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INTRODUCTION
Vibration is the motion of a particle or a body or system of connected bodies
displaced from equilibrium position most of the vibrations are undesirable in machines
and structures because they produce increased stresses, energy losses, cause added wear,
increase bearing loads, induce fatigue, create passenger discomfort in vehicles, and
absorb energy from the system. Rotating machine parts need careful balancing in order to
prevent damage from vibrations.
Vibration occurs when a system is displaced from a position of stable equilibrium.
The system tends to return to this equilibrium position under the action of restoring forces
such as the elastic forces, as for the mass attached to the spring, of gravitational forces, as
for the simple pendulum. The system keeps moving back and forth across its position of
equilibrium.
A physical system undergoing a time-varying interchange or dissipation of energy
among or within its elementary storage or dissipative devices is said to be in a dynamic
state. All of the elements in general are called passive, i.e., they are incapable of
generating net energy. A dynamic system composed of a finite number of storage
elements is said to be lumped or discrete, while a system containing elements, which are
dense in physical space, is called continuous. The analytical description of the dynamics
of the discrete case is a set of ordinary differential equations, while for the continuous
case it is a set of partial differential equations. The analytical formation of a dynamic
system depends upon the kinematic or geometric constraints and the physical laws
governing the behavior of the system.
Objectives of Project:
2. THEORY
1.1 Introduction:
The balancing of the machine particularly the high speed machines in which the
unbalance dynamic forces are very large in magnitude than the static force. Though the
modern high speed instruments are designed with due care for balancing purpose but still
there may be some unbalance due to its functional or geometrical requirements, the
unbalance is observed in both rotating as well as reciprocating machines, the unbalance in
rotating system, having one or more rotating masses, if the center of mass (C.G.) of the
system does not lie on the axis of rotation, then the system is unbalanced.
The unbalanced in any system may be due to the following factors
1) Errors and tolerance in the manufacturing and assembly.
2) Non-homogeneity of material.
3) Unsymmetrical shapes of the rotors due to the functional requirement.
In applications like I.C. engines, reciprocating compressors and reciprocating pumps,
the reciprocating parts are subjected to continuous acceleration and retardation. Due to
this Purpose of balancing is to avoid the vibration by balancing the resultant inertia forces
and couples. Continuous acceleration and retardation, the inertia force acts on the
reciprocating part which is in the direction opposite to the direction of acceleration.
Hence, the balancing of reciprocating parts or masses means eliminating partially or
completely the effect of inertia force by using suitable balancing masses.
Vibration:
Cyclic motion of a body or a system, due to elastic deformation under the action of
external forces is known as vibration
Phenomenon of vibration:
When an elastic body is displaced from its equilibrium position, work is done by the
external force in producing the displacement of deformation against the internal elastic
force, which resists deformation. This work done is stored in the body as elastic strain
energy. When this elastic force is removed, the internal elastic force causes the body to
restore to its equilibrium position. If the motion is frictionless, as the body moves towards
the equilibrium position, elastic strain energy is gradually converted into kinetic energy.
At the instant body reaches its equilibrium position, complete elastic strain energy is
converted into kinetic energy. At equilibrium position as body possesses maximum
kinetic energy, the motion of body continues until the complete kinetic energy is absorbed
in doing work against the internal elastic forces and kinetic energy is again converted into
elastic strain energy.
Thus as the body reaches extreme position, it possesses the maximum elastic strain
energy. Hence the body again begins to return to its equilibrium position and oscillations
or vibrations repeated indefinitely.
Causes of vibration:
1)
2)
3)
4)
5)
Advantages of vibration:
1) All musical instruments work on the phenomenon of vibration.
2) Vibrating screens, shakers and conveyors work on the phenomenon of vibrations.
3) In stress relieving equipments, vibrations are useful.
