Professional Documents
Culture Documents
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MAN B&W Diesel A/S
4 xx xxx
Groups
00-19
4 00 xxx
4 02 xxx
4 03 xxx
4 06 xxx
4 07 xxx
4 09 xxx
4 11 xxx
4 12 xxx
4 14 xxx
4 17 xxx
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
Main
Contents
Index
General information
General information
Rating
Direction of rotation
Rules and regulations
Calculation of torsional and axial vibrations
Documentation
Electrical power on board
Dismantling, packing and shipping of engine
Testing of diesel engine
Supervisors and advisory work
30-79
4 30 xxx
4 31 xxx
4 35 xxx
4 40 xxx
4 41 xxx
4 42 xxx
4 43 xxx
4 45 xxx
4 46 xxx
4 50 xxx
4 54 xxx
4 55 xxx
4 59 xxx
separately,
Diesel engine
4 60 xxx
4 65 xxx
4 70 xxx
4 75 xxx
Exhaust gas
Manoeuvring system
Local instrumentation
Safety, alarm and remote indication
Steam tracing in copper pipes
Electrical wiring on engine
Hardware mounted on the diesel engine
80-89
4 80 xxx
4 81 xxx
4 82 xxx
4 83 xxx
4 84 xxx
4 85 xxx
4 87 xxx
4 88 xxx
Miscellaneous
95
4 95 xxx
Remote control
Miscellaneous
Painting
Engine seating
Galleries
Turbo Compound System
Power Take Off
Spare parts
Tools
Numbering system
Diesel engine
Torsional and axial vibrations
Fuel oil
Lubricating oil
Camshaft lubricating oil
Cylinder lubricating oil
Piston rod stuffing box drain
Low temperature cooling water
Jacket cooling water
Starting air and control air
Scavenge air cooler
Scavenge air
Turbocharger
4 xx 0xx
4 xx 1xx
to
4 xx 5xx
4 xx 6xx
to
4 xx 9xx
4 xx x00
to
4 xx x89
4 xx x90
to
4 xx x99
Software (information)
_
b
`
b
a
_
b
`
b
a
_
b
`
b
a
_
b
`
b
a
Item
Non-standardised options can be added using:
4 xx 190 to 199 for items mounted on the engine
4 xx 690 to 699 for hardware delivered
xx being the respective system group figure
4 78 xxx
Example:
4 35 1 10
Fore
(Free end)
Cyl.
1
Cyl.
2
Camshaft side
February 2000
Clockwise rotation
Aft
(Drive end)
Turning wheel
Page 2
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MAN B&W Diesel A/S
Main
General Information
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
4 00 002
4 00 003
4 00 005
4 00 008
4 00 009
February 2000
Remarks
General information
Contractual speed of vessel: ______ knots,
at ______ BHP and ______ r/min
Single screw plant
Twin screw plant
Plant with Fixed Pitch Propeller (FPP)
Plant with Controllable Pitch Propeller (CPP)
with variable and/or constant speed
Direct coupled
Page 3
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MAN B&W Diesel A/S
Main
General Information
4 02 001
4 02 002
4 02 004
4 02 006
4 02 008
4 02 010
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
Remarks
Rating
The outputs are based on:
1,000 mbar ambient air pressure
max. 45 bC ambient air temperature
max. 32 bC sea cooling water temp.
(or central cooling 36 bC freshwater temp.)
