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USER MANUAL
USER MANUAL
Predictive Maintenance
&
Vibration Analysis
Software
www.oneprod-system.com
USER MANUAL
www.01db-metravib.com
Copyright
oneprod@01db-metravib.com
01dB do Brasil
Rua Domingos de Morais, 2102
Sala 11 1 Andar Vila Mariana
04036-000 Sa Paulo
BRAZIL
Hot-line:
support.cms@01db-metravib.com
+33 4 42 90 17 62
+33 4 42 90 17 66
Ref. OPS41.XPR.NUT.039.C - June 2011
Specifications are subject to change without notice.
This document is the property of 01dB-Metravib. No part of this publication may be duplicated, reprinted
or transmitted by electronic, mechanical, photographic or other means, or recorded, translated, edited,
abridged or expanded without the prior written consent of the owner
www.oneprod-system.com
1.
1.1.
1.2.
1.3.
1.4.
1.5.
1.6.
1.7.
1.8.
1.9.
1.10.
1.11.
1.12.
1.13.
1.14.
1.15.
2.
ACKNOWLEDGEMENTS ..................................................................................................................9
HOW TO USE THIS MANUAL ............................................................................................................9
INTRODUCTION .............................................................................................................................9
MAIN NEW FUNCTIONS OF VERSION 4.5........................................................................................10
MAIN NEW FUNCTIONS IN VERSION 4.4.1......................................................................................11
MAIN NEW FUNCTIONS IN VERSION 4.4 .........................................................................................11
MAIN NEW FUNCTIONS IN VERSION 4.3 .........................................................................................11
MAIN NEW FUNCTIONS IN VERSION 4.2 .........................................................................................11
MAIN NEW FUNCTIONS IN VERSION 4.1 .........................................................................................12
MAIN NEW FUNCTIONS IN VERSION 4.0 .........................................................................................12
MAIN NEW FUNCTIONS IN VERSION 3.0 .........................................................................................13
MAIN NEW FUNCTIONS IN VERSION 2.2 .........................................................................................14
MAIN NEW FUNCTIONS IN VERSION 2.1.3......................................................................................14
MAIN NEW FUNCTIONS IN VERSION 2.1 .........................................................................................15
COPYRIGHTS & TRADEMARKS .....................................................................................................15
GENERAL POINTS.....................................................................................................................17
2.1.
2.2.
2.3.
2.4.
2.5.
3.
GETTING STARTED...................................................................................................................19
4.
5.
TABLE OF CONTENTS
PAGE 3 / 226
7.
TABLE OF CONTENTS
PAGE 4 / 226
9.
10.
11.
TABLE OF CONTENTS
PAGE 5 / 226
13.
14.
14.1. SIMPLE SPECTRUM (MVP ADV, MVP PRM, MVLG2, MVX) ........................................................ 183
14.2. REAL-TIME SPECTRUM (MVX) .................................................................................................. 184
14.3. ENVELOPE SPECTRUM (MVP ADV, MVP PRM, MVLG2, MVX PRM)............................................ 184
14.4. ZOOM (MVP PRM, MVLG2, MVX) ............................................................................................ 186
14.5. PHASED SPECTRUM: VECTOR (MVP ADV, MVP PRM, MVX PRM).............................................. 187
14.6. OCTAVE OR CPB (MVP EASY, MVP ADV, MVP PRM) .............................................................. 188
14.7. TIME (MVP ADV, MVLG2, MVX) .............................................................................................. 188
14.8. TIME SIGNAL ON EVENT (MVX PRM WITH DAT OPTION) ............................................................. 189
14.9. SLOW DOWN PROFILE (MVP-2C) ............................................................................................. 189
14.10. SMAXPP (MVX) ........................................................................................................................ 191
14.11. SFI: SHOCK FINDER INDEX (MVX) ........................................................................................... 191
14.12. GCI (GEARBOX CONDITION INDEX), INDICATOR FOR THE CONDITION OF GEARBOX (MVX) ........... 192
14.13. BGI (BLADE GUARD INDEX), MONITORING OF WIND TURBINE BLADES (MVX PRM) ....................... 193
14.14. KURTOSIS (MVP, MVLG2*, MVX) ............................................................................................ 193
14.15. SINGLE PEAK EXTRACTION (A.F0+BI.DELTAF) ......................................................................... 194
14.16. LINE VECTOR EXTRACTION (A.F0+B) ........................................................................................ 195
14.17. NARROW BAND MVX (A.F0+BI.DELTAF) ................................................................................. 195
14.18. STANDARD BROAD BAND: ENERGY ............................................................................................ 196
14.19. KURTOSIS ............................................................................................................................... 197
14.20. FILTERING ............................................................................................................................... 197
14.21. DURATION ............................................................................................................................... 198
14.22. SUM........................................................................................................................................ 198
14.23. QUADRATIC SUM ..................................................................................................................... 198
14.24. SUBTRACTION ......................................................................................................................... 198
14.25. MULTIPLICATION ...................................................................................................................... 199
14.26. DIVISION ................................................................................................................................. 199
14.27. AND....................................................................................................................................... 199
14.28. OR ......................................................................................................................................... 200
14.29. STATISTICAL ANALYSIS OF A TIME SIGNAL .................................................................................. 200
14.30. CEPSTRUM .............................................................................................................................. 201
14.31. AUTOSPECTRUM ..................................................................................................................... 202
14.32. AUTOCORRELATION................................................................................................................. 203
14.33. NTH OCTAVE ........................................................................................................................... 203
15.
15.1.
15.2.
15.3.
15.4.
16.
17.
TABLE OF CONTENTS
PAGE 6 / 226
20.
22.1.
22.2.
22.3.
22.4.
PRINCIPLE............................................................................................................................... 223
BROADCAST PARAMETER BY OPC............................................................................................ 223
CONSULTATION OF PUBLISHED OPC DATA ................................................................................ 224
LIMITS OF THE OPC-SERVER FUNCTION ................................................................................... 226
TABLE OF CONTENTS
PAGE 7 / 226
1.
INTRODUCTION
1.1.
Acknowledgements
Thank you for choosing OneProd XPR-300, our latest condition monitoring software product, designed to
monitor the maintenance of your rotating machinery.