Disadvantages of vibrations:
1)
2)
3)
4)
Types of vibrations
3
a) According to
actuating force
Free vibrations
Forced vibrations
b) According to
external resistance
Undamped
vibrations
Damped vibrations
d) According to
behaviour of vibrating
system
LInear vibrations
Non-linear vibrations
c) According to motion
of the system w.r.t.
axis
Longitudinal
vibrations
Transverse
vibrations
Torsional vibrations
e) According to
magnitude of actuating
force at a given time
Deterministic
vibrations
Random vibrations
If the disc rotates about the axis of shaft such that the shaft gets twisted and
untwisted alternately, then the vibrations are known as torsional vibrations.
d) According to behavior of vibrating system:
i) Linear vibrations:
In vibrating system, if basic component i.e. spring, mass and damper, behave
linearly then the resulting vibrations are known as linear vibrations. In linear
vibrations, the differential equation governing the motion of vibrating system is
linear E.g. vibration of spring-mass system along the axis of system.
ii) Non-linear vibrations:
If any of the three basic components of vibrating system behave non-linearly, then
the resultant vibrations are known as non- linear vibrations. In non-linear
vibrations, the differential equation governing the motion of vibrating system is
non-linear.
E.g. motion of spring mass system in transverse direction.
The velocity and acceleration of a harmonic displacement are also of the same
frequency, but lead the displacement by /2 and radians, respectively. When the
acceleration of a particle with rectilinear motion is always proportional to its
displacement from a fixed point on the path and is directed towards the fixed point, the
particle is said to have simple harmonic motion.
The motion of many vibrating systems in general is not harmonic. In many cases
the vibrations are periodic as in the impact force generated by a forging hammer. If x(t) is
a periodic function with period T, its Fourier series representation is given by
Where = 2/T is the fundamental frequency and a0, a1, a2 b1, b2 are constant
coefficients,
Which are given as,
T
a0= 2/T
x (t)dt
0
an= 2/T
x (t ) cos ( nt ) dt
bn = 2/T
x (t ) sin ( nt) dt
T
0
The harmonic functions an cos(nt) or bn sin(nt) are known as the harmonics of order n
of the periodic function x(t). The harmonic of order n has a period T/n. These harmonics
can be plotted as vertical lines in a diagram of amplitude (an and bn) versus frequency (n)
and is called frequency spectrum.
1.5 Resonance:
In a vibrating system, if external excitation frequency is equal to the natural frequency,
then resonance is said to occur. At resonance, the amplitude of vibration becomes
excessive resulting in mechanical failure. Resonance results when the vibrations of an
object are matched with similar vibrations. That is why soldier never march in a
formation over bridge. The vibrations of their marching could match and increase the
bridge vibrations causing it to break up and collapse. In 1940, a newly built suspension
bridge collapsed during a storm over the Tacoma Narrows in Washington State.
10
When there are several springs arranged in parallel as shown in Fig. 1.6, the equivalent
spring constant is given by algebraic sum of the stiffness of individual springs.
Mathematically,
n
keq= ki
i=1
When the springs are arranged in series as shown in Fig. the same force is developed
in each spring and is equal to the force acting on the mass.
11
1
1
Keq = keq =1/
i=1 ki
Hence, when elastic elements are in series, the reciprocal of the equivalent elastic
constant is equal to the reciprocals of the elastic constants of the elements in the original
system.
II. Mass or inertia elements:
The mass or inertia element is assumed to be a rigid body. Once the mathematical
model of the physical vibrating system is developed, the mass or inertia elements of the
system can be easily identified. In a vibratory system the mass is a means to store the
kinetic energy.
III. Damping elements:
In real mechanical systems, there is always energy dissipation in one form or
another. The process of energy dissipation is referred to in the study of vibration as
damping. A damper is considered to have neither mass nor elasticity. The three main
forms of damping are viscous damping, Coulomb or dry-friction damping, and hysteresis
damping. The most common type of energy-dissipating element used in vibrations study
is the viscous damper, which is also referred to as a dashpot. In viscous damping, the
damping force is proportional to the velocity of the body. Coulomb or dry-friction
damping occurs when sliding contact that exists between surfaces in contact is dry or
have insufficient lubrication. In this case, the damping force is constant in magnitude but
opposite in direction to that of the motion. In dry-friction damping energy is dissipated as
heat. Solid materials are not perfectly elastic and when they are deformed, energy is
absorbed and dissipated by the material. The effect is due to the internal friction due to
the relative motion between the internal planes of the material during the deformation
process. Such materials are known as visco-elastic solids and the type of damping which
they exhibit is called as structural or hysteretic damping, or material or solid damping. In
many practical applications, several dashpots are used in combination. It is quite possible
to replace these combinations of dashpots by a single dashpot of an equivalent damping
12
coefficient so that the behavior of the system with the equivalent dashpot is considered
identical to the behavior of the actual system.