60% relative humidity
Nominal maximum continuous rating (MCR L 1)
Identical with 4 02 002 or 4 02 004 for
______ kW = ______ BHP on flywheel
at ______ r/min of engine
Specified maximum continuous rating
For engines with VIT fuel pumps, except for
______ kW = ______ BHP on flywheel
S70MC-C, S60MC-C or S50MC-C
at ______ r/min of engine
including ______ kW for propulsion
and ______ kW for PTO
For S70MC-C, S60MC-C or S50MC-C
The specified fuel oil consumption is
without VIT fuel pumps
guaranteed for this rating only
Specified maximum continuous rating for which
the engine is optimised
______ kW = ______ BHP on flywheel
at ______ r/min of engine
including ______ kW for propulsion
and ______ kW for PTO
For S70MC-C, S60MC-C or S50MC-C
Requires: 4 35 104
equipped with VIT fuel pumps
Specified maximum continuous rating (M)
______ kW = ______ BHP on flywheel
at ______ r/min of engine
including ______ kW for propulsion
and ______ kW for PTO
Rating for which the engine is to be optimised (O) The specific fuel oil consumption is guaranteed
______ kW = ______ BHP on flywheel
for this rating only. Also applicable to S70MC-C
at ______ r/min of engine
S60MC-C or S50MC-C if 4 02 006 is chosen
Auxiliary machinery and main engine shaftline
to be dimensioned for an engine output of:
______ kW = ______ BHP on flywheel
at ______ r/min of engine
4 03 000
4 03 001
4 03 002
4 03 003
Engine, anti-clockwise
Twin screws: starboard engine rotating: ______
port engine rotating: ________
4 06 000
4 06 005
Engine, clockwise
February 2000
Software
Page 4
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MAN B&W Diesel A/S
Main
General Information
4 06 022
4 06 024
4 06 045
4 06 050
4 06 060
4 06 065
4 06 070
4 06 071
4 07 000
4 07 001
4 07 002
4 07 003
4 07 005
4 07 006
4 07 009
4 07 015
4 07 016
4 09 000
4 09 501
4 09 502
4 09 503
4 09 600
4 09 602
4 09 603
4 09 610
4 09 611
4 09 612
4 09 616
4 09 617
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
Remarks
General service
No special requirements
Ice class notation: _____________
Centralised Control Station
Extra sensors to be ordered in 4 75 128
(CCS-notation for LRS only)
Other regulations: ____________
To comply with IMO NOx emission limitations
To comply with other emission limit:_______
The noise level of the main propelling machinery
The max. sound pressure levels accepted by IMO are:
in the machinery spaces, at the vessel's normal
without ear protectors 85 dB(A)
design service speed, is to comply with the IMO
with ear protectors up to 110 dB(A)
limit for sound pressure level of 110 dB(A)
with ear muffs and ear plugs above 110 dB(A)
Special requirements for noise insulation of engine Acceptable noise level in engine room to be
specified: ____________________________________
Documentation
Nameplates on engine in English
Nameplates on engine, language: ______
Other nameplates: ____________
Finish certificate for engine from classification
society
4 sets of General Documentation for engine
room systems, within 4 weeks after order
4 sets of Specific Plant Documentation for main
engine installation, within 3 to 6 months after
order, subject to receipt of necessary information
from Buyer 4 weeks earlier
3 sets of instruction books in English
____ extra sets of instruction books in English
____ extra sets of instruction books
language: _______________
____ Instruction book(s) on CD-ROM: Maintenance
____ Instruction book(s) on CD-ROM: Spare parts
Volume A
Volume B
February 2000
Software
Page 5
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MAN B&W Diesel A/S
4 09 620
4 09 630
4 09 651
4 09 652
4 09 653
4 09 660
4 09 661
4 09 662
4 09 663
4 09 665
4 09 670
4 09 680
4 09 681
Main
General Information
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
Remarks
Video instructions
Subject: _______________
Line system: _______________
Recorder system:_______________
Training course of 5 days for ___ marine engineers
CAPA > for shipside use
CAPA > for shoreside use
CAPA > for shipside and shoreside use
4 11 000
4 11 011
4 11 012
4 11 013
4 11 015
4 11 021
4 11 022
4 11 023
4 11 024
4 11 025
4 11 030
4 11 040
4 12 000
Shipping of engine
Name of place of destination:____
Restrictions at the place of destination:____
Max. draught of carrying vessel:____
Max. air draught of carrying vessel:____
Sketch of harbour and berth quay, max. length and
width of carrying vessel:
