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Lifetime Reliability

USER MANUAL

USER MANUAL

Predictive Maintenance
&
Vibration Analysis
Software

www.oneprod-system.com

USER MANUAL

www.01db-metravib.com
Copyright

oneprod@01db-metravib.com

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Ref. OPS41.XPR.NUT.039.C - June 2011
Specifications are subject to change without notice.
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www.oneprod-system.com

User Manual - Rev.C


XPR-300 v4.5.0
TABLE OF CONTENTS
INTRODUCTION ...........................................................................................................................9

1.

1.1.
1.2.
1.3.
1.4.
1.5.
1.6.
1.7.
1.8.
1.9.
1.10.
1.11.
1.12.
1.13.
1.14.
1.15.
2.

ACKNOWLEDGEMENTS ..................................................................................................................9
HOW TO USE THIS MANUAL ............................................................................................................9
INTRODUCTION .............................................................................................................................9
MAIN NEW FUNCTIONS OF VERSION 4.5........................................................................................10
MAIN NEW FUNCTIONS IN VERSION 4.4.1......................................................................................11
MAIN NEW FUNCTIONS IN VERSION 4.4 .........................................................................................11
MAIN NEW FUNCTIONS IN VERSION 4.3 .........................................................................................11
MAIN NEW FUNCTIONS IN VERSION 4.2 .........................................................................................11
MAIN NEW FUNCTIONS IN VERSION 4.1 .........................................................................................12
MAIN NEW FUNCTIONS IN VERSION 4.0 .........................................................................................12
MAIN NEW FUNCTIONS IN VERSION 3.0 .........................................................................................13
MAIN NEW FUNCTIONS IN VERSION 2.2 .........................................................................................14
MAIN NEW FUNCTIONS IN VERSION 2.1.3......................................................................................14
MAIN NEW FUNCTIONS IN VERSION 2.1 .........................................................................................15
COPYRIGHTS & TRADEMARKS .....................................................................................................15

GENERAL POINTS.....................................................................................................................17
2.1.
2.2.
2.3.
2.4.
2.5.

DOMAIN OF APPLICATION ............................................................................................................17


OPERATING MODES ....................................................................................................................17
SAFETY AND TRACEABILITY .........................................................................................................18
GLOBAL ARCHITECTURE ..............................................................................................................18
EASY, ADVANCED, PREMIUM, ESA AND EVA VERSION .................................................................18

3.

GETTING STARTED...................................................................................................................19

4.

TERMINOLOGIES & CONCEPTS..............................................................................................20


4.1. APPLICATION TERMINOLOGY........................................................................................................20
4.1.1.
Introduction...................................................................................................................................20
4.1.2.
Equipment .....................................................................................................................................20
4.1.3.
Measurement points, parameters, signals and alarms..................................................................20
4.1.4.
Concept of Model Libraries......................................................................................................21
4.1.5.
Measurement control and history .................................................................................................22
4.2. SYSTEM TERMINOLOGY ...............................................................................................................23
4.3. GENERAL ERGONOMICS ..............................................................................................................23
4.3.1.
Using the mouse ............................................................................................................................23
4.3.2.
Using the Equipment tree structure ..........................................................................................24
4.3.3.
Information list..............................................................................................................................26
4.3.4.
Context menus ...............................................................................................................................28
4.3.5.
Group functions.............................................................................................................................28
4.3.6.
Generic functions ..........................................................................................................................29
4.3.7.
Generic interfaces .........................................................................................................................29

5.

GENERAL OPERATIONS ..........................................................................................................31


5.1. PURPOSE ...................................................................................................................................31
5.2. GETTING CONNECTED TO THE SOFTWARE ....................................................................................31
5.3. HOW TO CREATE A DEMONSTRATION DATABASE? .........................................................................32
5.4. CREATING NEW LOCATIONS AND/OR EQUIPMENT...........................................................................33
5.5. SETTING UP THE MONITORING OF THE FIRST PIECE OF EQUIPMENT ................................................36
5.5.1.
Principle........................................................................................................................................36
5.5.2.
Step #1: Creating the 1st measurement point ................................................................................37
5.5.3.
Step #2: Creating signals ..............................................................................................................41
5.5.4.
Step #3: Creating parameters .......................................................................................................43
5.5.5.
Step #4: Definition of alarms ........................................................................................................45
5.5.6.
Step #4 (continued): Adjustment of parameter or signal options..................................................47
5.5.7.
Step #5: Automatic creation from libraries ...............................................................................48

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5.6. DUPLICATING A PIECE OF EQUIPMENT ......................................................................................... 50
5.7. HOW TO COPY EQUIPMENT POINTS?............................................................................................ 52
5.8. HOW TO COPY A POINTS PARAMETERS AND SIGNALS? ................................................................. 54
5.9. HOW TO CHANGE THE CONFIGURATION OF A MACHINE OR A SET OF MACHINES? ............................ 55
5.10. USING A DATA COLLECTOR WITH XPR-300 ................................................................................. 56
5.10.1. Principle ....................................................................................................................................... 56
5.10.2. Step #1: Creating a selection of equipment .................................................................................. 56
5.10.3. Step #2: Loading scheduled measurements into the collector...................................................... 59
5.10.4. Step #3: Performing measurement with the collector................................................................... 59
5.10.5. Step #4: Transferring data from the collector to XPR-300 .......................................................... 60
5.11. HOW TO USE A MVX ON-LINE SYSTEM WITH XPR-300? .............................................................. 61
5.11.1. Principle ....................................................................................................................................... 61
5.11.2. Set-up of the on-line instrument driver ......................................................................................... 61
5.11.3. Creating an MVX .......................................................................................................................... 66
5.11.4. Definition of MVX channels.......................................................................................................... 68
5.11.5. MVX Channels / XPR-300 Equipment Points Association ........................................................... 71
5.11.6. Set-up of logical outputs and Modbus of MVX ............................................................................. 73
5.11.7. Programming MVX acquisition conditions .................................................................................. 74
5.11.8. Programming MVX acquisition .................................................................................................... 75
5.11.9. Start-up and shutdown of MVX..................................................................................................... 79
5.11.10. MVX configuration report ............................................................................................................ 79
5.11.11. Managing operating conditions.................................................................................................... 80
5.11.12. System control............................................................................................................................... 88
5.12. CONSULTING THE CONTROL RESULTS ......................................................................................... 91
5.12.1. Principle ....................................................................................................................................... 91
5.12.2. Location/Equipment hierarchy tree.......................................................................................... 91
5.12.3. Supervision mode ..................................................................................................................... 93
5.12.4. Operation mode........................................................................................................................ 95
5.12.5. vibGraph interface .................................................................................................................. 105
5.13. HOW TO ADJUST ROTATION FREQUENCY? ................................................................................. 107
5.14. HOW TO ENTER AND CONSULT RECOMMENDATIONS AND ADVICE?............................................... 108
5.15. HOW TO ENTER THE EXPERT ADVICE AND ASSOCIATED DEFECTS? .............................................. 109
5.16. HOW TO INSERT VIBGRAPH SCREEN IN REPORT APPENDIX? ....................................................... 109
5.17. HOW TO ASSOCIATE DOCUMENTS WITH A MEASUREMENT DATE? ................................................ 110
5.18. EDITING A REPORT ................................................................................................................... 111
5.19. HOW TO EXPORT DATA IN EXCEL FORMAT ............................................................................... 115
6.

THRESHOLDS SET-UP WIZARD ........................................................................................... 116


6.1. STEP 1: SELECTING MEASUREMENT DATES ............................................................................... 116
6.1.1.
Successive dates.......................................................................................................................... 116
6.1.2.
Non successive dates................................................................................................................... 117
6.2. STEP 2: SELECTING OPERATING CONDITIONS ............................................................................ 117
6.3. STEP 3: SELECTING PARAMETERS ............................................................................................ 118
6.4. STEP 4: SELECTING MEASUREMENT POINTS .............................................................................. 118
6.5. STEP 5: SETTING UP CALCULATION COEFFICIENTS ..................................................................... 119
6.6. STEP 6: DISPLAYING RESULTS .................................................................................................. 120
6.6.1.
Results analysis........................................................................................................................... 120
6.6.2.
Results adjustment ...................................................................................................................... 121
6.6.3.
Report ......................................................................................................................................... 121
6.6.4.
Changing thresholds ................................................................................................................... 121

7.

ESA OPTION: ELECTRIC SIGNATURE ANALYSIS.............................................................. 123


7.1. INTRODUCTION ........................................................................................................................ 123
7.2. PRINCIPLES OF ELECTRIC SIGNATURE ANALYSIS ........................................................................ 123
7.3. CREATING EQUIPMENT FOR THE ELECTRIC SIGNATURE ANALYSIS OF A MOTOR ............................. 124
7.3.1.
Description the parameters used to define an electric motor ..................................................... 126
7.3.2.
Motor library .............................................................................................................................. 127
7.4. PROGRAMMING OPERATING CONDITIONS AND ACQUISITION ........................................................ 129
7.4.1.
Programming operating conditions............................................................................................ 129

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7.4.2.
Programming acquisition............................................................................................................130
7.5. CREATING MVX IN THE INSTRUMENTS TREE STRUCTURE .......................................................... 131
7.6. SETTING UP MEASUREMENT CHANNELS..................................................................................... 131
7.6.1.
Electric current measurement channels ......................................................................................131
7.6.2.
Voltage measurement channels...................................................................................................131
7.6.3.
Operating parameter channels ...................................................................................................132
7.6.4.
Channel connection.....................................................................................................................132
7.7. STARTING AND STOPPING ACQUISITION ..................................................................................... 132
7.8. RESULTS ANALYSIS ................................................................................................................. 133
7.8.1.
Parameters of the electric diagnosis grid ...................................................................................134
7.8.2.
Signal plot ...................................................................................................................................140
7.8.3.
Manual adjustment of running speed ..........................................................................................141
7.8.4.
Diagnosis display ........................................................................................................................142
7.8.5.
Editing of reports ........................................................................................................................143
7.9. ADJUSTMENT OF ALARM THRESHOLDS ...................................................................................... 144
8.

IMPORT OF OIL ANALYSIS FILES ........................................................................................ 145


8.1. OIL POINT CREATION ............................................................................................................... 146
8.2. IMPORT OIL DATA .................................................................................................................... 147
8.2.1.
First import on an equipment......................................................................................................147
8.2.2.
Further importations...................................................................................................................148
8.3. GENERIC OIL FORMAT ............................................................................................................. 149
8.4. IMPORT OF COMMENTS ............................................................................................................ 149
8.5. MULTISEQUENCE FORMAT ....................................................................................................... 149

9.

MANAGEMENT OF OFF-ROUTE MEASUREMENTS........................................................ 150


9.1.
9.2.
9.3.
9.4.

INTRODUCTION ........................................................................................................................ 150


DOWNLOADING ADDITIONAL MEASUREMENT POINTS................................................................... 150
ACCESSING ADDITIONAL MEASUREMENTS ................................................................................. 150
ASSIGNING MEASUREMENTS IN THE DATABASE .......................................................................... 151

10.

CMMS INTERFACE ................................................................................................................. 153

11.

SPECIFIC OPERATIONS ........................................................................................................ 155

11.1. USERS MANAGEMENT .............................................................................................................. 155


11.2. USER PREFERENCES ............................................................................................................... 155
11.3. LOCAL DATABASE MANAGEMENT ............................................................................................... 156
11.4. DATA EXCHANGE BETWEEN DATABASES .................................................................................... 156
11.4.1. Export..........................................................................................................................................156
11.4.2. Import..........................................................................................................................................157
11.5. ARCHIVE / READ ARCHIVE ........................................................................................................ 158
11.5.1. Protection of measurement dates ................................................................................................158
11.5.2. Archiving .....................................................................................................................................158
11.5.3. Reading archives.........................................................................................................................159
11.6. TOOL FOR AUTOMATIC DELETION OF OLD MEASUREMENTS ......................................................... 160
11.6.1. Creation of deletion profiles .......................................................................................................160
11.6.2. Selection of the deletion mode for each machine ........................................................................162
11.6.3. Manual launch of measurement deletion ....................................................................................162
11.6.4. Protected access to the function..................................................................................................163
11.7. BEARING LIBRARIES ................................................................................................................. 164
11.7.1. Principle......................................................................................................................................164
11.7.2. Definition of bearing references .................................................................................................164
11.7.3. Import and Export of personal references ..................................................................................165
11.8. MONITORING LOCATION LIBRARIES AND ASSOCIATION WITH EQUIPMENT ...................................... 165
11.8.1. Principle......................................................................................................................................165
11.8.2. Definition of monitoring locations ..............................................................................................165
11.8.3. Associating a monitoring location with an equipment................................................................166
11.9. PREDEFINED NOTES ................................................................................................................ 168
11.9.1. Access..........................................................................................................................................168

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11.9.2. Principle ..................................................................................................................................... 168
11.10. LIBRARIES FOR STATISTICAL ANALYSIS ...................................................................................... 168
11.11. LICENCES................................................................................................................................ 169
11.11.1. Access ......................................................................................................................................... 169
11.11.2. Principle ..................................................................................................................................... 169
11.12. SEARCH AND MODIFICATION TOOLS........................................................................................... 170
11.13. DELETING MEASUREMENTS ...................................................................................................... 174
11.14. DELETING SHORT-TERM TRENDS .............................................................................................. 175
11.15. ADD A NEW OPTION TO XPR-300 ............................................................................................. 176
12.

APPENDIX 1 IMAGE FORMATS.......................................................................................... 177

13.

APPENDIX 2 HARD / SOFT PROCESSINGS .............................................................. 179

14.

APPENDIX 3 PROCESSING ARGUMENTS ........................................................................ 183

14.1. SIMPLE SPECTRUM (MVP ADV, MVP PRM, MVLG2, MVX) ........................................................ 183
14.2. REAL-TIME SPECTRUM (MVX) .................................................................................................. 184
14.3. ENVELOPE SPECTRUM (MVP ADV, MVP PRM, MVLG2, MVX PRM)............................................ 184
14.4. ZOOM (MVP PRM, MVLG2, MVX) ............................................................................................ 186
14.5. PHASED SPECTRUM: VECTOR (MVP ADV, MVP PRM, MVX PRM).............................................. 187
14.6. OCTAVE OR CPB (MVP EASY, MVP ADV, MVP PRM) .............................................................. 188
14.7. TIME (MVP ADV, MVLG2, MVX) .............................................................................................. 188
14.8. TIME SIGNAL ON EVENT (MVX PRM WITH DAT OPTION) ............................................................. 189
14.9. SLOW DOWN PROFILE (MVP-2C) ............................................................................................. 189
14.10. SMAXPP (MVX) ........................................................................................................................ 191
14.11. SFI: SHOCK FINDER INDEX (MVX) ........................................................................................... 191
14.12. GCI (GEARBOX CONDITION INDEX), INDICATOR FOR THE CONDITION OF GEARBOX (MVX) ........... 192
14.13. BGI (BLADE GUARD INDEX), MONITORING OF WIND TURBINE BLADES (MVX PRM) ....................... 193
14.14. KURTOSIS (MVP, MVLG2*, MVX) ............................................................................................ 193
14.15. SINGLE PEAK EXTRACTION (A.F0+BI.DELTAF) ......................................................................... 194
14.16. LINE VECTOR EXTRACTION (A.F0+B) ........................................................................................ 195
14.17. NARROW BAND MVX (A.F0+BI.DELTAF) ................................................................................. 195
14.18. STANDARD BROAD BAND: ENERGY ............................................................................................ 196
14.19. KURTOSIS ............................................................................................................................... 197
14.20. FILTERING ............................................................................................................................... 197
14.21. DURATION ............................................................................................................................... 198
14.22. SUM........................................................................................................................................ 198
14.23. QUADRATIC SUM ..................................................................................................................... 198
14.24. SUBTRACTION ......................................................................................................................... 198
14.25. MULTIPLICATION ...................................................................................................................... 199
14.26. DIVISION ................................................................................................................................. 199
14.27. AND....................................................................................................................................... 199
14.28. OR ......................................................................................................................................... 200
14.29. STATISTICAL ANALYSIS OF A TIME SIGNAL .................................................................................. 200
14.30. CEPSTRUM .............................................................................................................................. 201
14.31. AUTOSPECTRUM ..................................................................................................................... 202
14.32. AUTOCORRELATION................................................................................................................. 203
14.33. NTH OCTAVE ........................................................................................................................... 203
15.

APPENDIX 4 DEFINITION OF RELATIVE ALARMS .......................................................... 205

15.1.
15.2.
15.3.
15.4.

HISTORY ALARM ...................................................................................................................... 205


REFERENCE ALARM ................................................................................................................. 205
STATISTICAL ALARM ................................................................................................................. 206
PREDICTIVE ALARM .................................................................................................................. 206

16.

APPENDIX 5 IMAGE PALETTE ........................................................................................... 207

17.

APPENDIX 6 PROFILE ASSIGNING ................................................................................... 209

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18.

APPENDIX 7 DETAILED REPORTS.................................................................................... 211

18.1. STANDARD REPORTS ............................................................................................................... 211


18.2. STATISTICAL REPORTS ON ALARM STATUS................................................................................. 213
19.

APPENDIX 8 EXCEL EXPORT EXAMPLE.......................................................................... 214

20.

APPENDIX 9 E-MAIL AND SMS NOTIFICATION ............................................................... 215

20.1. PRINCIPLE............................................................................................................................... 215


20.2. DEFINITION OF PERSONS IN CHARGE (OR ADDRESSEES)............................................................. 215
20.3. NOTIFICATION RULES ............................................................................................................... 215
21.

APPENDIX 10 OPC-CLIENT OPTION.............................................................................. 217

21.1. PRINCIPLE............................................................................................................................... 217


21.2. PROGRAMMING ONLINE MVX-OPC ACQUISITION .................................................................... 217
21.2.1. Configuration of MVX monitoring ..............................................................................................217
21.2.2. Configuration of OPC acquisition ..............................................................................................217
21.3. LIMITS OF THE OPC-CLIENT FUNCTION ..................................................................................... 221
22.

APPENDIX 11 OPC-SERVER OPTION............................................................................ 223

22.1.
22.2.
22.3.
22.4.

PRINCIPLE............................................................................................................................... 223
BROADCAST PARAMETER BY OPC............................................................................................ 223
CONSULTATION OF PUBLISHED OPC DATA ................................................................................ 224
LIMITS OF THE OPC-SERVER FUNCTION ................................................................................... 226

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1.

INTRODUCTION

1.1.

Acknowledgements

Thank you for choosing OneProd XPR-300, our latest condition monitoring software product, designed to
monitor the maintenance of your rotating machinery.
OneProd XPR-300 benefits from 20 years experience by 01dB-Metravib (previously known as Stell
Diagnostic, then 01dB-Stell, and then 01dB Acoustics & Vibration) in predictive maintenance, perfected
through its various software products: eDiag, DivaLine, SurvaoDiag, Moviscope, Survao, Vimex...

1.2.

How to use this manual

This manual has been written for all OneProd XPR-300 users, as well as those of associated analytical
tools such as vibGraph and OneProd MVP (Movipack) and/or Movilog data collectors, OneProd MVX
permanent monitoring system.
Legal terms and conditions of use for our products are described in this chapter.
This manual is the gateway to the application and will therefore be updated throughout the products
lifetime. It is dedicated to all-level users but requires knowledge of the basics of the Windows
environment and of a multi-window application.
In broad outline, the plan of this document is as follows:

1.3.

General concepts / architecture


Ergonomics
Getting started with the main functions
Detailed description

Introduction

OneProd XPR-300 is a multi-technique information system devoted to predictive maintenance and


allowing for the acquisition of vibration, process, oil or thermographic measurements in order to identify or
predict the occurrence of problems on a wide variety of industrial rotating machines. The aims of such
software are:

Avoid unexpected equipment breakdowns


Plan shutdowns
Decrease maintenance and repair costs

For many years now, our Service Department has performed numerous expert evaluations and is in
charge of the maintenance of hundreds of machines in various domains of activity, such as the
automotive industry, energy, and paper mills. The primary specification around which OneProd XPR-300
was developed was to meet the requirements of our field engineers and operators.
OneProd XPR-300 is a new generation maintenance system. As such, it includes a self-diagnosis
module based on alarms (OK, ALARM, DANGER) resulting from the monitoring of several parameters.
Each parameter gives information on the equipment status, resulting in a global diagnosis of the
equipment each time a control is performed and thus helping the operator to issue the final diagnosis.
Given the strategic importance of internal corporate communication, OneProd XPR-300 offers a
complete range of tools to access, analyse and circulate maintenance information to all interested
persons in the company: web/intranet access, reporting, email, etc.

INTRODUCTION
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1.4.

Main new functions of version 4.5

Each new function listed below is described in the corresponding chapter. To help you spot the upgrades
of this new version within a chapter, they are written in italics.

Real-time processing in MVX:


o Parameters can now be monitored in real time: see 5.11.4, 13 and 14.2.
o Time signals on event with pre-trigger: see 5.11.8 and 14.8.
New parameters for MVX:
o GCI (Gearbox Condition Index), indicator of the condition of gearbox: see 5.11.4, 13
and 14.12
o BGI (Blade Guard Index), monitoring of the wind turbine blades: see 13 and 14.13
vibGraph improvement:
o New access to signal plot options: see 5.12.4.9
o Direct navigation from the Operations mode: see 5.12.5
o Other modifications described in the vibGraph user manual:
3D view of spectra
Envelope spectrum: hiding of the line at 0 Hz.
Spectrum: direct selection of the display in acceleration, velocity or displacement
Possibility to place a harmonic cursor on the expected frequencies (bearing
frequencies, peak extractions)
Direct copy to the paperboard
Cepstrum & Time signal: the cursor also shows 1/T in Hz
MVX broad-band and narrow-band hard parameters are displayed like the other
expected frequencies.
Access to intelligent SFI filtering in post-processing mode in vibGraph for easier
identification of shocks in a time signal
Improved reports: see 5.18 and 18
o Configurable reports based on Word templates
o They can be edited directly in Word
o Contents with active links
o Improved quality for inserted images
o New sorting criteria: alphabetical order, asset hierarchy, selection, alarm status, expert
advice
o 2 new statistical reports:
Alarm statistic
Alarm trends
Note: this new report module does no longer allow for automatic archiving of the report. However,
it can be archived manually by saving the generated file in PDF or RTF format and associating it
to the measurement date: see 5.17.
Improvement of the OPC server option: possibility to publish parameters status, Process and
Vibration general alarm status for the equipment, general Oil alarm status, expert advice: see
22.3
Improvements of ESA option:
o Detection of running speed: improvement of the algorithm
o Adjustment of running speed: possibility for manual input: see 7.8.3
o Adjustment of alarm thresholds: see 7.9
Modification of alarm and advice colour codes: for readability purposes in the interface and in
the reports :
o Alarm: the colour code changes from green (OK) light green (pAL) yellow (AL) red
(DG) to green (OK) yellow (pAL) orange (AL) red (DG)
o Advice: the colour code changes from green (Excellent) green (Good) yellow (Fair)
red (Critical) to green (Excellent) yellow (Good) orange (Fair) red (Critical)
New type of measurement and processing with MVP:
o Measurement of the slow-down profile: see 14.9
o Calculation of the slow-down duration: see 14.21
Association of documents with measurement dates: see 5.17

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Message related to the alarm level at the bottom of the Operations window: see 5.12.4.2;
see 5.5.4

Note: to be able to benefit from all the upgrades of this new XPR version, one must use MVX version 5.0
and MVP version 6.1.

1.5.

Main new functions in version 4.4.1

Each new function mentioned hereafter refers to the chapter giving more details. To help you spot the
changes of this new version within a chapter, these are written in italics.
Optimised communication protocol with MVX, especially regarding the management of a large
number of MVX instruments and in case of a poor-quality connection (Resume mode)
Limited volume of measurement data on status change: see 5.11.8 and 5.11.12.1.
It is now possible not to store signals (spectra and time signals) for each periodic measurement
with Online systems: see 5.11.8, 5.12.4.2 and 11.6.1.
SFI: possibility to block the time signal: see 14.11 and 5.11.3.
Possibility to start or stop several MVX in one operation: see 5.11.9
Other improvements:
On status change, the MVX channel only capture mode can be used with the SFI.
If an operating condition is programmed to do periodic measurements only (only P is
checked) the measurements are done with the periodicities of the equipments current status
(OK or alarm status). No measurement is done on a change of periodicity, contrary to the
previous version.
Note: to be able to benefit from the evolutions of this XPR version, version 4.2 of MVX is required.

1.6.

1.7.

Main new functions in version 4.4


Improvements to the Operations mode for a better management of the systems with Online
measurements
o New function allowing to block the update for easier measurement analysis: see
5.12.4.4
o Function for multiple selection of consecutive dates: see 5.12.4.3
o Filtering of the list of measurement dates: see 5.12.4.5
On additional information
On selection
From a trend curve.
Improvements to the event panel
o More relevant messages
o Possible filtering based on the type of message: see 5.11.12.2
Improvements to the contents of SMS or e-mail notification messages
Tool for automatic deletion of the oldest measurements: see 11.6.
New information for statistical analysis
o Type and function of the equipment: see 5.4 and 11.10
o Defect: see 5.15 et 11.10
OneProd Viewer: New module for the presentation of experts advice and statistical analysis
(see specific documentation for this module)
XPR Monitor: New module allowing for the supervision of several databases (see specific
documentation for this module)

Main new functions in version 4.3


New type of measurement: Shock Finder Index (SFI) for MVX: see 13 and 14.11

Note: to benefit from the upgraded version of XPR, version 4.1.0.12 of MVX is required.

1.8.

Main new functions in version 4.2


In supervision mode, alarm status is memorized until acknowledgment: see 5.12.3
New option to drive a relay board plugged on XPR server

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1.9.

Main new functions in version 4.1


New functions relative to the OneProd MVX online system:
o ESA option: Analysis of induction motors from the measurement of electrical signals with
OneProd MVX: see 7
o Operating parameters from OPC external source: see 5.11.11.1 and 21
o Monitoring of OPC external source parameters: see 13 and 21
o The Fallback condition: see 5.11.11.3
o Short-term memory (MVX, OPC): see 5.11.8
o Temporisation of alarm triggering: see 5.11.8
o Measurement of vector or phased spectrum with MVX (see 14.5) and amplitude or
phase extraction parameters (see 14.16)
Thresholds set-up wizard: see 6

1.10. Main new functions in version 4.0

New version of data base: Oracle 10g (see installation manual)


New organisation of contextual menu New parameter: see 13
New type of measurement: Smaxpp for MVX: see 14.8
New type of measurement: Kurtosis for MVX & MVP : cf. 14.13
Equipment explorer:
o Alarm status is reported at all levels: see 5.12.2.1
o Function to fully open or close current tree location: see 4.3.2.1
o Possibility to display Abbreviate, Name or Designation of Locations and Equipments:
see 11.2
Measurement dates are displayed with new indicators : see 5.12.4.2
Filter of measurement date: see 5.12.2.2
Archive function and measurement date protection: see 11.5.1
Access to technical documents from equipment properties: see 5.4
Simplified interface to program parameters and signals: see 5.5.3 and 5.5.4
Simplified interface to program operating conditions: see 5.11.11
Faster insertion of vibGraph curves in report appendix: see 5.16
OneProd MVX instrumentation report: see 5.11.10
Multiple OneProd MVX channel programming: see 5.11.4
OneProd MVX secured communication (HTTPS protocol and password): see 5.11.2 and
5.11.3
SMS compatible international supplier (see installation manual)
CMMS Interface: see 10
WEB compatible installation (see installation manual)
New administration module (see administration manual).

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1.11. Main new functions in version 3.0


This version is integrated in the new OneProd System concept. eDiag is now called OneProd XPR-300.
The Movipack data collector is also renamed OneProd MVP-200. This version includes all performances
of eDiag V2.2.0 and includes the following new functions:
Management of on-line systems OneProd MVX (On-line option): see 5.11
o Management of operating parameters
o Management of operating conditions
o Definition of acquisition tasks
o Definition of instrumentation
o Cross-connecting of measurement channels
o Start-up and shutdown of systems
o Control of events
o PSS in on-line mode
Supervision mode (active block diagrams for locations and equipment): see 5.12.3
PSS in on-line mode: see 5.12.4.6
Acquisition of process data via the OPC protocol (OPC Client option): cf. 21
Availability of data via the OPC protocol (OPC Server option): cf. 22
Notification by email or by SMS: cf. 20
Version V3.0 is not web compatible
Important notes: for users of the previous versions: the integration of these new functions has resulted
on the displacement of some information:
The rotation speed of the machine is no longer available in the properties. It is now available in
the 1st tab of the configuration mode in the Operating Parameters zone.

>

The periodicity of the measurement on the machine is no longer available in the properties but in
the 3rd tab of the configuration mode.

>

The Control info. window being linked with measurement dates, it is no longer available from
the top banner but from the bottom of the list of measurement dates in the PSS.

>
This window has been renamed Measurement information.

Changes in terminology:
o Monitoring definition mode
o Monitoring view mode
o Control info. window

Configuration
Operation
Measurement information

Tree structure filtering window

Equipment filters

o
o

Quick access window


Movipack collector

Alarms and properties


OneProd MVP

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1.12. Main new functions in version 2.2


o

Management of new functions from OneProd MVP (Movipack) V4.2


Two-channel data collection: see 5.5.2
Measurement of vector or phased spectrum (see 14.5) and amplitude or phase
extraction parameters (see 14.16)
Octave or CPB measurement (see 14.6)
Monitoring set-up:
Multiplier/reducer coefficient: defined as N1/N2: see 5.5.2
New options for parameters and signals: see 5.5.6
Copy/paste of points: see 5.7
Copy/paste of parameters and signals: see 5.8
Upgrade of global modification function Search and modify: see 11.12
Information on data collection:
Traceability of measurements and download notes: see 5.10.5
Pre-programmed notes and inspection notes: see 11.9
Data processing:
Automatic reprocessing after adjustment of rotation frequency: see 5.13
Filtering of tree structure by selection and experts advice: see 5.12.2.2
vibGraph: X axis in Hz, RPM or Order
Reports:
New set-up interface: see 5.15
Two new types of report: see 18
Maintenance history
List of equipments
Complement of existing reports with traceability information and inspection notes

Excel export: see 0


Administration of databases and users: a single user can be granted access to several
databases: 11.1 and 11.3

1.13. Main new functions in version 2.1.3


Version 2.1.3 is a Web Enterprise version of XPR-300 v2.1.
It also includes the following upgrades:
o In Monitoring Set-up mode, direct access to Abbrev., Name N1 , N2, Location, Direction
and Orientation columns: see paragraph 5.5.2
o Three sizes of PSS/SSS window are available to adjust it to your screen and application
requirement: see paragraph 5.12.4.1
o PSS/SSS: possibility to move lines and columns: see paragraph 5.12.4.7
o Gauge for point or equipment: possibility to draw in spectrum background location of monitored
peaks and bands for all equipment points: see paragraph 5.12.5
o vibGraph: i.deltaF research area of monitored peak is now displayed in vibGraph.
o PSS/SSS: new function to globally modify the rotation frequency for several dates of control: see
paragraph 5.13
o Post-processing Single line extraction (a.F0+bi.deltaF) return ? instead of 0 if no peak is
found in the research area: see paragraph 14.15
o If a new point is created in a piece of equipment belonging to one or several selections, this point
is also added to each of those selections.