13
In which n = k/m is a real constant. The solution of this equation is obtained from the
initial
Conditions
x(0) = x0, (0) = v0
Where x0 and v0 are the initial displacement and initial velocity, respectively.
The general solution can be written as
In which A1 and A2 are constants of integration, both complex quantities. It can be finally
Simplified as:
x (t) = A1 eint + A2 e-int
x (t) =X/2 [A1 ei(nt-) + A2 e-i(nt-) ]
So that now the constants of integration are X and .
This equation represents harmonic oscillation, for which reason such a system is called a
harmonic oscillator.
There are three quantities defining the response, the amplitude X, the phase angle and
the frequency n, the first two depending on external factors, namely, the initial
excitations, and the third depending on internal factors, namely, the system parameters.
14
On the other hand, for a given system, the frequency of the response is a characteristic of
the system that stays always the same, independently of the initial excitations. For this
reason, n is called the natural frequency of the harmonic oscillator.
The constants X and are obtained from the initial conditions of the system as follows:
X=
x 2 0+(v 0/ n)2
) &
= tan-1(v0/x0n)
The time period T, is defined as the time necessary for the system to complete one
vibration cycle, or as the time between two consecutive peaks. It is related to the natural
frequency by
T = 2/n = 2 (m/k)
Note that the natural frequency can also be defined as the reciprocal of the period, or
fn =1/T =(1/2)
k /m
In which case it has units of cycles per second (cps), where one cycle per second is
known as one Hertz (Hz).
1.9 Free Undamped Vibration of Torsional System:
A mass attached to the end of the shaft is a simple torsional system (Fig. 1.9). The mass
of the shaft is considered to be small in comparison to the mass of the disk and is
therefore neglected.
15
16
The differential equation of motion for free vibration of a damped spring-mass system
(Fig. 1.10) is written as:
Consider the spring mass system as shown in fig.
k=stiffness of the spring
m=mass of the body
c=damping coefficient
e=relative velocity between pinion & cylinder dashpot.
m=-c-ke
mv+cv+kev = 0..(1)
17
This is the fundamental equation of motion for single degree of freedom system having
damped free vibration.
Equation (1) is a linear differential equation of second order & its solution can be written
as
ev=est
Differentiating twice w.r.t, we get
v= s est
v= s2est
Substituting these values in equation (1), we get
m(s2est )+c(sest)+k est =0
ms2+cs+k =0
This is a quadratic equation whose solution is given by
s1,2 =(-c/2m)[ (c/2m)2 (k/m)]1/2
e= es1t , e= es2t
The most general solution may be given as
e= Aes1t +B es2t
Where
A& B are the arbitrary constants which are to be determined using initial condition.
I. Critical damping coefficient:
The critical damping coefficient is defined as the value of coefficient C that makes radial
expression sign as zero
(cc/2m)2 =(k/m)
cc/2m=(k/m)1/2
cc= 2mn
II. Damping factor:
A dimensionless parameter damping factor is defined as ratio of damping coefficient to
critical damping coefficient
= c/ cc
18
The critical damping coefficient depends upon mass & stiffness in the system & is
independent of amount of damping.
c/2m= (c/ cc )*(cc /2m)= ccn
s1,2 =(- (2 -1)) n
The damping factor is the criterion to classify the vibrating systems.
Depending upon the value of damping factor the systems are classified as
1) Over damped
2) Critically damped
3) Under damped
a. Over damped system:
If > 1 i.e. c>cc the system is said to be an over damped system. In such system damping
is comparatively large.
