RECOMMENDED SPARES FOR TRANSIT MIXER

Sr No

Part Description

Part ID

Qty

Remarks

IMMEDIATELY AFTER COMMISSIONING TO PREVENT BREAKDOWN

Thermoswitch

Oil will overheat and may cause

pump failure if this part fails

Filter

60079509

To be changed compulsorily after

500 hrs initially anfd there after
every 500 hrs

Mechanical seal

80100607

Part of seal kit for water pump

Water cutting

80100338

Part of seal kit for water pump

Bearing

80100340

Part of seal kit for water pump

Non Metal gasket

80100341

Part of seal kit for water pump

Oil seal

80100342

Part of seal kit for water pump

AFTER 1000 HRS OF WORKING

Remote Control Cable

(engine acceleration)

60096753

important part without which

mixer cannot be operated

Remote Control Cable

(forward reverse)

60096749

important part without which

mixer cannot be operated

Remaining parts should be ordered as and when required. This list is just a guide line for the
minimum spares to be stocked at site to prevent breakdown time of the transit mixer.

CROSS CHECK THE PART NOS. WITH

SPARES DEPT

RECOMMENDED SPARES FOR M1 BATCHING PLANT

Sr No

Part Description

Part ID

Qty

Remarks

IMMEDIATELY AFTER COMMISSIONING TO PREVENT BREAKDOWN

1

Tension Spring

60090320

plant will not work if this breaks

Inductive Proximity Switch

60573994

wearing Packing

60073424

Filter

60100404

Plant will not work if any of this

malfunctions
increases life of mixing arm if
changed on time
to be compulsorily changed after
first 100 hrs with oil

80200234

Rubber item

Seal kit for Butterfly Valve (WAM)

Seal kit for Butterfly Valve
(SCUTTI)

80201981

wear flap mixer left

60074589

wear flap mixer right

60074590

Rubber Vullkollan

60051027

10

Compression Spring

60060905

11

stripper rubber

60043630

Rubber item
discharge gate plate if cracks
slurry leaks thro mixer
discharge gate plate if cracks
slurry leaks thro mixer
rubber part if weared out can
cause skip bucket to derail
Mix will not be proper if this
breaks
rubber part if weared out can
cause skip bucket to derail

PARTS REQUIRED AFTER 5000 CUM UPTO 25000 CUM BE KEPT IN STOCK FOR EMERGENCY
estimated life of each is 8000
1
Double Horn Shovel
80200844
6
cum
2
Square CSK Screw
80150774
16
Required for fitting D.H.Shovel
3
Dome Nut
10001274
16
Required for fitting D.H.Shovel
4
Spring Washer
10033552
16
Required for fitting D.H.Shovel
5
Plain Washer
10001512
16
Required for fitting D.H.Shovel
estimated life of each is 8000
6
Stripper
80200845
4
cum

7
8
9
10

Mixer arm VI
Mixer arm V
Seal kit for Avcon Valve
plastic ledge

60073216
60073217
80201078
60043679

1
1
1
1

Normal life 25000 cum if wearing

packing changed on time
AB
Wear out item
rubber item

7
8

Mixer arm VI
Mixer arm V

60073216
60073217

1
1

Normal life 25000 cum if wearing

packing changed on time
AB

PARTS REQUIRED AFTER 25000 CUM TO BE KEPT IN STOCK FOR EMERGENCY

Cable diapa (skip wire rope)
60082736
1
Normal life is 25000 cum

Remaining parts should be ordered as and when required. This list is just a guide line for the minimum
spares to be stocked at site to prevent breakdown time of plant. Also the life of electrical parts cannot be
estimated hence they are not mentioned in the above list.

Remaining parts should be ordered as and when required. This list is just a guide line for the minimum
spares to be stocked at site to prevent breakdown time of plant. Also the life of electrical parts cannot be
estimated hence they are not mentioned in the above list.

CROSS CHECK THE PART NOS. WITH

SPARES DEPT

RECOMMENDED LIST OF SPARES FOR BP 350 DXT

Sr No

Part Description

Part ID

Qty

Remarks

IMMEDIATELY AFTER COMMISSIONING TO AVOID BREAKDOWN

to be replaced Every750-800
Sealing Set for Rod
10013369
8
cum

Ram DN 180

10007943

3
4
5
6

Sealing Cone
O ring
Sealing ring DN150
Sealing ring DN 180

10004928
10000602
10004761
10006403

4
2
4
2

Relay

10151917

8
9

magnet coil
Sealing set for Plunger

10217103
10011127

1
4

Rubber item Life Varies from

1200 to 5000 cum
Rubber item life depends on
cleaning of pump
Rubber item
Rubber item
Rubber item
Cannot operate pump
electrically if this fails
pump will not operate if this
fails
Rubber items

Compulsory to change for the

first time after 500 hrs along
with oil

10

1
2
3
4

Hydraulic Filter

80003005

PARTS REQUIRED AFTER 4000-5000 CUM TO BE KEPT IN STOCK FOR EMERGENCY

Agitator shaft
10006317
1
Wear out item
Flanged shaft
10004173
1
Wear out item
Flanged shaft
10004178
1
Wear out item
bushing
10003717
2
Wear out item

5
6

Flat Gate Valve

Bushing

10002348
10013830

1
4

Normal life8-10 thousand cum

Wear out item

7
8
9
10
11
12

Shell
Piston Assembly
P.S.Tube
Ram DN 180
Taper Pipe DN 150/125
taper Pipe DN 180/150

10014011
10011128
80150009
10007943
10004542
10007503

2
2
1
2
1
1

Normal life8-10 thousand cum

stock
stock
stock
stock
stock

1
2
3
4

PARTS REQUIRED AFTER 8000-10000 CUM TO BE KEPT IN STOCK FOR EMERGENCY

Flat gate valve
10002348
2
stock
shell
10014011
4
stock
Ram Dn 180
10007943
2
stock
sealing gland set
10209878
2
stock

Remaining parts should be ordered as and when required. This list is just a guide line for the minimum
spares to be stocked at site. Any of the part is weared out before the estimated life can be considered
for warranty but to save time only the stock has to be maintained at site.