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1.14. Main new functions in version 2.1


o
o
o
o
o
o
o
o

New versions: Easy, Advanced, Premium: see 2.5


Filtering of the tree structure by alarm status, date of last measurement and date of next
measurement: see 5.12.2.2
Report including sorting by type of parameter and alarm level
Management of additional points originating from OneProd MVP (Movipack) V4.1 and Movilog2
(Off-route mode): see 9
Import and Export of personal bearing references: see 11.7.3
RMS, Peak or Peak-Peak detection for Peak extraction and Energy band processing
Deletion of level and signal measurements in PSS/SSS: see 11.13
Analysis report including alarm colour code: see 18

1.15. Copyrights & Trademarks


This manual is copyright ( 2004 01dB-Metravib, France). All rights, title and interest in the software,
hardware and services detailed in this document and all copyrights, patents, trademarks, service marks
or other intellectual property or proprietary rights relating thereto belong exclusively to 01dB-Metravib,
France.
No part of this manual may be reproduced or distributed in any form e.g., copied, transferred, printed or
transcribed, by any manual, optical, photographic, electronic or other means without specific written
permission from 01dB-Metravib, France.
OneProd is a trademark of 01dB-Metravib, France. All other products or services mentioned in this
manual are identified by the trademarks, service marks, or product names as designated by the
companies who market those products. The trademarks and registered trademark share are held by the
companies producing them. Inquiries concerning such trademarks should be made directly to those
companies.

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2.

GENERAL POINTS

2.1.

Domain of application

OneProd XPR-300 has been designed to implement, on a set of industrial rotating machines, offline
(periodical) and online (permanent) monitoring of parameters that are characteristic of status or
mechanical behaviour. These parameters are measured using the main techniques of non-destructive
control currently used in industry and maintenance departments: vibrations, oil, process, temperature,
etc.
OneProd XPR-300 covers a wide range of applications since it meets the technical and technological
requirements of mechanical equipment making up various industrial production tools, and used in
chemistry, petrochemistry, paper-making industry, energy production, food industry, transportation, etc.
OneProd XPR-300 can communicate. It can therefore share data with other software tools (spreadsheet,
word processors, etc.), with other sections of the plant (production, management, etc.) and with other
companies (oil analysis laboratories, 01dB-Metravib e-maintenance and e-diagnosis, external service
provider, etc.).
OneProd XPR-300 is an industrial tool for measurement, analysis and assistance in decision making. It
is made up of a set of modules allowing to program (online, offline) data acquisition systems and to issue
a behavioural diagnosis based on graphic display and signal processing tools. It provides the user with
simple and synthetic information that will be helpful to make the appropriate decision in due time.

2.2.

Operating modes

OneProd XPR-300 can be installed:

On a single work station


On a client/server architecture

Due to its new generation software architecture, OneProd XPR-300 is compatible with the Web and
offers new operating ways allowing the user to be totally independent from computing requirements:

Rental of OneProd XPR-300 Service The user belongs to a small structure that does not
include a computer department. He/she needs assistance in his/her maintenance policy and
considers the maintenance tool as a service.
Installation on the companys Intranet The users belong to a user group that needs to share the
same maintenance tool and record their experience. This tool is shared on the corporate network
and accessible to all. Users focus on their tasks, while the computer system management is
taken care of by the computer department.

The type of installation is defined depending on your purposes and operating means. In any event, the
system will be suited to your working environment.

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2.3.

Safety and traceability

A many-level safety of operations is guaranteed by OneProd XPR-300:

Data securisation
o Oracle database engine, recognised as the leading product on the market
o Relational database including activity-specific management rules
o Data warehousing within the database: measurements, reports, images, etc.
Access securisation
o Management of user accounts using user ID and password
o Management of user profiles allowing to restrict access to some functions
System securisation
o Automatic backups
o Log file of main operations

2.4.

Global architecture

2.5.

Easy, Advanced, Premium, ESA and EVA version

Several versions are available. Their main differences are summarised in the table below:
Electrical
signature analysis
Oil and image
management
Post-processing

Easy
No

Advanced
No

Premium
No

ESA
Yes

EVA
Yes

No

Yes

Yes

Yes

Yes

No

Full

No

Full

No
Not applicable

Absolute
and relative
thresholds
Yes

Internal

Internal

Type of threshold

Absolute
thresholds

Peak extraction
and energy band
Absolute
thresholds

Thresholds set-up
wizard
Bearing database

No

Yes

Absolute and
relative
thresholds
Yes

External

Internal

Internal

Depending on the version purchased and allowed by your licence, some of the functions described in the
present manual may not be available.
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3.

GETTING STARTED

Upon installing OneProd XPR-300, all elements required to operate the software will be created on your
computer. In order to use OneProd XPR-300, the following operations need to be performed:

Starting OneProd XPR-300 and connecting to the start-up database

Launch the application from Windows Start menu:


Menu Start Programs OneproD System

XPR-300

One can also use icon


on Windows desktop.
A connection screen is displayed, prompting the user to select the database, the user name and to enter
a password.

Connecting to the start-up

database
Input first the Domain name (d1), then the
user name (u1) and finally enter the
password (u1) corresponding to the user.
After the first installation the starting
account will be as indicated in parenthesis.
Select then the workspace (w1) and the base (b1)
At this time, the start-up database is the only entry point into the application. Once the user is connected,
there are two possibilities:
Either work in the start-up database;
Or create a new database using the local database management tool.

Display of the main interface of OneProd XPR-300...

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4.

TERMINOLOGIES & CONCEPTS

4.1.

Application terminology

4.1.1. Introduction
Using OneProd XPR-300 on a daily basis requires that the following terminologies and concepts be
known and understood:

Equipment
o Equipment/Location
Measurement point
Parameter/signal & Alarm
Libraries
o Model measurement point
o Model parameter/signal
Control
o Control date
o History

4.1.2. Equipment
Before setting up the monitoring of a set of equipment, OneProd XPR-300 can be used to define, as a
tree structure, all pieces of equipment and to sort them according to different locations.
Two concepts are used:
location: to represent a geographic point or a functional element:
workshop, production line, building, group of complex machines
equipment: to represent a piece of equipment under monitoring and on
which measurements and operating status are defined.
In order to simplify operations, each piece of equipment can be freely
assigned to any location. Similarly, a location can itself belong to another
location.
The tree structure thus described provides an overall and schematic view of all machines according to
their geographic or functional location.
4.1.3. Measurement points, parameters, signals and alarms
Once the equipment tree structure has been described, the monitoring should be defined for each piece
of equipment. To do so, OneProd XPR-300 uses the concepts of measurement points, parameters and
signals. Programming these entities is called equipment set-up.
Monitoring a piece of equipment consists in:

Programming operating parameters


Programming monitoring parameters
Defining alarms for each parameter
Measuring signals and parameters (hard parameters and signals)
Calculating signals and parameters (soft parameters and signals)
Elaborating alarm statuses for parameters
Deducting and display the operating status for the equipment

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Equipment tree structure:


Locations and equipment
Current equipment

List of operating parameters


for current equipment

List of measurement points


for current equipment

List of signals for current


measurement point

List of parameters for current


measurement point

For each piece of location or equipment, the current alarm status is displayed in the tree structure
according to the following code:
DANGER
ALARM
PRE-ALARM
OK
UNKNOWN

At least one item is in DANGER


At least one item is in ALARM
At least one item is in PRE-ALARM
All items are OK.
No item has been either measured or calculated.

This alarm status is always worked out from the most recent measurements performed on the equipment.
4.1.4. Concept of Model Libraries
In order to speed up the equipment set-up phase, OneProd XPR-300 manages model libraries used to
provide at once all parameters required for the monitoring of a given machine.
Different libraries are available:

Model signals: pre-programmed signals (spectrum, time spectrum, envelope spectrum, etc.),
associated with no measurement point, and that can be used to set up the monitoring of any
piece of equipment.
Model parameters: pre-programmed monitoring parameters (overall level, unbalance, bearing
defect, etc.), associated with no measurement point, and that can be used to set up the
monitoring of any piece of equipment.
Model measurement points: pre-programmed measurement points, not associated with any
equipment and containing model signals and parameters. These model points are selected when
setting up a piece of equipment and allow for an automatic programming of the monitoring.
Bearing reference: list of manufacturers and types of bearings allowing selecting the bearing
characteristics of each piece of equipment among about 40,000 references.

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Monitoring locations: identify preferred areas on each piece of equipment, e.g., bearing on
opposite side of coupling, coupling-side bearing, etc. Bearing references characteristic of a
machine are defined by monitoring location.
Pre-programmed notes: the list is uploaded into the collector with each route. The collector
allows assigning to each measurement point an inspection note created either from this list or by
direct input from the instrument keyboard. Upon download, inspection notes are stored in the
database. They are available from the Control information window and in the reports.

These libraries are defined when installing the application and can be complemented by the user.
4.1.5. Measurement control and history
Several control techniques may be required to monitor a piece of equipment:
VIBRATION
ELECTRIC
OIL
PROCESS
THERMOGRAPHY

Acquisition systems (MVP-200, Movipack, Movilog2, MVX )


Acquisition systems MVX
Analysis laboratories (PALL, KITTIWAKE, )
Acquisition system (MVP-200, Movipack, Movilog2, MVX )
Images from Thermal camera

With each control, the OneProd XPR-300 database becomes richer with new measurements, which
allows determining the new operating status for the equipment.
Measurements are viewed through a specific interface in which the date and time of each one are listed.
Most recent measurement

Oldest measurement
This interface displays the control date for each technique as chronological lists (history concept).
Each monitoring technique has its own history, which is accessible by selecting the corresponding tab:

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4.2.

System terminology

The scheme below presents an overall view of the stacking of the various concepts used in
OneProd XPR-300:
Computer / Windows
Oracle Database
XPR-300 Libraries (Domain level)
Model measurement points
Model parameters
Model signals
XPR-300 local database # 1
Libraries : private bearing
references, Monitoring
locations, Predefined
notes
Equipment X

4.3.

Measurement points
Signals/parameters
Controls
Measurement history

XPR-300 local database # 2


Libraries : private
bearing references,
Monitoring locations,
Predefined notes

etc.

Equipment Y

Measurement points
Signals/parameters
Controls
Measurement history

General ergonomics

4.3.1. Using the mouse

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4.3.2. Using the Equipment tree structure


4.3.2.1. Type of node
Location nodes

Equipment nodes

A location can contain:


a set of sub-locations
a set of equipment
A location node can be either open or closed:

A node is opened/closed by double clicking on the node or by a single click on

or

An equipment node is always located at the end of a branch. It does not contain any sub-element in the
tree:

Tool bar functions:

: fully open current location and sub-locations.

: fully close current location and sub-locations.

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4.3.2.2. Current node concept


To move through the equipment tree structure, use the left button of the mouse. To view information
associated with a piece of equipment, just look for the corresponding equipment in the tree structure,
place the mouse on the equipment and click once.

Each mouse click will highlight the current node in black:

When browsing the tree structure, all application windows are automatically refreshed in order to display
the information (Setup or Monitoring modules) corresponding to the current element.
4.3.2.3. Multiple node selection
Equipment or location nodes can be selected using the CTRL key while clicking on the mouse (like in
Windows Explorer).
Selected nodes are highlighted in black:

Ctrl

In the above example, Moteur P104 dem., Pompe P104 dem. and Pompe T1 have been selected.
In case of a multiple selection, the current element is always the element selected last.
Consecutive elements can be selected using the SHIFT key.

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4.3.3. Information list


4.3.3.1. Definition
An information list is used to display, as a table, a set of records corresponding to the same type of
information.
Examples:

List of measurement points


List of signals
List of parameters

All lists have the same characteristics:

a title identifying the type of information


a multi-line zone displaying (in table format) several elements, each representing a record (e.g.,
measurement point, parameter, etc.)
a scrollbar used to browse through the list
A Sel. column used to check elements in the list
Scroll bar

Title

Selection column

Multi-line zone

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4.3.3.2. Current element concept


Each information list contains a current element, which is highlighted in dark blue. This current element
corresponds to the last selected element, either by a single click or by using the arrow keys.

Current element

The properties corresponding to the current element can be edited by double clicking on the element or
by activating the Properties function available from the context menu of the list.

4.3.3.3. Multiple selection of elements


Elements in an information list can be selected by checking the corresponding box in the Sel. column.

This selection can be performed manually element by element or automatically using the Select All/No
element(s) function in the context menu.
In the above example, 1 Ro, 2 Ro and 3 Ro measurement points are selected.

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4.3.4. Context menus
4.3.4.1. Principle
The information lists and the equipment tree structure have context menus that allow for immediate
access to management functions.
To access context menus, place the mouse on the element, list or tree, and press
the right button.
The menu is then displayed and lists all available functions.

Examples of context menus:

4.3.5. Group functions


Functions called group functions are functions that are applied to a selection of elements (tree or list).
Group functions are identified by their labelling: selected element(s).

Example for measurement points:


In the example below, 1 Ro, 2 Ro and 3 Ro measurement
points will be deleted.

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4.3.6. Generic functions


Context menus include the following functions:
New: create a new record.
New from models: create new records from a list of pre-programmed models (see Libraries).
Properties: edit the record corresponding to the current element in the list. This function can be
accessed either from the context menu, or by double clicking (left button) on the said element.
Select All/No element(s): select all (or none) elements on the list to apply a group function to the
selection.
Delete selected element(s): delete selected element(s).
Regenerate order number: regenerate the order number values for each record in the list (see
References).
First element: go to the first element on the list.
Previous element: go to the element previous element (with respect to the current element).
Next element: go to the next element (with respect to the current element).
Last element: go to the last element on the list.

4.3.7. Generic interfaces


In order to give a lighter aspect to the screens, most action buttons are managed as mouse-sensitive
interactive images.
Remark: in web versions buttons are not sensitive.
As a general rule, the following icons are used:
Refresh information
Validate
Cancel or delete current element
Put element in the trash
Close module
Access set-up parameters

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5.

GENERAL OPERATIONS

5.1.

Purpose

Describe the main functions of OneProd XPR-300 based on a practical case:


get connected to the software
declare locations/equipment
set up the monitoring of a piece of equipment
duplicate a piece of equipment and the corresponding set-up
upload/download a OneProd MVP (Movipack) data collector
process oil and/or thermographic data
view the measurement of the most recent control
edit a report

5.2.

Getting connected to the software

Launch the software from the Start Programs OneproD System


The login window is displayed:
Input first the Domain name (d1), then the
user name (u1) and finally enter the
password (u1) corresponding to the user.
After the first installation the starting
account will be as indicated in parenthesis.

XPR-300:

Select then the workspace (w1) and the


base (b1)
The main screen of OneProd XPR-300 is then displayed:

By default there is no equipment. Locations and equipment should be created.

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5.3.

How to create a demonstration database?

You can create a demonstration database to get familiar with the software.
The following operations must be performed:
Create a local database (e.g., DEMO): see Administration manual

Log on to the new DEMO database:

Import the demonstration database supplied on the OneProd XPR-300 support:

In the Equipment Explorer, select Asset hierarchy and right-click to display the context menu.

Use button

to select the file to import:


D:\Cd4_XprTools\Demos\DEMO_ENU.zip or DEMO_ENU_withoutNLS,
according to your operating system language.

to start importing the file.


Use button
At the end of the operation, you can access demonstration data and thus get some monitoring
examples.

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5.4.

Creating new locations and/or equipment

Nuevos lugares y / o equipos se crean directamente forme la estructura de rbol "equipo".


Cuando el lanzamiento de la aplicacin por primera vez, el rbol
equipo incluye los siguientes elementos 3;

jerarqua de activos
Libraries
Recycled (trash)

Estos 3 elementos estn siempre presentes y no se pueden


borrar.
To create a new location:
Click izquierdo, en Asset hierarchy
Haga clic derecho para mostrar el men contextual del rbol
Select New > Location.
Se muestra la ventana de propiedades de ubicacin. Creacin de una nueva ubicacin
"ZONA A":

El acceso a una ventana de


seleccin de archivos para
seleccionar el archivo de
imagen correspondiente.
Formatos compatibles se
describen en el apndice de
este manual: vase 12

See 16: Appendix 5


Image Palette

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Crar new piece of equipment in the GLYCOLS location:

Click izquierdo en GLYCOLS


Haga clic derecho para acceder al men contextual del rbol
Select New > Equipment
Se muestra la ventana de propiedades del equipo. Creacin de un nuevo equipo: "M.P104":

Identification

Management of
measurement
deletion
(see 11.6)

Selection of
pictogram for
VIO software
(On-line
monitoring
with MVX)

Characteristics

"Funcin" y la informacin "Tipo" se utiliza en el mdulo Visor OneProd para el anlisis estadstico de
acuerdo con el tipo o la funcin de la mquina (vase 11.10).
Una vez introducidos los datos de identificacin (nombre, abreviatura, etc), las caractersticas
adicionales an no se han especificado:

Notes or comments: Texto libre (255 characters)


Bearing references: lista de rodamientos y caracterstica de los equipos. Estos referencias se
asignan segun la ubicacin.

Picture: seleccin de una imagen representativa de los equipos. Esta imagen se utiliza en la
supervisin
modo y se incluye en los informes. Formatos de imagen soportados se describen en el Apndice 1:
vase 12.

Documents: Los documentos tcnicos se pueden


asociar a cada equipo y se pueden consultar
directamente desde OneProd XPR-300. Estos
documentos
se
pueden
almacenar
en
el
XPR-300database (en cuyo caso no se pueden
cambiar directamente), o en el exterior (documentos se
pueden cambiar usando otra aplicacin
o Add: select a new document
o Remove: delete selected elements (document
stored in the database or link to external
document).
o
Display:
abrir documentos seleccionados para
su consulta.
o Extract: copiar documentos seleccionados.

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Electrical: if the equipment is devoted to the monitoring of an electric motor, this tab is used to enter
the corresponding information. For more details, please refer to 7.
Notes:
- This tab is available only if OneProd XPR-300 includes the ESA option.
- Version 4.1 of OneProd XPR-300 does not allow performing electrical measurement and
vibration measurements on the same piece of equipment. In order to monitor both the electrical
and the vibration parameters of a machine, one must create two pieces of equipment in
OneproD XPR-300, one for each monitoring technique.

Picto VIO: para equipos controlados por OneProd MVX sistema en lnea,
es posible tener una visualizacin en vivo de los datos de seguimiento
utilizando software VIO. Puede seleccionar el pictograma est
representada en VIO para este equipo.
Remark:
de la funcin de men Libraries/VIO pictures

Periodicidad de medicin se definen en la pestaa "Adquisicin" del modo "configuracin":

Para la gestin de las adquisiciones en lnea, consulte la Seccin 5.11.7.

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5.5.

Configuracin de la supervisin de la primera pieza de equipo

5.5.1. Principle
La creacin de un equipo consiste en la definicin de los siguientes elementos:
Operating parameters: cada pieza de equipo contiene por lo menos un parmetro de velocidad de
rotacin. Este parmetro puede ser fijo o variable. Es utilizado por los procesamientos de extraccin de
punta para extraer amplitudes relativas a la cintica de la mquina. En el modo en lnea, esta velocidad de
rotacin, as como otros parmetros 5, se pueden utilizar para caracterizar el estado de funcionamiento
de la mquina. 5 Estos parmetros pueden ser:
2 parmetros del proceso (flujo, presin, cargas, ...) medidas desde las entradas de CC
3 parmetros lgicos (encendido / apagado, abierto / cerrado, ...) medidos desde las entradas
lgicas.
Puntos de medicion: El punto geogrfico en el equipo donde se recogen las vibraciones fsicas,
procesos aceite o mediciones termogrficas. El punto de medicin por lo general se puede asimilar a un
sensor o ms en general a un origen de datos.
Localizacin de mediciones: rea geogrfica en el equipo que contiene varios puntos de
medicin y permitiendo que la asociacin de un conjunto de referencias que lleva a un conjunto de
puntos de medicin. Estas referencias de rodamientos se utilizan a continuacin, durante el
procesamiento de datos.
Signals: Para cada punto de medicin, seales definen los datos de tipo vectorial (por ejemplo, una curva)
necesarios para controlar el equipo. Un tratamiento especfico (espectros, sobres, zoom, espectros
tiempo) corresponde a cada seal que indica la forma en que se obtiene la seal. Algunas seales
llamadas "duras" resultan de una adquisicin (colector, etc), mientras que otras seales llamados "soft"
nmero de la post-procesamiento de las seales duras.
Parametros de monitoreo: Para cada punto de medicin, parmetros definen los datos de tipo escalar
(por ejemplo, un nivel general) necesarios para controlar el equipo. Para cada parmetro corresponde un
tratamiento especfico (nivel general, la extraccin de pico, nivel de energa, curtosis, etc) que indica la
forma en que se obtuvo el parmetro. Algunos parmetros denominados "duros" resultan de una
adquisicin, se trata de los niveles generales. Otros parmetros, llamados "soft", resultado de la
post-procesamiento de las seales duros y / o blandos.
Alarm:
Con el fin de controlar un parmetro durante los sucesivos controles (valores medidos o
calculados), criterios de alarma pueden estar asociados con cada parmetro. El estado de alarma
parmetro obtenido de este modo se utiliza para determinar el estado de alarma del punto de medicin,
que a su vez, se utiliza para determinar el estado de las alarmas del equipo.
Off-line Data collection route for OneProd MVP: Una vez definidos todos los puntos de
medicin, OneProd XPR-300 est listo para iniciar la supervisin de los equipos. Se requieren rutas de
recogida para realizar una "off line" de seguimiento. Estas rutas corresponden a la seleccin del equipo
que se cargan en los recopiladores de datos. Se recogen a continuacin por el realicen visitas y
descargados en OneProd XPR-300. El historial de cada pieza de equipo se actualiza con las nuevas
mediciones. Parmetros y estados de alarma se elaboran y se utiliza para determinar el estado de
funcionamiento de cada pieza del equipo.
On-line acquisition for OneProd MVX: para sistemas en lnea, se requiere una configuracin adicional:

Definicin del sistema on-line y sus canales de medida


Asociacin de cada punto de la mquina con canales de medida
Si es necesario, la definicin de las diferentes condiciones de funcionamiento de la mquina
Definicin de casos y periodicidades de adquisicin automtica.

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5.5.2. Step #1: Creating the 1st measurement point

Para configurar el nuevo equipo M.P104'''', vaya primero al modo de configuracin marcando la casilla
correspondiente en la barra de herramientas de XPR-300 OneProd:

La velocidad de rotacin se debe definir en primer lugar. Seleccione si la velocidad es fija o


variable:
Velocidad fija: el valor definido se asigna automticamente a cada nueva medida. Para
cambiarlo, mostrar las propiedades de este parmetro (click / Propiedades derecho o
doble clic).

A continuacin, puede cambiar la etiqueta, el valor y la unidad (Hz o RPM) de la


velocidad de rotacin.
Velocidad variable: la seleccin de "velocidad variable", se abrir automticamente la ventana
de Propiedades, que permite definir los parmetros de adquisicin de la velocidad de rotacin:

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Esta velocidad de rotacin se utiliza por la extraccin pico de procesamiento para extraer amplitudes
relativas a la cintica de la mquina.
Hay 3 puntos de medicin en este equipo:
RADIAL NDE:un punto de medicin situado en Cojinete 1 en la direccin radial,
AXIAL NDE: un punto de medicin situado en Cojitene 1 en la direccin axial,
RADIAL DE: un punto de medicin situado en Cojinete 2 en la direccin radial.

Para crear un punto de medicin, coloque el cursor en la lista de puntos de medida, haga clic derecho y
seleccionar "Nuevo":

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The Measurement point properties Se muestra la ventana. Creacin de un nuevo punto:
RADIAL NDE:
Multiplicacin / reduccin de coeficiente que permite adaptar
automticamente la velocidad de rotacin de la mquina para el punto de
medicin de corriente (ver notas)

La
identificacin
del punto de
medida

Ubicaciones de
supervisin,
direccin y
orientacin del
punto de medicin

Punto de asociacin
para dos canales de
medicin (vanse las
observaciones)

Notes:
Multiplier/reducer coefficient: Este coeficiente es de entrada como una relacin N1/N2, que permite la
alimentacin directa en N1 y N2 de los nmeros de dientes de los engranajes (o dimetros de las poleas)
de una etapa de multiplicador / reductor. La velocidad de rotacin tenido en cuenta en el punto de
medicin de la mquina es la velocidad de rotacin x (N1/N2).
Las velocidades de cada punto se encuentran disponibles en la ventana "Informacin de medicin" (ficha
"Constantes"): vase 5.13
Note:Cuando se usa OneProd MVX, N1 and N2 deben ser numeros enteros de 1 to 65535.
Two-channel measurements: Esta funcion requiere OneProd MVP (Movipack) data collector con la
opcin "Canal 2", junto con la versin V4.2 o superior del firmware.
o Los puntos pueden ser asociados de dos maneras:
Asociacin con un "Nuevo punto": en este caso, un nuevo punto, idntico al punto actual
se crea. El punto actual se denomina punto "maestro", mientras que el punto recin
creado se denomina punto de "esclavo".
Asociacin con un punto existente: slo los puntos compatibles estn disponibles:

mismo nombre

mismas medidas
El punto actual es el punto de "maestro", mientras que el punto relacionado es el punto de
"esclavo".

Master Point

Slave Point

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o

Despus de la asociacin:

Los puntos se enumeran en la pantalla en la pantalla "Definicin de Monitoreo":

El primer punto es el maestro ( ), luego viene el punto de esclavo (). Nombres


de puntos no se pueden cambiar.
Los cambios en las mediciones del punto de maestros se aplican
automticamente al punto de esclavo.
Slo sensibilidad y lmites de alarma se pueden cambiar para el punto de esclavo. o Una

On a 2-channel collector, a point association is considered as a 2-channel

measurement point, master point on channel 1 and slave point on channel 2.


On a 1-channel collector, a point association is uploaded as 2 measurement
points, master point first and then slave point.
Reminder on the limits of OneProd MVP Collector, 2-channel mode:
Measurements are identical on both channels
Spectra are limited to 6400 lines
Time spectra are limited to 16 K samples without the DAT option and 256 K
samples with the DAT option
Cross functions are not available in the collector module for spectra measured
in 2-channel mode.
Note: cross functions are available in the analyser module.
Envelope and zoom spectra are not available in 2-channel mode.
Defect Factor and Kurtosis measurements are not available in 2-channel mode.
Overall vibration level measurements are limited to a maximum analysis
frequency of 20 kHz.

Once all the properties of the measurement points have been defined, validate by closing the window.
The new point is displayed in the list of measurement points and becomes the current element in the
information list.

Signals and parameters now need to be assigned to this measurement point.


Remark: it is also possible to modify directly the contents of Abbrev., Name, N1, N2, Location,
Direction and Orientation columns in the Measurement points window. Click on
modifications or

to validate

to cancel them.

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5.5.3. Step #2: Creating signals


A measurement point can contain several signals of different types: simple spectrum, envelope spectrum,
time signal, etc. To add a signal to the current measurement point, click on the signal list, and then right
click to display the context menu. Select New > to gain access to all types that can be created.
Let us choose Simple spectrum:

Once the type of signal is selected, the properties window is displayed and can be used to enter the
identification and programming information for the new signal:

Signal
identification

Order of
measurement

Standard: access
to main
characteristics
Advanced & Full:
access to more
complete
characteristics

Type of signal: Hard / Soft


Acquisition mode: Online/Offline
Category:
Vibration / Process / Oil / Other
This information defines how the
signal is taken into account
under operating conditions
(upload, processing, etc.).

Signal programming arguments. They


define how the signal is obtained:
Fmin, Fmax, Sampling Freq., etc.

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Signal programming arguments can be either directly entered (white field) or selected among a list of
values (grey field). The list of values can be edited by double clicking on the field:

Each type of signal has its own specific list of programming arguments. The list of arguments for each
processing is provided in the Appendix 3 of this manual (See 14).
A measurement point can contain any number of signals. The only limitation is that of the data collector,
which, depending on the model, will only be able to handle a restricted number of hard signals.
For our example (programming the RADIAL COA), we will create:

3 simple spectra
1 envelope spectrum
1 raw acquisition time signal
3 post-processed filtered time signals

hard
hard
hard
soft

Soft signals are used to work out complex signals through post-processing of existing signals. In the
above example 3 soft signals are defined that allow to (band-pass) filter the Tps 51.2 kHz 8192
hard time signal over 3 filtering bands.
Note: All parameters and signals available in OneProd XPR-300 are described in the Appendix (see
14)

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5.5.4. Step #3: Creating parameters


In order to issue a diagnosis for the equipment, it is necessary to define monitoring parameters on which
the analysis will be based. As previously explained these parameters may either be soft or hard. Hard
parameters originate from an acquisition, whereas soft parameters are computed by post processing.
These post-processing calculations are applied, either to a combination of other parameters (sum,
statistics, etc.), or directly on the measurement point signals (peak extraction, Kurtosis, etc.).
To add a parameter, click in the parameters list, then right click to display the context menu and select
New > .

Once the type of processing has been selected, the properties window is displayed and information on
identification and programming of the new parameter can be entered:
Selection of pictogram for
VIO software (On-line
monitoring with MVX)
Identification
Order of
measurement
Standard: access
to main
characteristics
Advanced & Full:
access to more
complete
characteristics

Comment displayed at the


bottom of the Operation window
if this parameter is in DANGER
and selected

Parameter programming
arguments. They define how
the parameter is obtained.
Comment displayed at the
bottom of the Operation window
if this parameter is in ALARM
and selected
Like for signal programming, parameter programming arguments can be either directly entered (white
field), or selected from a list of values (grey field).

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Picto VIO: for equipment monitored by OneProd MVX on-line system, it


is possible to have a live display of monitored data using VIO software.
You can select the pictogram displayed in VIO for this parameter.
Remark: This pictogram is selected from a library. It is first
necessary to import this library in OneProd XPR-300 database
from the menu function Libraries/VIO pictures

Different examples of creation and associated selections:

10-1000 Hz acceleration overall level in g


Bearing defect
Line extraction at the unbalance fundamental: H0 in g
Line extraction of harmonic 3: H3 in g
Kurtosis K1 on the time signal filtered over the 700-1400 Hz band
Kurtosis K2 on the time signal filtered over the 1400-2800 Hz band
Kurtosis K3 on the time signal filtered over the 2800-5600 Hz band
H3/H0 ratio: Division (H3, H0)

Vibration
Vibration
Application
Application
Application
Application
Application
Arithmetics

Hard
Hard
Soft
Soft
Soft
Soft
Soft
Soft

Note: All parameters and signals available in OneProd XPR-300 are described in the Appendix (see
14)

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5.5.5. Step #4: Definition of alarms


Once the monitoring parameters are defined for the 1st measurement point, the next step consists in
entering the values and types of alarm to be assigned to these parameters.
Alarms are not required for all parameters.
button in the toolbar. This will display the Alarm and Properties window, select the
To do so, use
Absolute or Relative tab to adjust corresponding thresholds of selected parameters:
Current parameter

Display of alarm thresholds


for the current parameter
The Threshold Setup window is always displayed in the foreground. To enter alarm thresholds for one
parameter, click on this parameter so that the threshold setup window becomes associated with the
parameter thresholds.
Different types of alarm can be associated to a parameter:

Absolute alarms: Standard alarm used to know if the measured (or calculated) parameter is OK, in
PRE-ALARM, in ALARM or in DANGER.