The solution of differential equation for such system is
e = a e(- (2 -1) n t + b e(-- (2 -1)n t
19
In this system, once the system is disturbed it will move back rapidly close to its
equilibrium position in shortest possible time.
c. Under damped system:
If < 1 i.e. c<cc the system is said to be an over damped system . in such system damping
is comparatively large. The solution of differential equation for such system is
e = a e(-+i(2 -1) n t +b e(-- i(2 -1)n t
20
The resultant motion is oscillatory having frequency d & amplitude e0 e-n t which
ultimately dies out after some considerable time.
III. Logarithmic decrement:
It is defined as natural logarithmic ratio of consecutive amplitude on the same side of
mean position
It is the measure of decay of amplitude of the system.
By definition,
=ln(e1/e2)
= ln(m e-n 1t / m e-n 2t)
= n 1t
The time period is given by
T=2/
= 2 n 1/ d
21
But
d=(1-2)n
= 2 1/ (1-2)
Instead of (e1/e2), if e2/e3 is known then
ln(e1/e2)= ln(e1/e2)* ln(e2/e3)
=ln(e1/e3)/2
Similarly we can generalize as
=ln(e0/en)/n
Where
e0 amplitude at start
en amplitude at end
IV. Determination of damping coefficient:
Using the definition of logarithmic decrement can be found as
= ln(e1/e2)= 2 1/ (1-2)
= 42 21/ (1-2)
= /(42 + 2)
Thus can be calculated as if is known,
Experimentally,
= c/(2(kt -I)
22
Mass (m)
Spring of stiffness (k)
Damper of damping coefficient (c)
23
p= A sin(t) - B cos(t)
p = -A 2sin(t) - B 2cos(t)
Substituting these equations and arranging sin(t) & cos(t) terms we get:
(-mA 2 cB+ kA)sin t + (-mA 2 cA+ kB)cos t= F0sin t
(-mA 2 cB+ kA)=F0
and
(-mA 2 cA+ kB)=0
Rearranging the above equations, we get:
A(k-m 2)-B(c )=F0.(c)
B(k-m 2)+A(c )=0..(d)
Solve simultaneously by multiplying (c) with (c) and (d) with (k-m 2), we get:
A(k-m 2) c -B(c ) c =F0 c.(e)
B(k-m 2)2+A(c ) (k-m 2)(f)
Subtracting (f) from (e), we get
-B[(c)2 +( k-m 2)2] = F0 c
B=F0 c/[(c)2 +( k-m 2)2] ..(g)
Substituting (g) in (d) we get,
A= F0( k-m 2)2 /[(c)2 +( k-m 2)2]
Let
( k-m 2) = z cos
C =z sin
z=
(c)2+( km 2)2
.(j)
[(
1m
) ( )]
2
2
2+ c
2
k
k
Also,
m/k = 1/2n
= c /2
km =c n/2k
24
c/k =2 / n
[(
z =k
1m
) ( )]
2
2
2+ c
2
k
k
[(1r 2)+((2 r )2 ) ]
z =k
Considering (k), we get
F 0 Z sin
( Zcos ) 2+(Zsin)2
B=
F 0 sin
Z
A=
F 0 cos
Z
Similarly,
Substituting in equation,
xp = A sin(t) + B cos(t)
=
F 0 cos
Z
sin(t) -
F 0 sin
Z
cos(t)
=F0 sin(t-)/Z
25
=X sin(t-)
Where X=F0/Z
xp= F0 sin(t-)/ k
[(1r 2)+((2 r )2 ) ]
....(l)
Let, X0=F0/k
Where,
X0 is defined as zero frequency deflection of the spring mass system under a steady
force F0.
X0 however, is not the static deflection due to the weight of the system and is considered
only to get the equation (l) in dimensionless form.
xp= X0 sin(t-)/
[(1r 2)+((2 r )2 ) ]
[(1r 2)+((2 r )2 ) ]
Thus the complete solution is obtained by the superposition of transient and steady state
vibrations.