OneProd XPR-300 benefits from 20 years experience by 01dB-Metravib (previously known as Stell
Diagnostic, then 01dB-Stell, and then 01dB Acoustics & Vibration) in predictive maintenance, perfected
through its various software products: eDiag, DivaLine, SurvaoDiag, Moviscope, Survao, Vimex...
1.2.
This manual has been written for all OneProd XPR-300 users, as well as those of associated analytical
tools such as vibGraph and OneProd MVP (Movipack) and/or Movilog data collectors, OneProd MVX
permanent monitoring system.
Legal terms and conditions of use for our products are described in this chapter.
This manual is the gateway to the application and will therefore be updated throughout the products
lifetime. It is dedicated to all-level users but requires knowledge of the basics of the Windows
environment and of a multi-window application.
In broad outline, the plan of this document is as follows:
1.3.
Introduction
For many years now, our Service Department has performed numerous expert evaluations and is in
charge of the maintenance of hundreds of machines in various domains of activity, such as the
automotive industry, energy, and paper mills. The primary specification around which OneProd XPR-300
was developed was to meet the requirements of our field engineers and operators.
OneProd XPR-300 is a new generation maintenance system. As such, it includes a self-diagnosis
module based on alarms (OK, ALARM, DANGER) resulting from the monitoring of several parameters.
Each parameter gives information on the equipment status, resulting in a global diagnosis of the
equipment each time a control is performed and thus helping the operator to issue the final diagnosis.
Given the strategic importance of internal corporate communication, OneProd XPR-300 offers a
complete range of tools to access, analyse and circulate maintenance information to all interested
persons in the company: web/intranet access, reporting, email, etc.
INTRODUCTION
PAGE 9 / 226
1.4.
Each new function listed below is described in the corresponding chapter. To help you spot the upgrades
of this new version within a chapter, they are written in italics.
INTRODUCTION
PAGE 10 / 226
Message related to the alarm level at the bottom of the Operations window: see 5.12.4.2;
see 5.5.4
Note: to be able to benefit from all the upgrades of this new XPR version, one must use MVX version 5.0
and MVP version 6.1.
1.5.
Each new function mentioned hereafter refers to the chapter giving more details. To help you spot the
changes of this new version within a chapter, these are written in italics.
Optimised communication protocol with MVX, especially regarding the management of a large
number of MVX instruments and in case of a poor-quality connection (Resume mode)
Limited volume of measurement data on status change: see 5.11.8 and 5.11.12.1.
It is now possible not to store signals (spectra and time signals) for each periodic measurement
with Online systems: see 5.11.8, 5.12.4.2 and 11.6.1.
SFI: possibility to block the time signal: see 14.11 and 5.11.3.
Possibility to start or stop several MVX in one operation: see 5.11.9
Other improvements:
On status change, the MVX channel only capture mode can be used with the SFI.
If an operating condition is programmed to do periodic measurements only (only P is
checked) the measurements are done with the periodicities of the equipments current status
(OK or alarm status). No measurement is done on a change of periodicity, contrary to the
previous version.
Note: to be able to benefit from the evolutions of this XPR version, version 4.2 of MVX is required.
1.6.
1.7.
Note: to benefit from the upgraded version of XPR, version 4.1.0.12 of MVX is required.
1.8.
INTRODUCTION
PAGE 11 / 226
1.9.
INTRODUCTION
PAGE 12 / 226
>
The periodicity of the measurement on the machine is no longer available in the properties but in
the 3rd tab of the configuration mode.
>
The Control info. window being linked with measurement dates, it is no longer available from
the top banner but from the bottom of the list of measurement dates in the PSS.
>
This window has been renamed Measurement information.
Changes in terminology:
o Monitoring definition mode
o Monitoring view mode
o Control info. window
Configuration
Operation
Measurement information
Equipment filters
o
o
INTRODUCTION
PAGE 13 / 226
INTRODUCTION
PAGE 14 / 226
INTRODUCTION
PAGE 15 / 226
2.
GENERAL POINTS
2.1.
Domain of application
OneProd XPR-300 has been designed to implement, on a set of industrial rotating machines, offline
(periodical) and online (permanent) monitoring of parameters that are characteristic of status or
mechanical behaviour. These parameters are measured using the main techniques of non-destructive
control currently used in industry and maintenance departments: vibrations, oil, process, temperature,
etc.
OneProd XPR-300 covers a wide range of applications since it meets the technical and technological
requirements of mechanical equipment making up various industrial production tools, and used in
chemistry, petrochemistry, paper-making industry, energy production, food industry, transportation, etc.
OneProd XPR-300 can communicate. It can therefore share data with other software tools (spreadsheet,
word processors, etc.), with other sections of the plant (production, management, etc.) and with other
companies (oil analysis laboratories, 01dB-Metravib e-maintenance and e-diagnosis, external service
provider, etc.).
OneProd XPR-300 is an industrial tool for measurement, analysis and assistance in decision making. It
is made up of a set of modules allowing to program (online, offline) data acquisition systems and to issue
a behavioural diagnosis based on graphic display and signal processing tools. It provides the user with
simple and synthetic information that will be helpful to make the appropriate decision in due time.
2.2.
Operating modes
Due to its new generation software architecture, OneProd XPR-300 is compatible with the Web and
offers new operating ways allowing the user to be totally independent from computing requirements:
Rental of OneProd XPR-300 Service The user belongs to a small structure that does not
include a computer department. He/she needs assistance in his/her maintenance policy and
considers the maintenance tool as a service.
Installation on the companys Intranet The users belong to a user group that needs to share the
same maintenance tool and record their experience. This tool is shared on the corporate network
and accessible to all. Users focus on their tasks, while the computer system management is
taken care of by the computer department.
The type of installation is defined depending on your purposes and operating means. In any event, the
system will be suited to your working environment.
GENERAL POINTS
PAGE 17 / 226
2.3.
Data securisation
o Oracle database engine, recognised as the leading product on the market
o Relational database including activity-specific management rules
o Data warehousing within the database: measurements, reports, images, etc.
Access securisation
o Management of user accounts using user ID and password
o Management of user profiles allowing to restrict access to some functions
System securisation
o Automatic backups
o Log file of main operations
2.4.
Global architecture
2.5.