Relative alarms Complex alarm used to assess the time history of the parameter (see appendix 4
15). This type of alarm only results in OK or ALARM statuses.
Evolution T-1: monitors the parameter with respect to the
previous control.
Reference: monitors the parameter history with respect to
the value obtained at a reference date.
Statistical: monitors the parameter history with respect to
its average value since a reference date.
Predictive: extrapolates the current parameter history and
issues an alarm if the parameter is likely to switch to alarm
mode before the date of the next control.
Note: relative alarms are only active for off-line measurements

The alarm status that will be taken into account for this parameter will be the most penalising
combination of all these elementary alarms.

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Rules for managing absolute alarms:


Types of alarm

Rules

High
DANGER if DG+ value
ALARM if AL+ value < DG+
PRE-ALARM if pAL+ value < AL+
NORMAL if Err < value < pAL+
ERROR if value Err
Low
ERROR if Err value
NORMAL pAL- < value < Err
PRE-ALARM if AL- < value pALALARM if DG- < value ALDANGER if value DGOutside

DANGER if value DG+ or value DGALARM if AL+ value < DG+ or DG- < value ALNORMAL if AL- < value < AL+
Inside

DANGER if DG- value DG+


ALARM if DG+ < value AL+ or DG- < value ALNORMAL if value > AL+ or value < AL-

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Once alarms are defined for the monitoring parameters, the setup of the RADIAL NDE measurement is
completed.
Hysteresis for on-line measurements: on an on-line system
used for the permanent monitoring of parameter statuses, it is
possible to get many status changes when the measured level
gets closer and closer to an alarm threshold. To avoid these
repeated changes, it is possible to define a hysteresis threshold
stabilising the alarm status.
In the example opposite, the switching from alarm to danger
status occurs when the level reaches 8 mm/s. If the level
decreases again, since the hysteresis is 10%, the status will go
back to Alarm at 7.2 mm/s (8 8x10%).
Remark: hysteresis is exclusively used by OneProd MVX, the
alarm Status displayed in OneProd XPR-300 do not take
account of this parameter

5.5.6. Step #4 (continued): Adjustment of parameter or signal options


nd
There is a 2 tab in the Quick access window called Properties:

Status of each alarm type

Parameter or signal option

Comment on parameter
defined in parameter
properties

The following options are available from this window:


PSS display: select this option to display the parameter or signal in the PSS or SSS view.
Report display: select this option to edit the parameter in analysis and measurement reports
Gauge display: select this option to transfer parameter-related frequencies to the background of
the spectrum (only for parameters of the line extraction and broadband type).
Inhibited: inhibited parameters or signals are neither measured nor calculated. This way, the use
of some parameters can be stopped, while their history remains stored in the database. . Options
are available to hide inhibited elements on the PSS screens and in reports to generate lighter
reports.
Monitored: select this option to move the alarm status of the parameter up to the machine level.
Options are available to hide non-monitored elements on the PSS screen and in reports.

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5.5.7. Step #5: Automatic creation from libraries


In order to proceed with the monitoring of the new piece of equipment, one now needs to add two other
measurement points:

AXIAL NDE: 1 measurement point on Bearing 1,


RADIAL DE: 1 measurement point on Bearing 2.

Since the setup procedure for the 2 new points is similar to that of the first point (RADIAL NDE), we are
going to use the Library concept of OneProd XPR-300.
In order to automatically reproduce the programming of the RADIAL NDE point onto the 2 new
measurement points, a model measurement point needs to be created from the RADIAL NDE point.
To do so:

Place the cursor on the list of measurement points,


Check the RADIAL NDE measurement point,
Right click to access the context menu,
Select Add element(s) to model(s).

This operation automatically creates all signals and parameters associated with the RADIAL NDE
measurement points in the OneProd XPR-300 libraries. Also, this pre-programmed measurement point
will be added to the library of model measurement points.
Once the model point has been added to the library, creating the 2 new measurement points will consist
in selecting the new model measurement point and in requesting OneProd XPR-300 to create two
measurement points from this model.

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To do so, and starting from the list of measurement points assigned to the equipment:

Go to the list of measurement points,


Right click to access the context menu,
Select New from models

The library of model measurement points is then displayed:

+
The RADIAL NDE model measurement point is listed. To create the 2 missing points:
Check the RADIAL NDE model point
Specify the quantity of measurement points to create from the model
Exit the library to validate
There are now 2 new points in the list of measurement points for the M.P104 equipment:

The properties of the two points thus created should be manually edited to specify the right names,
abbreviations, monitoring locations, direction and orientation.
Remark: it is also possible to modify directly the contents of Abbrev., Name, N1, N2, Location,
Direction and Orientation columns in the Measurement points window.
Click on

to validate modifications or

to cancel them.

When needed, the lists of signals and parameters can be modified locally at each measurement point.

The M.P104 machine is now fully set up and ready to be monitored.

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5.6.

Duplicating a piece of equipment

Once the monitoring of the M.P104 motor has been performed, it is very straightforward to set up the
monitoring for the pump associated with this engine.
Principle:

Create a new piece of equipment, P.P101, at the same location as the engine
Create 2 measurement points: RADIAL CA and RADIAL COA
For each point, define the same list of signals and parameters for as M.P104
Specify alarms for P.P101 monitoring parameters

To do so, OneProd XPR-300 uses a powerful Copy/Paste function that allows duplicating a piece of
equipment and its associated setup. This function is directly accessible from the context menu of the
Asset hierarchy tree.

Copy M.P104

Paste in GLYCOLS

Before pasting the equipment, OneProd XPR-300 lets you choose the type of information to duplicate:

Parameters & Signals options are used to


duplicate all parameters and signals, respectively,
programmed for each measurement point of the
equipment. It is possible to unselect soft elements.

Measurement history is used to duplicate the


measurement history for all parameters and
signals of all measurements included in the
selected period of time.

Once pasting options are specified, click on

to continue or on

to cancel.

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This message is displayed when the destination folder contains elements with the same name as copied
elements:
If your answer is Yes, copied elements will overwrite existing elements.
If your answer is No, elements will be copied to the folder. (+) characters will be added to
the name of each copied element.
A new piece of equipment is then added to the equipment. It is identical to the machine that was first
selected and has all monitoring setup elements: measurement points, signals, parameters and alarm
levels.
This new machine should then be modified to meet the expectations and monitoring criteria of a pump
rather than an engine.
Editing / modifying equipment properties

Its name is that of the duplicated equipment indexed with a (+) indicating that this equipment results
from the duplication of another one. This name can be modified by editing the equipment properties and
entering the new name (P.P101 here).
Modifying / adapting monitoring parameters
Monitoring a pump does not rely on the same methods as an engine. The default setup therefore needs
to be modified.
To do so, one needs to:
Delete the axial measurement point,
Delete some signals and parameters in the remaining measurement points,
Adapt alarm types and thresholds.
Deleting the axial measurement point, and useless signals and parameters can be done from the context
menus of each information list (measurement points, signals, parameters).

Alarms (type and values) are reprogrammed for each parameter in a similar way as that described above
for the setup of the first piece of equipment (Section 5.4.5).

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5.7.

How to copy equipment points?

One or several points can also be copied from one piece of equipment to another:
Select point(s) to be copied

In the context menu, select


Copy measurement points

Select equipment

In the context menu, select


Paste from clipboard

Select pasting options

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This message is displayed when the destination folder contains elements with the same name as copied
elements:
If your answer is Yes, copied elements will overwrite existing elements.
If your answer is No, elements will be copied to the folder. (+) characters will be added to
the name of each copied element.

Two points have been


copied

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5.8.

How to copy a points parameters and signals?

Parameters and signals of a point can be copied from a piece of equipment in a single operation. This is
a very useful function to add elements on all points of a machine. To do so, it may be necessary to create
an intermediate point containing elements to be duplicated.
Example: add 2 parameters and 1 signal of a point to the 4 points of the next machine:

First create a temporary point containing the two parameters and the signal to add:

Perform the following actions on this point:


Select
the point
In the context menu, select
Copy signals and
parameters

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In the tree structure, select the


equipment to which parameters and
signals are to be copied

In the context menu, select


Paste from clipboard

After the option selection message and (possibly) the warning message are displayed (see 5.7), the 2
parameters and the signals are added to all points of the machine.

5.9.

How to change the configuration of a machine or a set of machines?

Once the configuration is set, it can be changed in the same way as for the initial configuration, or from
the Search and modify tool (see 11.12) for a quick change on a set of machines.
For a given machine, the alarm thresholds of the different monitoring parameters can be changed directly
from the Operations mode provided the measurement list includes at least one measurement date. To do
so, point the cursor to the parameter with the thresholds to change and click on the Alarms and
properties

for quick access to the alarm threshold settings.

Note: in the context of Online monitoring with OneProd MVX, the change will then be applied to all future
measurements of the operating condition under consideration (see 5.11.7)

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5.10.

Using a data collector with XPR-300

5.10.1. Principle
We have seen that the monitoring of a piece of equipment is based on the periodical computation of
operating parameters, on the assessment of their elementary alarm status (OK, ALARM, DANGER) and
finally on the resulting determination of the global operating state of the equipment.
We know that, for a piece of equipment, the history of operating parameters is based on the acquisition of
measurements (overall levels, spectra, time signals) that are then post-processed. These measurement
data can be acquired in different ways:

Periodically by off-line acquisition using data collectors, such as OneProd MVP (Movipack),
Movilog2
Continuously by on-line acquisition using OneProd MVX systems

5.10.2. Step #1: Creating a selection of equipment


The basis of an off-line control relies on the route concept. This route represents one or several
machines, having each points, hard parameters and signals to measure in order to check the good
operating of each machine.
A route may then contain one or several machines. The user is responsible for creating routes, which can
be done directly from the Asset hierarchy tree.
Going back to our example, where we just created M.P1043 and P.P101:

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To create a route, one needs to:

Select (CTRL + Click) the 2 machines M.P1043 and P.P101: elements are then highlighted in
black;
Right click to display the context menu of the tree and select the Create a selection function;
A selection manager is displayed in the foreground:

List of selected
equipment *

New equipment selection

List of selected
measurement points

* Note: Machines appear in the order in which they have been selected. This order can be changed later
using the Order no. column.
The newly created selection is displayed on top of the list. A default name is assigned to this selection. It
can be modified by double clicking on the selection to edit the Selection properties:

Once the selection is correctly renamed, the different modification must be validated and the selections
manager closed to access the collection manager.
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To access the collection manager, use the main menu (Acquisition / Offline collection) or the side toolbar
of OneProd XPR-300:

or
The collection manager is the only OneProd XPR-300 gateway allowed to communicate with data
collectors.
List of routes that can be uploaded in the
collector.

List of collectors
declared in XPR.
Use context menu to
modify the list.

Elements associated to the collector


and downloading notes linked to all
measurements of the route.

List of routes that can be downloaded from


the collector to XPR.

This collection manager is used to:

Declare data collectors used (OneProd MVP (Movipack), Movilog2 etc.) including their serial number
and operating constants
Select the communication port between the data collector and the computer on which OneProd XPR300 operates. Note: if OneProd MVP (Movipack) is connected through the USB port, it will be
detected automatically.
Upload and download collection routes defined OneProd XPR-300

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5.10.3. Step #2: Loading scheduled measurements into the collector


We are now going to load Route_A into the data OneProd MVP (Movipack). To do so, we should:

Declare the data collector (the first time) by clearly stating its serial number. For OneProd MVP
(Movipack), the serial number is checked before each transfer.
Select the data collector.
Select Route_A in the list of loadable routes
Select the communication port: COM1. Note: if Movipack is connected through the USB port, it will be
detected automatically.
Connect the data collector to the specified port and set the instrument to transfer mode.
Press the load button
Message associated with the
loading status of the current route.

Loading button

Once loaded into the collector, the route is displayed in the list of downloadable routes:
Notes:

The serial number of OneProd MVP (Movipack) is checked by OneProd XPR-300 upon each
upload.
Several routes can be loaded at the same time by selecting these routes in the Routes to load list.
Each loaded route has a loading status:

Successful loading GREEN no message


Loading with warning YELLOW with message
Loading with error RED with message

5.10.4. Step #3: Performing measurement with the collector


Once loaded into the data collector, the route must be selected and followed by the roundsman for each
measurement point of the equipment under monitoring.
(Refer to the user manual of the data collector)

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5.10.5. Step #4: Transferring data from the collector to XPR-300
The collection of Route_A is now completed. Measurement data should be downloaded into
OneProd XPR-300. To do so:
Select the collector. Routes loaded onto the instrument are listed.
Add the following information if necessary:
Sensor and connector identifiers. This information is then associated to the selected collector,
which avoids another input for future downloads.
Download note:
Along with the operators name and the serial number of the collector, traceability
information will be assigned to all downloaded measurements. It will be available in the
Measurement information window, as well as in reports. It will also be complemented by
inspection notes captured in the collector during the measurement session.

Select Route_A in the list of downloadable routes


Select the communication port: COM1. This operation is not required if the transfer is performed
through the USB port.
Connect the data collector to the specified port and set it to transfer mode.
Press the Download button.

Notes:
Each downloaded route presents a download status:
Successful download GREEN no message
Download with warning YELLOW with message
Download with error RED with message
Several routes can be downloaded at the same time. Just select the different routes in the routes to
download list.
When downloading a route, a new date of measurement is created for the different pieces of equipment
in the route. This date will generate the following elements in the OneProd XPR-300 database:
A date by equipment and by monitoring technique. This date corresponds to the last measurement
date for elements measured on the complete route.
Measurement results for hard signals and parameters
Calculation results for soft signals and parameters
Alarm status for parameters, measurement points and equipment relative to this last control.
If, when downloading a route, some of the measurements could not be assigned in the production assets,
they will be stored as additional measurements. This can occur if some elements of the production assets
have been deleted.
Important note: if there is a delay between the measurement time read on the data collector and the
measurement time displayed in OneProd XPR-300, the value of the following parameter must be
increased or decreased:
o In menu Edit / Preferences, preference Server application:
o For OneProd MVP (Movipack): Time shift for MVP (h)
o For Movilog2: Time shift for Movilog2 (h)
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5.11. How to use a MVX on-line system with XPR-300?


5.11.1.Principle
With the OneProd MVX online system, OneProd XPR-300 can be fully automated. The respective roles
of these 2 elements are:
XPR-300 is used to configure MVX
XPR-300 is used to control MVX: start-up and stop of monitoring and acquisition tasks.
Once started, MVX performs monitoring and acquisition tasks programmed in XPR. These can
be:
o Periodic with a periodicity depending on the alarm level of the equipment
o On alarm status change
o On operating condition change
XPR-300 stores, processes and displays all acquisitions transferred by MVX. Analysis of on-line
data is similar to that measured with a collector.
XPR-300 also records all events:
o Equipment status changes
o System defects: sensor, MVX, communication, etc.
Note: with the on-line option, the display and the database are constantly updated with the new data
provided by the OneProd MVX systems. During some set-up operations, the display update may be
symbol in the top banner of OneProd XPRsuspended. This situation is indicated with the flashing of
300 Display will be reactivated as soon as changes are validated. This blocking does not affect the
update of the database.
5.11.2.Set-up of the on-line instrument driver
This set-up is managed from the Online Instruments Explorer available from button

The tree structure root represents the Xcom driver managing all on-line systems.
To configure it:
Select it (left click / XCom Driver)
Right click to display the context menu
Select Properties
These properties deal with the station hosting Xcom.

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Two situations need to be considered depending on the configuration of the network:


Fixed IP address
or
Automatic IP address
To check the configuration, go to the Windows menu:
Start / Control panel /Network and Internet connections / Network connections
Select Local Area Connection

Click on Properties:

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In the list, click on Internet protocol (TCP/IP), then on Properties:

Properties of Internet protocol

Corresponding properties of Driver XCom


Enter the IP address in the properties of Driver XCom:

In this case, your network will determine the IP address


automatically. Enter the name of the computer* in the properties
of Driver XCom:

* The procedure to get the name of the computer is described


below.

Click on

to close open windows.

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In automatic IP address mode, you need to enter the


computer name in the properties of Driver XCom. To
get this name:
o Open window System properties: Start /
Control panel / System properties
o Go to tab Computer name

Except for the Xcom address, properties of the Xcom driver do not usually need to be modified. Full
properties are available in advanced mode:

Property
XCOM address for MVX
(https://localhost)

Recommended
value
https://xxxxxxx

XCOM port for MVX (1..65535)

443

XCOM port for database


(1..65535)

80

FTP server port (1..65535)

21

Description & Comments


HTTP address of web server associated with
XCOM service.
"xxxxxxx" represents the network identification
of the station hosting the XCOM service. By
default, this service is installed on the
database server:
IP address of the station (fixed IP)
or
Network name of the station (automatic IP)
Number of TCP port associated with the web
server of XCOM.
Number of TCP port associated with the web
server of XCOM.
CAUTION: This port must be open on the
station
TCP port number associated with the web
server of XCOM.
CAUTION: This port must be open on the
station

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FTP server user

xpr-ftp

FTP server Password

online4.0

Watchdog period (min)

Time out LOG file (ms)

20000

Timer LOG file (ms)

2000

Trace mode activation

No

Max number of trace files

100

User MVX->XCOM

xpr

Password MVX->XCOM

online4.0

This field corresponds to the Windows user


account automatically created when installing
XPR. Any modification to this field must be
done also in the corresponding account.
This field corresponds to the Windows user
account automatically created when installing
XPR. Any modification to this field must be
done also in the corresponding account.
Number of minutes between 2 requests on the
lifeline between XCOM and XPR
Maximum waiting time allowed after a request
to retrieve the internal trace file of MVX by
XPR
Delay between 2 verifications for the end of
retrieval of a MVX trace file
Activation/deactivation of the trace mode for
storage operations of measurements in the
database. These traces are located in the
XPR cache
Maximum number of trace files beyond which
the oldest files will be replaced with the most
recent ones
This field corresponds to the Windows user
account automatically created when installing
XPR. Any modification to this field must be
done also in the corresponding account.
This field corresponds to the Windows user
account automatically created when installing
XPR. Any modification to this field must be
done also in the corresponding account.

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5.11.3.Crear un MVX

To create a new OneProd MVX module:


Select it (click izq. / XCom Driver)
Click derecho para mostrar menus
Select New / MVX
Propiedades mostradas:

Properties

Serial number *
Licence *
Range
DAT option
Number of channels
IP address by DHCP server
MVX address (https://localhost)

Web Service Port (1..65535)


Embedded FTP server port
(1..65535)
MODBUS slave address
(TCP=0, RS=1..255)
Logical ch. Nb for relay
acknowledgment

Recommended value or
Comments
example
LOF0006585-006
Se encuentra en el MVX

M7Y71ZB6Q5H55BX8

Se proporciona en su compra o se
genera con el CAST.
Premium
Easy or Premium. This field is directly
derived from the licence number.
No
This field is directly derived from the
licence number.
32
This field is directly derived from the
licence number.
Yes
Si la red es con IP Dinmico
No
Si la red tiene IP fijo
ver 5.11.2
https://LOF0006585-006 MVX serial number (Automatic IP )
or
or
https://192.168.1.103
MVX IP, direccin por defecto.
443
21

1
1

Allows for MVX identification. This


number must be unique on a same bus.
Selected logical input will be used to
acknowledge MVX outputs set as
manual acknowledge (see 5.11.5)

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Bias voltage monitoring

Yes

Max. number of files in memory

1000

Storage mode

Priority to new
measurements

Password XCOM->MVX

MVX

Offset adjustment

Yes/No

Firmware version
Storage of time signal associated
with SFI

Yes/No

If YES, MVX controls the status of


sensor connections. This function is not
possible with all types of inputs.
Maximum number of files stored in
memory by MVX in case of
communication failure with XPR. Each
measurement file corresponds to a
machine for a measurement date.
Management of full memory of
maximum number of files reached:
- priority to new measurements: the
most recent measurement overwrites
the oldest one.
- priority to old measurements:
acquisition is suspended
This field corresponds to the password
used for access to MVX. Any
modification to this field must be copied
to MVX using software CAST.
If Yes is selected, MVX will adjust the
Offset at each start. This allows for a
better precision on the continuous
component. This option increases the
starting time for the MVX.
This field is automatically filled when
MVX starts.
If No is selected, SFI parameters are
transferred without the associated time
signal: see 14.11.

El par de nmeros de serie / licencia de serie se utiliza para determinar automticamente la configuracin
de su MVX OneProd. Si no disponemos de esta informacin, puede utilizar los nmeros que aparecen en
la siguiente tabla, mientras tanto:

Number of channels
8
8
16
16
24
24
32
32

Function
Easy
Premium
Easy
Premium
Easy
Premium
Easy
Premium

Serial number
EASY-8
PREMIUM-8
EASY-16
PREMIUM-16
EASY-24
PREMIUM-24
EASY-32
PREMIUM-32

Licence number
GBUPQ8KZFS6W9TXQ
WTC955961BZ5TU6F
MSMM1X9X18Z8K5DG
KBY7KWWFZWF8U9IF
TMSVZZ5IQT1T7MF1
8KEUKGKIQSZTSKHG
KMSV1XTDQS1TMSX8
S4Y9KWBZ65Z8US6L

Despues de la validacin el nuevo OneProd MVX se mostrar en el


Explorador de Instrumentos. El men de contexto se puede utilizar para
cambiar sus propiedades en cualquier momento.

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5.11.4.Definition of MVX channels


El siguiente paso consiste en la definicin de la forma de utilizar cada canal MVX. Para ello, editar sus
propiedades: Seleccione el canal (clic izquierdo) o varios ms (Ctrl + clic izquierdo)

Haga click derecho para mostrar men


Seleccionar propiedades

Definir el tipo de entrada:


IEPE (AC): accelerometer or velocimeter accionado por corriente constante
IEPE (DC): salidad de temperatura integrado a algunos acelerometros, a corriente constante.
constant current.
TriggerTachometer: medicin de la frecuencia de rotacin de una seal de suministro de uno
o varios disparos.

Voltage input AC + DC: entrada de tensin de las seales dinmicas que pueden tener un
componente continuo (sondas de proximidad).

Process input DC: Voltaje de entrada costante


Process input 4-20mA: Entrada de corriente continua

Pulse counter: Este tipo de entrada se utiliza con el parmetro CGI para el recuento de
partculas.

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Set-up depende de cada tipo de entrada:

IEPE (AC):

o Input unit: seleccionar de la lista


o Sensor sensitivity in mV/input unit
o Amplification: 1, 10 or 100
Note: Para los canales IEPE, si un parmetro en tiempo real est conectado en este canal, el
campo de amplificacin no se tiene en cuenta.

IEPE (DC), Process input DC:


o Input unit: seleccionar de la lista
o Label if other : etiqueta de la unidad si Otros se selecciona. 5 caracteres mx.o Sensor
sensitivity in mV/input unit
o Input offset (input unit): Este desplazamiento se utiliza para corregir el resultado
basado en la siguiente formula
Result in input unit = (Input in V)/(Sensitivity) + (Offset in input unit)
o Amplification: 1, 10 or 100

4-20mA Current Input:


o Input unit: seleccionar de la lista
o Label if other : etiqueta de la unidad si Otros se selecciona. 5 caracteres mx.
o Value measured in EU at 4mA: indicar el valor del parmetro en la unidad de entrada
correspondiente a 4 mA
o Value measured in EU at 20mA: indicar el valor del parmetro en la unidad de entrada
correspondiente a 20 mA

Voltage input AC + DC:


o Input unit: seleccionar de la lista
o Sensor sensitivity in mV/input unit
o Input offset (input unit): Este desplazamiento se utiliza para corregir el resultado
en base a la frmula:
Result in input unit = (Input in V)/(Sensitivity) + (Offset in input unit)
o Gain: 1, 10 or 100

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TriggerTachometer:

o
o
o
o
o

Unidad de entrada: Hz
Tipo de disparador: on positive or negative slope
High triggering threshold (Volts)*: value from -24 to +24
Umbral de activacin baja (Volts)*: value from -24 to +24
Numero de pulsos por revolucion: Integer from 1 to 65536. La
frecuencia es igual a la frecuencia de los impulsos / Nmero de impulsos por

revolucin.
* Umbral alto and Umbral bajo: para rearmar el sistema de disparo para la prxima adquisicin, se
utiliza para evitar el mal disparo.

Disparador en pendiente positiva

Umbral
alto

Umbral bajo

Punto de
disparo
punto rearmado
Disparador en pendiente negativa
Low
threshold

High
threshold

Punto de
disparo
Punto
rearmado

Contador de pulsos:
Input unit: p (Particles). Este tipo de entrada se utiliza con el parmetro CGI para el
recuento de partculas. El sensor utilizado genera un impulso para el paso de cada
partcula (vase 14.12). Los 2 siguientes parmetros se deben establecer en funcin de
la amplitud del impulso emitido por el sensor.
o HIGHER triggering threshold (Volts)*: valor que va desde -24 hasta 24. Valor por defecto: 12 V
o LOWER triggering threshold (Volts)*: value ranging from -24 to +24. Default value: 10 V
o

After set-up,el canal se muestra en la estructura de rbol junto con el instrumento de la unidad
seleccionada:

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5.11.5.MVX Channels / XPR-300 Equipment Points Association


Parametros y seales OneProd XPR-300 ahora debe estar asociado con OneProd MVX
channels.:Esta asociacin se puede hacer a nivel mundial, punto por punto:
1 Select XPR point
2 Clic izquierdo en el canal
MVX asociar luego a la
derecha y haga clic en
"Conectar"

Despus de la asociacin, se muestra el nombre del canal en el Canal columnas para Puntos, seales y
parmetros:

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Notes:

Sensores asociados a un solo punto:


Tambin es posible hacer esta asociacin
en el nivel de parmetros. Esto permite
clasificar los parmetros procedentes de
diferentes sensores en un mismo punto, por
ejemplo, la vibracin y la temperatura:

Coherence control: Para cada asociacin, un control de coherencia se hace para


comprobar: o La compatibilidad entre el tipo de entrada y los parmetros asociados y
las seales o la compatibilidad entre las medidas programadas y los OneProd MVX
prestaciones en caso de incompatibilidad, la asociacin no se har y un mensaje le
informar al operador del mismo.

On-line / Off-line sensitivity: Para cada asociacin, la sensibilidad del canal de medicin
se compara con los de las mediciones de punto. Si no corresponden, se muestra un mensaje de
advertencia. La sensibilidad se utiliza para las mediciones realizadas con OneProd MVX que se
introduce en el canal. Las definidas por los parmetros y seales se utilizan para las mediciones
realizadas con un colector de datos.

Varias mquinas pueden ser monitorizados con un solo OneProd MVX.

La version de OneProd XPR-300 / OneProd MVX no permite el seguimiento de una pieza


de los equipos con los puntos repartidos en varios OneProd
MVX.
Asistencia para la asociacin de canal:
o Tree filtering: canales conectados o no conectado
se pueden filtrar. A destacar la presencia de un filtro,
etiquetas de los rboles se muestran en azul.

Navigate a: facilitar la bsqueda del elemento


correspondiente a una asociacin, puede usar la
funcin "Ir a" funcin en el men contextual:

Ya sea desde una medicin de canal (doble


haga clic en el canal para mostrar las
mediciones). El elemento correspondiente se
seleccionar automticamente.

O en la ficha programacin al modo de


configuracin. El elemento correspondiente se
seleccionar automticamente. En el rbol de
Equipo.

Correccin de la asociacin: tambin es posible cancelar cualquier asociacin existente


utilizando la funcin "Desconectar" disponible en el men contextual de cualquier punto
conectado, la seal, parmetro o canal. Esta funcin tambin est disponible en el OneProd
MVX; que cancelar todas las asociaciones existentes con este instrumento.

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5.11.6.Set-up de las salidas lgicas y Modbus de MVX


To program OneProd MVX outputs, display OneProd MVX properties again.

La ficha "Control de salida" se puede utilizar


para definir el comportamiento de las 4 a 8
salidas disponibles en OneProd MVX. Cada
salida se puede configurar para tener una
confirmacin manual o no:
o Una salida de "mantenimiento" se
mantiene en estado de alarma, incluso
si el estado correspondiente embiste a
la normalidad y esto hasta manuales
reconocimiento de MVX. Este acuse
de recibo se realiza desde la entrada
lgica definida en la primera pestaa.

A la salida de no-mantenido vuelve automticamente cuando el nivel se remonta ms


all del umbral de histresis se define con los umbrales absolutos (vase 5.5.5).

Tambin se puede definir si el estado normal de la produccin corresponde a su estado activo o


discapacitados. Precaucin: si se selecciona la opcin "estado normal activa", y luego de la
desconexin MVX puede causar rels accionados por estas salidas para cambiar al modo de
alarma.
La ficha "Direccin" se puede utilizar para
definir las salidas activadas por cada
parmetro conectado a la OneProd MVX
cuando se va en el modo de alarma o peligro.
Introduzca 0 si no desea activar las salidas.
Cuando
muchos
parmetros
son
administrados por un MVX, recomendamos
utilizar la funcin "canal de filtro" para esta
programacin. En la ltima columna se utiliza
para gestionar el orden de los parmetros en
la tabla "Modbus" cuando se utiliza esta
funcin. Permite el acceso directo a los
parmetros monitorizados por MVX de una
tercera aplicacin a travs de un protocolo de
comunicacin Modbus / RS en la salida RS485
o Modbus / TCP en la interfaz Ethernet.

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5.11.7.Programming MVX acquisition conditions

Adems de sus tareas de monitoreo permanente, OneProd MVX puede desencadenar


automticamente adquisiciones recuperan y almacenan en OneProd XPR-300. Esta rutina automtica
se programa en la pestaa "Condiciones de funcionamiento" del modo "configuracin":

Debe definir C, S y T, as como la prioridad para el Estado por defecto:

C: utilizado para activar una adquisicin cada vez que se produce una condicin de operacin.
No seleccione esta opcin si no hay condiciones de funcionamiento se ha definido anteriormente.
Para obtener ms informacin sobre la programacin de las condiciones de funcionamiento,
consulte 5.11.11.
S: utilizado para activar la adquisicin de los equipos en cada cambio de estado de alarma de un
parmetro. Estas adquisiciones se pueden limitar a los cambios de estado agravantes (de OK a
AL y de AL a la DG) y al punto que tiene ha cambiado de estado, basndose nicamente en las
opciones seleccionadas en la pestaa de "adquisicin".

P: Es para adquisiciones periodicas. Periodicities se selecciona en pestaa Acquisition.


La periodicidad puede ser menor cuando el equipo est en estado de alarma. Se realiza una
medicin de "P" cuando el cambio de periodicidad (si el estado del equipo va de OK para AL y DG
o si
Note: Precaucin - Si las tres casillas C, S y P no se comprueban, OneProd MVX estara limitada en su

funcin de vigilancia y no transferir los resultados a OneProd XPR-300.