CROSS CHECK THE PART NOS. WITH

SPARES DEPT

RECOMMENDED SPARES FOR BP250DXT

Sr No

1
2

Part Description

Part ID

Qty

Remarks

IMMEDIATELY AFTER COMMISSIONING TO PREVENT BREAKDOWN

to be replaced Every750-800
Sealing Set for Rod
10013566
8
cum
Rubber item Life Varies from
Ram DN 150
10006214
2
1200 to 5000 cum

3
4
5
6

Sealing Cone
O ring
Sealing ring DN150
Sealing ring DN 125

10004928
10000524
10004761
10006251

4
2
4
2

Relay

10151917

8
9

magnet coil
Sealing set for Plunger

10217103
10011126

1
4

Rubber item life depends on

cleaning of pump
Rubber item
Rubber item
Rubber item
Cannot operate pump
electrically if this fails
pump will not operate if this
fails
Rubber items

Compulsory to change for the

first time after 500 hrs along
with oil

10

Hydraulic Filter

80003005

PARTS REQUIRED AFTER 4000-5000 CUM TO BE KEPT IN STOCK FOR EMERGENCY

1
Agitator shaft
10006317
1
Wear out item
2
Flanged shaft
10004173
1
Wear out item
3
Flanged shaft
10004178
1
Wear out item
4
bushing
10003717
2
Wear out item
5
6

Flat Gate Valve

Bushing

10004213
10014054

1
4

Normal life8-10 thousand cum

Wear out item

7
8
9
10
11
12

Shell
Piston Assembly
P.S.Tube
Ram DN 150
Taper Pipe DN 150/125
Delivery tube DN 150

10014053
10011125
80150009
10006214
10004542
10015152

2
2
1
2
1
1

Normal life8-10 thousand cum

stock
stock
stock
stock
stock

PARTS REQUIRED AFTER 8000-10000 CUM TO BE KEPT IN STOCK FOR EMERGENCY

1
Flat gate valve
10004213
2
stock
2
shell
10014053
4
stock
3
Ram Dn 150
10006214
2
stock
4
sealing gland set
10209878
2
stock

Remaining parts should be ordered as and when required. This list is just a guide line for the
minimum spares to be stocked at site to prevent breakdown time of pump.

CROSS CHECK THE PART NOS. WITH

SPARES DEPT

RECOMMENDED SPARES FOR CP30 batching plant

Sr No

Part Description

Part ID

Qty

Remarks

IMMEDIATELY AFTER COMMISSIONING TO PREVENT BREAKDOWN

1

Tension Spring

60090321

Inductive Proximity Switch

60573994

wearing Packing

60073424

60100404

80200234

Rubber item

Filter
Seal kit for Butterfly Valve
(WAM)
Seal kit for Butterfly Valve
(SCUTTI)

Plant will not work if any of this

malfunctions
increases life of mixing arm if
changed on time
to be compulsorily changed after
first 100 hrs with oil

80201981

Compression Spring

60060905

Rubber item
Mix will not be proper if this
breaks

plant will not work if this breaks

PARTS REQUIRED AFTER 5000 CUM UPTO 25000 CUM BE KEPT IN STOCK FOR EMERGENCY
estimated life of each is 8000
1
Double Horn Shovel
80200844
6
cum
2
Square CSK Screw
80150774
16
Required for fitting D.H.Shovel
3
Dome Nut
10001274
16
Required for fitting D.H.Shovel
4
Spring Washer
10033552
16
Required for fitting D.H.Shovel
5
Plain Washer
10001512
16
Required for fitting D.H.Shovel
estimated life of each is 8000
6
Stripper
80200845
4
cum

7
8
9
10
11
12
13
14
15
16
17
18

1
2

Mixer arm VI
Mixer arm V
Bottom Plate
Bottom Plate
Hex Screw M12x45
Hex Nut
Lining
Counter sunk Rivet
Counter sunk Rivet
Brake band with lining
Seal kit for Avcon Valve
plastic ledge

60073216
60073217
60077242
60077243
10001194
10001225
60088438
60093609
60093610
60010666
80201078
60043679

1
1
1
1
6
6
2
4
4
2
1
1

Normal life 25000 cum if wearing

packing changed on time
AB
AB
AB
Fitment of Bottom Plate
Fitment of Bottom Plate
Wear out item
Fitment of lining
Fitment of lining
Wear out item
Wear out item
rubber item

PARTS REQUIRED AFTER 25000 CUM TO BE KEPT IN STOCK FOR EMERGENCY

Skip Rope LH
60403159
1
Normal life 30000 cum
Skip Rope RH
60403160
1
Normal life 30000 cum

Remaining parts should be ordered as and when required. This list is just a guide line for the minimum
spares to be stocked at site to prevent breakdown time of plant. Also the life of electrical parts cannot be
estimated hence they are not mentioned in the above list.

Remaining parts should be ordered as and when required. This list is just a guide line for the minimum
spares to be stocked at site to prevent breakdown time of plant. Also the life of electrical parts cannot be
estimated hence they are not mentioned in the above list.

CROSS CHECK THE PART NOS. WITH

SPARES DEPT