II. Transient vibrations:
This is the complete solution to an under-damped system subjected to sinusoidal
excitation. Complementary solution is seen to decay with time vanishes ultimately. This
part is called as transient vibrations. The transient vibration takes place at the damped
frequency of the system
III. Steady state vibrations:
The second part of complete solution i.e. particular solution is seen to be a sinusoidal
vibration with constant amplitude and is called as steady state vibrations. The steady state
vibration takes place at the frequency of excitation (i.e. at )
IV. Magnification factor/amplification factor/amplitude ratio/dynamic magnifier:
The ratio of amplitude of steady state vibrations X to the zero frequency deflection X st
(deflection due to force F0).
It is denoted by M.F.
26
M.F. = X / Xst
=
1
[1( / n) 2]2+[2 / n]2
before that.
4) At zero frequency of excitation ( i.e. when = 0) the magnification factor is unity
for all values of damping factors.
5) At very high frequency of excitation, the magnification factor tends to zero.
6) For damping factor () more than 0.707, the magnification factor is below unity.
27
28
Frequency ( / n )
29
30
3. System Development
System development includes
L = 780 mm
Here the basic requirement of the shaft material is that it should have good
rebound characteristics so the shaft material used is brite bar of following
properties:
Sut = 650 N/mm2
Maximum shear stress = 0.5 Sut
31
= 325 N/mm2
Taking factor of safety = 2 .(V.B.Bhandari)
Allowable shear stresses = 325/2
= 162.5 N/mm2
In this system the shaft is subjected to manual twisting moment hence shaft is to
be designed on the basis of torsional rigidity.
( / r) = (G/L)
r = ( L/G)
Our aim in this system is to analyze the position of node. So it must be observed
clearly.
Hence let us consider the node position at 440 mm from rotor B.
Let,
Ia = moment of inertia of disc A
Ib = moment of inertia of disc B
La = distance of node from rotor A
Lb = distance of node from rotor B
L = length of shaft
32
GJ /LaIa = GJ /LbIb
La Ia = Lb Ib
(Ia/Ib) = (Lb/La)
=((L-La)/La)
= (440)/(780-440)
= 1.2941
Ia = 1.2941 Ib(1)
For this ratio we can select any mass moment of inertia.
So considering the M.I. of disc Ia = 0.01866kgm2.
From equation (1) Ib = 0.01441 kgm2
But Ia = maRa2/2 = 0.01866kgm2
Hence ma = 3kg and Ra = 112.5mm
Also Ib = mbRb2 = 0.01441kgm2
Hence mb =2.12 kg Rb = 95.5mm
c. Design of Bearing:
load on bearing,
= 0,
29.43 +20.79 -( Ra +Rb) = 0
Ra +Rb = 50.2272 N
Ma
=0
29 .43 90 + 20.79 870 -960 Rb = 0
Rb=21 .6 N
Ra=50.2272Rb
33
= 28.627 N
Bearing of
ISI No
basic design
No
20BC02
6204
20
47
14
static
capacity
C0
655
Basic
Max.
dynamic
permissible
capacity
speed (rpm)
1000
16000
34
6550 = (12P1)/5
P1 =2729.16N
6. Thus bearing is safe up to the static load of 2729.16N.
d. Design of Bolt
The bolt is subjected to shear stress due to the weight acting on it therefore the
bolt material should be good in shear i.e. it should have high strength.
Selecting the material c45 for which
Sut = 700 N/mm2
Syt = 600 N/mm2
Taking F.O.S = 2.5
Direct shear load on the bolt due to the weight of the component acting vertically
downward on it is given by:
Ps = w/4 = 799.81/4 = 154.998 N/bolt
Secondary shear load:
To calculate secondary shear stress , for equilibrium condition equating resisting
bracket moment with the bolt resisting moment.