Priority 0, 1, 2: Se da una prioridad a cada tarea de adquisicin. Esta funcin se utiliza para
gestionar OneProd MVX recursos cuando varias mquinas estn supervisados. Esto permite,
por ejemplo, para asignar una mayor prioridad a la adquisicin de un evento no recurrente, tales
como la captura de la seal de tiempo durante el apagado de la mquina.

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5.11.8.Programming MVX acquisition


A continuacin, debe configurar el pestaa "Adquisicin":
Seleccione primero la opcin "ON-LINE".

Acquisition strategy cambio de estado (si S est seleccionada en adquisicin):


o Todos los cambios de estado o cambios agravantes de estado (OK para AL y AL a DG)
o Las mediciones en todos los equipos o solo en la OneProd MVX canal de adquisicin
detectado la alarma. Este modo no se tiene en cuenta para el Timewave en el evento, todo el
Timewaves se envan automticamente. PRECAUCIN: La opcin "canal MVX slo" no se
debe utilizar si los parmetros monitoreados se originan de una fuente de OPC (vase 21).
En caso de una alarma en un parmetro de OPC, se activar ninguna medicin.
o

Opcin "Medidas sobre el cambio de estado se detienen ..." permite limitar el volumen de
datos transferidos y almacenados en el cambio de estado. Algunas mquinas defectuosas
pueden realmente mostrar operativo muy inestable, lo que induce interruptores constantes
entre bien y el estado de alarma, por lo que genera un enorme volumen de datos a transferir
y almacenar. En particular, para las turbinas de viento. Cuando se selecciona esta opcin, el
funcionamiento es el siguiente de que se supere el nmero de cambios de estado:

MVX se detiene la transferencia de las mediciones sobre el cambio de estado


hasta el final del da actual (el contador se pone a 0 en el final de la da

calendario)
Un evento para reconocer aparece en el registro de sucesos: "El nmero mximo
de Cambios en el estado se excede de 'Equipo''
Se muestra el nmero de estos eventos no reconocidos en la bandera superior.
Icono se muestra tan pronto como este nmero es mayor que 0.
Mantiene la transferencia de las mediciones peridicas.

Acquisition periodicity (si P est marcada en la pestaa de condiciones de trabajo). Dos


periodicidades deben definirse: la periodicidad cuando MVX no detecta ningn estado de alarma
en el equipo y la periodicidad cuando el equipo est en modo de alarma. Un parmetro adicional
no permite la transferencia de seales de forma sistemtica (espectros de seales y el tiempo) en
cada medicin, pero slo una vez cada medicin peridica N (N que van de 1 a 255). El valor por
defecto es 1, permite tener seales para todas las fechas de medicin. mediciones peridicas

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sin seales etiquetados con carcter "P" en la lista de las fechas de valoracin y aquellos con
seales de "P +" .

Notification: An SMS or e-mail notification can be sent out for an event. See 20 for details on
the set-up of this function.

Alarm triggering delay: esta funcin tiene por objeto evitar las alarmas intempestivas
relacionados con el ruido o los fenmenos transitorios (por ejemplo, en relacin con el inicio de
una mquina de vecino). Consiste en la validacin de un estado de alarma agravante slo si se
confirma despus de la hora indicada. Si el defecto desaparece antes, no se emite ninguna
alarma. El valor efectivo de este tiempo no deber ser ms corto que el ciclo de medicin MVX,
que depende de los parmetros programados y seales.
Short-term trend: OneProd MVX pueden memorizar los ultimos valores monitorizados.
Las propiedades de este buffer son:
o Numero de valores : integer from 0 to 1000
o Perioricidad minima:
from 0 to 600 s. El valor real de perioricidad
smaller than the MVX measurement cycle, which depends on the programmed
parameters and signals. For real-time parameters the periodicity can be disturbed by the
processing tasks with higher priority. The periodicity is at least 1 second.
The short-term buffer can be consulted directly in Supervision - On-line mode (see 5.12.3).
It can also be stored in OneProd XPR-300, either manually from the Operation - On-line mode
(see 5.12.4.6), or automatically upon an aggravating status change for the equipment:
o Memorisation upon aggravating status change: check this option to automatically transfer
the data to XPR-300
o Si se marca la opcin, el buffer de corto plazo se transfiere junto con cada fecha de
medicin para cualquier condicin agravante cambiado hasta el reconocimiento de la
alarma o hasta que se alcance el lmite de almacenamiento definido (longitud mxima
consecutiva a almacenar: entero entre 0 y 10000)
Los datos a corto plazo, por lo tanto almacenados en OneProd XPR-300 se pueden consultar en
la "Operacin - Lista de las mediciones" modo (vase 5.12.4.8) Los datos a corto plazo tambin
se pueden eliminar de la base de datos XPR-300 (vase 11.14)
WARNING: tampn corto plazo aumenta la carga del sistema y puede reducir su rendimiento.

Time wave on event: with its DAT option, OneProd MVX includes a new type of time signal. The
specificity of this signal is that it can be triggered at any time by an event and that it has a pretrigger notion, i.e., it can capture a part of the signal before the triggering event.

Event
Alarm threshold
Real-time parameter
Time wave on
event

t
Pre-trigger
Total duration of time signal

Eventos desencadenantes pueden ser:


o Una situacin agravante de un parmetro en tiempo real (vase 13) si la caja S se registr
en la pestaa de "condiciones funcionamiento".
o Un cambio de estado de funcionamiento si la caja C est marcada.
o Una solicitud de medicin manual

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Notes:

Un cambio de estado de un parmetro cclico (no un parmetro en tiempo real) no


se activa una seal de tiempo en el evento.
Un cambio de estado no agravante de un parmetro en tiempo real no se activa
una seal de tiempo en el evento.
Una medicin peridica no se activa una seal de tiempo en el evento.
Despus de la activacin de un parmetro en tiempo real, el sistema no vuelva a
desencadenar una segunda vez durante todo el perodo de post-disparo y el
tratamiento o dentro de unos segudos despues del disparo, durante ese
tiempo el sistema sigue supervisando los cambios de estado. Al final de este
dependiendo de la configuracin del equipo el sistema envia los siguientes
datos:
Case "Acquisition on all status change": el sistmema verifica
el cambio de estado de las alarmas, si fuera diferente, la fecha de
medicin con el nuevo estado ser enviado sin el Timewave evento.
Case "Acquisition on aggravating status change only": si hay
cambios en el estado agravantes durante todo el perodo, el sistema enva
una nueva fecha de valoracin con el estado ms agravantes (como modo de
Pick-Hold) sin Timewave el evento.

Esta seal es muestreada a 51.2 kHz. Su longitud se


configura globalmente para cada mquina en la pestaa de
"adquisicin". El valor se expresa en segundos. La longitud
mxima depender del nmero de canales con una seal
de tiempo en el MVX. La siguiente tabla da una indicacin
de este valor mximo:
Number of channel with
time signal on event
Maximum length in s

32

24

16

30

40

60

120

240

320

480

480

La longitud pre-disparo debe variar desde 0 a la longitud de la seal. Si su MVX est equipado
con 256 MB (primera generacin) la longitud mxima pre-trigger se indica en la siguiente tabla:
For MVX equiped with 256 MB (1st generation)
Number of channel with
32 24 16
8
4
3
2
time signal on event
240 320 480
Longitud mxima de s con 30 40 60 120
una longitud pre-trigger = 0
13 19 39
78
117 156
Longitud mxima de s con 9
plena longitud pre-trigger

1
480
156

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Para crear seales de tiempo de eventos, vaya a la pestaa "Programacin":

En las propiedades, los nicos elementos que se pueden cambiar son el nombre abreviado, el
nombre y la designacin:

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5.11.9.Start-up and shutdown of MVX


La puesta en marcha de OneProd MVX datos ha fializado. Tiene que
ser trasladados OneProd MVX para iniciar las tareas de supervisin
y adquisicin. Antes de la puesta en marcha, los siguientes puntos
deben ser comprobados:
Las conexiones de sesores y rels para OneProd MVX
Power up of OneProd MVX
Connection a la red Ethernet/Intranet como ONE
PRD XPR 300 servidor PC.
Symbol
Indica que OneProd MVX esta detenido.
Utilizar Start acquisition del men contextual (clic derecho sobre MVX)

para iniciar. OneProd MVX se vuelve a programar durante luego tras arranque.
Para apagar el sistema use la adquisicin de parada la funcin del men contextual. Los comandos
"Start" y "Stop" se puede aplicar en varias MVX (use las teclas Mays o Ctrl para realizar una seleccin
mltiple).
Cuando se inicia el MVX, un comando de "indicador de carga" se puede utilizar para controlar la
proporcin de la carga del procesador MVX dedicado de procesamiento en tiempo real.
Si se cambia la puesta a punto, mientras que el OneProd MVX se est ejecutando, el smbolo indica que
OneProd MVX debe ser reprogramado para que los cambios se deben tener en cuenta. Para ello, detenga
y vuelva a iniciar la adquisicin.

5.11.10.MVX configuration report

Programacin MVX puede ser editado en un archivo CSV compatible con Excel *. Utilizando el comando
"Exportar" en el men contextual.

El archivo contiene la configuracin MVX para cada canal, cada rel y la interfaz Modbus.

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5.11.11.Managing operating conditions


The OneProd XPR-300 / OneProd MVX puede ser utilizado para manejar la condicin de
funcionamiento de una mquina y para adaptar la adquisicin y el seguimiento en consecuencia. A
continuacin, es posible tener hasta 10 condiciones de funcionamiento, incluyendo una condicin de
reserva, que se activa automticamente si la disponibilidad de un parmetro de funcionamiento OPC no
ya no permiten la gestin normal. Programacin de las condiciones de funcionamiento de una mquina
requiere los siguientes pasos:
Desde la pestaa Programming
1. Definicin de los parmetros de funcionamiento.
2. Definicin de los parmetros monitorizados y seales de medicin para todas las condiciones operativas.
Desde la pestaa Operating conditions
3. La creacin de las condiciones de operaciones:
Definicin de cada condicin de funcionamiento
Definicin de la estrategia de adquisiciones
Definicin de los valores lmite de los parmetros de funcionamiento
Asignacin de las mediciones correspondientes.
Desde la pestaa Acquisition
4. Definicin de adquisiciones periodicas
Consideremos el siguiente ejemplo:
La maquina est equipada con los siguientes instrumentos:
Un tacometro para determinar la velocidad de operacin de la mquina
A TTL input para detectar la parada de la mquina
2 acelerometros montado en cada uno de los cojinetes de la mquina.
Definamos las 3 condiciones de funcionamiento de la mquina:
Condici
n
Paro
Baja vel.

Alta
Velocidad

TTL input

Rotation speed

Off

0 1500 RPM

On

900 1200 RPM

On

1200 1500 RPM

Mediciones realizada en cada


punto
Seal de tiempo slo en presencia de
la condicin, es decir, durante la fase
de Cost- down
Medidas de seguimiento (nivel general
para la aceleracin de velocidad y ancho
de banda) y anlisis (200, 2000 y 20000
Hz espectros).
Medidas de seguimiento (nivel general
para la aceleracin de velocidad y ancho
de banda) y anlisis (200, 2000 y 20000
Hz espectros)

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5.11.11.1.Definicin de los parmetros de funcionamiento

Los parmetros de funcionamiento se utilizan para caracterizar el estado del


funcionamiento de la mquina. Hasta 6 parmetros disponibles para cada mquina:

1 parmetro relativo a la velocidad de rotacin medida a partir de una entrada de disparo o de


una entrada continua. Este parmetro est presente en todas las mquinas, ya que tambin se
utiliza para extraer las amplitudes relativas a la cintica de la mquina.
2 parmetros relativos al proceso (caudal, presin, cargas, ...) miden desde entradas continuas
3 parmetros lgicos (encendido / apagado, abierto / cerrado, ...) medidos desde las entradas lgicas

Estos parmetros pueden ser:


O bien medido directamente por OneProd MVX,
O transferido desde el proceso a travs del protocolo OPC. Esta segunda posibilidad requiere que
OneProd XPR-300 incluya la opcin de cliente OPC (vase 21).
En nuestro ejemplo, la velocidad de rotacin debe estar ajustado a "variable". Un ejemplo de
programacin de medicin a partir de una entrada de disparo se da a continuacin:

Propiedad del parmetro de rotation speed:

Propiedad del canal OneProd MVX que se asociar con este parmetro:

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El parmetro On-Off medida apartir de una entrada lgica hay que aadir:

Propiedad del canal lgico OneProd MVX asociado con este parmetro:

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5.11.11.2.Definicin de los parmetros monitorizados y seales de medicin


Los puntos de medicin y sus parmetros y seales se crean como por mquinas sin condiciones (vase
5.5.2 y siguientes).
Ejemplo:

Important note: con el fin de poder utilizar an ms los umbrales asistente de configuracin (vase 6),
se recomienda definir el tipo de alarma ms alto para todos los parmetros monitorizados antes de ir al
siguiente paso.
5.11.11.3.Creacin de las condiciones de operacin y la asignacin de puntos y mediciones
1. En la ficha "Condiciones de operacin" con "Nuevo Estado" la funcin contextual:

2. Introduzca la etiqueta y el nombre para el nuevo Estado


3.

Entonces usted consigue la primera


condicin de funcionamiento:

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Adems de esta condicin de funcionamiento primero, OneProd XPR-300 crea de forma


predeterminada una condicin especfica denominada "condicin de retorno". Esta condicin se
puede utilizar en los 2 casos siguientes:
acceder al servidor OPC, evitando as OneProd MVX de la determinacin de la condicin
operativa actual. Esto permite que la programacin de las medidas que MVX tendr que
realizar en este modo degradado.
- La condicin de retorno tambin se puede medir en una solicitud inmediata para la medicin
(vase 5.12.4.6) si OneProd MVX es una condicin de funcionamiento no definido:

4. Usted tiene que definir las condiciones de funcionamiento:


Description de la condicin de operacin:
o
El cdigo de color que identifica el estado: haga doble clic en la columna "sup + Col".
Elige colores que no sean verde, amarillo y rojo como estos son utilizados para estados
de alarma de mquinas.
o El DELAY permite definir un tiempo de espera entre la ocurrencia de la condicin y la
adquisicin. Esta se utiliza para asegurar que la velocidad se estabiliza cuando se inicia
la adquisicin.
o
La Stability de la condicin de parmetro define si se mantiene la condicin de no
durante toda la adquisicin:

Yes: la adquisicin se detendr si la condicin ya no se presente durante la


adquisicin. Sin medicin se almacena.
No: la adquisicin se completa, incluso si la condicin ya no est presente en el
extremo.
o %RPM: que se utiliza para controlar la variacin de la velocidad de rotacin con el fin de
detener las mediciones si la velocidad no es suficientemente estable durante la adquisicin.
Este defecto se muestra en el "panel de eventos" y "alarma y propiedades" ventanas. Si RPM
= 0%, la estabilidad de la velocidad de rotacin no se controla.

Descripcin de la estrategia de adquisicin. (Para ms detalles sobre C, S y P vase


5.11.7) La pantalla de abajo se ilustran nuestro ejemplo:
o
O condiciones de baja velocidad (LS) y la condicin de alta velocidad (HS) se miden en
cada cambio de estado (S) y en perodos fijos (P). Periodos consistir en una medicin por da
cuando la mquina no tiene ninguna alarma y una medicin cada 2 horas si hay una alarma.
o La condicin de parada (Stop) se mide cada vez que dicha condicin se produce (C). Si
OneProd MVX supervisa otras mquinas, una prioridad ms alta se puede asignar a esta
tarea (nivel de prioridad 0).

La parte inferior de la ventana se utiliza para definir valores de los parmetros o lmites de
funcionamiento correspondientes para cada condicin:

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En nuestro ejemplo:

Asociacin de los puntos y medidas: los puntos y parmetros se seleccionan de forma


predeterminada en un nuevo estado de funcionamiento. Si no se necesitan algunas
mediciones (o puntos) para una condicin, es posible anular la seleccin de ellos. Lneas
correspondientes (o columnas) de PSS a continuacin, no se midieron para estas
condiciones de funcionamiento.

En nuestro ejemplo:

"Velocidad baja" y "alta velocidad" Condiciones de trabajo: ondas de tiempo


(ShtDownWav) no se miden

Stop operating condition: time waves (ShtDownWav) are measured and only this one

5.

En la ficha "Programacin", yon puede controlar el resultado de su accin por los puntos y
parmetros asociados con las condiciones de filtrado:

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Uno obtiene:

El color azul indica que hay un filtro activo y que algunos puntos o parmetros se puede
ocultar.

5.11.11.4.Programacin de la estrategia de adquisicin para cada condicin


de funcionamiento
Ahora tiene que definir la periodicidad de adquisicin: una vez al da si no hay alarma y cada hora si
el equipo est en alarma.

Acquisition time-out: Si una adquisicin peridica se realiza en una mquina con las condiciones de
funcionamiento, la condicin no puede estar presente a la hora programada para la medicin. En este
caso, el sistema har un seguimiento de si la condicin se produce durante un perodo de, al menos, igual
a la adquisicin de tiempo de espera. Si durante este plazo, la afeccin se presenta a continuacin, se
realizar la medicin, de lo contrario se cancelar hasta la siguiente hora programada.

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5.11.11.5.Particularizacin de umbrales para cada condicin de funcionamiento

Los umbrales pueden ser adaptados para cada parmetro de acuerdo con la condicin de
funcionamiento. Para ello, utilice la ficha "Programacin" y filtrar la condicin por la que los umbrales
deben ser personalizadas. Por ejemplo, para la condicin de baja velocidad:

1 Filtro en condiciones

2 Seleccione las
condiciones a cambiar

3 Abra la ventana
"Propiedades" de alarma y
con el botn de

4 - Seleccione el parmetro
que desee cambiar y luego
ajustar los umbrales en la
ventana "Alarm y
propiedades"

Todos los parmetros se deben ajustar uno por uno o se pueden cambiar directamente desde el modo
de Operaciones proporcionado la lista de mediciones incluye al menos una medicin de la condicin de
funcionamiento. Para ello, seleccione una fecha en el estado de funcionamiento, ubicar el cursor sobre
el parmetro de los umbrales para cambiar
y haga clic en "Alarmas y propiedades"
para el acceso rpido a los ajustes de umbral de
alarma.

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5.11.12.Control del sistema


El sistema registra automticamente todos los eventos importantes. Estos acuerdo ya sea con los
cambios de estado de alarma en las mquinas monitorizadas o con defectos de integridad en el sistema.
5.11.12.1.Contador de Eventos
Una indicacion aparece ( ) barra superior tan pronto como se detecte un evento no
reconocido.

Esta informacin incluye el nmero de eventos no reconocidos y el nmero total de eventos registrados..
Este indicador desaparece cuando todos los eventos han sido reconocidos.

El icono indica que las mediciones en un cambio de estado no reconocido se detienen por lo menos una
pieza de equipo: vase 5.11.8.
5.11.12.2.Panel de Eventos
Para ver la lista de eventos, abra el panel de eventos con el botn :

Esta ventana muestra la cronologa de eventos, siendo el ms reciente aparece en la parte inferior de la
lista. Hay dos tipos de eventos:
Informacin simple escrito en negro: se trata de eventos no crticos (por ejemplo, de vuelta a la
normalidad para un parmetro de estado) o una accin realizada por el operador (por ejemplo,
detener o iniciar un OneProd MVX).
Alertas escritas en rojo: son cambios de estado agravantes de los parmetros y la deteccin de
los defectos del sistema (problema de comunicacin, defecto del sensor ...). Estas alertas se
mantienen en rojo hasta que sean reconocidos por el operador. Esta operacin se lleva a cabo
mediante el men contextual despus de la seleccin del evento (s) en reconocer:

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Tras el reconocimiento, las alertas se muestran en negro y se aade el nombre del actual
operador, as como la fecha de acuse de recibo,.

Otras funciones estn disponibles en el men contextual::


Eliminar los eventos seleccionados para limpiar la lista de eventos ya procesados..
Ir al elemento: esta funcin se utiliza para seleccionar inmediatamente el equipo
correspondiente o OneProd MVX en instrumento o mquina Explorer.

El acceso a Reconocer y eliminar eventos funcin depende del perfil de usuario.


Para encontrar un evento especfico, la lista se puede filtrar por tipo de evento:

Despus de la filtracin, se muestra la lista de las fechas en azul:

Nota: tambin es posible reconocer los eventos de alarma directamente desde el modo de supervisin
(vase 5.12.3)

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5.11.12.3.Los indicadores en el Explorador de Instrumentos
El Explorador de Instrumentos se utiliza para controlar el estado del sistema en cada nivel de la
estructura de rbol:
Estado de Xcom controlador on-line:
: Conductor Xcom se apaga y OneProd XPR-300 no se puede comunicar con los
o
instrumentos en lnea.
Normalmente, debera ponerse en marcha automticamente cuando se arranca
el PC. Se puede reiniciar manualmente iniciar el servicio "XcomService"
Program OneproD System XcomDriver Start XcomService)
(Start

: OneProd XPR-300 ha detectado un error en Xcom. Consulte el panel de eventos


para obtener el cdigo de error.
: Xcom controlador funciona correctamente.

Estado de los istrumentos OneProd MVX :


o

: MVX se apagar

: MVX Puesta en marcha

: MVX ha comenzado y funciona correctamente

: Se han realizado cambios a la base de datos para una mquina conectada a este MVX. La
siguiente configuracin debe ser cargado, es decir MVX se debe detener y reiniciar.

: El instrumento ha sido inhibida por el operador. En este caso, la comunicacin se


mantiene activo entre Xcom y el instrumento Xcom pero no transfiere ninguna informacin a la
base de datos.

: Xcom no se puede comunicar con el instrumento. Esto puede ser debido a un fallo
en la red o un problema con la fuente de alimentacin MVX.

: Xcom ha detectado un error importante con MVX. Consulte con el supervisor de eventos
para obtener el cdigo de error.

Estado de los canalesOneProd MVX :


o

: No utilizado.

: MVX apagado.

: MVX en puesta en marcha.

: Canal en funcionamiento

: se han realizado cambios a la base de datos para una mquina conectada a este MVX

).

: El instrumento ha sido inhibida por el operador (

: Xcom no se puede comunicar con el instrumento ( ).

o
o

).

: MVX se ha detectado un error en el canal. Consulte con el supervisor de


eventos para obtener el cdigo de error.
: Xcom ha detectado un error en el MVX (

).

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5.12.

La consulta de los resultados del control

5.12.1. Principio
Los resultados pueden ser consultados en dos lugares diferentes:

En la "jerarqua Ubicacin / Equipo" rbol en el que se muestra el estado de la alarma ms reciente para
cada equipo
En la ventana de "Supervisar el modo" para tener acceso a los datos como diagramas de bloques o
en la ventana "modo de explotacin", donde todos los resultados estn disponibles como una matriz.

5.12.2."Jerarqua Ubicacin / Equipo" rbol


5.12.2.1. Principio
La "jerarqua Ubicacin / Equipo" rbol puede ser utilizado para navegar rpidamente dentro de los
activos de produccin y para ver el ltimo estado de la alarma para cada mquina bajo control en todo
momento. Estos estados se representan con un icono:

Estados de alarma estn codificados de la siguiente:


Por lo menos un parmetro en DANGER
DANGER
ALARM
Por lo menos un parmetro en ALARM
PRE-ALARM
Por lo menos un parmetro en PRE-ALARM
Todos los parmetros son OK
OK
UNKNOWN
Ningn parmetro se ha medido o calculado
Este estado de la alarma se corresponde con el estado de la alarma generada por la ms reciente de
control realizado en el equipo. Este estado se obtiene mediante la combinacin de parmetros de
medicin de puntos y estados de alarma.
Nota importaNte: Estado parmetro no se movi hasta el nivel de equipo si no se selecciona la opcin
"monitoreado": vase 5.5.6.
The alarm status of each location is coded as follows:

DANGER
ALARM
PR-ALARM
OK
UNKNOWN

Al menos un equipo en DANGER


Al menos u equipo en ALARM
Al menos un equipo PRE-ALARM
Todos los equipos son OK
Ningn equipo se ha medido o calculado..

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5.12.2.2. Opciones de filtrado


Para encontrar ms fcilmente un conjunto de mquinas, se puede
tener la visualizacin del rbol slo las mquinas de cumplimiento de
los criterios definidos en el mdulo de filtrado. Para mostrar las
ventanas que muestran filtrado actuales, seleccione la opcin "Filtro"
en la barra de men. Las siguientes operaciones de
filtrado estn disponibles:

Status
pestaa:
o
Filtro en el nivel de alarma, por ejemplo, la pantalla de la
mquina con alarma o peligro estado slo.
o El filtro del consejo, para, por ejemplo, rpidamente encontrar
el equipo sin "consejo" que no ha sido validado por el experto.

Dates pestaa:
o Filtrar por fecha de la ltima medicin, por ejemplo, mostrar
slo las mquinas de medicin recientemente. Si se selecciona
"PSS / SSS Filter", el filtro se aplica en la lista de las fechas de
valoracin de modo "Funcionamiento".
o
Filtro en la fecha de la prxima medicin. Puede usar esta
opcin para construir sus propias rutas o de control que se
omiti ninguna pieza del equipo. La fecha de la siguiente
medicin se calcula a partir de la periodicidad definida en el
modo, ficha Adquisicin "Configuracin".

o Selections pestaa:Filtro en una o varias selecciones, por


ejemplo, para mostrar slo las rutas que se acaba de cargar.
Los filtros se aplican slo si se selecciona la opcin "Filtros en". (Filtros activos)
Botn
en la ventana de filtrado se utiliza para reiniciar todas las
opciones de los filtros. Nombres de equipos y la ubicacin se muestran
en azul como un filtro activo. Nota: Los ajustes de filtro se guardan
para cada usuario por su / su prximo perodo de sesiones.

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5.12.3. Supervision mode


5.12.3.1. Principio
El modo de supervisin se selecciona de la bandera superior:

Este modo se utiliza para visualizar un diagrama para cada elemento del rbol de Equipo. Este diagrama
se compone de una imagen de fondo (seleccionado en las propiedades de los elementos) con todos los
sub-elementos que se superponen.

Equipos con su
estado de alarma

Sub-location

Imgenes
de
fondo
seleccionado
en
las
propiedades de ubicacin

Todos los sub-elementos se colocan inicialmente en la esquina superior izquierda de la ventana. Se


pueden mover libremente por arrastrndolos con el ratn. Tambin es posible ocultar algunos elementos.
Estas operaciones son posibles slo para los usuarios que tienen la "Supervisin" justo en su perfil (ver
"Manual de administracin").
Desde un punto de ubicacin, hay:
o
o

either a sub-location:
or an equipment:

El nmero mximo de sub-elementos es de 32. Haga clic en un lugar para mostrar el


siguiente nivel hacia abajo y esto hasta el nivel de los equipos.

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El nivel Equipment presenta los siguientes elementos:

Punto actual
Imgenes de fondo
seleccionado en las
propiedades de
equipo
Parmetros del
punto actual
Punto con su
estado de alarma

Curva de tendencia
del parmetro actual

Un diagrama de equipo puede incluir un mximo de 32 puntos y 12 parmetros


por punto. Dos modos de visualizacin disponibles: "Lista de medidas" y
"on-line"
5.12.3.2.Supervision - Lista de modo mediciones

El estado de alarma que se muestra es el estado ms agravantes *


desde el ltimo
acuse de recibo. Los artculos no reconocidas se indican con un ** parpadeo del indicador de
alarma y por la marca "!". Sigue siendo hasta que la alarma sea reconocida por el operador. El
reconocimiento est disponible directamente desde la pantalla de supervisin con el men
contextual del equipo, puntos o parmetros. El estado de alarma se memoriza hasta que se
reconozca la alarma. Despus de reconocer el estado muestra el valor actual. El reconocimiento
realizado por un equipo o un punto ser vlido para todos los sub-elementos. Reconocimientos se
remontan en el panel de eventos.

Los valores mostrados corresponden a los ltimos valores almacenados en la base de datos
(fecha de medicin en la parte superior de la lista del modo de funcionamiento). La curva de
tendencia es la de los valores almacenados en la base de datos.
, Error
and
, pre-Alarm , Alarm
* Alarm status is classified in following order: OK
Danger .
** blinking may be disabled in the user preference. In this case items not acknowledged can be
identified with the ! mark (see 11.2).

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Nota: si se elimina la ltima medicin, los estados de los elementos no reconocidos no se
cambian.

5.12.3.3.Supervision On-line mode

Este modo slo est disponible para equipos con mediciones en lnea.
Los valores indicados son los valores actuales medidos por el sistema on-line. La curva de
tendencia es el bfer de corto plazo de la MVX. La curva de tendencia va a estar con la frecuencia de
actualizacin definida en el modo de funcionamiento. definido en el modo de funcionamiento.
Observaciones:
Se ha visto los valores no se almacenan en la base de datos.
El reconocimiento no es posible de este modo.

5.12.4. Operation mode


5.12.4.1. Principle

En OneProd XPR-300 modo de "funcionamiento" proporcionar acceso a todos los datos almacenados en
cualquier equipo del equipo:

informacin de medicin: Velocidad de rotacin de la mquina, la trazabilidad de los mtodos de


medicin, etc
Consulta de valor y el estado de alarma para todos los parmetros de control
Consulta de todas las seales adquiridas y procesadas
Consulta de las recomendaciones de los expertos con el fin de simplificar la gestin de estos puntos
de vista, OneProd XPR-300 ordena la informacin segn 2 criterios:

tipo de control: vibracin, aceite, proceso


Physical type of information: parameter, signal or image
tipo de fsica de la informacin: parmetro, la seal o la imagen que esto genera una interfaz de usuario
multi-pantalla que presenta los datos de los equipos ordenados por fecha, por la tcnica y por tipo. Para
ver esta interfaz, activar el modo de "funcionamiento":

La interfaz de datos de visualizacin se muestra ahora en el equipo actual en lugar de la interfaz de


configuracin.

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5.12.4.2.PSS/SSS List of mediciones mode


Un primer modo de visualizacin "Lista de medida" est disponible para fuera de lnea y mediciones en
lnea y da acceso a la historia de todas las mediciones almacenadas en la base de datos:

Tab for information categories

Category of informacionmotrada

Parameters de
operacion

Equipo
actual

Lista de medicin
data con informacin
adicional

rea para la
categora de
visualizacin
actual.
Comentario de alarma
del parmetro
seleccionado.

Access to measurement

Herramientas de anlisis de datos

*Visualizacin de informacin adicional con respecto a las fechas de valoracin. Para una recuperacin
rpida de la informacin, una lista de seleccin est disponible por encima de las fechas de evaluacin,
lo que permite mostrar cuatro tipos de informacin:
Op.Cnd.: cdigo de color y la etiqueta de las condiciones de funcionamiento (ver ejemplo abajo).
Consulte 5.11.11
Advice: colour code for the experts advice defined in tab Advice in window Measurement
information: see 5.14
Fill: gives an indication on how the PSS/SSS is filled
: completely filled (Hard parameters)

: partially filled (Hard parameters)

: empty
Triggering: triggering mode for the OneProd MVX measurement:

C: medida sobre la aparicin de la Condicin de funcionamiento


S: medida en el cambio de eStado de alarma
P+: Medicin Peridica con seales
p: medicin Peridica sin seales
M: medicin de marcha manualmente por el operador (vase
5.12.4.6)

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5.12.4.3. Seleccin de fechas de medicin

Cada fecha se puede seleccionar mediante la casilla de verificacin. Varias fechas lo tanto se pueden
seleccionar. Para seleccionar fechas consecutivas, haga clic en la casilla de la primera fecha, y luego
pulse la tecla Mays mientras hace clic en la casilla de la ltima fecha.