Several versions are available. Their main differences are summarised in the table below:
Electrical
signature analysis
Oil and image
management
Post-processing
Easy
No
Advanced
No
Premium
No
ESA
Yes
EVA
Yes
No
Yes
Yes
Yes
Yes
No
Full
No
Full
No
Not applicable
Absolute
and relative
thresholds
Yes
Internal
Internal
Type of threshold
Absolute
thresholds
Peak extraction
and energy band
Absolute
thresholds
Thresholds set-up
wizard
Bearing database
No
Yes
Absolute and
relative
thresholds
Yes
External
Internal
Internal
Depending on the version purchased and allowed by your licence, some of the functions described in the
present manual may not be available.
GENERAL POINTS
PAGE 18 / 226
3.
GETTING STARTED
Upon installing OneProd XPR-300, all elements required to operate the software will be created on your
computer. In order to use OneProd XPR-300, the following operations need to be performed:
XPR-300
database
Input first the Domain name (d1), then the
user name (u1) and finally enter the
password (u1) corresponding to the user.
After the first installation the starting
account will be as indicated in parenthesis.
Select then the workspace (w1) and the base (b1)
At this time, the start-up database is the only entry point into the application. Once the user is connected,
there are two possibilities:
Either work in the start-up database;
Or create a new database using the local database management tool.
GETTING STARTED
PAGE 19 / 226
4.
4.1.
Application terminology
4.1.1. Introduction
Using OneProd XPR-300 on a daily basis requires that the following terminologies and concepts be
known and understood:
Equipment
o Equipment/Location
Measurement point
Parameter/signal & Alarm
Libraries
o Model measurement point
o Model parameter/signal
Control
o Control date
o History
4.1.2. Equipment
Before setting up the monitoring of a set of equipment, OneProd XPR-300 can be used to define, as a
tree structure, all pieces of equipment and to sort them according to different locations.
Two concepts are used:
location: to represent a geographic point or a functional element:
workshop, production line, building, group of complex machines
equipment: to represent a piece of equipment under monitoring and on
which measurements and operating status are defined.
In order to simplify operations, each piece of equipment can be freely
assigned to any location. Similarly, a location can itself belong to another
location.
The tree structure thus described provides an overall and schematic view of all machines according to
their geographic or functional location.
4.1.3. Measurement points, parameters, signals and alarms
Once the equipment tree structure has been described, the monitoring should be defined for each piece
of equipment. To do so, OneProd XPR-300 uses the concepts of measurement points, parameters and
signals. Programming these entities is called equipment set-up.
Monitoring a piece of equipment consists in:
For each piece of location or equipment, the current alarm status is displayed in the tree structure
according to the following code:
DANGER
ALARM
PRE-ALARM
OK
UNKNOWN
This alarm status is always worked out from the most recent measurements performed on the equipment.
4.1.4. Concept of Model Libraries
In order to speed up the equipment set-up phase, OneProd XPR-300 manages model libraries used to
provide at once all parameters required for the monitoring of a given machine.
Different libraries are available:
Model signals: pre-programmed signals (spectrum, time spectrum, envelope spectrum, etc.),
associated with no measurement point, and that can be used to set up the monitoring of any
piece of equipment.
Model parameters: pre-programmed monitoring parameters (overall level, unbalance, bearing
defect, etc.), associated with no measurement point, and that can be used to set up the
monitoring of any piece of equipment.
Model measurement points: pre-programmed measurement points, not associated with any
equipment and containing model signals and parameters. These model points are selected when
setting up a piece of equipment and allow for an automatic programming of the monitoring.
Bearing reference: list of manufacturers and types of bearings allowing selecting the bearing
characteristics of each piece of equipment among about 40,000 references.
Monitoring locations: identify preferred areas on each piece of equipment, e.g., bearing on
opposite side of coupling, coupling-side bearing, etc. Bearing references characteristic of a
machine are defined by monitoring location.
Pre-programmed notes: the list is uploaded into the collector with each route. The collector
allows assigning to each measurement point an inspection note created either from this list or by
direct input from the instrument keyboard. Upon download, inspection notes are stored in the
database. They are available from the Control information window and in the reports.
These libraries are defined when installing the application and can be complemented by the user.
4.1.5. Measurement control and history
Several control techniques may be required to monitor a piece of equipment:
VIBRATION
ELECTRIC
OIL
PROCESS
THERMOGRAPHY
With each control, the OneProd XPR-300 database becomes richer with new measurements, which
allows determining the new operating status for the equipment.
Measurements are viewed through a specific interface in which the date and time of each one are listed.
Most recent measurement
Oldest measurement
This interface displays the control date for each technique as chronological lists (history concept).
Each monitoring technique has its own history, which is accessible by selecting the corresponding tab:
4.2.
System terminology
The scheme below presents an overall view of the stacking of the various concepts used in
OneProd XPR-300:
Computer / Windows
Oracle Database
XPR-300 Libraries (Domain level)
Model measurement points
Model parameters
Model signals
XPR-300 local database # 1
Libraries : private bearing
references, Monitoring
locations, Predefined
notes
Equipment X
4.3.
Measurement points
Signals/parameters
Controls
Measurement history
etc.
Equipment Y
Measurement points
Signals/parameters
Controls
Measurement history
General ergonomics
Equipment nodes
or
An equipment node is always located at the end of a branch. It does not contain any sub-element in the
tree:
When browsing the tree structure, all application windows are automatically refreshed in order to display
the information (Setup or Monitoring modules) corresponding to the current element.
4.3.2.3. Multiple node selection
Equipment or location nodes can be selected using the CTRL key while clicking on the mouse (like in
Windows Explorer).
Selected nodes are highlighted in black:
Ctrl
In the above example, Moteur P104 dem., Pompe P104 dem. and Pompe T1 have been selected.
In case of a multiple selection, the current element is always the element selected last.
Consecutive elements can be selected using the SHIFT key.
Title
Selection column
Multi-line zone
Current element
The properties corresponding to the current element can be edited by double clicking on the element or
by activating the Properties function available from the context menu of the list.
This selection can be performed manually element by element or automatically using the Select All/No
element(s) function in the context menu.
In the above example, 1 Ro, 2 Ro and 3 Ro measurement points are selected.
5.
GENERAL OPERATIONS
5.1.