Crane outline and lifting capacity
Schedule of tide, ice, if any
Other access or unloading restrictions: _______
February 2000
Software
Page 6
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MAN B&W Diesel A/S
4 12 020
4 12 021
4 12 022
4 12 023
4 12 024
4 12 029
4 12 030
4 12 031
4 12 032
4 12 033
4 12 034
4 12 039
4 12 110
4 12 111
Main
General Information
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
Remarks
Dispatch pattern A:
Short-distance transportation and
short-term storage
(Maximum 8 weeks from delivery ex. works to
installation. Transport distance maximum 1,000 km)
Dispatch pattern A1:
Complete assembled engine without turbochargers,
spare parts and tools
Mass of heaviest item: ________ tons
Dispatch pattern A2:
Engine disassembled in two sections
Mass of heaviest item: ________ tons
Dispatch pattern A3:
Engine disassembled in three sections
Mass of heaviest item: ________ tons
Dispatch pattern A4:
Engine completely disassembled
Other dispatch pattern A: _____
Dispatch pattern B:
Overseas or long-distance transportation or
long-term storage
Long-term preservation max. 6 months, and
seaworthy packing
Dispatch pattern B1:
Engine dismantled into:
Engine proper, scavenge air receiver, air coolers,
exh. gas receiver, turbochargers, spare parts
and tools
Mass of heaviest item: ________ tons
Dispatch pattern B2:
Engine disassembled in two sections
Mass of heaviest item: ________ tons
Dispatch pattern B3:
Engine disassembled in three sections
Mass of heaviest item: ______ tons
Dispatch pattern B4:
Engine disassembled in four sections
Mass of heaviest item: ______ tons
Other dispatch pattern B: _________
Lifting tools and lifting instructions for complete
assembled engine, for installation purposes
(hardware), exclusive of lifting wire ropes
Lifting tools and lifting instructions for
disassembled engine (hardware), exclusive of
lifting wire ropes
February 2000
Software
Page 7
Back
MAN B&W Diesel A/S
Main
General Information
4 12 120
4 12 121
4 12 601
4 12 611
4 14 000
4 14 001
4 14 002
4 14 010
4 14 020
Remarks
4 14 021
4 17 800
4 17 801
4 17 802
4 17 805
4 17 810
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
4 17 811
4 17 812
4 17 813
4 17 814
4 17 815
or
For 9, 10, 11 or 12-cylinder engines of 80, 90 or 98 types:
4 17 817
4 17 818
4 17 829
4 17 830
4 17 832
4 17 833
4 17 834
Quay trial
Normal quay trial
Quay trial with disconnected propeller
Quay trial with zero thrust propeller
February 2000
Software
Page 8
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MAN B&W Diesel A/S
Main
General Information
4 17 835
4 17 837
4 17 838
4 17 839
4 17 840
4 17 841
4 17 844
4 17 845
4 17 846
4 17 847
4 17 848
4 17 849
4 17 850
4 17 851
4 17 860
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
Remarks
February 2000
Software
Page 9
Back
MAN B&W Diesel A/S
Main
General Information
4 30 100
4 30 101
4 30 104
4 30 109
4 30 110
4 30 111
4 30 120
4 30 121
4 30 130
or
4 30 131
4 30 132
4 30 135
4 30 136
4 30 140
4 30 141
4 30 145
or 4 30 146
4 30 147
4 30 161
or
4 30 165
4 30 166
4 30 200
4 30 201
4 30 202
4 30 203
4 30 211
4 30 212
4 30 602
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
Remarks
For FPP
For CPP
Additional for CPP
For geared plant
4 30 700
4 30 716
4 30 731
4 30 732
4 30 737
4 30 738
kW on generator terminals
__ __ L16/24 _____ kW _____ r/min
__ __ L23/30 _____ kW _____ r/min
__ __ L28/32 _____ kW _____ r/min
__ __ L27/38 _____ kW _____ r/min
__ __ L32/40 _____ kW _____ r/min
February 2000
Hardware
Page 10
Back
MAN B&W Diesel A/S
Remarks
4 31 100
4 31 101
Torsional vibrations
Tuning wheel
4 31 111
4 31 115
or
4 31 116
4 31 117
4 31 150
4 31 151
4 31 155
4 31 156
4 31 200
4 31 201
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
4 31 105
4 31 108
Main
General Information
4 31 203
Axial vibrations
Axial vibration damper
Mechanical measuring device for condition check
of axial vibration damper
Axial vibration monitor with indication for
condition check of axial vibration damper
Axial vibration monitor with indication for
condition check of axial vibration damper
with terminals for alarm and slow down
Balancing
1st order moment compensators
1st order moment balancer comprising adjustable
counterweights on fore and aft ends of crankshaft
Bracket for chain tightener prepared for mounting
of 1st order moment compensator