Click

SHIFT +
Click

La seleccin mltiple se utiliza para las siguientes funciones de contexto: Cambio F0, Umbral asistente,
filtro de seleccin, proteccin o sin proteccin, eliminacin.
5.12.4.4. El bloqueo de la actualizacin del modo de operacin
Por defecto, la ventana del modo de operacin se actualiza cada vez que una nueva medicin se
almacena en la base de datos. Este modo de funcionamiento puede perturbar el usuario durante el
anlisis de los datos para los sistemas de recoleccin de datos en lnea con frecuente.
Un nuevo icono con 2 estados (

) permite bloquear la actualizacin de esta ventana:

En esta posicin, la ventana de operacin se actualiza En esta posicin, la actualizacin de la Operacin


para cada nueva medicin. Haga clic
en
para cambiar al modo de "no actualizacin".

ventana est desactivado.


Haga clic en para
detener el modo "no actualizacin".

Notes:
Cuando el modo de actualizacin est desactivada, slo la ventana de operacin se desactiva. La
jerarqua de equipos, instrumentos y ventanas de registro de sucesos siguen actualizando.

El bloqueo de la actualizacin se desactiva automticamente si se selecciona otra mquina o


cuando se cambia al modo de configuracin o supervisin.

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5.12.4.5. Filtering of measurement dates

El bloqueo de la actualizacin se desactiva automticamente si se selecciona otra mquina o cuando se


cambia al modo de configuracin o supervisin.
Filtrado de la informacin adicional:
Esta informacin es que encuentra a la derecha de cada fecha: Condiciones de funcionamiento, el
consejo de expertos, de llenado y de disparo.

The filtering configuration is done from a window that is activated with button

Una vez configuradas las opciones, compruebe los filtros activo de la caja. A continuacin se
muestra la lista de las fechas filtrados en azul.

El filtro se puede desactivar desmarcando esta misma caja o mediante el botn


.
Filtrado en una seleccin de fechas:
Para seleccionar varias fechas, consulte 5.12.4.3. Una vez seleccionadas las fechas, la lista
puede ser filtrada sobre la base de esta seleccin con el men contextual.

El filtro se puede desactivar mediante el


botn
.
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Filtrado basado en una curva de tendencia:


Para encontrar rpidamente mediciones especficas, se puede utilizar la tendencia de un parmetro
bajo vigilancia (por ejemplo, para buscar el estado de alarma) o de un parmetro de funcionamiento
(por ejemplo, para comparar las mediciones a velocidades de rotacin similares). Muestra primero la
curva de tendencia y colocar los cursores simples en las fechas para filtrar:

En el grfico de tendencias, haga clic en


filtro:

El filtro se puede desactivar mediante

para aplicar el

el botn.

Note:Para los tres tipos de filtrado, la trama de una curva de tendencia slo mostrar las
fechas filtrados.

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5.12.4.6.PSS "On-line" mode


For a machine under on-line monitoring, current levels can be displayed:

Los valores se actualizan automticamente con la periodicidad que la actualizacin seleccionada.


Observaciones:
Los valores visualizados no se almacenan en la base de datos.
Se muestra una advertencia si la periodicidad es muy corta con respecto a la carga del sistema.
En este caso, se recomienda utilizar un valor ms alto, ya que puede conducir a disminuir el
rendimiento del sistema.
Botn "Aadir medida" se utiliza para iniciar una adquisicin en cualquier momento. La casilla de
verificacin "a corto plazo" permite llenar las mediciones con el contenido de la memoria intermedia de
corto plazo OneProd MVX. Despus de la terminacin, que se puede consultar en el modo de "lista de
medicin".

Tres tamaos de ventana PSS / SSS disponibles para ajustarla a la pantalla y los requisitos de aplicacin.
La seleccin se hace en la seccin del men "Ver / Preferencias" "para el usuario seleccionado", "ventana
de la operacin: Resolucin de la pantalla (1024/1280/1600)": Variable vase 11.2

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5.12.4.7. Vibration & Process view

Esta vista muestra la vibracin y / o el historial de parmetros de proceso para el equipo actual, as como
el estado de la alarma correspondiente.
Este punto de vista de la matriz se denomina "pantalla de estado de parmetros" o "PSS". Se presenta el
valor y el estado de alarma asociada a todos los parmetros de los equipos obtenidos en una fecha
determinada.

List of
measurement
point
List of vibration &
process controls
for current
equipment
Reading the matrix:

List of parameters

El "balourd" ("desequilibrio") Parmetro calculado en el punto de medicin "RADIAL COA"

presenta un valor de 2,56 mm / s, y un estado de alarma "OK" para la medicin del 17/01/2003 al
16h18.42s.
El mismo parmetro "balourd" calculado sobre la "CA RADIAL" punto de medicin presenta un valor
de 32,6 mm / s, y un estado de alarma "PELIGRO" para la medicin del 17/01/2003 al 16h18.42s.

Este punto de vista es entonces muy til consultar fcilmente los valores y el estado de alarma de
parmetros bajo control, as como para el seguimiento de su historia a travs de las fechas sucesivas:

Time

Opciones en la parte superior de PSS se pueden utilizar para ocultar algunos tipos de parmetros:

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Note: Es posible mover filas y columnas con las funciones del men contextual "Take" y "Drop" de la
lnea o el ttulo de la columna:

Es posible mover filas y columnas con las funciones del men contextual "Take" y "Drop" de la lnea o el
ttulo de la columna:

La descarga del colector ha generado una nueva medicin de fecha 17/01/2003 en 16:18:42. Los valores
medidos o calculados para todos los parmetros de monitoreo se asocian con este control, por lo tanto,
un estado de alarma.
Podemos observar que el estado de alarma de "P.P101" pasa a alarma ya que al menos un parmetro
est en el modo de alarma.

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5.12.4.8.Tendencia view
Para editar una tendencia parmetro, haga doble clic en la celda
correspondiente:

Si la fecha de medicin incluye datos a corto plazo, que se marca con

el indicador:

Casillas de verificacin
permitir seleccionar el tipo de tendencia para mostrar:
A largo plazo: un valor para cada fecha en la lista
Short term: A corto plazo: los valores contenidos en la memoria intermedia almacenada en la fecha de
medicin seleccionado. A continuacin, debe ser marcado con el indicador. Si varias fechas consecutivas
tienen datos a corto plazo,
todos ellos se mostrarn en una sola parcela tendencia.

Note:
-

Las tendencias pueden ser filtrados en condiciones Operang ver (cf. 5.12.4.5)

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5.12.4.9. Firma view


Adems de la vista "PSS", la "Pantalla de estado de la firma" o "SSS" se utiliza para consultar a las
seales de que se han calculado los parmetros.

Dado que las seales no se les asigna ningn estado de alarma, sus clulas no se alarman con cdigo de color.
Cada celda representa un smbolo asociado con el tipo que se muestra de la seal.
Para editar una seal doble clic en la celda correspondiente:

OneProd XPR-300 graficar para las tendencias y seales se llevan a cabo a travs de nuestra
aplicacin vibGraph que es totalmente interconectado con OneProd XPR-300. Para ms detalles,
consulte el manual del usuario vibGraph.

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Options for signal plots :

La opcin de "concat Espectro" se utiliza para concatenar todos los espectros del mismo
punto en un solo dibujo. A continuacin, puede ver la behavoiur vibracin total de la
mquina con la mejor resolucin de frecuencia.
o La opcin T-1 dibuja el espectro actual con la fecha previuos en la misma ventana
o La opcin T-ref parcelas del espectro actual con la fecha de referencia en la misma ventana

The option Gauge


selecciona la posibilidad de atraer a
fondo los picos del espectro y bandas supervisados para el punto actual o todos los
puntos del equipo.

Nota: varias opciones pueden seleccionarse al mismo tiempo.


5.12.5.

vibGraph interface

Once all collected data have been stored into the database, and once you have obtained the 1st-level
diagnosis automatically provided by OneProd XPR-300, you may need to complement the diagnosis by
further processing of the signals and trends.
To do so, OneProd XPR-300 relies on vibGraph, a powerful graphic analysis tool. (For more details,
please refer to the vib-Graph user manual)
Directly from PSS and SSS matrix views that we have just described, OneProd XPR-300 allows for a
very fast graphic editing of results by double clicking on the cell corresponding to the information to edit.
Depending on the matrix view, either a signal or a trend will be plotted.
Plotting actions are always relative to currently selected cells. Selected cells are highlighted:
selected cell

unselected cell

Multiple selection is done by successively using the CTRL+click combination on various cells to select.
This is the optimal method to superimpose several signals or trends within the same window.
All graphical functions are available from:
the context menu of each cell
the graphic toolbar associated with the matrix

Plot each selected element in a


separate window
Superimpose all selected elements
in the same window
Add selected elements to the elements
already plotted in the active vib-Graph
window

Display a 3D plot of the spectrum


over a time period (spectra only).

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vib-Graph integration mode:

Classically (box persisting window is unchecked), a vibGraph window is opened for


each plot, which required double clicking on the signal or parameter to display. These
windows are all displayed and must be closed separately.

By checking option window persistance , the vibGraph windows remain in front of


XPR during the navigation through the parameters, signals and measurement dates of a
single machine. The number of windows of this type is limited to one window for the
trends and one window for the signals. This allows for an optimised navigation:

Display of the trend or signal by selection of the corresponding parameter or


signal
Automatic update of the display when changing the selection
Update of the display when changing the measurement date
Superposition of multiple parameters of a measurement point by selecting a
column of the Signal Status Screen
Superposition of multiple parameters of the same type and of different
measurement points by selecting a line in the Signal Status Screen

Selection of line
Acceleration overall level.

Automatic plot of Vib overall


levels for all measurement
points of the machine

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5.13. How to adjust rotation frequency?


To make diagnosis, it may be necessary to modify the rotation frequency associated to measurements.

The Constants tab of Measurement information window () gives access to the rotation frequency of the
current control. The modification can be:
global for all points of the equipment: input the value in F0 field (
modify all points and validate (

), click on

to

).

particular for each point, input values directly in F0 column and validate

Notes:
For the equipment with Electrical type (ESA option) see 7.8.3
This operation does not modify the rotation frequency in equipment properties.
All parameters are automatically reprocessed after new values are validated.
Context menu of the control list has a function to globally modify the rotation frequency for several
dates of control.

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5.14.

How to enter and consult recommendations and advice?

Beyond merely performing measurements, OneProd XPR-300 allows for a real management of
maintenance operations and their chronology by associating all pieces of equipment under monitoring
with information such as:
Diagnosis
CMMS: generation of a Work request for your CMMS (CMMS option needed: see 10)
Recommendations
Summarised advice
Information on traceability of measurement methods
Recommended or performed actions
Graphics that can be appended to the expertise report.
These data can be freely entered by the operator at any time using a simple interface: select a machine
and check Measurement information:

All pieces of information are chronologically archived into the database and provide the history of each
machine in a single glance.

All data can be published as a report.

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5.15. How to enter the expert advice and associated defects?


La pestaa de "AVISOS" permite al experto calificado el estado de la mquina de acuerdo con los 4
niveles definidos en las normas internacionales: Excelente, Bueno, tolerable o Crtico. Se muestra la
lista de opciones despus de hacer doble clic sobre el campo "consejo". El consejo que se puede
complementar con la entrada de los defectos de uno o varios. Esta entrada se realiza a partir de una
lista. Esta lista puede ser complementado por el usuario (vase 11.10).

El Consejo puede ser utilizado por el filtro Jerarqua Equipo, y el filtro de las fechas de medicin.
Con los defectos, que tambin puede ser utilizado para los anlisis estadsticos del mdulo Visor
OneProd.

5.16.

How to insert vibGraph screen in report appendix?

in tab Appendix is used to append to the measurement date a copy of all vibGraph
Button
windows (spectra, time waves, and trend). These curves are edited with the corresponding comment in
the expertise report.

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5.17. How to associate documents with a measurement date?


The Archives tab allows associating documents with each measurement date, separately one from
another. These documents are associated with the database and can be consulted later on.
Example: Operation report linked to the measurement date.

To do so, from the Operations mode of the main window of OneProd XPR300

Then select the measurement date in the list of measurements.

Go to the Archives tab of the selected measurement date and than


click on Add:

Select whether to store the file in the database (Yes) or to set a link to this file (No):

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The files thus added will then be accessible ( Display or Extract) directly from the Archives tab of
the measurement date:

Note: The added files can be deleted by selecting the file(s) to delete and then Remove.

5.18. Editing a report


Report editing tools allow creating documents HTML (Internet Explorer), PDF (Acrobat Reader) or RTF
(Word compatible Rich Text Format) documents providing information on the operating status of the
production assets as well as on the monitoring modes of each piece of equipment.
Two types of reports are available:

in the vertical
Statistical reports available from the context menu Statistic reports or from button
toolbar. These reports are described in the ENGLISH_ViewerUsersGuide.pdf document. When this
module is started from OneProd Viewer, it provides access to statistical analysis reports based on
expert advice, machine types, machine functions and defect types. When launched from XPR, the
module provides access to 2 statistical analysis reports based on alarm statuses. Examples are
presented in Appendix 7 (see 18).

Standard reports are available from the context menu Reporting or from button
toolbar. These reports are described later in this paragraph.

in the vertical

A report is achieved from the current selection in the production assets tree structure and complies with a
list of user-defined options.

Report interface: types of report

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Report interface: options

Report interface: Page layout

Figures the main interface of the module,.


Several groups of options are available to the operator to customise the report publishing and save these
selections in a report profile.
Editing options

Editing options are used to select a predefined selection of equipment, e.g., a route, as well as the control
date to edit.
Option Date with advice only is used to automatically exclude from the measurement dates that have
not been validated by the expert.
The current equipment selection is that selected in the production assets tree structure, and the default
control date is that of the most recent control performed on each piece of equipment.
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Other options are available to select the type of alarm and of parameters to edit.
Traceability information and inspection notes can be edited (or not).
Finally, the machines can be sorted according to several criteria:
Alphabetical order of the machine name
Order in the Asset hierarchy
Order of the selection
Alarm status
Expert advice
Mainpage

Mainpage options are used to customise the first page of the report, i.e., title , comment, etc.

Report types
The report includes 7 different parts (plus the Main page) that can be edited separately.

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Each option corresponds to specific information, the details of which are presented in Appendix 7 (see
18). Activating all these options will generate the most comprehensive report.
Generation options
Generation options are used to select the output format of the report (PDF, RTF or HTML), as well as to
save all these options for a future report.

Here, all option fields are saved in the Type1 profile and can be automatically loaded when editing a
future report:

Fig. Example of reload of report profiles


Use key

to delete the profile on display.

Generating and consulting the report


It depends on the wealth of its scope
(number of machines, display options).

Once the report is generated, it is displayed


in an Internet Explorer window using the
appropriate plug-in (Acrobat Reader or
Word).
The report can now be perused, printed or
saved on the disk.

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Customisation of reports
Reports are based on templates that can be modified in Word to adjust the page layout to the needs of
each user.
When a new database is created, the general templates are duplicated into a directory specific to each
database.
The general template files are located in the sub-directory OneproD\XPR\srv\Reports\ReportsStd of the
installation directory. The modifications must be done in this folder to be effective for all futur databases.
To adapt the reports of a specific database, one must change the template file corresponding to this
database. For instance, the standard report template for database d1\w1\b1 is file
ReportsStd_AMERICAN.rtf located in directory:
OneproD\XPR\BIP\xmlp\XMLP\Reports\ediag\d1\w1\b1\ReportsStd
The character fonts can also be changed, as well as the information order. Some pieces of information
can also be removed.
Before each modification, we recommend saving the initial template file.
Several template files can be created. The name of each template file must end with AMERICAN.rtf
(AMERICAN corresponds to a use in AMERICAN language). The template file is selected in the report
editing interface:

5.19. How to export data in EXCEL format


For other types of presentation or to perform other processings on data, PSS parameters can be
exported in files under *.csv format.
This operation is available from the context menu of the tree structure:

Then select the destination file and the export options:

An example of data export is shown is the Appendix (see 19).

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6.

THRESHOLDS SET-UP WIZARD

This wizard allows selecting the measurements performed on a machine using OneProd MVX or
OneProd MVP over a period when the machine was considered as having an OK status. This
observation period provides a good basis of statistic information on the behaviour of the machine in its
different operating conditions.
Selected values are automatically analysed so as to determine the thresholds to apply for each
parameter and each operating condition.
If observation is not sufficient enough, this operation can be repeated at any moment.
Notes:
This function is not available in XPR Easy Level
This function only takes into account the parameters with a High alarm type, which is the case
for most parameters that are commonly used.
If after running this wizard, the user wants to be able to revert to the previous thresholds, he/she
must copy/paste the equipment and its history before.
The wizard is used in Operation / List of measurements mode. It includes 6 steps:

6.1.

Step 1: Selecting measurement dates

6.1.1. Successive dates


If the selected measurements are successive measurements, start the wizard directly form the context
menu in the list of measurement dates:

Step 1 allows for the selection of the limits of the measurement period to analyse:

Click on Next to go to the next step.


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6.1.2. Non successive dates


If selected measurements are not successive measurements, one must first select the measurement
dates on the list and then start the wizard using the context menu:

In Step 1, check that option Use selected measurement dates is selected:

Click on Next to go to the next step.

6.2.

Step 2: Selecting operating conditions

If several operating conditions are detected, Step 2 allows selecting those for which the thresholds need
to be set.

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This step does not appear if only one operating condition is detected.
Click on Next to go to the next step.

6.3.

Step 3: Selecting parameters

Step 3 allows selecting the parameters for which the thresholds need to be set.

Note: we recommend unselecting parameters of the shape factor type, such as Defect factor or Kurtosis.
The calculation principle used in this wizard is indeed usually not applicable for this type of indicator.
Click on Next to go to the next step.

6.4.

Step 4: Selecting measurement points

Step 4 allows selecting measurement points for which thresholds needs to be set.

Click on Next to go to the next step.

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6.5.

Step 5: Setting up calculation coefficients

Step 5 allows customising the coefficients used in the calculation:

The principle used here is based on the statistical analysis of the measurements. For each parameter
and in each operating condition, the system calculates:
Avr = the average of the parameter values for an operating condition
SDv = the standard deviation of the parameter values for an operating condition
Thresholds are calculated using coefficients Cmin, Csd, Cmax, Cal and Cdg:
Calculation of the pre-alarm threshold:
o Min pre-alarm = Cmin*Avr.
The pre-alarm shall not be smaller than this value.
o Pre-alarm = Avr + Csd * SDv.
This value will be assigned to the pre-alarm if it is not contained between
Min pre-alarm and Max pre-alarm.
o Max pre-alarm = Cmax* Avr.
The pre-alarm shall not be greater than this value.
Calculation of the alarm threshold: Alarm = Cal * Pre-alarm
Calculation of the danger threshold: Danger = Cdg * Pre-alarm
Note: this system can be used if only one measurement date is selected. In this case, the standard
deviation is equal to zero and the pre-alarm value is Cmin*Avr.
The default values for the coefficients are:
Cmin = 1.2
Csd = 2
Cmax = 2
Cal = 1.4
Cdg = 3
Click on Next to go to the next step.

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6.6.

Step 6: Displaying results

The last step displays the calculation results:

This table allows for the analysis of the new thresholds and for possible adjustments before the new
thresholds become effective.
6.6.1. Results analysis

Nb Val: Number of values used for the calculation


Min, Average, Max and Standard deviation: minimum, average maximum values and standard
deviation calculated on samples selected for each parameter and each operating condition
New pAL, New AL and New DG: calculated values for the 3 thresholds. The pad is yellow if the
new threshold is higher than its current value, which can allow detecting abnormally high levels in
the observation period.
Nb pAL: number of PA threshold violations for samples selected for the calculation. The pad is
yellow for all values greater than 0
Nb AL: number of AL threshold violations for samples selected for the calculation. The pad is
yellow for all values greater than 0
Slope: indicator showing a positive slope for samples selected for the calculation. The regression
line going through the measurements used for the analysis must not cross the pAL threshold
calculated before the date of the last of these measurements plus the Off-line measurement
periodicity / If normal equipment (Configuration mode, Acquisition tab). This indicator is
calculated only of the number of values is greater than or equal to 4.

For a more detailed analysis of a specific


parameter, one can plot its trend directly by using
the context menu:

The curve represents the complete history of the


corresponding operating condition. Represented
thresholds are current thresholds and not new
calculated thresholds.

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6.6.2. Results adjustment


If one does not wish to apply calculated thresholds, one can:
Unselect the corresponding line. The thresholds for this parameter and this operating condition
will not be changed:

Change manually the suggested values. They will then be displayed in boldface italics. The
values entered by the user will be applied.

Click on Cancel to exit the wizard and keep the initial thresholds:

6.6.3. Report
The Report function allows getting all results in an Excel file.

An option can be used to fill in each line with the measurement values selected for the calculation.

6.6.4. Changing thresholds


In order to update the equipment with the thresholds calculated by the wizard, just click on Apply and
validate the confirmation message:

Alarm statuses are recalculated over the complete history using these new thresholds.

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7.

ESA OPTION: ELECTRIC SIGNATURE ANALYSIS

7.1.

Introduction

The ESA function in OneProd XPR-300 results from the integration of the functions of the EMPATH
2000.product:
EMPATH is a registered trademark of Areva NP. It stands for Electric Motor Performance
Analysis & Trending Hardware.
ESA stands for: Electric Signature Analysis.
The ESA function is an extension of the MCSA technique (Motor Current Signature Analysis), which is
based on the analysis of the motors supply currents. The ESA function also analyses voltages, which
allows identifying whether the defect origin is on the motor itself or comes from its power supply. The
taking into account of voltages also gives access to the analysis of the power, torque and power factor.
The implementation of the ESA function is very straightforward. It consists in entering the characteristic
data of the motor. Most of these data are listed on the motor name plate.
The generation of signals to measure and of parameters to monitor is fully automatic.
Notes:
- This function is available only if OneProd XPR-300 includes the ESA option
- Electric measurements are performed using the OneProd MVX system. OneProd XPR-300
requires then the On-line MVX option.
- Version 4.1 of OneProd XPR-300 does not allow performing electric and vibration measurements
on the same machine. In order to monitor both the electric and the vibration parameters of a
machine, one needs to create two pieces of equipment in XPR-300, one for each technique.
- Version 4.1 of OneProd XPR-300 is restricted to the analysis of induction motors powered up at
fixed frequency (50 or 60 Hz) or by a VFD (Variable Frequency Drive). The EMPATH 2000
system also integrates the analysis of synchronous motors, direct-current motors, generators and
transformers.

7.2.

Principles of electric signature analysis

Single and three phase induction motors are the most widely used motors in industrial and commercial
machinery applications today. The larger motors used in industry are three phase squirrel cage design
which are used to drive pumps, fans, compressors, and a wide variety of machinery. When subjected to
an increase in load or torque the squirrel cage motor slows slightly and the supply current increases,
resulting in an increase in horse power. Either an increase in torque or a change in speed will change the
motor current, which can be used to sense the load torque or speed changes. Small load fluctuations
show up as small motor current fluctuations on top of the line frequency supply current, and these can be
detected with sensitive equipment. Because these load fluctuations can be caused by machinery
vibrations that result from out of balance, misalignment, worn gears and belts, friction forces, and
reciprocating elements, detection of the resulting current fluctuations can yield useful machinery
diagnostic information.
The motor current is sensed with a current transformer clamped around one of the supply leads usually
located in the motor control cabinet, but any convenient cable location can provide the desired signal. On
a three-phase motor all three phases can be measured using three current transformers if differences in
the phase currents are suspected. Signal conditioning is required to produce useful signals.
One of the primary operations of the system is to perform a root-mean-square demodulation process on
the power line carrier signal to provide a highly sensitive and selective means of extracting current
signals from the motor load. This demodulation of the raw current signal removes unwanted effects of the
power line and its harmonics.

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Numerous indications of performance are revealed within the time and frequency domains that provide
the required information to determine the health of the motor and the impact of the delivered load. This
actually permits seeing the true running speed, motor slip frequency, gear mesh speeds, drive train
components, gear rotation, and tooth-by-tooth stress distribution.
To separate the various frequencies a Fast Fourier Transform is used and the resulting frequency spectra
are displayed on the screen. The peaks in these spectra correspond to the rotational speeds of the
different components in the machine. For example, in the case of a fan driven by an electric motor
through a belt, the peaks correspond to the motor speed, motor slip (pole passage), fan speed, and belt
speed. If a gear box is used instead of a belt drive, then spectral peaks will appear at the shaft speeds
and gear meshing frequencies.
The heights of these spectral peaks depend on two things; the overall current level to the motor, and the
amplitude of the mechanical disturbances coming from the machine and sensed by the motor. The
mechanical disturbances start as torque variations and end up in the motor as small speed variations that
in turn cause the small current fluctuations being measured.
Motor Current Signature Analysis also provides useful information about the motor itself. When a fault in
the rotor occurs, such as a broken rotor bar or a high resistance joint, harmonic fluxes are produced that
induce currents in the stator windings. These induced currents increase the amplitude of the slip
sideband peaks which occur close to the line frequency peak. Using demodulation techniques these
sidebands are separated from the supply peak and made clearly visible so there is no confusion with
other frequencies. This information about the rotor is valuable because failures can cause vibration, poor
performance, and overheating. There is no other method of detecting rotor bar problems as accurate or
precise as that provided by ESA. Even when the motor is disassembled, the rotor bars may not be visible
because they are buried inside the rotor magnetic assembly.

7.3.

Creating equipment for the electric signature analysis of a motor

Like for any other equipment, use the context menu in the Equipment Explorer:

If the ESA option is present, select Type = Electrical:

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A new Electrical tab is displayed in the properties of the equipment:

Each element can be entered separately.


Some of the required data are usually listed on the nameplate of the motor. These data are used to set
up the monitoring of the machine. The measurements are compared to the nominal values that are
entered.
A motor library is used for the global set-up of all parameters:

(for more details, see CF. 7.3.2)


to save the data.
Once the input of the equipment properties is finished, click on
Validating these data will automatically create measurement points, analysis signals and parameters (see
7.8), as well as operating conditions for the equipment (see 7.4.1).

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7.3.1. Description the parameters used to define an electric motor


Parameter
Manufacturer
Model
Serial number
Service factor
Frame size
Insulation type
Duty cycle
Temperature
Type of motor
Efficiency level

Type
Informative
Informative
Informative
Informative
Informative
Informative
Informative
Informative
Compulsory
Compulsory

Enclosure

Compulsory

Measured voltage
type
Inrush time in s

Compulsory
Compulsory

Line frequency

Compulsory

Motor phase nb
Nb of measured
phases
Analysis

Compulsory
Compulsory

Nameplate power
Rotation speed
Nameplate voltage
Nameplate full load
current
Nameplate torque
in N.m or Ft.Lb
Number of rotor
bars

Compulsory
Compulsory
Compulsory
Compulsory

Number of stator
slots

Compulsory

Number of poles

Compulsory

Compulsory

Calculated
Compulsory

Comment
20 characters max.
20 characters max.
20 characters max.
Real
20 characters max.
20 characters max.
8 characters max.
Real in C or F
Version V4.1 handles only induction motors
Standard, High, Energy or Premium.
A set of coefficients is associated with each class and used
for the calculation of load, yield, effective power and effective
torque.
- ODP: Open, Drip-Proof motor or
- TEFC: Totally Enclosed, Fan-Cooled motor
Phase phase or Phase neutral. Recommended wiring
for MVX is Phase phase
This field allows indicating the acquisition time for the time
signal required to capture the start-up phase of the machine:
5.12, 10.24, 20.48, 40.96 or 81.92
50 or 60 Hz, that for which the rated rotation frequency is
listed on the nameplate
1 or 3
1 or 3
C+V if currents and voltages are measured
or
C only if only currents are measured
Real in kW or HP
Real, that indicated on the nameplate
Real in V
Real in A
This value is automatically calculated from the nameplate
power and the rotation speed
Integer. It is used for the calculation of eccentricity defects. If
this value is unknown, leave 0, the defect will not be
searched for.
Integer (multiple of 3 times the number of poles). It is used to
calculate mechanical defects on the stator. If this value is
unknown leave 0, the defect will not be searched for.
Even integer (automatically reset after input of the line
frequency and rotation speed listed on the identification
plate)

Notes:
Parameters Inrush time, Motor phase nb, Number of measured phases and Analysis can no
longer be changed if the equipment is connected to OneProd MVX or if data are already
measured.
Two set of units are available: (C, kW, N.m) or (F, HP, Ft.Lb)

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7.3.2. Motor library


7.3.2.1.Selecting a motor in the library
A motor library allows for the global set-up of all parameters. It is available directly from the Electrical
tab in the equipment properties:

Select the motor in the list:

Validate the selection by clicking on

Changes will be effective after validation of the confirmation message. The modified fields are:
Manufacturer
Model
Nameplate power
Rotation speed
Nameplate voltage
Nameplate current
Number of rotor bars
Number of stator slots
Number of poles
Frame size

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7.3.2.2.Adding a motor to the library


After input of the motor parameters in the Electrical tab of the equipment properties, the library can be
complemented by using the Add button:

The motor library can also be generated from the Libraries / Motors menu:

The New context menu can be used to add elements:

After the input of a new reference, validate by clicking on

indicator. They can be changed or deleted.


Elements added by the operators are labelled with the
Elements provided with the application are protected and labelled with the
indicator.

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7.4.

Programming operating conditions and acquisition

7.4.1. Programming operating conditions


Further to the validation of the properties of electrical-type equipment, two operating conditions are
systematically created in addition to the fallback condition. They are available in Configuration mode in
the Operating conditions tab.

The Run-up condition is designed to capture the time signal of currents during the start-up phase of the
machine. The length of this time signal HF Inrush TW is that defined in the equipment properties. For
each current, 2 parameters are extracted thereof:
Max inrush current: the maximum current value reached during the start-up phase
Duration: time required to reach this value.
The Steady state condition is that used for the diagnosis of the motor when it has reached its operating
speed.
In order to manage these operating conditions, one needs to complement the equipment programming
with operating parameters. For more details, see 5.11.11.1.
Important note about rotation speed: it is recommended to use a tachometer to measure the rotation
speed. If this is not possible the system has an algorithm to calculate this speed based on electrical
signals. It is important to note that the system may not return the correct value. On a new machine, it is
strongly advised to check on the 1st measurements the relevance of the detected value.
In the example below, a variable rotation speed and an On_Off logical input are used:

These parameters are used as follows:

The Run-up and Steady state conditions are active only if the On_Off is set to On. No
measurement will be performed otherwise, i.e., if it is set to Off.
If the On_Off is set to On:
o The equipment will be in Run-up condition if the rotation speed falls in the 0-45 Hz range

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The equipment will be in Stationary condition if the rotation speed falls in the 45-50 Hz
range

These two conditions can be specified, deleted or other conditions can be added to adapt to the
application.
For more details on operating conditions, please refer to 5.11.11.3.
7.4.2. Programming acquisition
Acquisition periodicities needs to be programmed:

Comments on ESA measurements:


Measurements carried out for electric analysis represent an important load for OneProd MVX. At
stationary speed, the acquisition lasts longer than 1 minute, to which processing time must be
added. The total cycle time is about 2 minutes. It can be even longer if the same OneProd MVX
instrument manages other machines. It is then important not to program too short periodicities so
as not to overload OneProd MVX.
Measurements carried out for electric analysis includes signals only and no Hard parameter. The
diagnosis results from post-processing upon download. Therefore, OneProd MVX does not
perform any permanent monitoring. However, it is possible to complement the programming with
manually created monitoring parameters.