Purpose
5.2.
XPR-300:
GENERAL OPERATIONS
PAGE 31 / 226
5.3.
You can create a demonstration database to get familiar with the software.
The following operations must be performed:
Create a local database (e.g., DEMO): see Administration manual
In the Equipment Explorer, select Asset hierarchy and right-click to display the context menu.
Use button
GENERAL OPERATIONS
PAGE 32 / 226
5.4.
jerarqua de activos
Libraries
Recycled (trash)
GENERAL OPERATIONS
PAGE 33 / 226
Identification
Management of
measurement
deletion
(see 11.6)
Selection of
pictogram for
VIO software
(On-line
monitoring
with MVX)
Characteristics
"Funcin" y la informacin "Tipo" se utiliza en el mdulo Visor OneProd para el anlisis estadstico de
acuerdo con el tipo o la funcin de la mquina (vase 11.10).
Una vez introducidos los datos de identificacin (nombre, abreviatura, etc), las caractersticas
adicionales an no se han especificado:
Picture: seleccin de una imagen representativa de los equipos. Esta imagen se utiliza en la
supervisin
modo y se incluye en los informes. Formatos de imagen soportados se describen en el Apndice 1:
vase 12.
GENERAL OPERATIONS
PAGE 34 / 226
Electrical: if the equipment is devoted to the monitoring of an electric motor, this tab is used to enter
the corresponding information. For more details, please refer to 7.
Notes:
- This tab is available only if OneProd XPR-300 includes the ESA option.
- Version 4.1 of OneProd XPR-300 does not allow performing electrical measurement and
vibration measurements on the same piece of equipment. In order to monitor both the electrical
and the vibration parameters of a machine, one must create two pieces of equipment in
OneproD XPR-300, one for each monitoring technique.
Picto VIO: para equipos controlados por OneProd MVX sistema en lnea,
es posible tener una visualizacin en vivo de los datos de seguimiento
utilizando software VIO. Puede seleccionar el pictograma est
representada en VIO para este equipo.
Remark:
de la funcin de men Libraries/VIO pictures
GENERAL OPERATIONS
PAGE 35 / 226
5.5.
5.5.1. Principle
La creacin de un equipo consiste en la definicin de los siguientes elementos:
Operating parameters: cada pieza de equipo contiene por lo menos un parmetro de velocidad de
rotacin. Este parmetro puede ser fijo o variable. Es utilizado por los procesamientos de extraccin de
punta para extraer amplitudes relativas a la cintica de la mquina. En el modo en lnea, esta velocidad de
rotacin, as como otros parmetros 5, se pueden utilizar para caracterizar el estado de funcionamiento
de la mquina. 5 Estos parmetros pueden ser:
2 parmetros del proceso (flujo, presin, cargas, ...) medidas desde las entradas de CC
3 parmetros lgicos (encendido / apagado, abierto / cerrado, ...) medidos desde las entradas
lgicas.
Puntos de medicion: El punto geogrfico en el equipo donde se recogen las vibraciones fsicas,
procesos aceite o mediciones termogrficas. El punto de medicin por lo general se puede asimilar a un
sensor o ms en general a un origen de datos.
Localizacin de mediciones: rea geogrfica en el equipo que contiene varios puntos de
medicin y permitiendo que la asociacin de un conjunto de referencias que lleva a un conjunto de
puntos de medicin. Estas referencias de rodamientos se utilizan a continuacin, durante el
procesamiento de datos.
Signals: Para cada punto de medicin, seales definen los datos de tipo vectorial (por ejemplo, una curva)
necesarios para controlar el equipo. Un tratamiento especfico (espectros, sobres, zoom, espectros
tiempo) corresponde a cada seal que indica la forma en que se obtiene la seal. Algunas seales
llamadas "duras" resultan de una adquisicin (colector, etc), mientras que otras seales llamados "soft"
nmero de la post-procesamiento de las seales duras.
Parametros de monitoreo: Para cada punto de medicin, parmetros definen los datos de tipo escalar
(por ejemplo, un nivel general) necesarios para controlar el equipo. Para cada parmetro corresponde un
tratamiento especfico (nivel general, la extraccin de pico, nivel de energa, curtosis, etc) que indica la
forma en que se obtuvo el parmetro. Algunos parmetros denominados "duros" resultan de una
adquisicin, se trata de los niveles generales. Otros parmetros, llamados "soft", resultado de la
post-procesamiento de las seales duros y / o blandos.
Alarm:
Con el fin de controlar un parmetro durante los sucesivos controles (valores medidos o
calculados), criterios de alarma pueden estar asociados con cada parmetro. El estado de alarma
parmetro obtenido de este modo se utiliza para determinar el estado de alarma del punto de medicin,
que a su vez, se utiliza para determinar el estado de las alarmas del equipo.
Off-line Data collection route for OneProd MVP: Una vez definidos todos los puntos de
medicin, OneProd XPR-300 est listo para iniciar la supervisin de los equipos. Se requieren rutas de
recogida para realizar una "off line" de seguimiento. Estas rutas corresponden a la seleccin del equipo
que se cargan en los recopiladores de datos. Se recogen a continuacin por el realicen visitas y
descargados en OneProd XPR-300. El historial de cada pieza de equipo se actualiza con las nuevas
mediciones. Parmetros y estados de alarma se elaboran y se utiliza para determinar el estado de
funcionamiento de cada pieza del equipo.
On-line acquisition for OneProd MVX: para sistemas en lnea, se requiere una configuracin adicional:
GENERAL OPERATIONS
PAGE 36 / 226
Para configurar el nuevo equipo M.P104'''', vaya primero al modo de configuracin marcando la casilla
correspondiente en la barra de herramientas de XPR-300 OneProd:
GENERAL OPERATIONS
PAGE 37 / 226
Esta velocidad de rotacin se utiliza por la extraccin pico de procesamiento para extraer amplitudes
relativas a la cintica de la mquina.
Hay 3 puntos de medicin en este equipo:
RADIAL NDE:un punto de medicin situado en Cojinete 1 en la direccin radial,
AXIAL NDE: un punto de medicin situado en Cojitene 1 en la direccin axial,
RADIAL DE: un punto de medicin situado en Cojinete 2 en la direccin radial.
