maintain the
membranes. Therefore a pressure tube is defined by: maximum allowable
pressure, number of membranes and membrane section.
components:
Filtration System
One deep bed filter measures: 1.50mts high x 40 cm. diameter.
Middle Filtering: Gravel, silica sand and anthracite.
Input and Output 1 "
1 Unit Ozone Generator venturi valve 3/4 "Kynar PVDF and check valve 1/4"
Produce: 1.2 grams per hour ozone
Contains: 1 electronic board air dryer.
NOTE: TOTAL COST: 150000 OSMOSIS + PIPES
Storage tanks
Two (2) tanks of 15,000 liters white mark Rotomex.
And different pipes with different diameters and colors
RED Water for exclusive use of fire
ORANGE Steam
YELLOW liquid and gaseous fuels
Compressed air TILE
Ionized Silver
Disinfection of water for human use aims at the elimination of pathogens in the
water that have not been eliminated in the early stages of water treatment.
And why water disinfection is necessary as one of the last steps in the
treatment plant water use ionized silver to prevent this is harmful to our health.
Often, in the case of water from natural springs or well, disinfection is the only
treatment that is given to water for drinking water.
There is a process which after the jugs are filled and sealed, you have to place
the label with the name of the brand and the expiration date to warn the
consumer the time limit for consumption
This special for inserting warranty seal on the face or body of glass or plastic
jug at a rate of 50-120 per minute equipment. This equipment can be adapted
to any existing conveyor, or otherwise make a slat conveyor belt (or other)
according to the needs of the product.
Its frame is strong and sturdy looking for a long equipment life. Maintenance is
simple and has a 1 year warranty. Its pneumatic and electronic system is
conventional and high reliability which allows for immediate parts.
These gear bike is what gives the pushing force to convellors they have to
move thousands of jugs per hour, each conveyor uses 3 and 4 bike gear
Usually available units worm gear with capacities of up to 520 Nm torque
(motor 4kW) and a standard gear ratio from 5: 1 to 300: 1. Types are available
for mounting on foot, flange and shaft.
The wide range of relationships offers speeds to satisfy any demand for design
Long lasting synthetic lubricant factory introduced
Protection optional safe for use in harsh environments and difficult
Option hollow output shaft for direct mounting on shaft
Single and double extension output shafts and pluggable solid
Water Pumps
For transport of water through the various pipes is in the process different
pumps are used with differents horse power from , 5, 10, 30, 50, up to 100
hp.
Both pumps and motors are typically connected in series or in parallel with
various sensors corresponding to a synchronized process of all machines.
To work all processes synchronized mind this drive is ideal for multiple
applications of variable speed drive, such as pumps, fans and transportation
systems (like conveyors), among others for this use can handle up to 7 pumps
or 7 engine while reducing each of them, so that multiple drives are used.
Gas burners
It is useful to use gas burners in the process in which the carboys (internal
washing, outside washing, sanitized) of water washed since being warm water
allows better cleaning with the advantage of not damaging the surface of the
jug with detergents used in the process.
empty
jugs
Automati
c drop
bottles
fill
uncappi
ng
machine
internal
washing
external
washing
machine
automati
cally
lifting
bottles
This is the part where the jugs are filled and covered with the necessary torque
to ensure consumption of drinking water, capable of filling and capping
between 33-60 jugs per minute.
In this machine there is a hopper at the top where you can take the caps for
carboys which are usually bought, and work automatically.
Within this capping machine, sensors and motorcycle gear working for
continuous operation.
PLC
A, better known by its acronym in English PLC (Programmable Logic Controller),
programmable logic controller is a computer used in automatic engineering or
industrial automation engineering to automate electromechanical processes,
such as control of machinery on factory lines assembly or rides.
In this case this plc is to indicate to us if there is a malfunction located in the
different processes that exist in the plant and in the process of reverse
osmosis, checking pumps or ionized work, on conveyor belts indicates whether
motorcycle gear failing, or washer and various sensors.
.A Unlike general purpose computers, the PLC is designed for multiple inputs
and output, extended temperature ranges, immunity to electrical noise and
resistance to vibration and impact. Programs to control machine operation are
typically stored in battery back up or nonvolatile memories. A PLC is an
example of a hard real time system where the output results must be produced
in response to input conditions within a limited time, otherwise not produce the
desired result.
or continuous.
.