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7.5.

Creating MVX in the Instruments Tree Structure

If not already done, an OneProd MVX instrument must be created in OneProd XPR-300. For more
details, see 5.11.2 Set-up of the Online Instruments Driver) and 5.11.3 (Creation of a OneProd MVX
instrument).

7.6.

Setting up measurement channels

The following step consists in defining how each channel of OneProd MVX is used. To do so, edit their
properties:
Select one channel (left click) or several channels (CTRL + left click).

Right click to display the context menu


Select the Properties function

7.6.1. Electric current measurement channels


For current measurement channels, the set-up is as follows:
o Input type: AC+DC voltage input
o Input unit: A
o Transducer sensitivity in mV/input unit: check the sensitivity in the transducer manual.
o Input offset (input unit): 0
o Gain: 1
7.6.2. Voltage measurement channels
For voltage measurement channels, the set-up is as follows:
o Input type: AC+DC voltage input
o Input unit: V
o Transducer sensitivity in mV/input unit: check the sensitivity in the transducer manual.
o Input offset (input unit): 0
o Gain: 1
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7.6.3. Operating parameter channels
If operating parameters are used, the corresponding measurement channels must be defined.
Note: for more details on the programming of OneProd MVX measurement channels, see 5.11.4.
7.6.4. Channel connection
One then needs to associate measurement points and OneProd MVX channels.

This must be done:


For the 3 current measurement points: C1, C2 and C3
For the 3 voltage measurement points: V1, V2 and V3
For operating parameters

C1

Note: Caution The order for current association must be


coherent with that of voltages so as to get correct values for the
power factors. In the case of a Delta configuration
(measurement of phase to phase voltage), it must respect the
following convention:
V1 : - on phase 3, + on phase 1
V2 : - on phase 1, + on phase 2
V3 : - on phase 2, + on phase 3
For more details on the association procedure, see 5.11.5.

7.7.

V1

U1

V2

U3
U2
C3

V3

Starting and stopping acquisition

One needs now to start the OneProd MVX acquisition.

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For more details, see 5.11.9.
Note: after the 1st acquisition, check the correct values of the power factors and, if need be, change the
order used to associate measurement channels (see 7.8.1.1).

7.8.

Results analysis

Measurements are available in the Operation / Measurement list mode:

Columns C1, C2 and C3 correspond to 3 currents


Columns V1, V2 and V3 correspond to 3 voltages
The right column lists data resulting from the combination of several channels

Like for vibration measurements, the window can be split in two parts:
The upper part presents the electric analysis parameters as a Diagnosis grid: see 7.8.1
The lower part give access to signals measured by OneProd MVX: see 7.8.2

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7.8.1. Parameters of the electric diagnosis grid


General comments for this paragraph:

Notations
In this paragraph, the presented formulae use the following notations:
RS = Running Speed
RB = Rotor Bar count
FL = Line Frequency
SSL = Stator Slot count

Influence of input Voltage :


The affects of input voltage on the motor can be determined by comparing the current and
voltage spectra. If non-frequency line related peaks found in the current spectrum are not in the
voltage plot, then the impact is considered to have originated within the motor or the driven load.
If peaks line up in both the current and voltage spectra, then the source could be the incoming
power and not necessarily associated with the motor being analyzed.

7.8.1.1.Power Factor
The power factor is calculated for each phase from the high-frequency time signals:
True power / Apparent power
i.e.,
(C(t)*V(t))/( Crms*Vrms)
If voltage is measured phase to phase, this value is performed from "phase-neutral computed
voltage signals.
Note: The calculation of the power factor will depend on the correct association between the
measurement point and the measurement channel. This can be checked by displaying the highfrequency time signals.
Two rules need to be checked:

The order of current phases and the order of voltage phases must be the same. In the example
below, the 3 phases appear in the same order: red(1), green(3) then blue(2) for currents and
voltages:

Plot of currents

Plot of voltages

The power factor must be positive and of equivalent value for the three phases.

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Example of bad association:

The current order is red(1), green(3) then blue(2)


The voltage order is red(1), blue(2) then green(3)

Plot of currents

Plot of voltages

In this case, one must reverse the association of channels related to phases 2 and 3, either for voltages
or for currents.
7.8.1.2.RMS value
The RMS value is calculated for each current phase and each voltage phase from the high-frequency
time signal.
7.8.1.3.Peak value
The peak value is calculated for each current phase and each voltage phase from the high-frequency
time signal.
7.8.1.4.Crest factor
The peak factor is calculated for each current phase and each voltage phase:
Crest factor = peak value / RMS value
7.8.1.5.Impedance
The impedance is calculated for each phase:
Impedance = Vrms / Crms
7.8.1.6.Static eccentricity
The determination of static eccentricity is based on the detection, in high-frequency spectra, of peaks at
the following frequencies:
RS * RB +/- j*FL with j = 1, 3, 5, 7, 9, 11
The parameter goes into alarm status if at least 2 peaks are detected at more than 15 dB above the
spectrum bottom.
7.8.1.7.Dynamic eccentricity
The determination of dynamic eccentricity is based on the detection, in high-frequency spectra, of peaks
at the following frequencies:
RS * RB +/- j*FL +/- k * RS with j = 1, 3, 5, 7, 9, 11, and k= 1, 2, 3
The parameter goes into alarm status if at least 2 peaks are detected at more than 15 dB above the
spectrum bottom. It goes into danger status if more than 2 peaks are detected.

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7.8.1.8.Stator mechanical damage
The determination of stator mechanical damage is based on the detection, in high-frequency spectra, of
peaks at the following frequencies:
RS * SSL +/- FL
The parameter goes into alarm status if at least 2 peaks are detected at more than 15 dB above the
spectrum bottom. It goes into danger status as soon as it passes at least than 40 dB from the FL peak.
7.8.1.9.Bearing damage
The system searches for the peaks at the following frequencies:
m[RS * BM] +/- FL with m = 1, 2,3
with BM corresponding to the characteristic frequencies of the bearing.
The parameter goes into alarm status if at least 2 peaks are detected at more than 15 dB above the
spectrum bottom.
It is necessary that a bearing be associated with an equipment location, and that this location be
associated with point C1:

7.8.1.10.Electrical unbalance
This parameter indicates, in percent, the maximum deviation with respect to the average value of the 3
phases.
It is calculated based on the RMS values of voltages and currents. It needs to have the three phases
measured.
The parameter goes into alarm status above 3% and into danger status above 5%.
7.8.1.11.Harmonic distortion
Total harmonic distortion (THD All)
THD All = {[(v22)+(v32)+ .+(v502)]/[(v12)]}*100%
with vi = amplitude of harmonic i of the line frequency.
It is calculated for voltages and currents. The parameter goes into alarm status above 5%.
This distortion can be analysed based on its decomposition in positive, negative, zero, even and odd
sequences.
Harmonic distortion: positive sequence (+Ve)
+Ve = {[(v42)+(v72)+(v102)+(v132)+ ]/[(v12)]}*100%
The positive sequence harmonics, the fundamental and 1/3 of all harmonic currents (4th, 7th, 10th, etc.),
support rotation or sequencing in the same direction as normal motor action. These harmonics will
actually cause the motor speed to increase while adding heat to the windings.

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Harmonic distortion: negative sequence (-Ve)


-Ve = {[(v22)+(v52)+(v82)+(v112)+ ]/[(v12)]}*100%
The negative sequence harmonics (2nd, 5th, 8th, etc.), oppose normal motor action and create magnetic
forces on the rotor that oppose rotation, forcing the motor to work harder, drawing more current than its
physical load requires. This added current could cause overheating and subsequent failure.
When a motor is subject to negative sequencing harmonic currents, the fundamental current has to
increase to overcome the negative torque caused by the harmonics. This adds to the heat already
generated within the motor, can cause the motor load to be reduced to save it from overheating
premature failure, and can result in mechanical impacts from the negative sequencing current induced
torque that can cause bearing, coupling, and rotor damage.
Harmonic distortion: zero sequence (Zero)
2
2
2
2
2
THD = {[(v3 )+(v6 )+(v9 )+(v12 )+ ]/[(v1 )]}*100%
The zero sequence harmonic currents (3rd, 6th, 9th, etc.), simply create heat, but do not affect either
rotating or sequencing action. Their presence indicates non-linear loads that do not cancel, but, rather,
add together in the neutral conductor.
Harmonic distortion: odd sequence (THD Odd)
THD Odd = {[(v32)+(v52)+(v72)+(v92)+ ]/[(v12)]}*100%
Either the THD or odd harmonics exceed 5%, which is usually indicative of a strong 3rd or 5th harmonic.
A high 3rd harmonic in voltage means there is an induced high current unbalance with probable high
neutral current; thus, the problem in the motor is most likely induced by the incoming power supply
leading to excessive heating in the stator windings.
When there is a strong 5th harmonic of current, it is added to the fundamental to produce a distorted,
non-linear waveform, whose affect on the motor is to oppose fundamental motor action. Excess heat
created by the effect of higher harmonics results in the following main failure mechanisms: eddy-current
losses in motor cores and conductors; degrading effect on motor torque output caused by certain
harmonics of electronic equipment on the same circuit as the motor; and overall effect of having more
current than the motor was designed to handle.
Harmonic distortion: even sequence (THD Even)
2
2
2
2
2
THD Even = {[(v2 )+(v4 )+(v6 )+(v8 )+ ]/[(v1 )]}*100%

7.8.1.12.Running speed
It the rotation speed operating parameter is of variable type, hence measured directly by OneProd MVX
from a tachometric transducer, the value of the rotation speed displayed in the electric diagnosis grid
corresponds to the measured value. It is the recommended method.
If the rotation speed is not measured, the system will try to determine it by analysing the demodulated
low-frequency spectrum of the current. It can happen that the spectral contents does not allow for speed
extraction. On a new machine, it is strongly advised to check on the 1st measures the relevance of the
value detected.
Moreover, in this case the rotation speed thus calculated cannot be used as an operating parameter.
7.8.1.13.Demand power
The following formula is applied:
Demand power in kW = (1.732 * RMS current * RMS voltage * Power Factor)/1000

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7.8.1.14.Motor load
The following formula is applied:
Load = Demand power * Efficiency at rated load / Nameplate power.
The parameter goes into alarm status above 100% and in danger status above 115%.

7.8.1.15.Motor efficiency
The efficiency is calculated from a value table. The following parameters are used:
Efficiency level
Enclosure
Load
The efficiency is not calculated if the load is smaller than 50%.
7.8.1.16.Output power
The following formula is applied:
Output power = Demand power * Efficiency
7.8.1.17.Output torque
The following formula is applied:
Output torque = Output power / Rotation speed
in N.m: 9550 * Effective power (kW) / RS (RPM)
in Ft.lb: 5250 * Effective power (HP) / RS (RPM)

7.8.1.18.Voltage variation from nameplate


This parameter indicates the difference between the voltage applied to the motor and the nameplate
voltage:
100% * [Absolute value (Nameplate voltage Voltage average) / Nameplate voltage]
The parameter goes into alarm status above 3% and in danger status above 5%.
7.8.1.19.Rotor bar damage
This parameter provides a defect level on a 1 to 7 scale. The 7 levels are listed in the table below:
Category
1
2
3

Rotor Condition Assessment


Excellent
Good
Slight indication of rotor problems

Recommended Corrective Action


None
None
Continue surveys, trend only

Rotor bar crack maybe developing or problems with


high resistance joint(s)
Two rotor bars likely cracked or broken & problems
with high resistance joints likely perform vibration
Multiple cracked or broken rotor bars & end rings
indicated; also slip ring & joint problems
Multiple broken rotor bars & end rings very likely;
severe problems throughout

Reduce survey intervals, trend


closely
Perform vibration tests to confirm
problem source & severity
Overhaul ASAP

5
6
7

Overhaul or replace ASAP

Several factors are used:


Importance of sideband lines at the pole pass frequency around the line frequency.
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Importance of the peak at the pole pass frequency and of its harmonics in the demodulated
spectrum.
Load.
The parameter goes into alarm status above 3 and in danger status above 6.

7.8.1.20.Mechanical unbalance and misalignment


Mechanical unbalance & misalignment are based on the RS peak amplitude versus the quadratic sum of
all peaks in the RMS demodulated spectrum from 0 to line frequency.
The parameter is on alarm if RS peak amplitude > 0.07 * sum of peaks

7.8.1.21.Voltage deviation factor (VDF)


Voltage Deviation Factor:
For voltage crest factor 1.414, VDF = 100% * { [voltage crest factor] / 1.414}
For voltage crest factor > 1.414, VDF = 100% * {1.414 / [voltage crest factor]}
The parameter goes into alarm status below 95% and into danger status below 75%.

7.8.1.22.THDF
THDF (transformer harmonic derating factor):
For current crest factor 1.414, VDF = 100% * { [current crest factor] / 1.414}
For current crest factor > 1.414, VDF = 100% * {1.414 / [current crest factor]}
The parameter goes into alarm status below 95% and into danger status below 75%.

7.8.1.23.Pole pass frequency / Line frequency


This parameter indicates the ratio in dB of the line frequency to the side lines at the pole pass frequency
on the low-frequency current spectrum.

7.8.1.24.Pole pass frequency and harmonics


This parameter indicates the value of the pole pass frequency.

7.8.1.25.Pole pass frequency / Rotation frequency


This parameter indicates the number of side lines at the pole pass frequency around the rotation
frequency.

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7.8.2. Signal plot


Electric signals are available in the Operation mode like vibration signals. For more details on signal
plotting, see 5.12.5.

Available signals are of the same type for currents and for voltages:
Time signals directly measured by OneProd MVX:
o High-frequency time signals: 2.56 s of signal sampled at 12800 Hz. This signal is
available on the 3 phases.
o Low-frequency time signal: 64 s of signal sampled at 512 Hz. This signal is available on
the 1st phase only.
o Demodulated low-frequency time signal: 64 s of signal sampled at 512 Hz. This signal is
available on the 1st phase only.

Corresponding spectra. They are calculated through post-processing by OneProd XPR-300:


o High-frequency spectrum: 6400 lines, analysis frequency 5000 Hz. This signal is
available on the 3 phases.
o Low-frequency spectrum: 6400 lines, analysis frequency 200 Hz. This signal is available
on the 1st phase only.
o Demodulated low-frequency spectrum: 64 s of signal sampled at 512 Hz. This signal is
available on the 1st phase only.

Spectral representations of electric signals provide access to the expected frequencies of electric
phenomena:

: Line frequency

: Pole pass frequency

: Static eccentricity

: Dynamic eccentricity

: Stator mechanical defect

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7.8.3. Manual adjustment of running speed

The running speed can sometimes not be determined automatically from the electrical signals (in this
case a ? is displayed) or not be exact. It can then be adjusted manually in the Constants tab of the
Measurement information window.
The value to apply must be indicated in the Running Speed field, and to apply this change:
- Check the corresponding box
-

Then click on Calculate points

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7.8.4. Diagnosis display


For electric measurements, OneProd XPR-300 will automatically fill in the Diagnosis tab:

The summary presents 3 types of message, depending on the importance of the detected defect:

The motor runs normally'


Abnormal behaviour, to be controlled now'
Uncertain operating, check trend'

The details of the diagnosis are presented below. It can contain one or several of the following
messages:

Power factor is smaller than 0.85, see detailed report'


Voltage difference is beyond normal limits, see detailed report'
Current difference is beyond normal limits, see detailed report'
'RMS voltage is 5% higher than that listed on the identification plate'
The motor load exceeds that listed on the identification plate, see detailed report'
The motor load is smaller than 25%'
The Ground voltage reference is not neutral'
Bad connection'
The status of rotor bars is uncertain, see detailed report'
Insufficient load to determine status of rotor bars'
Mechanical status of rotor is uncertain'
Short circuit between coils'
'Signs of static eccentricity'
'Signs of dynamic eccentricity'
'Signs of harmonic distortion, see detailed report'
'Signs of mechanical defects such as unbalance or misalignment'
'Signs of bearing defect, check vibration measurements'

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7.8.5. Editing of reports


The report is edited in the same way as for vibration measurements. For more details, see 5.18.
Output formats are also the same, except for:

The programming report: it presents the data of the motor nameplate (Equipment properties /
Electrical tab)

The analysis report, which presents the electric diagnosis grid:

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7.9.

Adjustment of alarm thresholds

Default ESA alarm thresholds allow benefiting from all the experience of the AREVA Group and 01dBMetravib in this domain. We then recommend keeping these default values.
However, they can be adjusted after analysis and in order to monitor a change with respect to the
analysed condition. Automatic diagnosis messages are relative to default thresholds.
Thresholds can be changed in the properties of the machine (access from the tree structure of the Asset
hierarchy, right click on the machine):

A RESET button is available to restore default threshold values.

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8.

IMPORT OF OIL ANALYSIS FILES

OneProd XPR-300 has the possibility to import oil data from files generated by Oil Analysis Laboratories.
This function is available in Advanced and Premium versions.
OneProd XPR-300 manages proprietary formats from following laboratories:
o Predict,
o Lubiana,
o Vernolab,
o IESPM,
o Pall (particles counter),
o Kittiwake.
A generic open format can be used for other laboratories (see 8.3).
Two steps are needed to import Oil data:
o Create an Oil point with all Oil parameters you want to import in OneProd XPR-300 database.
o Import the data.
It is then possible to use Oil parameters from the Oil tab of the operation mode in the same way as
other overall values:

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8.1.

Oil Point Creation

First, create an Oil point with one parameter for each Oil data you want to import in eDiag database:

New Oil point on the equipment

New Oil parameters

Parameter properties:

Alarm definition:

Remarks:
If the Auto ID option is not used, it is possible to modify the labels of parameters in order to
meet your requirement.
Do not use the same parameter type twice on the same point. Only one of them will be
associated with data from the oil analysis file.
An oil point can be easily duplicated using copy and paste functions.

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8.2.

Import Oil Data

Click on

to open the Oil data collection interface:

8.2.1. First import on an equipment


For the 1st import of oil data, it is necessary to go through all steps describe in this chapter. They are used
to initialise the correspondence between the oil parameters created on the point (1st column) and the
parameters from the oil file (2nd column). Some laboratory format allows to have in one file the result of
several oil samplings (cf. 8.5), each one is identified by a sequence accessible in step 3. A sequence
is associated to each point with correspondence between XPR-300 Oil parameters and the data from the
oil file. During the 1st import, this association is created through steps 4 to 6.
2: select file to be
imported

1: select
laboratory

4: equipment and
point associated to
imported data *

Remark: if labels are


the same, an automatic
association can be
done with

button.

3: select the sequence if


parameters are not yet
associated *

5: double click on each ? to create


association with corresponding parameter
included in the selected file.
6: validate association
7: import data

* Remark: steps 4, 5 and 6 are only necessary for the first importation in a point.
Imported data are accessible from the Oil tab of the operation mode:

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8.2.2. Further importations
For the further importations, the sequence number included in the file is used to identify the
corresponding equipment point and parameter associations. Imports are done in only 3 steps:
1. Select the laboratory
2. Select the Oil analysis file.
The sequences already stored are use to build automatically the association done on the
previous import.
3. Import file data.
2: select file to
be imported

1: select
laboratory

3: import data

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8.3.

Generic Oil Format

The generic open oil format is a text file with a free name except for the .gen extension.
Each line includes one value of one parameter. It includes 5 fields separated by ;:
o Sequence identification : it is used to identify XPR-300 Oil point measurement
o Date of analysis: DD/MM/YYYY HH24:MI:SS
o Date of sampling: DD/MM/YYYY HH24:MI:SS
o Parameter label. Up to 32 characters case sensible (TAN is different from Tan)
o Parameter value, format is 9999.999 with . as decimal separator
In the same file, it is possible to have several sequences. Parameters are organized by sequence.
File content example:
Seq260;05/04/2006
Seq260;05/04/2006
Seq260;05/04/2006
Seq260;05/04/2006
Seq260;05/04/2006
Seq260;05/04/2006

09:10:12;04/04/2006
08:11:58;04/04/2006
08:12:04;04/04/2006
09:10:12;04/04/2006
08:11:58;04/04/2006
08:12:04;04/04/2006

09:10:12;TAN;0.8
09:10:12;H2O;5
09:10:12;TBN;27.6
09:10:12;FE;5.23
09:10:12;CR;9.56
09:10:12;NI;37.6

Seq262;05/03/2006
Seq262;05/03/2006
Seq262;05/03/2006
Seq262;05/03/2006
Seq262;05/03/2006

22:10:19;02/03/2006
21:12:41;02/03/2006
21:12:41;02/03/2006
21:12:41;02/03/2006
21:12:41;02/03/2006

22:10:19;TAN;0.85
22:10:19;TBN;27.9
22:10:19;FE;6.34
22:10:19;CR;9.05
22:10:19;NI;47.2

8.4.

Import of comments

The laboratory analysis comment can be imported for following formats:


o BP Predict
o Vernolab,
o IESPM ,
o Lubiana
In OneProd XPR-300 comments are the accessible in Measurement information window, Diagnosis
tab.

8.5.

Multisequence Format

Following formats accept several sequences in one file:


o Lubiana
o Vernolab,
o IESPM
o Pall
o Kittiwake

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9.

MANAGEMENT OF OFF-ROUTE MEASUREMENTS

9.1.

Introduction

Movilog2 and OneProd MVP (Movipack) (from version V4.1 and higher) data collectors can manage a
specific route allowing to create or change measurement points directly on the collector. This route is
called Additional point route or Off-route route.

9.2.

Downloading additional measurement points

OneProd XPR-300 allows downloading off-route measurements from the collector. To do so, go to the
Data collection Offline window (by clicking on
measurements (

), select option Off-route, and start downloading

).

Notes
o If, when downloading a standard route, some of the measurements could not be assigned in the
production assets, these measurements will be stored as additional measurements. This can
occur if some elements have been removed form the production assets.
o The default downloaded routes are PTS_SUPP and OFFROUTE for Movilog2 and for
OneProd MVP (Movipack), respectively.

9.3.

Accessing additional measurements

The Acquisition / Additional measurements function opens the window listing all downloaded additional
measurements.
Area for overall
level
measurements

Sort by
columns

Area for signal


measurements

Checkboxes for
element selection

Context
menu

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Overall level measurements are listed in the upper section and signal in the lower section. Each column
has a button that allows for sorting in increasing order or decreasing order.
The context menu gives access to the following functions:
o Direct plot by superimposing selected signals in a window. Superimposing is possible only of
selected element are of the same type.
o Delete selected elements.
o Copy selected elements to the clipboard.

9.4.

Assigning measurements in the database

One or several additional measurements can be assigned in the production assets. These measurements
first need to be copied to the clipboard (see previous section). They will then be pasted using the context
menu of the PSS (for overall level measurements) or of the SSS (for signal measurements). Two cases
may occur:
o Addition of new elements to a point: use the context menu available from the label of the
destination point

Result after pasting 3 signals:

Note: Corresponding elements thus created are accessible in Monitoring definition mode.
These elements have no other characteristics than their labels. They cannot be uploaded again
into a data collector. They are identified by underlined labels.

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Assignment to an existing measurement:

o
o

This operation is possible only if:


Only one element is copied to the clipboard
The destination measurement in PSS or SSS has not been performed yet (box marked
with ?). If required, use the context menu to remove the measurement to be replaced.
Use the context menu to paste the signal:

After pasting:

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10.

CMMS INTERFACE

This function is available if OneProd XPR-300 includes the CMSS option.


It must be managed in project mode. Please contact our technical service.

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11.

SPECIFIC OPERATIONS

11.1.

Users management

See Administration manual.

11.2. User preferences


OneProd XPR-300 saves the context and last selections of each user for the next time the program is
used.
Some options are only available from menu View / Preference management". The main options are as
follows:
Application language (AMERICAN, FRENCH .....):
Select the language for the user interface. Caution: the name must be typed in CAPITAL letters
Label Parameters in PSS: Abbrev., Name, Designation (A/N/D)
select A, N or D depending on your choice. This selection affects the title of lines in operation and
supervision modes, as well as in the report. Given its length, the designation field will only be
active for the trend title in supervision mode. The designation can always be displayed in the
context tooltip.
Label Signals in SSS: Abbrev., Name, Designation (A/N/D):
select A, N or D depending on your choice. This selection affects the titles of lines in operation
mode, as well as in the report. The designation can always be displayed in the context tooltip.
Label Points in PSS/SSS: Abbrev., Name, Designation (A/N/D):
select A, N or D depending on your choice. This selection affects the title of the parameter list
and the context tooltip in supervision mode, as well as in the report. Given its length, the
designation field is active only in operation mode. The designation can always be displayed in the
context tooltip.
Label in Location/Equipments/Instruments tree: Abbrev., Name, Designation (A/N/D))
select A, N or D depending on your choice. This selection affects the Equipment Explorer and the
Instruments Explorer, as well as the report module.
Designation: customised label
The default term, Designation, can be replaced with another terminology in the user interface.
For instance, an identification number relative to your own management system.
Designation: uniqueness (O/N)
Selection O allows controlling the uniqueness of the field value when a new value is defined.
Caution: the uniqueness is controlled based on the designations of all elements in a database:
Parameters, signals, Points, Equipment, Location, Channels, and Instruments.
Operation: display resolution (1024/1280/1600)
The resolution can have the 3 following values:
o 1024: 9 columns, 15 PSS lines and 6 SSS lines
o 1280: 14 columns, 22 PSS lines and 16 SSS lines
o 1600: 22 columns, 30 PSS lines and 19 SSS lines
Caution: one must relog onto the the system after these modifications to validate the new
settings.
Supervision: icon flashing (O/N)
Selection of N will stop the flashing of non-acknowledged parameters in supervision mode. It
can improve the quality of the display when the communication with the server is not fast enough.

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11.3.

Local database management

See Administration manual.

11.4. Data exchange between databases


Export and Import functions can be used to transfer data between databases:

11.4.1.Export
Select data to be exported in the equipment tree and run the Export function of the context menu:

Select location and name of the export file.

There are two possibilities:


Export on the workstation. This option is restricted to a limited amount of data.
Export on the Server if the volume of data is important.
The location of export files is selected in the Preferences module.
The selection is done in menu Editing / Preferences, section from client to the server,
variable Server "export" directory.
If you want to export the equipments with measurement select Historic and the limit dates.
Note: information relative to on-line instruments is not exported.

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11.4.2.Import
Select the node of the tree where you want to import data and run the Import function of the context
menu:

Select the file to import:

After this operation, data appear in the selected node:

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11.5. Archive / Read archive


An Archive function is available to delete the data from a part of the production assets in a local
database by saving it in an external file. Before archiving, it is also possible to protect some
measurements.
11.5.1.Protection of measurement dates
If you want to keep some specific
measurement dates (restart dates, defect
examples, etc.), they can be protected
against deletion:
Select the date(s) to protect
Activate function Protect
Dates are now protected.
These dates will not be deleted by the archiving function and a request for
deletion will prompt an additional confirmation message.
The protection can be removed with the Remove protection function.
11.5.2.Archiving
In the tree structure, select the machine(s) (multiple selection using ctrl click), then select Archive in
the context menu:

Select the location and the name of the Archive file, as well as the time period for the dates to archive.

to start the archiving procedure.


Click on
All dates included in the defined time period for all selected machines will be deleted from the database,
except for those that have been protected. If required, the archive file can be used to restore data.
CAUTION: It will not be possible to restore a machine, point, parameter or signal that has been
deleted from the database by a Read archive operation. In this case, one must first restore the
archive, then export the equipment before deleting it from the database.

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11.5.3.Reading archives
Display the context menu of the Equipment Explorer, then select Read archive.

Select the archive file containing the data to be restored:

After restoration, data are stored with original machines. The element selected in the tree structure does
not affect the data destination.
CAUTION:
It will not be possible to restore measurements associated with a machine, point, parameter or
signal that has been deleted from the database after the archiving operation.

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11.6. Tool for automatic deletion of old measurements


Online system scan generate a great number of measurements. For a better control of the increase of the
database size, this tool allows for the automatic deletion of the oldest measurements.
CAUTION: This function deletes measurements definitively. To avoid any unwanted loss of
measurements, we recommend doing backups of the databases on a regular basis.

11.6.1.Creation of deletion profiles


It is thus possible to configure up to 5 deletion profiles.

A profile splits the history of a machine into 3 sections:


Recent measurements on which no deletion is done
Short-term measurements for which measurements are deleted so as to keep at least one
measurement every N days.
Long-term measurements where the interval between measurements is even longer.

In the above example, the 2nd profile allows:


Keeping all measurements over 40 days since the most recent measurement date,
Keeping one measurement every 5 days up to 80 days before the most recent
measurement date,
Keeping one measurement every 10 days beyond those 80 days.

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80 j
40 j

No deletion
10-day interval

5-day interval

Furthermore, the reference date, protected dates and dates with Advice are not deleted.
Two options also allow keeping:
Dates on which a parameter changes status
Dates with non empty measurement information (diagnosis, recommendation, )

For a machine with operating conditions, the history of each condition is processed independently of the
other measurements.
CAUTION: Periodic measurements with no signal (dates tagged with p) are systematically deleted,
except if they are subject to a non-deletion rule:
o Reference date
o Protected
o Advice different from no advice
o If they meet the status change criterion and if option keep dates with alarm status
change is checked in the deletion profile
o If they meet the non empty measurement information criterion and if option keep
dates with measurement information is checked in the deletion profile
Five different profiles can be creates and thus adapt to the different types of machines (criticality, online
or offline measurements, etc.).

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11.6.2.Selection of the deletion mode for each machine


The selection is done individually in the Properties of each machine:

The No data are deleted option is selected by default when creating a machine or when
copying/pasting. In this case, no deletion will be done even if manual deletion is launched for this
machine.
To use the deletion function, select the deletion (suppression) profile to apply.
An option is available to automatically launch the deletion each time a new measurement is done on the
machine.
If this option is not selected, the deletion can be launched manually.
11.6.3.Manual launch of measurement deletion

You can launch a measurement deletion at any time


for one or several machines.
In the Equipment Hierarchy, select the machines for
which the deletion is to be done.
The context menu provides access to the Delete
measurement dates function.
After validation of the confirmation message, the
measurement dates of each machine will be deleted
based on the profile selected for each machine.
Selected machines that have no deletion profile will
not be affected by this action.

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11.6.4.Protected access to the function


The user profile available in the administration module includes 2 properties that allow controlling the
configuration and the execution of this function, respectively.