Para crear un punto de medicin, coloque el cursor en la lista de puntos de medida, haga clic derecho y
seleccionar "Nuevo":
GENERAL OPERATIONS
PAGE 38 / 226
La
identificacin
del punto de
medida
Ubicaciones de
supervisin,
direccin y
orientacin del
punto de medicin
Punto de asociacin
para dos canales de
medicin (vanse las
observaciones)
Notes:
Multiplier/reducer coefficient: Este coeficiente es de entrada como una relacin N1/N2, que permite la
alimentacin directa en N1 y N2 de los nmeros de dientes de los engranajes (o dimetros de las poleas)
de una etapa de multiplicador / reductor. La velocidad de rotacin tenido en cuenta en el punto de
medicin de la mquina es la velocidad de rotacin x (N1/N2).
Las velocidades de cada punto se encuentran disponibles en la ventana "Informacin de medicin" (ficha
"Constantes"): vase 5.13
Note:Cuando se usa OneProd MVX, N1 and N2 deben ser numeros enteros de 1 to 65535.
Two-channel measurements: Esta funcion requiere OneProd MVP (Movipack) data collector con la
opcin "Canal 2", junto con la versin V4.2 o superior del firmware.
o Los puntos pueden ser asociados de dos maneras:
Asociacin con un "Nuevo punto": en este caso, un nuevo punto, idntico al punto actual
se crea. El punto actual se denomina punto "maestro", mientras que el punto recin
creado se denomina punto de "esclavo".
Asociacin con un punto existente: slo los puntos compatibles estn disponibles:
mismo nombre
mismas medidas
El punto actual es el punto de "maestro", mientras que el punto relacionado es el punto de
"esclavo".
Master Point
Slave Point
GENERAL OPERATIONS
PAGE 39 / 226
Despus de la asociacin:
Once all the properties of the measurement points have been defined, validate by closing the window.
The new point is displayed in the list of measurement points and becomes the current element in the
information list.
to validate
to cancel them.
GENERAL OPERATIONS
PAGE 40 / 226
Once the type of signal is selected, the properties window is displayed and can be used to enter the
identification and programming information for the new signal:
Signal
identification
Order of
measurement
Standard: access
to main
characteristics
Advanced & Full:
access to more
complete
characteristics
GENERAL OPERATIONS
PAGE 41 / 226
Signal programming arguments can be either directly entered (white field) or selected among a list of
values (grey field). The list of values can be edited by double clicking on the field:
Each type of signal has its own specific list of programming arguments. The list of arguments for each
processing is provided in the Appendix 3 of this manual (See 14).
A measurement point can contain any number of signals. The only limitation is that of the data collector,
which, depending on the model, will only be able to handle a restricted number of hard signals.
For our example (programming the RADIAL COA), we will create:
3 simple spectra
1 envelope spectrum
1 raw acquisition time signal
3 post-processed filtered time signals
hard
hard
hard
soft
Soft signals are used to work out complex signals through post-processing of existing signals. In the
above example 3 soft signals are defined that allow to (band-pass) filter the Tps 51.2 kHz 8192
hard time signal over 3 filtering bands.
Note: All parameters and signals available in OneProd XPR-300 are described in the Appendix (see
14)
GENERAL OPERATIONS
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Once the type of processing has been selected, the properties window is displayed and information on
identification and programming of the new parameter can be entered:
Selection of pictogram for
VIO software (On-line
monitoring with MVX)
Identification
Order of
measurement
Standard: access
to main
characteristics
Advanced & Full:
access to more
complete
characteristics
Parameter programming
arguments. They define how
the parameter is obtained.
Comment displayed at the
bottom of the Operation window
if this parameter is in ALARM
and selected
Like for signal programming, parameter programming arguments can be either directly entered (white
field), or selected from a list of values (grey field).
GENERAL OPERATIONS
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Vibration
Vibration
Application
Application
Application
Application
Application
Arithmetics
Hard
Hard
Soft
Soft
Soft
Soft
Soft
Soft
Note: All parameters and signals available in OneProd XPR-300 are described in the Appendix (see
14)
GENERAL OPERATIONS
PAGE 44 / 226
Absolute alarms: Standard alarm used to know if the measured (or calculated) parameter is OK, in
PRE-ALARM, in ALARM or in DANGER.
Relative alarms Complex alarm used to assess the time history of the parameter (see appendix 4
15). This type of alarm only results in OK or ALARM statuses.
Evolution T-1: monitors the parameter with respect to the
previous control.
Reference: monitors the parameter history with respect to
the value obtained at a reference date.
Statistical: monitors the parameter history with respect to
its average value since a reference date.
Predictive: extrapolates the current parameter history and
issues an alarm if the parameter is likely to switch to alarm
mode before the date of the next control.
Note: relative alarms are only active for off-line measurements
The alarm status that will be taken into account for this parameter will be the most penalising
combination of all these elementary alarms.
GENERAL OPERATIONS
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Rules
High
DANGER if DG+ value
ALARM if AL+ value < DG+
PRE-ALARM if pAL+ value < AL+
NORMAL if Err < value < pAL+
ERROR if value Err
Low
ERROR if Err value
NORMAL pAL- < value < Err
PRE-ALARM if AL- < value pALALARM if DG- < value ALDANGER if value DGOutside
DANGER if value DG+ or value DGALARM if AL+ value < DG+ or DG- < value ALNORMAL if AL- < value < AL+
Inside
GENERAL OPERATIONS
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Once alarms are defined for the monitoring parameters, the setup of the RADIAL NDE measurement is
completed.
Hysteresis for on-line measurements: on an on-line system
used for the permanent monitoring of parameter statuses, it is
possible to get many status changes when the measured level
gets closer and closer to an alarm threshold. To avoid these
repeated changes, it is possible to define a hysteresis threshold
stabilising the alarm status.
In the example opposite, the switching from alarm to danger
status occurs when the level reaches 8 mm/s. If the level
decreases again, since the hysteresis is 10%, the status will go
back to Alarm at 7.2 mm/s (8 8x10%).
Remark: hysteresis is exclusively used by OneProd MVX, the
alarm Status displayed in OneProd XPR-300 do not take
account of this parameter
Comment on parameter
defined in parameter
properties
GENERAL OPERATIONS
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Since the setup procedure for the 2 new points is similar to that of the first point (RADIAL NDE), we are
going to use the Library concept of OneProd XPR-300.