When we mistakenly sends a signal plc blows us about colored lights that have
different meanings:
COLORS OF INDUSTRIAL SAFETY
YELLOW: Used to highlight elements that need a quick overview. It applies to
machines that move in work environments, large appliances for moving loads,
cranes, auto lifts, foxes, trucks, conveyors, etc.
It is used in barriers, railings, first and last show of each flight of stairs, abrupt
slopes, edges of ditches, posts, bumpers, etc.
RED: Used to indicate the location of fire fighting elements. , Fire hydrants, fire
hydrants, hose boxes, fire warning devices, etc. is applied matafuegos
RED AND WHITE: Used in stripes at 45 degrees to indicate the location of fire
extinguishers.
GREEN: Used for demarcation of safety features and first aid, as gateways to
first aid rooms, location of stretchers, first aid kits, personal protective location,
etc.
BLUE: Denotes risk of electrical hazards, applies foreign keys electrical boxes,
electrical panels, operating controls energized equipment, transformers, control
keypads, etc.
Tour preconfigured
Methods to lead the way on the floor can be through a photosensitive film, a
reflective strip, a magnetic stripe or automated guided. In the case of tapes
and bands, the AGV has a sensor that is responsible for detecting changes in
the road to the vehicle to turn, stop, etc.
Control of the process of filling bottles This system, easy, inexpensive to install
and modify, has the drawback of requiring a level ground and very appropriate
environment that is not generally a workshop.
Other passive systems in the circuit used to identify the vehicle loading and
unloading points, intersections, curves, etc.
. The AGV calculates your knowing in advance where you are and what is the
distance that position. Thanks to a gyroscope, the vehicle maintains its straight
direction while knows its position by calculating meters walking with the aid of
an odometer (measuring instrument especially suitable for flat surfaces). The
disadvantage of this method is that the positioning of the vehicle is
continuously recalibrate due to inaccuracy of the system itself. To this end, are
placed
Magnets at strategic points of the floor of the facility. A sensor mounted on
the AGV is responsible for identifying the difference in time it takes to go the
distance between the place where it should detect the magnet and the place
that actually detects and therefore performs the position corrections necessary.
An Auto-Trans bidirectional AGV with inertial guidance system and a conveyor
bed two levels prepares to collect a lot of pieces to take you to the trucks.
Meanwhile, the guide using Cartesian system is based on the use of a grid. At
each intersection of a vertical line and a horizontal reference point occurs. As a
result, the AGV can scroll the grid knowing, relying on sensors, where the
points of intersection are. These may
be defined visually, either painting the grid like a chessboard or painting only
the points of intersection, or magnetic form: installing magnets on those
specific points.
Deploying
The implementation was chosen based on the synchronization of the machines
and conveyors counting the number of bottles between the machines and
controlling engine speed of each unit, the AGV robots located at the end of the
conveyor will result greater efficiency streamlining of finished products, later to
be the product made by robotic arms that carry trucks
Additional Benefits
reverse
osmosis
equipme
nt
Filling
carru
cel
Labora
tory
analysi
s
wash jug
mech
anical
head
office
manag
er and
human
resourc
es
dini
ng
roo
m
receiving
area
stoc
k
cap
s
and
Transit area
19 liter jugs
filling tunnel on
conveyor
labeling area
S
T
O
R
A
G
E
S
T
O
R
A
G
E
Transit
area jugs
output of
19 liters
(AGV
TRUCK
Conclusions:
Although Flexible manufacturing cells are characterized by their adaptability to
create various products without creating huge batches, it is clear that
automation in the water industry is very strong, because they have to
coordinate the movements of all pumps, motor reducers and other machines
mentioned above through the use of plc. , and implementation of robots for the
accommodation and storage of carboys in order to replace labor, as very
frequently occur as the causes accidents ment of hernias, tears and fractures if
products racks falls. So the implement of robots is a good option to ensure the
safety and health of the company.
Bibliography:
http://www.livingwater.org/procesos_de_purificacion_del_agua.htm
http://olimpia.cuautitlan2.unam.mx/pagina_ingenieria/
mecanica/mat/mat_mec/m4/maquinascnc.pdf
http://www.abb.com/product/es/9aac100714.aspx
http://www.youtube.com/watch?v=Fdd6sQ8Cbe0
http://www.bombasparaagua.com.mx/bombascentrifugas.html
http://www.cihmas.com.ar/colores-de-seguridad-en-laindustria/
http://www.bebidasyfrutas.com/servicios_%20y_
%20productos.html