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11.7. Bearing libraries


11.7.1. Principle
The bearing database included in OneProd XPR-300 can be used to associate in an interactive way
different measurement points of the equipment with different bearing references. This association
performed via the machine monitoring locations, allows graphically superimposing all frequencies
characteristics of selected bearings to the different spectra generated by the measurement points.
The bearing database includes a management module with which the operator can manage its content
(creation, modification and deletion of references).
An import/export function is also available, allowing for the automatic update of the references from
different databases (merging concept).
11.7.2. Definition of bearing references
Access:

or
The module for reference management opens up:

Three lists are displayed, representing the manufacturer list, the type list and the reference list,
respectively.
On top of the window, the total number of records contained under each heading is displayed. In the
present example, the bearing database includes 35 manufacturers, 10 types of bearing and 30965
references.
The reference list displays references relative to the manufacturer and to the type of bearing previously
selected (current elements that are highlighted here).
Characteristic frequencies given for each reference are given for a rotation speed equal to 1 Hz.
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11.7.3. Import and Export of personal references


If some bearings are not included in the database, the said database can be complemented with your
own references: these references are called personal (or private) references. They are represented by
symbol
. Other references cannot be changed and are represented by
A new reference is added using the New function in the context menu. Input the bearing reference,
along with the corresponding characteristic frequencies.
The Export function is used to export all personal references contained in your database. These data
can also be imported into another base, using the Import function.
This function must also be used to backup private references.
Note: the public bearing database is common to all bases of a system. Private ones are particular to
each base.

11.8. Monitoring location libraries and association with equipment


11.8.1. Principle
Using the monitoring location library, the user can declare different zones of a machine, each
corresponding to the field of influence of a mechanical organ (e.g., bearing).
The current implementation allows to associate different measurement points with a monitoring location,
and then to assign to this location all bearing references that may affect this set of measurement points.
Right now, the concept of monitoring place is closely linked with the bearing database management
module.
During the plot of a spectral signal belonging to a measurement point (hence to a monitoring location),
bearing references of this location are automatically displayed along with the signal, which allows for a
quick analysis of the possible bearing degradation.
11.8.2.Definition of monitoring locations
The module for the management of reference locations is accessible from the Libraries / Monitoring
locations menu.

This will open the module for the management of bearing references:

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To create a new monitoring location, just enter an abbreviation and a label in the corresponding columns
and validate.
11.8.3. Associating a monitoring location with an equipment
Associating bearing references with a piece of equipment requires that bearing references be specified
by monitoring locations. Monitoring locations should then be defined and then bearing references should
be assigned to each of these locations.
To do so, edit the equipment properties and go to the Bearings tab:

Then, press the location selection button and select a location in the library. This location can now be
assigned bearing references, using the same method: press the bearing reference selection button and
select:

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The association equipment monitoring locations bearing references is now completed. For each
piece of equipment, you now need to specify for each measurement point to which monitoring location it
is assigned. To do so, edit the properties of each measurement point and assign to each point the
appropriate monitoring location:

Now all spectrum plots will display as patterns the characteristic frequencies of the bearings associated
with the equipment:

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11.9. Predefined notes


11.9.1. Access
From menu Library / Predefined notes.
11.9.2. Principle
This menu is used to create a list of predefined notes. This list is uploaded into the collector with each
route. Using the collector, one can assign to each measurement point an inspection note created either
from this list or by keyboard input. After download of the instrument, inspection notes are stored in the
database. They will then be available from the Control Info. window or in reports.

Import and Export functions are used to save and restore this information.

11.10. Libraries for statistical analysis


The new module, OneProd Viewer, allows for statistical analyses. These analyses are performed on the
information entered in the properties of a machine (see 5.4: Function and type of the machine), as well
as the defects associated with the expert advice (see 5.15: Defects related to the expert advice).
The input of this information is done in a list of choices that can be enriched in the same way as the list of
pre-programmed notes:

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11.11. Licences
11.11.1. Access
From the Help Licences menu.

11.11.2. Principle
This screen is only for viewing and lists the various permissions allowed by the protection key for each
user.

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11.12. Search and modification tools


The Search and modification tool is used to search for parameters of signals according to several criteria
in order to modify some of their properties.
The search is performed on the current selection in the production assets tree structure and relies on a
list of user-defined criteria.

To perform a search on a group of


machines, place you cursor on this
group and right click to open the
context menu.
Select the Search option to access
the Search and modification module.

Main window of the module:

Type of element searched

Search

Properties that can be


globally modified on all
elements found

Found elements

Search criteria:
Type of element searched for: Parameter or Signal
The user specifies whether he/she searches for parameters or signals, and can also define a specific
type of processing. By default, no filter is applied on processing types.

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Filter on names and creation/modification dates


Filtering on the name allows to extract elements with a specific name (e.g., Unbalance) or presenting
specificity in their name (e.g., *GAP*). The * character is considered as an exception character and can
be used to create filters.
Examples:
* : All elements
*OL*: All elements with a name containing the
character string OL
*X: All elements with a name terminating with X

Caution! The search module takes into account lower case or upper case characters.
Dates of creation and/or most recent modification can also be used as search criteria. For each one,
either a delay (e.g., the latest n days, the latest n months), or a time range (e.g., from
01/01/2004 to 01/02/2004) can be specified.
Launching the search
Once criteria are defined, the search is launched by clicking on the Search button

Viewing the search results


After the search is completed, elements that have been found are sorted and displayed in a table.

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In the population of found elements, one can globally modify 3 types of information (quick
reprogramming):
properties
common programming arguments,
Note: dependent arguments are not accessible by this function.
alarms
Remark: thresholds associated to operating conditions are not accessible by this function.
Information that can be reprogrammed is listed in the Variable list.
For each parameter found, the interface shown above presents then the value of the argument selected
in the Variable list. If another argument is selected from the list, then the corresponding values are
displayed.
Reprogramming of elements found
Select first the information to modify so that the current values are displayed. Enter then the new value for
each parameter.
Once all new values have been entered, all modified elements are automatically selected, then click on
Confirm to save changes.

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Additional tools are also available in context menus:


automatic selection of identical elements

modification of all selected elements to the current value

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11.13. Deleting measurements


Some measurements can be deleted form the data history of the database. There are two ways to do this
operation:
o By deleting one or several control dates of a machine: check the dates to delete and use the
Delete function in the context menu.

By deleting parameters in the PSS screen or signals in the SSS screen: select the element(s) to
delete and use the delete function in the context menu.

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11.14. Deleting short-term trends


Short-term trends associated with one or several measurement dates can be deleted while keeping the
measurement dates themselves.
In the Production Assets tree structure, select the piece(s) of equipment (use ctrl + click for multiple
selections) then select the Delete the short-term memory function in the context menu:

Select the time period for the dates to purge.

Click on

to start the operation.

All short-term trends for the dates included in the selected period on all selected equipment will be
deleted from the database.

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11.15. Add a new option to XPR-300


To use OneProd XPR-300, one must enter its licence number. This operation is usually performed when
installing the product. A new number is required when an extension is purchased: new option, additional
users, etc.
Licence number registration
To do so, go to OneProd XPR-300 Licence Manager from
Start Programs OneproD System Tools

XPR-300 Licence Manager

Caution!
This tool is available only if the Sentinel SuperPro key supplied with the software has previously been
connected to the computer.

Main interface of OneProd XPR-300 License Manager

In order to enable your user rights for OneProd XPR-300, enter your personal licence number in the
Licence number field.
This number is associated with the Sentinel SuperPro key and activates the number of licences
corresponding to your purchase order. The maximum number of concurrent users allowed on your
system is thus defined and the number of allocated licences is displayed on screen.
Note: it is also necessary to adjust the license level for each domain with the XPR Administration module

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12.

APPENDIX 1 IMAGE FORMATS

OneProd XPR-300 supports numerous graphics file formats. The table below indicates the format type
(bitmap image or vector drawing), and shows whether the format can be used for graphic objects or
image items.
Format
BMP

Graphic Text and


Objects
Y

Image
Items
Read/Write

JFIF
PCX

Y
Y

Read/Write
Read Only

PICT 1 & 2

Read/Write

GIF
CALS
PCD

Y
Y
Y

Read/Write
Read/Write
Read Only

RAS

Read/Write

TIFF 4, 5, & 6

Read/Write

Feature

Compression

Monochrome, 4 and 8-bit


LUT, 24-bit RGB
24-bit RGB
Monochrome; 2, 4, and 8bit LUT; 1, 2, and 8-bit
RGB
Monochrome; 2, 4, and 8bit LUT; 16 and 24-bit
RGB, vector/object
graphics
8-bit LUT
Monochrome
Monochrome, 4 and 8-bit
LUT, 24-bit RGB
Monochrome, 4 and 8-bit
LUT, 24-bit RGB
Monochrome, 8-bit grey, 4
and 8-bit LUT, 24-bit RGB,
Planar data, Tiled data,
Intel byte order, Motorola
byte order, Photometric
interpretation, MSB/LSB

none
JPEG *
RLE
Packbits

LZW
CCITT G4 (FAX)
(Kodak)
RLW
Packbits, CCITT
G3 (FAX), CCITT
G4 (FAX), LZW,
LZW with
horizontal
difference, JPEG

* Some JPG file formats cannot be read by OneProd XPR-300. In this case, just open this file with
an image retouching software (e.g., Paint) and save it again. Most often this will unblock the file.

APPENDIX 1 IMAGE FORMATS


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13.

APPENDIX 2 HARD / SOFT PROCESSINGS

Vibration
Acceleration, Vibration velocity,
Absolute displacement, Bearing defect
factor, Relative displacement, Position

Computed from spectrum


Single peak extraction: a.F0+bi.deltaF

Hard
Measurement of overall level OneProd MVP (Movipack)
or Movilog2 data collectors and On-line OneProd MVX.
Acceleration, Velocity, Relative displacement and
Position indicators can be set up to be monitored in real
time by MVX*.
Calculation of a lines amplitude level on a spectrum
(OneProd MVX only)
This indicator is monitored in real time if it is calculated
from a real-time spectrum*.
Calculation of the energy level in a band on a spectrum
(OneProd MVX only)
This indicator is monitored in real time if it is calculated
from a real-time spectrum*.
Special processing for shock detection (OneProd MVX
only)
Calculation of Kurtosis (4th-order centred moment)
(OneProd MVX only)
Smax (Max value of the orbit, needs 2 channels with
proximity probes) (OneProd MVX only)
Calculation of Kurtosis (4th-order centred moment) The
RMS value can be measured at the same time
(OneProd MVP only)
The BGI (Blade Guard Index) indicator is used to detect
structure resonance phenomena, in particular for wind
turbine blades. This is a real-time processing.
Hard
Hard
With XPR OPC client Option
Measurement of overall level OneProd MVP (Movipack)
or Movilog2 and On-line OneProd MVX
This type of parameter can be set up to be monitored in
real time by MVX*.
Soft
Calculation of a lines amplitude level on a spectrum

Standard broad band: Energy

Calculation of the energy level in a band on a spectrum

Envelope peak extraction (dB):


a.F0+bi.deltaF
Envelope broad band (dB): Energy

Calculation of a lines amplitude level on envelope


spectrum
Calculation of the energy level in a band on a envelope

Vector extraction: a.F0+b

Calculation of a lines amplitude and phase on a phased


spectrum (OneProd MVP only)
Soft
Calculation of statistical information (min, max,
average) on a time signal
Calculation of Kurtosis (4th-order centred moment) of a
time signal
Soft
Sum of N parameters of the same point
Subtraction of 2 parameters of the same point
Ratio of 2 parameters of the same point
Multiplication of N parameters of the same point

Narrow band: a.F0+bi.deltaF(MVX)

Standard broad band: Energy (MVX)

Shock Finder Index (MVX)

Kurtosis: Shock detection (MVX)

Smax (MVX)

Kurtosis Hard (MVP)


RMS Hard (Kurtosis MVP)

Blade Guard Index (MVX)

Other
Process
OPC
Temperature, Pressure, Flow, Other

Computed from time wave


Statistical analysis

Kurtosis: Shock detection

Combination
A+B+
A-B
A/B
A*B*C

SQRT(A2+B2+C2)
a*A+b

Quadratic sum of N parameters of the same point


Arithmetic conversion formula for a parameter of the
point
APPENDIX 2 HARD / SOFT PROCESSINGS
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A and B and C

A or B or C

XPR Manual input


Oil
Manual
GCI (MVX)

Logical combinatorics of the alarm statuses of N


parameters of the same measurement point
Logical combinatorics of the alarm statuses of N
parameters of the same measurement point
Hard
Hard
Import of oil parameter from oil analysis laboratory file
Gearbox Condition Index, indicator of the condition of
gearbox: oil particle counter with 3 parameters: total
cumulated number of particles, number of particles per
hour (hourly rate) and number of particles per day (daily
rate).This is a real-time processing.

* Reminder Real-time monitoring with MVX: some parameters can be set up to be monitored in real
time by MVX. This means that MVX monitors 100% of the signal and hence can detect impulse-type
events. Real-time parameters are:
Measurements of overall levels for Acceleration, Velocity, Relative displacement, Position and
Process on DC input. In full display mode, an argument is used to set whether this parameter is
monitored in real time or on a cyclic basis and to set its time constant:

The time constant is a value between 0.1 s and 25 s. If you use a small value, you can detect a short
impulse in the signal. You can increase the time constant to avoid false alarms.

Narrow-band (MVX) and Broad-band (MVX): this type of parameter is monitored in real time if it is
computed from a real-time spectrum (see. 14.2)
GCI and BGI processings are real-time processings.

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Remarks:
After triggering on a real-time parameter, the system does not re-trigger a second time during the
entire period of post-trigger and treatment or within a second after the trigger. During this time the
system continues to monitor status changes. At the end of this period, depending on the
configuration of the equipment the system sends the following data:
o Case "Acquisition on all status change": the system checks the alarm status at the end of
the period, if different, a measurement date with the new status will be sent without the
Timewave on event.
o Case "Acquisition on aggravating status change only": if there are aggravating staus
changes throughout the period, the system sends a new measurement date with the
most aggravating status (such as Peak-hold mode) without the Timewave on event.
The capture mode (The wole equipent or The MVX channel only) is not taken into account for
the Timewave on event, all the timewaves are sent automatically.

Real-time performance: MVX can manage up to 2 real-time parameters per channel on 32 channel or
up to 4 real-time parameters per channel on 16 channels. When the MVX is started, a Load indicator
command can be used to check the proportion of the MVX processor load dedicated to real-time
processing.

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14.

APPENDIX 3 PROCESSING ARGUMENTS

Notation:
o MVP Adv = OneProd MVP (Movipack) Advanced or Premium
o MVP Prm = OneProd MVP (Movipack) Premium
o MVP Prm DAT = OneProd MVP (Movipack) Premium with Recorder option
o Mvlg2 = Movilog2
o 1 C, 2C = 1 channel, 2 channels
o MVX = OneProd MVX

14.1. Simple spectrum (MVP Adv, MVP Prm, Mvlg2, MVX)

Arguments
Measured parameters

Result unit

Input type

Input unit

High-pass filter

Maximum frequency

Number of FFT points

Window
Number of averages
Overlap

Values
Acceleration
Vibration velocity
Absolute
displacement
G
m.s-2
mm.s-1
inch.s-1
Accelerometer
Ac-G
Ac-V
G
m.s-2
mm.s-1
inch.s-1
None
2 Hz
10 Hz
3 kHz
0.5 Hz
1 Hz
2 Hz
5 Hz
10 Hz
100 (MVP Adv &
Mvlg2)
200 (MVP Adv &
Mvlg2)
400 (MVP Adv,
Mvlg2, MVX)
800 (MVP Adv,
Mvlg2, MVX)
Hanning
Rectangular
Flat Top
Manual input
With retrigger
25%
50%
75%

Relative
displacement
Sound level
Other
Mils
micro m
dBa
Other
Ac-D
Keyboard
Continuous
Micro
Mils
micro m
Pa
Other

20 Hz
50 Hz
100 Hz
200 Hz
500 Hz

1 kHz
2 kHz
5 kHz
10 kHz
20 kHz
40 kHz (MVP)

1600 (MVP Adv,


Mvlg2, MVX)
3200 (MVP Adv,
Mvlg2, MVX)
6400 (MVP Prm)
12800 (MVP Prm 1
V)

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14.2. Real-time spectrum (MVX)


This type of spectrum is used for narrow-band or broad-band real-time monitoring with MVX.
Note: real-time spectra can not be integrated. Narrow band broadband parameters calculated from these
spectra can have one or two integrations (conversion from acceleration to velocity or displacement)

Arguments
Measured parameters

Unit of result

Type of input

Input unit

High-pass filter

Maximum frequency

Number of FFT points


Window
Number of averages
Overlap

Values
Acceleration
Velocity
Absolute
displacement
G
m.s-2
mm.s-1
inch.s-1
Accelerometer
Ac-G
Ac-V
G
m.s-2
mm.s-1
inch.s-1
None
2 Hz
10 Hz
3 kHz
1 kHz
2 kHz
5 kHz
10 kHz
20 kHz

Relative
displacement
Sound level
Other
mils
micro m
dBa
Other
Ac-D
Keyboard
Continuous
Micro
mils
micro m
Pa
Other

400, 800, 1600,


3200
Hanning
Manual input (Averaging being of exponential type, this
parameter allows setting the time constant of the narrow-band
and broad-band real-time parameters)
50%

14.3. Envelope spectrum (MVP Adv, MVP Prm, Mvlg2, MVX Prm)

Argument
Measured parameters

Result unit

Values
Acceleration
Vibration velocity
Absolute
displacement
G
m.s-2
mm.s-1
inch.s-1

Relative
displacement
Sound level
Other
Mils
micro m
dBa
Other

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Input type

Accelerometer
Ac-G
Ac-V

Input unit

G
m.s-2
mm.s-1
inch.s-1
None
2 Hz
10 Hz
3 kHz
0.5 Hz
1 Hz
2 Hz
5 Hz
10 Hz

High-pass filter

Maximum frequency

Number of FFT points

Window
Number of averages
Overlap

Zoom factor

Centre zoom frequency/env.


(Hz)

100 (MVP Adv &


Mvlg2)
200 (MVP Adv &
Mvlg2)
400 (MVP Adv,
Mvlg2, MVX)
800 (MVP Adv,
Mvlg2, MVX)
Hanning
Rectangular
Flat Top
Manual input
With retrigger
25%
50%
75%
X2
X5
X8
X16
Manual input

Ac-D
Keyboard
Continuous
Micro
mils
micro m
Pa
Other

20 Hz
50 Hz
100 Hz
200 Hz
500 Hz

1 kHz
2 kHz
5 kHz
10 kHz
20 kHz
40 kHz (MVP)

1600 (MVP Adv,


Mvlg2, MVX)
3200 (MVP Adv,
Mvlg2, MVX)
6400 (MVP Prm)

X32
X64
X128
No zoom

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14.4. Zoom (MVP Prm, Mvlg2, MVX)

Argument
Measured parameters

Result unit

Input type

Input unit

High-pass filter

Maximum frequency

Number of FFT points

Window
Number of averages
Overlap

Zoom factor

Centre zoom frequency/env.


(Hz)

Values
Acceleration
Vibration velocity
Absolute
displacement
G
m.s-2
mm.s-1
inch.s-1
Accelerometer
Ac-G
Ac-V
G
m.s-2
mm.s-1
inch.s-1
None
2 Hz
10 Hz
3 kHz
0.5 Hz
1 Hz
2 Hz
5 Hz
10 Hz
100 (MVP Adv &
Mvlg2)
200 (MVP Adv &
Mvlg2)
400 (MVP Adv,
Mvlg2, MVX)
800 (MVP Adv,
Mvlg2, MVX)
Hanning
Rectangular
Flat Top
Manual input
With retrigger
25%
50%
75%
X2
X5
X8
X16
Manual input

Relative
displacement
Sound level
Other
Mils
micro m
dBa
Other
Ac-D
Keyboard
Continuous
Micro
mils
micro m
Pa
Other

20 Hz
50 Hz
100 Hz
200 Hz
500 Hz
1600 (MVP Adv,
Mvlg2, MVX)
3200 (MVP Adv,
Mvlg2, MVX)
6400 (MVP Prm)
12800 (MVP Prm 1
V)

X32
X64
X128
No zoom

1 kHz
2 kHz
5 kHz
10 kHz
20 kHz
40 kHz (MVP)
For MVX, resolution
is limited to 30 mHz

For MVX, resolution


is limited to 30 mHz

APPENDIX 3 PROCESSING ARGUMENTS


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14.5. Phased spectrum: Vector (MVP Adv, MVP Prm, MVX Prm)

Arguments
Measured parameters

Result unit

Input type

Input unit

High-pass filter

Maximum frequency

Number of FFT points

Window
Number of averages
Overlap

Values
Acceleration
Vibration velocity
Absolute
displacement
G
m.s-2
mm.s-1
inch.s-1
Accelerometer
Ac-G
Ac-V
G
m.s-2
mm.s-1
inch.s-1
None
2 Hz
10 Hz
3 kHz
0.5 Hz
1 Hz
2 Hz
5 Hz
10 Hz
100 (MVP Adv)
200 (MVP Adv)
400 (MVP Adv,
MVX)
800 (MVP Adv,
MVX)
Hanning
Manual input
Not used

Relative
displacement
Sound level
Other
Mils
micro m
dBa
Other
Ac-D
Keyboard
Continuous
Micro
Mils
micro m
Pa
Other

20 Hz
50 Hz
100 Hz
200 Hz
500 Hz

1 kHz
2 kHz
5 kHz
10 kHz
20 kHz (1 C)
40 kHz (1 C)

1600 (MVP Adv,


MVX)
3200 (MVP Adv,
MVX)
6400 (MVP Prm 1V)

Note: this type of measurement requires a trigger input used as phase reference to measure the rotation
frequency. This frequency value is stored along with the phased spectrum and used as F0 by the vector
extraction parameter (see 14.16).

APPENDIX 3 PROCESSING ARGUMENTS


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14.6. Octave or CPB (MVP Easy, MVP Adv, MVP Prm)

Arguments
Octave type
Analysis band in Hz *
Result unit

Measured parameters

Input type

Input unit

Number of averages

Value
1/1 , 1/3, 1/12
0.7 1.4 k
G
m.s-2
mm.s-1
inch.s-1
Acceleration
Vibration velocity
Absolute
displacement
Accelerometer
Ac-G
Ac-V
G
m.s-2
mm.s-1
inch.s-1
Manual input

2.8 5.6 k
mils
micro m
Other

11 22 k

Relative
displacement
Other
Ac-D
Keyboard
Continuous
Micro
Mils
Micro m
Pa
Other

* Note: Movipack band are limited from 1 Hz to 16 kHz

14.7.

Time (MVP Adv, Mvlg2, MVX)

Argument
Measured parameters

Result unit

Input type

Input unit

High-pass filter

Sampling frequency

Value
Acceleration
Vibration velocity
Absolute
displacement
G
m.s-2
mm.s-1
inch.s-1
Accelerometer
Ac-G
Ac-V
G
m.s-2
mm.s-1
inch.s-1
None
2 Hz
10 Hz
3 kHz
1.28 Hz
2.56 Hz
5.12 Hz
12.8 Hz
25.6 Hz

Relative
displacement
Sound level
Other
mils
micro m
dBa
Other
Ac-D
Keyboard
Continuous
Micro
Mils
Micro m
Pa
Other

51.2 Hz
128 Hz
256 Hz
512 Hz
1.28 kHz

2.56 kHz
5.12 kHz
12.8 kHz
25.6 kHz
51.2 kHz

APPENDIX 3 PROCESSING ARGUMENTS


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Number of points in the signal

Number of averages
Overlap

256 (MVP Adv &


Mvlg2)
512 (MVP Adv &
Mvlg2)
1024 (MVP Adv,
Mvlg2, MVX)
2048 (MVP Adv,
Mvlg2, MVX)
Manual input
0%
50 %
75 %

4096 (MVP Prm,


Mvlg2, MVX)
8192(MVP Prm,
Mvlg2, MVX)
16 K (MVP Prm)
32 K(MVP Prm)

MVP option DAT :


512K max
MVX option DAT :
4M max

14.8. Time signal on event (MVX Prm with DAT option)

Argument
Sampling frequency
Signal length
Pre-trigger length

Values
51.2 kHz
Global set-up for the machine in the Acquisition tab: see
5.11.8
Global set-up for the machine in the Acquisition tab: see
5.11.8

14.9. Slow down profile (MVP-2C)


This processing allows controlling the slow-down duration of a machine.
Example: The machine under monitoring is under rated operating conditions and is going to be stopped.
The deceleration of the machine can be controlled by measuring the slow-down time for this machine
between two speed thresholds called Beginning speed and Ending speed thresholds. A slow-down
duration shorter than expected can reveal friction hence damage to the machine.
Title
Beginning speed (RPM)
Ending speed (RPM)
Delta TIME (sec)

Delta RPM (RPM)

Full scale (parameter unit)

Description

Recommendatio
n

Recording triggering threshold for slow-down time of 12 to 60000


the machine in RPM
12 to 60000 and <
Stopping threshold for the measurement of slowBeginning speed
down time
0.1 to 60
Maximum time between 2 points of the sampled
signal: if speed has not varied significantly since the
last point, a point is recorded after the indicated time
delta
Variation of maximum speed between 2 points of the 0 to 600
sampled signal: a point is recorded after a speed
variation higher than or equal to the indicated RPM
delta for a time period shorter than the time delta
Full scale value during recording for the y-axis in
RPM

Limits:
o

The maximum number is 1024 samples for a slow-down profile.

The end speed can be set to 12 RPM but the time accuracy will depend on the passing moment for the last
pulse of the shaft rotation during the last revolution.

Recommendations for set-up :

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As a general rule, a slow-down profile with about 500 points is accurate enough to interpret the
measurement and compare it with a reference curve.

The delta time and delta RPM parameters must be adjusted, in particular for machines with a high initial
rotation speed (> 3000 rpm)for a long shutdown time (>60 s).

For the other machines, delta RPM can be set to 0 (maximum resolution with respect to the rotation speed)

Measurement, operating mode:


The implementation, in the measurement data collector, of the slow-down time must abide to certain rules:
1.

wait for the display by the collector of the instantaneous rotation speed

2.

wait for the rotation speed of the machine to be higher than the Beginning speed parameter value

3.

wait for the bargraph displayed by the collector to switch to red and for the display of the wait for

4.

start the measurement

5.

wait for 2 seconds to make sure the collector has taken into account the measurement triggering signal

6.

ask the operator to trigger the slow-down of the machine

measurement to start message

Example of a slow-down curve:

To compute automatically slow-down duration, you can use the duration post-processing: see 14.21

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14.10. Smaxpp (MVX)


This type of measurement is available on OneProd MVX only. It allows monitoring the maximum
displacement of the rotor centre (peak-to-peak value of the orbit). This monitoring parameter is worked
out based on 2 proximity probes mounted 90 apart one from the other on the same bearing.
IMPORTANT: Therefore, this parameter must absolutely be associated with 2 OneProd MVX channels.
These channels must use the AC+DC voltage input and be expressed in m or mils units.

Argument
Measured parameters
Result unit
Input type
Input unit
High-pass filter
Measurement time (s)

Values
Smax
mils
micro m
Ac-D
mils
micro m
none
2 Hz
10 Hz
5

14.11. SFI: Shock Finder Index (MVX)


The Algorithm was developed purely to monitor slow rotating machinery, within the context of OneProd
System. It mainly applies to the drive train on wind turbines, and it also can give machinery health
indications on paper-manufacturing machinery, mills...
The original concept is to base an alarm on the number abnormal of shocks received by the monitored
equipment. The process is described as follows:
- The algorithm filters the time wave signal in order to eliminate the noise, and reveal the shocks.
- The algorithm then detects the shocks, and counts them on the time wave signal.
- The algorithm uses a dedicated function to check the repetitive pattern over an observation period to
avoid false alarms.
Remark: it is necessary to create first a time wave signal measurement. It is recommended that its
sampling frequency is greater than 25.6 kHz. Its duration must be at least 3 rotations of the shaft.
By default, this time signal is transferred with each SFI parameter. Since this signal is usually big, the
system can be forced so that it is not transferred by MVX. This option is particularly useful when the
MVX-XPR communication speed has a very low baudrate. This option can be activated in the MVX
properties: see 5.11.3.

Argument
Threshold (number of shocks)
Observation period in number
of measurement (OP)
(Ntot)
Max number of successive
exceptions
Signal to process

Values
Integer from 0 to 65536, default value = 10*
Integer from 1 to 100, default value = 20*
Integer from 1 to OP, default value = 15*
Integer from 1 to Ntot, default value = 10*

Specifies measurement on to which processing is applied. You


cannot define more than one SFI indicator on each time wave.
* Default values are an indication and must be adjusted to each machine behaviour.

The SFI result is a binary value:


- The SFI is equal to 1 if the number of detected shocks is greater than the Threshold and if it is
repetitive over the Observation period. The repetitive pattern depends of the Max total number of
exceptions and Max number of successive exceptions. Its status is Alarm (Yellow).
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-

The SFI is equal to 0 in all other cases and its status is OK (Green).

14.12. GCI (Gearbox Condition Index), indicator for the condition of gearbox
(MVX)
GCI is an indicator allowing MVX to be interfaced with a sensor for metallic debris (Metalscan by
GASTOP). A metallic debris sensor is typically placed on the oil circuit of a gearbox, before the oil
filter. Any metallic particle torn from inside the gear and circulating in the lubricating oil ends up
passing through the debris sensor before being captured by the oil filter. The sensor only sees
particles of a given size (about 200 m and larger). Smaller particles are ignored.
Schematically and given the presence of the oil filter, one can say that the sensor only sees each
particle once.
The parameters related to this indicator are created using the context menu:

Three parameters are created:

GCI-t: allows counting the cumulated number of particles as seen by the sensor
GCI-h: allows monitoring the number of particles per hour. MVX updates this counter
every 5 mn.
GCI-d: allows monitoring the number of particles per day. MVX updates this counter
every hour.

This type of parameter must be collected from a MVX channel of the impulse counter type : see
5.11.4.
The cumulative GCI-t parameter constantly counts the passing of particles as soon as the
acquisition starts. In case the acquisition is stopped, the value of the counter is stored and will
resume with the next MVX start It is possible to reset the counter value using the CAST tool.

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14.13. BGI (Blade Guard Index), monitoring of wind turbine blades (MVX Prm)
BGI (Blade Guard Index) is intended for the detection of structure resonance phenomena, in
particular wind turbine blades. This indicator is to be used with a specific sensor, the principle of
which is to deliver a signal proportional to the bending of the blade.
The parameters relative to this indicator are created using the context menu:
New parameter / Vibration / Blade Guard Index (MVX)

Argument
Analysis window (s)
High-pass filter (Hz)
Trigger level (channel unit)
Reset level (MVX channel unit)

Result unit
Real-time monitoring

Values
From 1s to 60s by steps of 1s; default value = 2s
Programmable from 0.5Hz to 5Hz, default value = 2Hz
From 0 to 10000, default value = 50
From 0 to the trigger level, default value = 45
BGI. The result is a number of triggering.
Yes

The system monitors a sliding window with a length of Analysis window . The unbalance
component is attenuated by the high-pass filter. The system counts the number of times the filter
signals exceeds the trigger level. MVX will switch to alarm mode if this number is higher than the
alarm threshold.
This parameter can be collected on an IEPE or AC+DC MVX channel.