1st order moment compensator mounted on
aft end, on main chain tightener wheel
2nd order moment compensators
Without 2nd order moment compensator
on aft end
With 2nd order moment compensator on aft end
or
4 31 204
4 31 211
4 31 212
4 31 213
4 31 601
February 2000
Hardware
Page 11
Back
MAN B&W Diesel A/S
Main
General Information
4 35 100
4 35 101
4 35 104
4 35 105
4 35 106
4 35 107
4 35 109
4 35 110
4 35 111
4 35 112
4 35 120
4 35 121
4 35 130
or
4 35 131
4 35 132
4 35 610
4 35 620
4 40 100
4 40 101
4 40 102
4 40 105
4 40 106
4 40 140
4 40 670
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
Remarks
February 2000
Hardware
Page 12
Back
MAN B&W Diesel A/S
Remarks
4 41 100
4 41 610
See 4 40 105
ed if Uni-lubricating system 4 40 106
Not requir
is applied
4 41 625
4 42 100
4 42 105
4 42 111
4 42 113
4 42 120
4 42 650
4 43 100
4 43 610
4 43 620
4 43 640
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
4 41 620
4 41 624
Main
General Information
4 45 100
4 45 102
4 45 110
4 45 111
4 45 130
4 45 131
4 45 132
4 45 133
4 46 100
February 2000
Hardware
Page 13
Back
MAN B&W Diesel A/S
Main
General Information
4 50 100
4 50 140
4 50 165
4 50 665
4 54 100
4 54 121
4 54 122
4 54 130
4 54 132
4 54 150
4 54 151
4 55 100
4 55 140
4 55 142
4 55 143
4 55 150
4 55 151
4 55 155
4 55 650
4 55 665
4 59 100
4 59 101
4 59 102
4 59 102a
4 59 103
4 59 104
4 59 107
4 59 113
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
Remarks
_
Scavenge air cooler prepared for Waste Heat
b
b
Recovery element
`
b
Scavenge air cooler including Waste Heat
b
a
Recovery element
Designed for 2.0 > 2.5 bar maximum working
pressure of cooling water
Designed for 4.5 bar maximum working pressure of
cooling water system
Scavenge air cooler with coated cast iron covers
Scavenge air cooler with bronze covers
Turbocharger on engine
MAN B&W Diesel turbocharger(s)
ABB turbocharger(s), type TPL
ABB turbocharger(s), type VTR
Mitsubishi turbocharger(s)
High efficiency turbocharger(s)
Conventional turbocharger(s)
Special matching of turbocharger system, if
increased exhaust gas temperature is required
Engine with ___ turbochargers
(other number than standard design)
February 2000
Hardware
Page 14
Back
MAN B&W Diesel A/S
Main
General Information
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
Remarks
4 59 121
4 59 122
4 59 123
4 59 124
On 50 types only
On 98, 90, 80 70 and 60-types only
Optional on 50-types only
Optional on 60-types only and on 4, 5 and
6-cylinder 70-types
4 59 301
4 59 302
4 59 309
4 60 100
4 60 110
4 60 114
4 60 115
4 60 116
4 60 117
4 60 118
4 60 119
4 60 130
4 60 601
4 60 610
February 2000
Hardware
Page 15
Back
MAN B&W Diesel A/S
Remarks
4 65 100
4 65 125
4 65 172
4 65 174
or
4 65 175
or
4 65 177
4 65 179
4 65 181
4 65 625
4 70 100
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
or
Main
General Information
4 70 101
4 70 102
4 70 120
4 70 129
4 70 150
4 75 100
4 75 111
4 75 124
4 75 127
4 75 128
February 2000
Hardware
Page 16
Back
MAN B&W Diesel A/S
Main
General Information
4 75 135
4 75 136
4 75 149
4 75 151
4 75 161
or
4 75 163
4 75 169
4 75 170
4 75 207
4 75 208
4 75 610
or
4 75 611
4 75 613
4 75 645
4 75 650
4 75 625
4 75 655
4 75 662
4 75 665
4 75 666
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
Remarks
February 2000
Hardware
Page 17
Back
MAN B&W Diesel A/S
Main
General Information
4 78 117
4 78 119
4 80 100
4 80 101
4 80 103
4 80 601
4 81 100
4 81 101
4 81 102
Remarks
4 78 100
4 78 114
4 78 118
4 81 103
Painting
Outside primed only, inside primed and coated
Outside primed twice and given one coat of paint,
colour to be specified: __________
Inside primed and coated
Outside primed twice and given one coat of paint,
colour: light green RAL 6019, DIN23: 2:2,
Munsell 10GY 8/4. Inside primed and coated
Engine seating
4 82 101
4 82 150
4 82 601
4 82 602
Miscellaneous
4 82 100
4 82 102
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
Alignment screws
Hydraulic jacks for alignment
Holding down bolts: bolts, washers, nuts,
protecting cap and distance pieces
February 2000
Hardware
Page 18
Back
MAN B&W Diesel A/S
Main
General Information
4 83 100
4 83 101
4 83 102
4 83 110
4 83 111
4 83 112
4 83 122
4 83 123
4 84 000
4 84 001
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
Remarks
For 4 82 101
For 4 82 102
Galleries on engine
Galleries complete with gratings, stanchions
and railings (exclusive of ladders)