In order to automatically reproduce the programming of the RADIAL NDE point onto the 2 new
measurement points, a model measurement point needs to be created from the RADIAL NDE point.
To do so:
This operation automatically creates all signals and parameters associated with the RADIAL NDE
measurement points in the OneProd XPR-300 libraries. Also, this pre-programmed measurement point
will be added to the library of model measurement points.
Once the model point has been added to the library, creating the 2 new measurement points will consist
in selecting the new model measurement point and in requesting OneProd XPR-300 to create two
measurement points from this model.
GENERAL OPERATIONS
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+
The RADIAL NDE model measurement point is listed. To create the 2 missing points:
Check the RADIAL NDE model point
Specify the quantity of measurement points to create from the model
Exit the library to validate
There are now 2 new points in the list of measurement points for the M.P104 equipment:
The properties of the two points thus created should be manually edited to specify the right names,
abbreviations, monitoring locations, direction and orientation.
Remark: it is also possible to modify directly the contents of Abbrev., Name, N1, N2, Location,
Direction and Orientation columns in the Measurement points window.
Click on
to validate modifications or
to cancel them.
When needed, the lists of signals and parameters can be modified locally at each measurement point.
GENERAL OPERATIONS
PAGE 49 / 226
5.6.
Once the monitoring of the M.P104 motor has been performed, it is very straightforward to set up the
monitoring for the pump associated with this engine.
Principle:
Create a new piece of equipment, P.P101, at the same location as the engine
Create 2 measurement points: RADIAL CA and RADIAL COA
For each point, define the same list of signals and parameters for as M.P104
Specify alarms for P.P101 monitoring parameters
To do so, OneProd XPR-300 uses a powerful Copy/Paste function that allows duplicating a piece of
equipment and its associated setup. This function is directly accessible from the context menu of the
Asset hierarchy tree.
Copy M.P104
Paste in GLYCOLS
Before pasting the equipment, OneProd XPR-300 lets you choose the type of information to duplicate:
to continue or on
to cancel.
GENERAL OPERATIONS
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Its name is that of the duplicated equipment indexed with a (+) indicating that this equipment results
from the duplication of another one. This name can be modified by editing the equipment properties and
entering the new name (P.P101 here).
Modifying / adapting monitoring parameters
Monitoring a pump does not rely on the same methods as an engine. The default setup therefore needs
to be modified.
To do so, one needs to:
Delete the axial measurement point,
Delete some signals and parameters in the remaining measurement points,
Adapt alarm types and thresholds.
Deleting the axial measurement point, and useless signals and parameters can be done from the context
menus of each information list (measurement points, signals, parameters).
Alarms (type and values) are reprogrammed for each parameter in a similar way as that described above
for the setup of the first piece of equipment (Section 5.4.5).
GENERAL OPERATIONS
PAGE 51 / 226
5.7.
One or several points can also be copied from one piece of equipment to another:
Select point(s) to be copied
Select equipment
GENERAL OPERATIONS
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This message is displayed when the destination folder contains elements with the same name as copied
elements:
If your answer is Yes, copied elements will overwrite existing elements.
If your answer is No, elements will be copied to the folder. (+) characters will be added to
the name of each copied element.
GENERAL OPERATIONS
PAGE 53 / 226
5.8.
Parameters and signals of a point can be copied from a piece of equipment in a single operation. This is
a very useful function to add elements on all points of a machine. To do so, it may be necessary to create
an intermediate point containing elements to be duplicated.
Example: add 2 parameters and 1 signal of a point to the 4 points of the next machine:
First create a temporary point containing the two parameters and the signal to add:
GENERAL OPERATIONS
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After the option selection message and (possibly) the warning message are displayed (see 5.7), the 2
parameters and the signals are added to all points of the machine.
5.9.
Once the configuration is set, it can be changed in the same way as for the initial configuration, or from
the Search and modify tool (see 11.12) for a quick change on a set of machines.
For a given machine, the alarm thresholds of the different monitoring parameters can be changed directly
from the Operations mode provided the measurement list includes at least one measurement date. To do
so, point the cursor to the parameter with the thresholds to change and click on the Alarms and
properties
Note: in the context of Online monitoring with OneProd MVX, the change will then be applied to all future
measurements of the operating condition under consideration (see 5.11.7)
GENERAL OPERATIONS
PAGE 55 / 226
5.10.
5.10.1. Principle
We have seen that the monitoring of a piece of equipment is based on the periodical computation of
operating parameters, on the assessment of their elementary alarm status (OK, ALARM, DANGER) and
finally on the resulting determination of the global operating state of the equipment.
We know that, for a piece of equipment, the history of operating parameters is based on the acquisition of
measurements (overall levels, spectra, time signals) that are then post-processed. These measurement
data can be acquired in different ways:
Periodically by off-line acquisition using data collectors, such as OneProd MVP (Movipack),
Movilog2
Continuously by on-line acquisition using OneProd MVX systems
GENERAL OPERATIONS
PAGE 56 / 226
Select (CTRL + Click) the 2 machines M.P1043 and P.P101: elements are then highlighted in
black;
Right click to display the context menu of the tree and select the Create a selection function;
A selection manager is displayed in the foreground:
List of selected
equipment *
List of selected
measurement points
* Note: Machines appear in the order in which they have been selected. This order can be changed later
using the Order no. column.
The newly created selection is displayed on top of the list. A default name is assigned to this selection. It
can be modified by double clicking on the selection to edit the Selection properties:
Once the selection is correctly renamed, the different modification must be validated and the selections
manager closed to access the collection manager.
GENERAL OPERATIONS
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or
The collection manager is the only OneProd XPR-300 gateway allowed to communicate with data
collectors.
List of routes that can be uploaded in the
collector.
List of collectors
declared in XPR.
Use context menu to
modify the list.
Declare data collectors used (OneProd MVP (Movipack), Movilog2 etc.) including their serial number
and operating constants
Select the communication port between the data collector and the computer on which OneProd XPR300 operates. Note: if OneProd MVP (Movipack) is connected through the USB port, it will be
detected automatically.