P L = c (l2a + l2b)
c = 19166.81 N/m/bolt
Maximum tensile load:
Pt2 = c lmax = 3063.48 N/bolt
By maximum shear stress theory:
( p t 2/2)2+(p s) 2
pse =
pse =
(154.998/2)2+(3063.48) 2
= 3067.4 N/bolt
But,
pse = max ( d2c/4)
3067.4 = 120 (d2c/4)
d2c = 33.64
35
dc = 5.8 mm
Using the relation,
d = 0.84 dc
d = 6.8 mm
Selecting d = 10 mm.
a. Exciter Selection
Permanent magnet D.C. motor (to vary the
Type
Weight with base support and mounting
Speed range
Voltage
Current
speed of motor)
9 kg
0 1440 rpm
0 180 V
1.5 A
b. Design of Beam
Selecting material of beam,
Cold drawn mild steel, E = 2.08 1011 N /mm2
Now maximum deflection f beam = 25 mm.
Deflection of cantilever beam is given by,
= W l3 / (3 EI)
Where W = mg = weight on the beam = 101.043N
l = length of beam= 0.78 m
E = modulus of elasticity, N/mm2
I = sectional inertia of beam = bd3/12mm4
= W l3 / (3 EI)
2.510-2 = 101.043 0.783 /(32.081011I)
36
I = 0.3073 cm4
But,
I= bd3/12
= 0.3073
b = 3d;
d4 = 40.3073
d = 10.52 mm
b = 31.58 mm
Thus cross sectional area of beam is 3211 mm.
c. Spring Design:
Type- Helical tension spring,
Material spring steel,
Sut = 700 N/mm2
all = 0.5 Sut
all = 350 N/mm2
The end reaction of the cantilever beam is given as ,
Rb = (5/ 16) p
Rb = 31.5759 N
Considering spring index (c) = 10
We have,
kw = (4c-1/4c-4) +(0.615/c)
kw = 1.1448
Also
= kw [8 F C / d2]
d2 = 1.1448881.575910/( 350)
d = 2.6 mm 3mm
D = c d
= 10 3
37
= 30 mm
Check for stress induced in the spring:
kw = (4c-1/4c-4) +(0.615/c)
kw = 1.1448
= kw [8 F C / d2]
= 1.1448881.575930/( 33)
= 264.23 N/mm2 < 350 N/mm2
Hence for 3mm wire diameter, spring is safe.
No. of coils:
K = F/
K = 81.5759 / 25
K = 3.6 N /mm
K = G d / (8 c3 n)
But
Solid length:
Ls = (n +2) d
Ls = 12 3 = 36 mm
Free length:
Lf = Ls + max + Total clearance(c)
Lf = 36 + 25 + (0.1525)
Lf = 64.77 mm
65 mm
Pitch of coil:
Lf = pn +2d
65 = p10 + (23)
P = 5.87 mm
6mm
38
39
4 G
l
d = 1.23 mm
Selecting greater diameter, d = 3 mm
Bolt Design (frame)
The bolt is subjected to shear stress due to the weight acting on it therefore the
bolt material should be good in shear i.e. it should have high strength.
Selecting the material c45 for which
Sut = 700 N/mm2
Syt = 600 N/mm2
Selecting F.O.S = 2.5
Direct shear load:
Ps = w/5 = 799.81/5
= 154.998 N/bolt
Secondary shear load:
P L = c (l2a + l2b)
c = 19166.81 N/m/bolt
Maximum tensile load:
Pt2 = c lmax = 3063.48 N/bolt
By maximum shear stress theory:
pse =
pse =
( p t 2/2)2+(p s) 2
(154.998/2)2+(3063.48) 2
= 3067.4 N/bolt
But,
pse = max ( d2c/4)
40
( /2)2+( )2
S2 = 20.624
S = 4.54 mm
We have,
t = S/
t = 6.422 mm
7 mm
41
. (Ref.:- V. B. Bhandari)
We have area;
A1=504=200mm
x1=2mm; y1=25mm
A2=924=368mm
x2=46mm; y2=2mm
42
Z = 168.01 104 / 50
= 33.60 103 mm3
Mb = max Z
Mb = 33.60 103 162.5
= 54.6 105 N/mm2
b = M y/ Ixx
b = 54.6 105 25 / 102.5 104
b = 83.59 N/mm2
Total stress (T):
T = b + d
= 83.59 + 1
= 84.59 N/mm2 < 102.5 N/mm2
Hence frame is safe.