Gallery brackets only
Preparation for top bracing on exhaust side
Preparation for top bracing on camshaft side
On all types
On all types except the S70MC-C, S60MC-C and
S50MC-C on which only hydraulic topbracing
can be applied at both ends of the engine
February 2000
Hardware
Page 19
Back
MAN B&W Diesel A/S
Main
General Information
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
Remarks
4 85 000
4 85 001
4 85 100
4 85 103
4 85 106
4 85 110
4 85 153
4 85 157
4 85 159
4 85 200
4 85 253
4 85 257
4 85 259
4 85 270
4 85 290
Standard range up to 2,600 kW. Special design for PTO above 2,600 kW
Normal operational speed range is 70-100% of the engine's speed at specified MCR
To be specified if GCR unit is for constant engine speed (CPP) or for variable speed, coupled to a frequency converter
Requires electronic device for condition check of axial vibration damper 4 31 116
Electrical tests to be performed on board
February 2000
Hardware
Page 20
Back
MAN B&W Diesel A/S
Main
General Information
4 85 306
4 85 307
4 85 309
4 85 310
4 85 311
4 85 312
4 85 314
4 85 315
4 85 316
4 85 320
4 85 322
4 85 325
4 85 326
4 85 340
4 85 341
4 85 351
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
Remarks
4 85 391
Note:
4 85 355
4 85 360
4 85 365
4 85 370
4 85 375
4 85 385
4 85 386
4 85 390
February 2000
Hardware
Page 21
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MAN B&W Diesel A/S
Main
General Information
4 87 600
4 87 601
4 87 603
4 87 610
4 87 629
4 87 660
4 88 600
4 88 601
4 88 610
4 88 615
or
4 88 616
4 88 617
4 88 622
4 88 623
4 88 630
4 88 635
4 88 642
or
4 88 645
4 88 660
4 88 701
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
Remarks
Spare parts
Spare parts for unrestricted service acc. to recommendations or requirements of the classification society
Additional spare parts beyond class requirements or
recommendations, for easier maintenance and
increased availability
Special spare parts on request: __________
Wearing parts for first ______ hours' service
Spare rotor for one turbocharger, including:
Required for Russian Maritime Register
compressor wheel, rotor shaft with turbine blades
of Shipping only
and partition wall, if any
Tools
Standard tools for maintenance of main engine
Pneumatic and electric grinding machine for
cylinder cover/cylinder liner Make: Chris-Marine AB
Pneumatic grinding machine for
For 98, 90, 80, 70 and 60 types
exhaust valve spindles and bottom pieces
May be omitted on 98, 90, 80 and 70 types
Make: Chris-Marine AB
if overhaul ashore is planned
Pneumatic support grinding machine for exhaust valve For 50 types
spindles and bottom pieces, for machining on a lathe
Make: Chris-Marine AB
Pneumatic and electric grinding machine for
Optional for 50 types
exhaust valve spindles and bottom pieces
Make: Chris-Marine AB
Multijack tightening tool for 98 - 60 types with
8 cylinder cover studs
Multijack tightening tool for 50-types with
8 cylinder cover studs
Working table for exhaust valve housings
For overhaul with low headroom:
Collar ring for piston and support for tilting tool
Tools for plants with one turbocharger:
One set of standard tools for turbocharger, incl.
of tools for special running conditions:
With turbocharger rotor locked and internal blanking
device for running with turbocharger rotor dismantled
Both delivered by turbocharger manufacturer
Tools for plants with two or more turbochargers:
One set of standard tools for turbocharger, incl.
of tools for special running conditions:
External blanking-off tools for running with one
turbocharger out of action.
Ext. blanking-off tools delivered by engine manufacturer
Standard tools delivered by turbocharger manufacturer
Panels for tools
Electrical double jib crane for low headroom
Make: MAN B&W/Danish Crane Building A/S
February 2000
Hardware
Page 22
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MAN B&W Diesel A/S
4 95 600
4 95 601
4 95 602
4 95 603
4 95 604
4 95 606
4 95 615
4 95 616
4 95 617
4 95 618
4 95 624
4 95 655
Main
Remote Control
Forward
98 > 90 > 80 > 70 > 60 > 50 MC
Remarks
Remote control
Requires: 4 65 172
Requires: 4 65 170
Requires: 4 65 172
Requires: 4 65 170
Requires: 4 65 177
Requires: 4 65 174
Requires: 4 65 174
Requires: 4 65 170
Requires: 4 65 170
To be approved by MAN B&W Diesel
February 2000
Hardware
Page 23
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Main