Upload and download collection routes defined OneProd XPR-300
GENERAL OPERATIONS
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Declare the data collector (the first time) by clearly stating its serial number. For OneProd MVP
(Movipack), the serial number is checked before each transfer.
Select the data collector.
Select Route_A in the list of loadable routes
Select the communication port: COM1. Note: if Movipack is connected through the USB port, it will be
detected automatically.
Connect the data collector to the specified port and set the instrument to transfer mode.
Press the load button
Message associated with the
loading status of the current route.
Loading button
Once loaded into the collector, the route is displayed in the list of downloadable routes:
Notes:
The serial number of OneProd MVP (Movipack) is checked by OneProd XPR-300 upon each
upload.
Several routes can be loaded at the same time by selecting these routes in the Routes to load list.
Each loaded route has a loading status:
GENERAL OPERATIONS
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Notes:
Each downloaded route presents a download status:
Successful download GREEN no message
Download with warning YELLOW with message
Download with error RED with message
Several routes can be downloaded at the same time. Just select the different routes in the routes to
download list.
When downloading a route, a new date of measurement is created for the different pieces of equipment
in the route. This date will generate the following elements in the OneProd XPR-300 database:
A date by equipment and by monitoring technique. This date corresponds to the last measurement
date for elements measured on the complete route.
Measurement results for hard signals and parameters
Calculation results for soft signals and parameters
Alarm status for parameters, measurement points and equipment relative to this last control.
If, when downloading a route, some of the measurements could not be assigned in the production assets,
they will be stored as additional measurements. This can occur if some elements of the production assets
have been deleted.
Important note: if there is a delay between the measurement time read on the data collector and the
measurement time displayed in OneProd XPR-300, the value of the following parameter must be
increased or decreased:
o In menu Edit / Preferences, preference Server application:
o For OneProd MVP (Movipack): Time shift for MVP (h)
o For Movilog2: Time shift for Movilog2 (h)
GENERAL OPERATIONS
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The tree structure root represents the Xcom driver managing all on-line systems.
To configure it:
Select it (left click / XCom Driver)
Right click to display the context menu
Select Properties
These properties deal with the station hosting Xcom.
GENERAL OPERATIONS
PAGE 61 / 226
Click on Properties:
GENERAL OPERATIONS
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Click on
GENERAL OPERATIONS
PAGE 63 / 226
Except for the Xcom address, properties of the Xcom driver do not usually need to be modified. Full
properties are available in advanced mode:
Property
XCOM address for MVX
(https://localhost)
Recommended
value
https://xxxxxxx
443
80
21
GENERAL OPERATIONS
PAGE 64 / 226
xpr-ftp
online4.0
20000
2000
No
100
User MVX->XCOM
xpr
Password MVX->XCOM
online4.0
GENERAL OPERATIONS
PAGE 65 / 226
5.11.3.Crear un MVX
Properties
Serial number *
Licence *
Range
DAT option
Number of channels
IP address by DHCP server
MVX address (https://localhost)
Recommended value or
Comments
example
LOF0006585-006
Se encuentra en el MVX
M7Y71ZB6Q5H55BX8
Se proporciona en su compra o se
genera con el CAST.
Premium
Easy or Premium. This field is directly
derived from the licence number.
No
This field is directly derived from the
licence number.
32
This field is directly derived from the
licence number.
Yes
Si la red es con IP Dinmico
No
Si la red tiene IP fijo
ver 5.11.2
https://LOF0006585-006 MVX serial number (Automatic IP )
or
or
https://192.168.1.103
MVX IP, direccin por defecto.
443
21
1
1
GENERAL OPERATIONS
PAGE 66 / 226
Yes
1000
Storage mode
Priority to new
measurements
Password XCOM->MVX
MVX
Offset adjustment
Yes/No
Firmware version
Storage of time signal associated
with SFI
Yes/No
El par de nmeros de serie / licencia de serie se utiliza para determinar automticamente la configuracin
de su MVX OneProd. Si no disponemos de esta informacin, puede utilizar los nmeros que aparecen en
la siguiente tabla, mientras tanto:
Number of channels
8
8
16
16
24
24
32
32
Function
Easy
Premium
Easy
Premium
Easy
Premium
Easy
Premium
Serial number
EASY-8
PREMIUM-8
EASY-16
PREMIUM-16
EASY-24
PREMIUM-24
EASY-32
PREMIUM-32
Licence number
GBUPQ8KZFS6W9TXQ
WTC955961BZ5TU6F
MSMM1X9X18Z8K5DG
KBY7KWWFZWF8U9IF
TMSVZZ5IQT1T7MF1
8KEUKGKIQSZTSKHG
KMSV1XTDQS1TMSX8
S4Y9KWBZ65Z8US6L
GENERAL OPERATIONS
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Voltage input AC + DC: entrada de tensin de las seales dinmicas que pueden tener un
componente continuo (sondas de proximidad).
Pulse counter: Este tipo de entrada se utiliza con el parmetro CGI para el recuento de
partculas.
GENERAL OPERATIONS
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IEPE (AC):
GENERAL OPERATIONS
PAGE 69 / 226
TriggerTachometer:
o
o
o
o
o
Unidad de entrada: Hz
Tipo de disparador: on positive or negative slope
High triggering threshold (Volts)*: value from -24 to +24
Umbral de activacin baja (Volts)*: value from -24 to +24
Numero de pulsos por revolucion: Integer from 1 to 65536. La
frecuencia es igual a la frecuencia de los impulsos / Nmero de impulsos por
revolucin.
* Umbral alto and Umbral bajo: para rearmar el sistema de disparo para la prxima adquisicin, se
utiliza para evitar el mal disparo.