3.2 Fabrication and Assembly:
Fabrication of components consists of detailed procedure followed, sequence of
operation performed during manufacturing.
3.2.1 Frame:
assembling.
We took the c-channel (42) of C.I material (20 feet).
Then cut it in pieces of length 3 ft, two pieces of 5 ft and two pieces of 1.5ft by
gas cutter.
Also we took the c-channel of size (31.5).
We cut two pieces of 3 ft.
For proper finishing we grinded these pieces by hand grinder.
Then we cut five supporting plates of size (74) and one of size (144) and
43
Using nuts and bolts we assembled the frame as shown in the figure.
44
Fig. 1. Flywheel
b. Oil tank and Cone:
o Then we attached the flywheel to vibration indicating drum with chuck and bolt.
o Shaft is then fitted in the chuck and the flywheel is suspended as shown in the
figure.
45
We cut the discs of diameter 190mm and 225mm from the sheet of C.I. metal by
gas cutting.
Then we finished it on the lathe machine.
For attaching the discs to chuck we drilled hole of size 10mm at its centre.
b. Shaft :
46
We took a bar of M.S material of diameter 40mm and length 180mm as available
in market.
Then reduced its size to 20mm diameter taking the depth of cut 2mm on lathe
machine.
Then drilled a hole of diameter 10mm at its centre.
Then cut it in two parts by lathe machine.
o
o
o
o
o
machine.
We drilled a hole of 10mm at its centre.
Then we cut the rod in four parts of length 10mm each.
We attached the disc on the copper pipe to get the variable damping condition.
47
b. Damper:
48
Name of Component
Frame
a) C-channel (4"2")1`
b)C-channel (3"1.5")
c)M.S.Plates
d)Nut and Bolt
e)Spanner
Rate
Quantity
Total
150/ ft
100/ft
60/Kg
80/Kg
20
6
20
5
3000/600/1200/400/-
49
i)Ring spanner
ii)Plate spanner
f)Bush
100
50
80
1
1
4
Total
100/50/320/5670/-
400
176
400
300
40/ft
195
230
600
1
1
1
1
6
2
5
1
Total
400/176/400/300/240/390/1150/600/3656/-
9150
9150/-
7,000
7000/-
b)Motor
c)Plate (Brite Bar)
d)Clamps
e)Spring and Wheel
f)Damper
g)Paper Roller
125/ft
150
1000
600
800
3
2
1
1
1
Total
375/300/1000/600/800/19,225/-
75/ft
300
310
165
3
4
2
2
Total
225/1200/620/330/2375/-
50
a)Hooks
b)Plate
25
30/ft
2
5
Total
50/150/200/-
2000
1
Total
2500/2500/-
Colouring
1250
Total Estimated Cost
1250/34,874/-
51
4. SYSTEM ANALYSIS
4.1 Observations and Results
Observations are taken for following systems and accordingly the results are
obtained.
4.1.1 Single Degree Freedom System:
a. For viscous fluid - oil
Depth of
Length of
No.
immersion
shaft
Time(sec)
required for 10
oscillations
Mean
time (sec)
Amplitude
52
(D)mm
(L)mm
t1
t2
t3
tm
e1
e2
950
18
18
19.10
18.5
47
92
30
980
19
19
19.45
19.20
27
85
60
1010
20
19.8
19.89
19.89
20
70
Result Table
Sr.
Logarithmic
Damping
Damping
Theoretical
Actual
No.
decrement()
factor()
coefficient(c)
time(tth)
time(tact)
0.0852
0.0135
1.69710-3
5.7
1.9
0.1186
0.0188
2.31810-3
6.0
2.0
0.1720
0.0273
3.32410-3
5.97
2.0
Observation table
Flywheel weight =7.5kg
Flywheel radius = 12.5cm
Rod diameter =3mm
Fluid used= water
Time(sec)
Sr.
