Professional Documents
Culture Documents
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It is clear from the above criteria, that the safety and health policy should be linked
to the safety and health hazards of the organization.
As the Safety and Health Policy must be relevant to an organization's activities,
services and their safety and health hazards, the policy should logically only be
drafted after a review of the safety and health hazards has been undertaken.
The organization need to ensure that policy and systems are, indeed, relevant to the
safety and health hazards observed.
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Government Authorities,
Workers Unions
Customers
Contractors, Vendors, Suppliers
Company corporate, sister companies, subsidiaries
Visitors, Neighboring communities, Certification bodies
Non-governmental organizations, e.g. ILO (International Labor Organization)
Shareholder
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We will adopt and implement all applicable rules and regulations and good industry
practices relevant to the leather industry and will be committed to it.
We will prevent injury and occupation related illness to personnel associated with our
operations and prevent loss to property and continually improve our performance in safety
concerns.
We are committed to reduce loss time accidents,long term respiratory illness, hearing
problems and skin related illness.
Our subcontractors will follow all safety norms. We shall purchase materials and services
that meet relevant safety standards.
We shall communicate to our employees and all other concerned on all OHS hazards and
motivate them for active participation.
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Hazard identification
Process of recognising that a hazard exists and defining its
characteristics.
OHSAS 18001, clause 3.7
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Safety
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Ill health
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Risk
Combination of the likelihood of an occurrence of a hazardous
event or exposure ('s) and the severity of injury or ill health that
can be caused by the event or exposure (s).
OHSAS 18001, clause 3.21
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Hazard Identification
Hazard identification is to consider the different types of hazards in the workplace,
such as Physical, Chemical, Biological and Psychosocial hazards.
It is required for the organization to establish specific hazard identification tools and
techniques that are relevant to the scope of the organization.
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Types of Hazards
Chemical
Physical
Biological
Ergonomic
Physiological
Psychological
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Source of Hazards
Chemical
Explosives
Corrosives
Flammable liquids
Toxic chemicals
Oxidizing materials
Dangerous gases
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Physical
Noise
Vibration
Temperature
Radiation
Ionizing
Non-ionizing
Infrared
Ultraviolet
Microwave
Laser
Dusts
Fumes
Smokes
Aerosols
Mists
Gases
Vapours
Biological
Bacteria
Fungi
Moulds
Mites
Insects
Plants
Viruses
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Psychological factors
-
Monotony
Personal relationships
Work - rest cycles
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workplace. e.g.
- Customers, Visitors, Service Contractors, Delivery Personnel, and Employees
and the hazards and risks arising from their activities,
- Hazards arising from the use of products or services supplied to the organization
by them,
- Their degree of familiarity with the workplace, and their behaviour.
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Human factors
Human capabilities:
Psychological capabilities: Mental processes involved in gaining knowledge
and comprehension, including thinking, knowing, remembering, judging, and
problem solving
Physiological capabilities: Biomechanical, anthropometrics/ physical variation of
people: E.g. Switch of a machine located at a height beyond reach of an
operator of short height, Strength varies widely : strength is different for 18
and 79 years old etc.
Human behaviour: Temperament, habits, attitude: These might lead to unsafe
acts & behaviours. E.g. Failure to use personnel protective equipments, failure to use
handrail on a stair case.
Human Limitations:
The nature of the job: Workplace layout, operator information, work load,
physical work, work patterns: This is required to be suitable to the individual
capabilities.
Work environment: Heat, lighting, noise, air quality: May lead to hazards
such as operator stress.
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"Conditions and factors that affect or could affect the health and safety of
employee or other workers including temporary workers and contractor
personnel, visitors and any other person in the work place.
(OHSAS 18001, 3.12)
The activities of contractors and visitors on site need to be assessed. The impact
of on-site conditions, factors and hazards on contractors and visitors activities and
vice-versa (i.e. the risk and hazards of contractor and visitors activities on the site)
must be identified and assessed.
The assessment process will also include all facilities provided by contractors or
supplied by others. The responsibility for all work activities on-site is placed on the
organization which is the occupier of the site.
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Hazard Identification
Risk Control
control measures for significant risk
3
4
5
control measures
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Risk Assessment
Process of evaluating the risk(s), arising from a hazard(s), taking
into account the adequacy of any existing controls, and deciding
whether or not the risk(s) is acceptable.
OHSAS 18001, clause 3.22
A risk assessment process is simply a structured and systematic way of asking the
following questions:
What are the possible outcomes? Or, what can go wrong?
How bad can it be?
How likely (or probable) is it going to happen?
Can we accept it?
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Examples:
HAZARDS
RISKS
Slips, falls
Severity
-
Operation hazards
Dismantling
Maintenance, repair
Commissioning
Fire and explosion
Vehicle
Violence
Likelihood
-
Inhalation
Eye damage hazards
Skin contact
Electric shocks
Contractors etc .....