14.14. Kurtosis (MVP, Mvlg2*, MVX)


This processing allows calculating the Kurtosis for the signal filtered by a band-pass filter. This indicator
allows detecting the presence of shocks in the signal and is suitable for machines with slow rotation
speeds. The Kurtosis processing is mathematically defined as the 4th-order centred moment of the time
series. OneProd MVP and Mvlg2 also allow retrieving the RMS value of the filtered signal.

Argument

Values

Measured parameters
Result unit
Input type

Kurtosis
K
Accelerometer
Ac-V
Ac-G
Ac-D
Input unit
G
mils
m.s-2
micro m
mm.s-1
inch.s-1
High-pass filter
Value in Hz ranging from 50 to the value of the low-pass filter
Low-pass filter
Value in Hz ranging from twice the high-pass filter to 40 kHz
for MVP or 20 kHz for MVX. It must also be > 500 Hz
Measurement time (s)
Value in s (10 cycles of this time are repeated, the value
recorded at the end of the acquisition is the average of the 10
measurement cycles with deletion of the maximum value.
* Kurtosis thresholds loaded in Movilog2 are rounded up to the next unit.

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14.15. Single Peak extraction (a.F0+bi.deltaF)


This processing is used to extract from a spectrum the amplitude and the frequency of the peak closest to
the specified theoretical frequency. The constant F0 (Hz) results from the list of control constants. A, B
and I constants are defined during the definition phase of the indicator. If specified, this processing can
be applied to the concatenated spectrum of measurement point control. The default result of this
processing is Measured Amp.. The result is expressed in the unit specified by the user.
Label

Description
Order of peak to extract.
Depending on the type of machine, F0 results either
from the machine properties, or from a rotation speed
measurement point.
Caution: decimal separator = '.'
B
Search offset
Caution: decimal separator = '.'
I
Search range in number of points.
Detection
Specifies detection in which amplitude will be
calculated: RMS, Peak-to-Peak or Peak (equivalent)
Result unit
Specifies the unit in which the results will be calculated.
Signal unit is used to process units other than
vibration units: electrical, pressure, acoustical,
Default result
Amplitude of extracted peak in specified unit or
frequency of extracted peak in Hz
Signal to process Specifies measurement on to which processing is
applied. Concatenated is used to compute
automatically each parameter from the spectrum with
the highest resolution. This choice does not consider
post-processed spectrum computed from a time wave
but only measured spectrum.
Unit of signal to Select unit of spectrum (spectra if Signal to process =
process
Concatenated) to which processing is applied. If
selected unit is All, each spectrum is converted into g
before concatenation.
A

Recommendation
-

2
5

Notes:
if no peak is found in the research area, the result is not computed and PSS displays ?
the Envelope Line Extraction (a.F0+bi.deltaF) processing is an equivalent processing allowing
calculating the emergence (in dB) of a peak extracted from an envelope spectrum. It is
compatible with the extraction performed by Divadiag.

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14.16. Line Vector Extraction (a.F0+b)


This processing is used to extract from a phased peak (see 14.5) the amplitude or the phase of the
peak closest to the specified theoretical frequency. Constant F0 (HZ) originates from the processing
perform of the trigger input signal during the phased spectrum acquisition. Constants A and B are defined
during the definition phase of the indicator.
Label
A
B
Extraction type
Signal to process

Description

Recommendation

Order of line to extract.


F0 is that measured during phased spectrum acquisition.
Search offset
Caution: decimal separator = '.'
Measured amplitude of measured phase. Caution: relative
thresholding of the phase is not available.
Specifies measurement on to which processing is applied.

Note: extracted amplitude may be slightly higher than that of the graphic representation since this
processing relies on an algorithm to limit the estimation error due to the weighting window.

14.17. Narrow band MVX (a.F0+bi.deltaF)


This processing is used to extract from a spectrum the amplitude of the energy around a specified
frequency. The constant F0 (Hz) results from the list of control constants. Constants A, B and I are
defined during the definition phase of the indicator. The result is expressed in the unit specified by the
user.
Label
A

B
I
Detection
Result unit
Default result
Signal to process
Unit of signal to
process

Description
Order of peak to extract.
Depending on the type of machine, F0 results either from
the machine properties, or from a rotation speed
measurement point.
Caution: decimal separator = '.'
Search offset
Caution: decimal separator = '.'
Computation range in number of points.
Specifies detection in which amplitude will be calculated:
RMS, Peak-to-Peak or Peak (equivalent)
Specifies the unit in which the results will be calculated.
Signal unit is used to process units other than vibration
units: electrical, pressure, acoustical
Amplitude of extracted peak in specified
Specifies measurement on to which processing is applied.
Concatenated is used to compute automatically each
parameter from the spectrum with the highest resolution.
Select unit of spectrum to which processing is applied.

Recommendation
-

2
5

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14.18. Standard broad band: Energy


This processing is used to calculate the energy level of a spectral band. If specified, it can be applied to
the concatenated spectrum of a measurement point control. The default result is Energy and is
expressed in the unit specified during the setup phase.
Label
Fmax (Hz)
Fmin (Hz)
Detection
Result unit
Signal to process

Unit of signal to
process

Description
Upper frequency of the energy band
Lower frequency of the energy band
Specifies detection in which amplitude will be calculated:
RMS, Peak-to-Peak or Peak (equivalent)
Specifies the unit in which the result is calculated. Signal
unit is used to process units other than vibration units:
electrical, pressure, acoustical, etc.
Specifies measurement on to which processing is
applied. Concatenated is used to compute automatically
each parameter from the spectrum with the highest
resolution. Concatenated is not available for MVX
embedded processing.
Remark: The choice Concatenated does not consider
post-processed spectrum computed from a time wave but
only measured spectrum.
Select unit of spectrum (spectra if Signal to process =
Concatenated) to which processing is applied. If
selected unit is All, each spectrum is converted into g
before concatenation.

Recommendation

Concatenated
except for MVX
embedded
processing

Notes:
the Envelope Broad-Band Energy processing is an equivalent processing allowing calculating the
emergence (in dB) of a peak extracted from an envelope spectrum. It is compatible with the
extraction performed by Divadiag.
This processing is available as embedded in OneProd MVX.

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14.19. Kurtosis
This processing is used to calculate the Kurtosis of the time signal contained in the list of measurements
performed at the point where the filtering indicator is created.
The Kurtosis processing is defined mathematically as the 4th order centred moment of the time series:

1 N x
Kurtosis i

N i 1

Label
Description
Kurt number of sections Number of calculation sections
Kurt section threshold
Detection threshold for a section
Caution: decimal separator = '.'
Kurt significant
Number of exceeding sections to validate the
threshold
detection of an impact.
Integer value < Number of sections.
X start (s)
Starting abscissa for Kurtosis calculation (in second)
Caution: decimal separator = '.'
X end (s)
Ending abscissa for Kurtosis calculation.
If Xstart = Xend = 0 then Kurtosis is calculated over
the whole signal.
Caution: decimal separator = '.'
Signal to process
Specifies measurement to which processing is applied

Recommendation
5
3.5
3

Results
Label
Overall Kurt.
Number Kurt. >
Threshold
Kurt. Max
Detected impacts

Description
Kurtosis value over all argument time signal
Number of sections with Kurtosis exceeding the
threshold
Max value of elementary Kurtosis
Impact indicator. 0: non-significant Kurtosis; 1:
significant Kurtosis, impacts are present.

Unit
-

14.20. Filtering
This processing is used to filter the time signal belonging to the list of measurements performed from the
point where the filtering indicator is created.
Label
Attenuation (dB)
Low frequency (Hz)
High frequency (Hz)
Filter order
Signal to process
Type of filtering
X start (s)
X end (s)

Description

Recommendation
6

Lower frequency of the filtering band


Upper frequency of the filtering band
4
Specifies measurement to which processing is applied.
Selection list: Low pass (cutoff frequency = Low freq.) ,
High pass(cutoff frequency = High freq.), Band pass,
Band cut
Starting abscissa for filtering (in second)
Ending abscissa for filtering (in second)
If Xstart = Xend = 0 then the time signal is entirely
filtered.

The result provided by this processing is a signal added to the list of signals at the point where the
filtering indicator was created.
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14.21. Duration
This post-processing can be applied to time signals (typically on transient phenomena) and allows
determining the time required to go from one threshold to another depending on the parameter unit.

e.g.: calculation of the slow-down duration of a machine on a time signal in database:


Start threshold = 3000 RPM
End threshold = 60 RPM
Title
Start value (E.U.)
End value (E.U.)
Signal to process

Description
Measurement start threshold
Measurement end threshold
Specifies the measurement on which the processing must be
done. It can be a slow-down profile signal: see 14.9

Recommendatio
n
-

14.22. Sum
This processing is used to add several indicators of a same measurement point.
Label

Description
Selection of indicators to sum up in the list of indicators of
the current point.
* Parameters are added or removed using the context menu (right click).

Recommendation

Expected results
Label
Result

Description
Sum of selected indicators

Unit
Operand unit

14.23. Quadratic Sum


This processing performs the quadratic sum (square root of the sum of the squares) of several indicators
of the same measurement point.
Label

Description
*
Selection of indicators to sum from the list of indicators for
the current point.
* Parameters are added or removed using the context menu (right click).
Expected results
Label
Result

Description
Quadratic sum of selected indicators

Recommendation

Unit
Operand unit

14.24. Subtraction
This processing is used to subtract two indicators of the same measurement point.
Label
Operand 1

Description
Selection of indicators to subtract in the list of indicators for
the current point.

Recommendation

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Operand 2

Indicator = Operand 1 - Operand 2

Expected results
Label
Result

Description
Subtraction of selected indicators

Unit
Operand unit

14.25. Multiplication
This processing is used to multiply different indicators of the same measurement points.
Label

Description
*
Selection of indicators to multiply in the list of indicators for
current point.
* Parameters are added or removed using the context menu (right click).
Expected results
Label
Result

Description
Product of selected indicators

Recommendation

Unit
Operand unit

14.26. Division
This processing is used to divide different indicators of the same measurement points.
Label
Operand 1
Operand 2
Expected results
Label
Result

Description
Selection of indicators to divide in the list of indicators for
current point.
Indicator = Operand 1 / Operand 2

Description
Ratio of selected indicators

Recommendation

Unit
Operand unit

14.27. AND
This processing is used to combine logically alarm statuses of two indicators of the same measurement
point.
This processing does not give any value to the indicator. Its alarm status only is worked out depending on
the alarm status of the operand indicators:
AND
OK
AL
DG
NTR

OK
OK
OK
OK
NTR

AL
OK
AL
AL
NTR

Parameters
Label
*

DG
OK
AL
DG
NTR

Description
Selection of indicators to combine from the list of
indicators for current point
* Parameters are added or removed using the context menu (right click).
Expected results
Label

Description

NTR
NTR
NTR
NTR
NTR

Recommendation

Unit
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Status

Alarm status resulting from the combination of alarm


statuses of operand indicators

14.28. OR
This processing is used to combine logically alarm statuses of 2 indicators of the same measurement
point. This processing does not give any value to the indicator. Its alarm status only is worked out
depending on the alarm status of the operand indicators:
AND
OK
AL
DG
NTR
OK
AL
DG
NTR
OK
AL
AL
DG
NTR
AL
DG
DG
DG
NTR
DG
NTR
NTR
NTR
NTR
NTR
Parameters
Label
*

Description
Selection of indicators to combine from the list of indicators for
current point
* Parameters are added or removed using the context menu (right click).

Recommendation

Expected results
Label
Description
Status
Alarm status resulting from the combination of alarm statuses of operand indicators

Unit

14.29. Statistical analysis of a time signal


This processing is used to extract indicators from a time signal. The extracted parameter may be the
Peak-to-Peak value, the positive Peak value, the negative Peak value, the Average value or the RMS
value calculated over the whole signal (overall mode) or over a section thereof (synchronised mode). In
the latter case, the result can be averaged over several successive cycles. T0, the cycle period, is
calculated from F0, the rotation frequency of the machine (T0 = 1/F0). If F0=0, this processing cannot be
executed.
Label
Delay Alt+ (s)
Delay Alt (s)
Window width
Number of cycles
Default result

Signal to process
Expected result
Label
Result

Description
Recommendation
Delay (in sec) for start of processing for processing
performed on positive alternation (processing of alt+ type)
Delay (in sec) for start of processing for processing
performed on negative alternation (processing of alt
type)
Width of window over which processing is performed.
For sync. type calculations, number of cycles over which
the result is averaged.
Overall Peak to Peak, Overall Peak+,
Overall Peak, Sync Average Alt,
Overall Average, Sync Average Alt+
Sync Peak Alt+, Sync Peak Alt, Sync RMS AltOverall
RMS, Sync RMS Alt+, Sync Peak to Peak
Specifies measurement to which processing is applied.

Description
Calculated value

Unit
Signal unit

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14.30. Cepstrum
This processing allows for periodicity search in a power autospectrum.
Methods: Operand signals are complemented at 2n points for FFT calculation.
Rensenblatt (1963): Ce =TF (Ln Gxx(f))2
Calculation of Log of the power spectral density (Gxx)
Calculation of direct Fourier transform
Benefit: representation in dB scale
Drawback: result over 2n /2 points => resolution loss
Today:
Ce = TF-1 [Ln Gxx(f)]
Calculation of Log of the power spectral density (Gxx)
Calculation of reverse Fourier transform
Benefit: Result over 2n points (resolution is preserved)
Drawback: Linear scale only
Furthermore, using the cepstrum allows ignoring the contribution of a bearing and of the different transfer
functions between excitation and measurement.
Parameters
Label
Method
Signal to
process

Description
Rensenblatt: |TF (Log (DSPu))|2
Current: TF-1 (Log (DSPu))
Specifies measurement to which processing is applied.

Recommendation
-

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14.31. AutoSpectrum
This processing is used to generate different types of spectra from a time signal.
The algorithm is based on the Welch method: segmentation with overlap of the operand signal.
Calculation of elementary periodograms. Averaging of periodograms + normalisation according to the
type of spectrum and the type of amplitude.
Label
Number of points
Type of spectrum
Type of amplitude
Window
Overlap
Signal to process

Description

Recommendation

Segment size
Power spectral density, energy spectral density, linear,
power
Bilateral, Peak, Unilateral
Weighting window: Bartlett, Hanning, Flat Top, Hamming,
Rectangular
Overlap in %
Specifies measurement to which processing is applied.

Normalisation of result amplitudes:


For sinusoidal signal of amplitude peak A and period T:
Bilateral power autospectrum:
Unilateral power autospectrum:
Peak power autospectrum:
Bilateral linear autospectrum:
Unilateral linear autospectrum:
Peak linear autospectrum:
Bilateral power spectral density:
Unilateral power spectral density:
Peak power spectral density:
Bilateral energy spectral density:
Unilateral energy spectral density:
Peak energy spectral density:
AutoCorrelation (time)
Note:
o
o
o

A/4
A/4
A
A/2
A/2
A
A/4f
A/2f
A/f
AT/4f
AT/2f
AT/f

Results do no take into account the correction coefficient relative to the weighting window.
With the exception of the above point, spectra generated by OneProd MVP (Movipack) or
Movilog2 are of the unilateral linear autospectrum type.
Caution: All calculated lines are published. Depending on the filtering performed on the time
signal, the last lines may be affected by an aliasing phenomenon.

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14.32. AutoCorrelation
This processing is used to search for periodicities in a time signal.
Formula:

t
L
1
C ( )
x (t)x k (t )dt
k
t t t k
L 0 0
Label
Signal to process

Description
Specifies measurement to which processing is applied.

Recommendation
-

14.33. Nth octave


This processing is used to calculate the nth octave of a spectrum. The algorithm used here allows to
calculate the energy level (corrected from the window coefficient) over N segments of the spectral signal.
The 1st band is centred on 1.25 Hz regardless of the order.
The number of segments, their bandwidth and their limit frequencies are defined by the following
formulae:
If order 3:
Fci+1
----- =
Fci
else:

2 with

Fci = 10i/10 with

Label
Order
Unit
Signal to process

Fci+12
Fci2
Fhi = (------), Fbi = (-----)
n
n
2
2
Fhi = Fci.10-1/20 , Fbi = Fci.10+1/20

Description
Octave order to calculate:
3 for 1/3 octave, 12 for 1/12 octave

Recommendation
-

Specifies measurement to which processing is applied.

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15.

APPENDIX 4 DEFINITION OF RELATIVE ALARMS

Remark: relative alarms dont take care of operating conditions.

15.1. History alarm


This type of alarm is used to trigger an alarm if the difference between the current value (at instant t) and
the previous value (at instant t-1) is greater than a fixed value expressed in %.

This type of threshold presents an alarm status called ALARM (yellow) if the difference is greater than
the specified value.

15.2.

Reference alarm

This type of threshold triggers an alarm if the parameter current value is greater than its reference value
times a multiplying coefficient (coeff.).
Threshold = Ref. Val. * coeff.

The Ref. Val. value is measured or calculated at the reference date.


The reference date is listed in the control date properties:

The reference date can be modified for the set of machines, the machine, the measurement point or the
parameter.
This type of threshold presents an alarm status called ALARM (yellow) if the parameter current value is
greater than the parameter reference value times a user-defined multiplying coefficient (coeff= 1.5).

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15.3.

Statistical alarm

This type of threshold triggers an alarm if the parameter current value is off a range centred on the
average value of observed values since the reference measurement. The range corresponds to the
standard deviation times a coefficient.

The last value along with all zero values is excluded from the average calculation.
This type of threshold presents an alarm status ALARM (yellow) if:
Value CoeffB or Value CoeffB
with and representing the average value and the standard deviation of the value population since the
reference date, respectively.

15.4.

Predictive alarm

This type of threshold is used to trigger an alarm if the progress slope is such that there is a risk of
passing an absolute threshold (Alarm/Default or Danger/Incident) before the next control. The slope is
calculated using regression.
LEVE

Alarm zone

A regression calculation is performed. It starts from the most recent value of the parameter and goes
back in time until one of these values is off an interval calculated from the standard deviation times a
statistical coefficient. The resulting straight line is used to determine the predictive date from which the
parameter will exceed the AL+ alarm threshold level. If this date falls before the next control (date of last
control + normal monitoring period), then an alarm is issued.

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16.

APPENDIX 5 IMAGE PALETTE

The three image-manipulation palette tools are:

Zoom - Click the tool, then click the image to zoom in or shift+click to zoom out.
Pan - Click the tool and use the grab hand to pan unseen portions of the source image into view
(valid only if the source image extends beyond at least one border of the image item).

Rotate - Click the tool, then repeatedly click the image to rotate it clockwise in 90-degree
increments.

Not used.
Each tool can be definitively activated by a double-click.

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17.

APPENDIX 6 PROFILE ASSIGNING

Module
Measur. Info.: Actions
Offline Collection
Measur. Management
Measur. Info.: Constants (F0, ...)
Measur. Info.: Diagnosis
Locations Management
Equipments Management

Description
Window Control info., panel Actions , fields Actions,
Window Data collection Offline: load and unload data collectors
Window Measur. date properties: management of dates (reference date)
Window Control info., panel Constants, fields F0(Hz),
Window Control info., panel Diagnosis, field Diagnosis
Window Location properties: management of locations
Window Equipment properties: management of equipments
Supervision and Event panel windows
Event acknowledgements
Event panel windows
Delete events
Export (locations, equipments, ...) Window Export: export localisations and equipments with or without data
Window Monitoring, tab Pictures: management of pictures
Pictures Management
Window Loading oil files: manage the acquisition of oil-files
Oil Importer
Import (locations, equipments, ...) Window Import: import localisations and equipments with or without data
Window Monitoring Location: management of Monitoring Locations
Monitoring Location Library
Window Control info., panel Advice, fields Advice,
Measur. Info.: Advice+Note
Windows"Instruments Explorer" and "Configuration"
On-line management
Window Parameter properties: management of parameters and their library
Parameters Management
Measurement Points Management Window Measurement point properties: management of measurement points and
their library
Window Post-processing: management of post-processing
Calculate Post-Processing
Measur. Info.: Recommendations Window Control info., panel Recommendations, field Recommendations
Window Preference management: management of application and users
Preferences Management
preferences
Window Search and Modification
Search and Modification
Window Bearing Library: management of bearing library
Bearing Library Management
Window Control info., panel Reports, all fields
Measur. Info.: Reports
Window Selections Manager: management of selections (routes)
Selections Management (route)
Window Signal properties: management of signals (spectra et time) and their
Signals Management
library
Window Control info., panel Traceability, fields Author,
Control info.: Traceability

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18.

APPENDIX 7 DETAILED REPORTS

18.1. Standard reports


Title page

Synthesis report

esents diagnoses and recommendations for each piece of


equipment selected. Tabular form.

Expertise report

ne sheet per piece of equipment. This sheet presents the


main information relative to the operating status of the
equipment, as well as the comments from the latest

Expertise report (appendices)

ptional graphic appendices for a given control of a piece of


equipment, e.g., pictures of damages, curves, etc.

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recommendations and diagnoses.

Expertise report (with parameters)

Option with machine parameters

Historical report

Programming report

Table presenting the signal and parameter programming for all


measurement points on selected equipments. In the case of
parameters, alarm information is presented.

Analysis report

The coloured column shows the alarm that triggered:


o
T-1: alarm for change / previous measurement
o
Ref: alarm for change / reference measurement
o
Aver: statistical alarm
o
DG or AL: absolute alarm

Matrix presenting values of monitoring parameters for selected


equipment for the 6 controls prior to the current control date.

Table presenting alarms and values of the monitoring


parameters for selected equipment and for the current control.

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Equipments List

List of selected machines with their main characteristics

Maintenance history

Lists all advice, diagnoses, recommendations and repair actions of


a machine from previous controls

18.2. Statistical reports on alarm status


Alarm statisitic

Distribution by alarm status over all selected machines

Alarm status trend by eqipment

Monitoring of alarm statuses by machine over the selected period

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19.

APPENDIX 8 EXCEL EXPORT EXAMPLE

APPENDIX 8 EXCEL EXPORT EXAMPLE


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20.

APPENDIX 9 E-MAIL AND SMS NOTIFICATION

20.1. Principle
Any notification is sent to the persons in charge of the local database on which the event has
occurred. To do so, the notification will work only if at least one user is created and designated as
being in charge of the local database on which events must be notified.
Only events of the Change of alarm status type are notified. Other events are simply listed in the
event log screen.
Note: see also the installation guide for computer and network configuration

20.2. Definition of persons in charge (or addressees)


They are designated in the properties of each user: see administration manual

20.3. Notification rules


Notification rules are specified for each monitored machine in tab Acquisition of mode
Configuration.
Several types of notification are possible:

None no notification is issued

Aggravating a notification is issued only if the machine changes to an aggravating status,


i.e.:
o OK Alarm
o Alarm Danger
o OK Danger

All a notification is issued as soon as the status of a machine changes:


o OK Alarm
o OK Alarm
o Alarm Danger
o Alarm Danger
o OK Danger
o OK Danger

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A notification can be issued in 3 ways:


E-mail: an e-mail is sent to the person in charge of the local database to which the
machine belongs
SMS: a SMS is sent to the person in charge of the local database to which the machine
belongs
PDF file: available in a future version
Message format:

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21.

APPENDIX 10 OPC-CLIENT OPTION

21.1. Principle
This option can be used to retrieve information from different OPC servers belonging to the same local
network as OneProd XPR-300.
This information is of the scalar type and is analysed by OneProd MVX systems with its own
measurements.
OPC parameters can be used:
o Either as operating parameters used to determine the operating conditions of a machine
o Or as monitoring parameters. A status change for an OPC monitoring parameter can allow
triggering an acquisition by OneProd MVX on all the signals and parameters of a machine
(whether they are from OPC or MVX source), which will be stored in the XPR-300 database.
NOTE: This version of OneProd XPR-300 does not allow for the monitoring of purely-OPC
equipment. OneProd MVX online monitoring must then be defined first before requesting any OPC
information retrieval. In case of a communication failure with OneProd MVX, the OPC parameters
will no longer be stored in OneProd XPR-300 and OneProd MVX will use the fallback condition.
(see 5.11.11.3).

21.2. Programming online MVX-OPC acquisition


21.2.1.Configuration of MVX monitoring
See Section 5.11
21.2.2.Configuration of OPC acquisition
Once the OneProd MVX configuration is achieved, the associated OPC configuration requires the
following additional operations:

Add an OPC server instrument

Select operating OPC items

Assign operating items to measurement points

Start mixed acquisition


NOTE: These operations rely on the assumption that the equipment has already been associated
with a OneProd MVX instrument to perform vibration measurements.
21.2.2.1.Adding an OPC server instrument
The OPC server is added from the context menu of the Instrument explorer:

Identification properties of the new OPC server must then be defined:


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Name of computer: name of the PC network hosting the OPC server to address

Name of user: name of the user declared as having the executing rights on the addressed OPC
server (see Installation guide) CAUTION: in case of a domain installation, this username must be
preceded by the domain name, e.g., mvitech\ediag_admin, where mvitech represents the name of the
domain in which user ediag_admin was declared.

Password: password for account ediag_admin (or equivalent)

Refresh

After entering this information, click on Refresh to see the list of OPC servers operating on the listed
host machine. In the example below, only one OPC server is listed: Matrikon.OPC.Simulation.1.
After selecting (checking) this server, validate the selection. At this time, OneProd XPR-300 will connect
to the OPC server and extract all items available on this server. Server properties and items are then
displayed in the properties window:

This window is used to customise the abridged name and the full name of the server (which is displayed
in the Instrument Explorer).
Disabled properties are read-only properties. However they can be changed by double clicking on them.
Property details:

Name of computer: name of network computer hosting the OPC server


Name of OPC server: name of OPC server
Description of OPC server: description of OPC server (provided by the server itself)
Class ID of OPC server: Class ID of server (unique identifier)

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Login: username of domain account having execution rights on the DCOM component
associated with the OPC server
Storage depth: number of samples memorised for each operating item
Update delay: periodicity of retrieval of operating item values

21.2.2.2.Selecting operating OPC items


The Items tab presents all items that can be consulted on this server. This list is limited to items of
numerical and scalar type. Once selected, these items become operating items and are displayed in the
Instrument explorer.

NOTE: Access to the items of an OPC server requires many precautions regarding access rights
to COM/DCOM components used by this technology. Strictly adhere to the guidelines in the
enclosed Installation Manual.

21.2.2.3.Assigning operating items to measurement points


Once operating items are identified, they must be assigned to the monitoring of a machine already
monitored by OneProd MVX. To do so, connect these OPC items to one of the equipment measurement
points.

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The connection of an operating OPC item can be achieved:


either to a measurement point in this case, an OPC parameter is automatically created, then
associated with the operating item,
or directly to an existing OPC parameter, with which the operating item is then associated.
21.2.2.4.Starting the mixed acquisition
Once operating items are associated with the measurement point s of the machine to monitor, acquisition
can be started from the context menu of the OneProd MVX instrument used for the monitoring:

NOTE: The Start acquisition function is available only in the context menu of a OneProd MVX
instrument, OPC acquisition can only be performed as a complement to OneProd MVX vibration
monitoring.
When starting OneProd MVX acquisitions, acquisition commands are issued by OneProd XPR-300 to
OneProd MVX, but also to the OPC server(s) useful for the monitoring of the same machines.

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21.3. Limits of the OPC-Client function


-

One cannot use several OPC servers of a single editor (with the same CLSID).
The quality of an OPC item is converted into an OneProd XPR-300 status as follows:
o Good: VALID status
o Bad, Uncertain, Out of Date: INVALID status
The online monitoring of the equipment can use one or several OPC servers but absolutely requires
an OneProd MVX instrument.
OPC parameters of Register type are not taken into account.
The timestamping of OPC measurements transferred to OneProd XPR-300 corresponds to the
moment when OneProd MVX measurements are triggered and not to the real date originating from
the OPC server.
OneProd MVX uses the latest OPC information delivered by XCOM. The refreshment periodicity can
be adjusted and must be greater than or equal to 1 second.
In case of an aggravating status change, the MVX channel only capture mode is not handled if
external OPC parameters are used by OneProd MVX. In this case, only the Full equipment mode
works.
In case of a network failure between OneProd MVX and the OneProd XPR-300 server (Xcom), no
measurement will be transferred to XPR, not even the OPC measurements that necessarily go
through OneProd MVX. An event will inform the user of the communication failure.

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22.

APPENDIX 11 OPC-SERVER OPTION

22.1. Principle
This option allows for the publishing of OneProd XPR-300 parameter values using a dedicated OPC
server called 01dB.EDiagOPCServer DA Server V1.0.
For more information on OPC, consult http://www.opcfoundation.org.

22.2. Broadcast parameter by OPC


OPC publishing can be done in three different ways:

At the Equipment level

At the Measurement Point level

At the Parameter level


Publishing requires the systematic use of the context menu associated with the published element and
execution of the Broadcast to OPC / Yes function:

Each broadcasted parameter is highlighted in the configuration panel with a specific logo:

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Rules:

Only operating or monitoring parameters can be published. Spectra and alarm statuses are not
handled by this function.

OPC publishing relative to a piece of equipment comes down to publishing all its operating
parameters, as well as all monitoring parameters defined for all measurement points.

OPC publishing relative to a measurement point comes down to publishing all monitoring
parameters assigned to this point. Other elements are not published.

OPC publishing of an elementary parameter limits the publishing to this single element.

Publishing can be achieved equally on hard or soft parameters

Publishing selections made in OneProd XPR-300 are immediately taken into account by the
OPC server associated with XPR-300.

OPC data are updated at each new measurement date stored in OneProd XPR-300 data base.
Publishing functions applied at the Equipment Explorer level are fully recursive: publishing a machine
will automatically publish all associated sub-locations and sub-equipment.
To stop a publishing process, use the OPC Publishing/ No function, which is directly accessible
from the contest menus of published elements.
Stopping all OPC publishing for a local database can be done instantly by calling the OPC Publishing
/ No function by pointing to the Production assets node in the Equipment Explorer.

22.3. Consultation of published OPC data


Published OneProd XPR-300 parameters can be consulted from any compatible OPC client
application.
Example of consultation with the Kassl OPC explorer available in Cd5XprTools\Tools\OPC:

After selecting the 01dB.EDiagOPCServer DA Server V2.0 server, select OPC items to consult:

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Once selected, these parameters must be assigned to the Default group:

For each parameter, the following information is available in real time:

name

quality

date

value

alarm status (PStatus)*


For each machine, one can then consult in real time :

the general Process & Vibration status for the machine (EVStatus)*

the expert advice (EAdvice)**

the Oil alarm status for the machine (EOStatus)*


* Alarm statuses are coded as follows: OK=1, pAl=2, Al=3, Dg=4
** Pieces of advice are coded as follows: Excellent=1, Good=2, Fair=3, Critical=4
Kassl also allows for a graphic representation of the time history of these parameters:
NOTE: In case of an update of published parameters by OneProd XPR-300, Kassl may no longer be
able to display requested items. The following message may then be displayed:

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In this case, one should relog on to OneProd XPR-300s OPC server and select the items to display
once again.

22.4. Limits of the OPC-Server function


-

If production assets / equipment / (measurement point / Monitoring parameter) are renamed,


previously published OPC parameters will not take into account the update and keep their former
name. One must then cancel and repeat the OPC publishing.
The OPC EDIAG server cannot be connected to a OneProd MVX instrument.

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