Depth of
Length of
Mean time
No.
immersion
shaft
(D)mm
(L)mm
t1
t2
t3
tm
e1
e2
950
18
18
19.10
18.5
47
92
30
980
18.2
18.5
18.4
18.36
32
85
60
1010
19
19.2
19.1
19.1
22
70
required for 10
(sec)
oscillations
Amplitude
Result Table
53
Sr.
Logarithmic
Damping
Damping
Theoretical
Actual
No.
decrement()
factor()
coefficient(c)
time(tth)
time(tact)
0.0852
0.0135
1.69710-3
5.2
1.85
0.1036
0.0164
2.05410-3
5.8
1.836
0.1286
0.027046
3.3810-3
5.6
1.91
Discussion on Results From the above set of table the viscous resistance provided by oil is more than
that of water. For the two consequent reading of same difference of depth of
immersion oil gives more observable results. Hence oil is selected for viscous
damping.
4.1.2
a. For set A
Observation table:
Weight of rotor A = 2.12kg
Weight of rotor B = 3kg
Shaft diameter = 4mm
Sr. No.
1
2
3
Weight added
Radius of added
on the rotor
mass
(gms)
425
425
0
(cm)
154
127
0
Time period
of
oscillations
0.31
0.32
0.4
Result table:
54
Sr.
No
1
2
3
Exp. frequency
5.61
4.54
4.0
Theo.
Node from A
Node from B
frequency
3.22
3.10
2.73
(theo.)
44.4
30
26
(expt.)
45.51
29
25
b. For set B
Observation table:
Weight of rotor A = 1.9kg
Weight of rotor B = 2.2kg
Shaft diameter = 4mm
Sr. No.
Weight added
Radius of added
Time for
on the rotor
mass
7oscillations
(gms)
425
425
0
(cm)
154
127
0
(sec)
1.5
1.6
2.0
1
2
3
Time period of
oscillations
0.15
0.16
0.2
Discussion on Result
For 4 mm diameter shaft using discs of less M.I. we can not get the proper readings.
4.1.3 Forced lateral vibration system:
Observation are taken for different damping condition and different fluid used in
the damper.
a. Fluid used in damper: water
Observation Table:
Sr. No.
Two hole
Three hole
open
open
Freq.
Amp.
Freq.
Amp.
Freq.
Amp.
Freq.
Amp.
150
.8
150
2.6
150
1.6
1710
2.0
218
1.5
200
3.2
160
2.0
197
2.5
250
3.2
222
4.5
175
2.5
215
4.0
290
4.5
245
7.5
195
3.5
235
5.0
55
306
4.0
268
7.0
215
4.6
255
9.5
326
4.1
290
6.5
240
7.0
266
8.0
370
3.5
315
5.0
250
9.0
29*0
7.0
390
3.1
330
5.12
290
7.0
310
6.3
450
3.0
345
4.5
328
5.5
330
5.1
One hole
Two hole
Three hole
open
Freq. Amp.
open
Freq. Amp.
open
Freq. Amp.
Freq.
Amp.
150
0.4
150
0.7
150
0.9
171
1.2
218
0.8
200
1.2
160
1.3
197
1.7
3
4
250
290
1.7
2.9
222
245
1.6
2.8
175
195
1.8
2.1
215
235
1.9
2.5
306
1.6
268
3.2
215
3.8
255
4.1
326
1.5
290
1.9
240
2.6
266
3.8
370
0.9
315
1.6
250
2.3
29*0
3.3
390
0.8
330
0.8
290
310
2.7
450
0.6
345
0.4
328
330
1.6
1.9
1.7
Discussion on Results:
For oil as a fluid in damper, the amplitude is considerably low which leads to
recorder.
For water as a fluid in damper the amplitude is sufficient to eliminate amplitude
measurement errors by all means.
56
5. CONCLUSIONS
5.1 Conclusions:
different damping.
We have plotted the graphs of frequency response curve and from that we can
conclude that the natural frequency of any machine should be far away from
resonance frequency to avoid the damage of machine..
57