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Injuries
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Prepare Procedure
Identify Hazards
Evaluate Risk
Occurrences
Extreme risk
Severity
High risk
Moderate risk
Low risk
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Hazop
FMEA
Fault Tree
Potential Problem Analysis (K.T.)
Group Risk Assessment
What If Technique
Checklist
Simple Risk Assessment
Time
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2.
Identify item(s)
3.
List concern(s)
4.
5.
6.
7.
8.
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5x5 Model
I
M
P
A
C
T
Low risk
1
1
LIKELIHOOD
Likelihood
IMPACT
Finan, Loss
Injury/
Ill health
Environment
Production
Permanent
ecological
damage
Will happen
daily to weekly
Will happen
many times in a
month
Will happen
once every
week
Will happen
every month
Unlikely
> Rs 50 M
Multiple
fatality
> Rs 10 M
Single fatality
Disability
> Rs 1.0 M
Serious injury
Major spill
> Rs 100 K
< Rs 10000
Off site
treatment
Minor injury,
First aid
Release
within limits
Minor spill/
emission
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HERARCHY OF CONTROLS
Elimination e.g. modify a design to eliminate the hazard, e.g. introduce
mechanical lifting devices to eliminate the manual handling hazard
Substitution e.g. substitute a less hazardous material or reduce the
system energy such as lower the force, amperage, pressure, temperature,
etc.
Engineering controls e.g. install ventilation systems, machine guarding,
interlocks, sound enclosures, etc.;
Signage, warnings, and/or administrative controls e.g. safety signs,
hazardous area marking, photo-luminescent signs, markings for pedestrian
walkways, warning sirens/lights, alarms, safety procedures, equipment
inspections, access controls, tagging and work permits, etc.
Personal protective equipment (PPE) e.g. safety glasses, hearing
protection, face shields, safety harnesses and lanyards, respirators and
gloves.
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Management Of Change
Although it is often used as a term of art in the safety field, management of change
is not a defined term in OHSAS 18001:2007. It is, however; vital to an effective
OH&S management system.
Explicit requirements for management of change were added into section 4.3.1 of
OHSAS 18001 in the 2007 revision of the standard. This addition was an explicit
request of the American Industrial Hygiene Association for purposes of aligning
OHSAS 18001 with the U.S. Occupational Health and Safety Management System
standard ANSI/AIHA Z10-2005.
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Management of Change
The following requirements related to management of change were added in section
4.3.1:
The procedures for hazard identification and risk assessment shall take into
account:
g) changes or proposed changes in the organization, its activities or materials; h)
modifications to the OH&S management system, including temporary changes, and
their impacts on operations, processes and activities;. For the management of
change, the organization shall identify the OH&S hazards and risks associated with
changes in the organization, the OH&S management system or its activities, prior to
the introduction of such changes.
In addition, reference to Management of Change was also included in section 4.4.6:
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What is Change?
Identification of the hazards associated with change
Assessment of the risks associated with change
Consideration of OH&S hazards and risks prior to the introduction of the change
Implementation of the controls needed to address the hazards and risks associated
with the change
For purposes of management of change within an OH&S management system, the
changes that need to be addressed include:
Organizational changes (e.g. personnel or staffing changes)
Activity changes (e.g. changes to processes, equipment, infrastructure, software)
Material changes (e.g. new chemicals, packaging)
Changes to the OH&S management system (e.g. procedures)
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In industry, as elsewhere, change often brings progress. But it can also increase
risks that, if not properly managed, create conditions that may lead to injuries,
property damage or even death.
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Types of Objectives
Objectives can be:
Qualitative vs. Quantitative
Proactive vs. Ractive
Broad vs. Specific
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Examples of objectives
Risk reduction objectives
The Maintenance Department will replace all the faulty pressure gauges in the tank
yard to prevent a recurrence of tank collapse by the 3rd quarter of 2007.
The plant A will reduce the number of LTI (Lost-Time Incidents)
17 cases in 2006.
by 20% from
System objectives:
The Administration Department will provide Emergency Response. Hazards
awareness course to all office personnel by June 2007.
The Human Resource Department will implement a company-wide hazard reporting
system and a reward scheme by end of 2007.
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Examples of objectives
Monitoring objectives:
The Purchase Manager will monitor the development and availability of new
personal protective equipment for the safe removal and disposal of asbestos for our
asbestos-disposal workers.
Proactive objectives:
The Inspection Section will send all technicians for the general safety and health
inspection course by mid-2007.
All department heads will implement a weekly department safety briefing and by
end August 2007.
Reactive objectives:
The production department to decrease the accident frequency rate by 20% for this
year 2007.
The maintenance workshop will reduce property damage by $100, 00 for 2007.
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Policy
Objectives / Program
Policy:
Objective:
To reduce the LTA rate by half over the next two fiscal
years.
Program:
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