Umbral
alto
Umbral bajo
Punto de
disparo
punto rearmado
Disparador en pendiente negativa
Low
threshold
High
threshold
Punto de
disparo
Punto
rearmado
Contador de pulsos:
Input unit: p (Particles). Este tipo de entrada se utiliza con el parmetro CGI para el
recuento de partculas. El sensor utilizado genera un impulso para el paso de cada
partcula (vase 14.12). Los 2 siguientes parmetros se deben establecer en funcin de
la amplitud del impulso emitido por el sensor.
o HIGHER triggering threshold (Volts)*: valor que va desde -24 hasta 24. Valor por defecto: 12 V
o LOWER triggering threshold (Volts)*: value ranging from -24 to +24. Default value: 10 V
o
After set-up,el canal se muestra en la estructura de rbol junto con el instrumento de la unidad
seleccionada:
GENERAL OPERATIONS
PAGE 70 / 226
Despus de la asociacin, se muestra el nombre del canal en el Canal columnas para Puntos, seales y
parmetros:
GENERAL OPERATIONS
PAGE 71 / 226
Notes:
On-line / Off-line sensitivity: Para cada asociacin, la sensibilidad del canal de medicin
se compara con los de las mediciones de punto. Si no corresponden, se muestra un mensaje de
advertencia. La sensibilidad se utiliza para las mediciones realizadas con OneProd MVX que se
introduce en el canal. Las definidas por los parmetros y seales se utilizan para las mediciones
realizadas con un colector de datos.
GENERAL OPERATIONS
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GENERAL OPERATIONS
PAGE 73 / 226
C: utilizado para activar una adquisicin cada vez que se produce una condicin de operacin.
No seleccione esta opcin si no hay condiciones de funcionamiento se ha definido anteriormente.
Para obtener ms informacin sobre la programacin de las condiciones de funcionamiento,
consulte 5.11.11.
S: utilizado para activar la adquisicin de los equipos en cada cambio de estado de alarma de un
parmetro. Estas adquisiciones se pueden limitar a los cambios de estado agravantes (de OK a
AL y de AL a la DG) y al punto que tiene ha cambiado de estado, basndose nicamente en las
opciones seleccionadas en la pestaa de "adquisicin".
Priority 0, 1, 2: Se da una prioridad a cada tarea de adquisicin. Esta funcin se utiliza para
gestionar OneProd MVX recursos cuando varias mquinas estn supervisados. Esto permite,
por ejemplo, para asignar una mayor prioridad a la adquisicin de un evento no recurrente, tales
como la captura de la seal de tiempo durante el apagado de la mquina.
GENERAL OPERATIONS
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Opcin "Medidas sobre el cambio de estado se detienen ..." permite limitar el volumen de
datos transferidos y almacenados en el cambio de estado. Algunas mquinas defectuosas
pueden realmente mostrar operativo muy inestable, lo que induce interruptores constantes
entre bien y el estado de alarma, por lo que genera un enorme volumen de datos a transferir
y almacenar. En particular, para las turbinas de viento. Cuando se selecciona esta opcin, el
funcionamiento es el siguiente de que se supere el nmero de cambios de estado:
calendario)
Un evento para reconocer aparece en el registro de sucesos: "El nmero mximo
de Cambios en el estado se excede de 'Equipo''
Se muestra el nmero de estos eventos no reconocidos en la bandera superior.
Icono se muestra tan pronto como este nmero es mayor que 0.
Mantiene la transferencia de las mediciones peridicas.
GENERAL OPERATIONS
PAGE 75 / 226
Notification: An SMS or e-mail notification can be sent out for an event. See 20 for details on
the set-up of this function.
Alarm triggering delay: esta funcin tiene por objeto evitar las alarmas intempestivas
relacionados con el ruido o los fenmenos transitorios (por ejemplo, en relacin con el inicio de
una mquina de vecino). Consiste en la validacin de un estado de alarma agravante slo si se
confirma despus de la hora indicada. Si el defecto desaparece antes, no se emite ninguna
alarma. El valor efectivo de este tiempo no deber ser ms corto que el ciclo de medicin MVX,
que depende de los parmetros programados y seales.
Short-term trend: OneProd MVX pueden memorizar los ultimos valores monitorizados.
Las propiedades de este buffer son:
o Numero de valores : integer from 0 to 1000
o Perioricidad minima:
from 0 to 600 s. El valor real de perioricidad
smaller than the MVX measurement cycle, which depends on the programmed
parameters and signals. For real-time parameters the periodicity can be disturbed by the
processing tasks with higher priority. The periodicity is at least 1 second.
The short-term buffer can be consulted directly in Supervision - On-line mode (see 5.12.3).
It can also be stored in OneProd XPR-300, either manually from the Operation - On-line mode
(see 5.12.4.6), or automatically upon an aggravating status change for the equipment:
o Memorisation upon aggravating status change: check this option to automatically transfer
the data to XPR-300
o Si se marca la opcin, el buffer de corto plazo se transfiere junto con cada fecha de
medicin para cualquier condicin agravante cambiado hasta el reconocimiento de la
alarma o hasta que se alcance el lmite de almacenamiento definido (longitud mxima
consecutiva a almacenar: entero entre 0 y 10000)
Los datos a corto plazo, por lo tanto almacenados en OneProd XPR-300 se pueden consultar en
la "Operacin - Lista de las mediciones" modo (vase 5.12.4.8) Los datos a corto plazo tambin
se pueden eliminar de la base de datos XPR-300 (vase 11.14)
WARNING: tampn corto plazo aumenta la carga del sistema y puede reducir su rendimiento.
Time wave on event: with its DAT option, OneProd MVX includes a new type of time signal. The
specificity of this signal is that it can be triggered at any time by an event and that it has a pretrigger notion, i.e., it can capture a part of the signal before the triggering event.
Event
Alarm threshold
Real-time parameter
Time wave on
event
t
Pre-trigger
Total duration of time signal
GENERAL OPERATIONS
PAGE 76 / 226
Notes:
32
24
16
30
40
60
120
240
320
480
480
La longitud pre-disparo debe variar desde 0 a la longitud de la seal. Si su MVX est equipado
con 256 MB (primera generacin) la longitud mxima pre-trigger se indica en la siguiente tabla:
For MVX equiped with 256 MB (1st generation)
Number of channel with
32 24 16
8
4
3
2
time signal on event
240 320 480
Longitud mxima de s con 30 40 60 120
una longitud pre-trigger = 0
13 19 39
78
117 156
Longitud mxima de s con 9
plena longitud pre-trigger
1
480
156
GENERAL OPERATIONS
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En las propiedades, los nicos elementos que se pueden cambiar son el nombre abreviado, el
nombre y la designacin:
GENERAL OPERATIONS
PAGE 78 / 226
para iniciar. OneProd MVX se vuelve a programar durante luego tras arranque.
Para apagar el sistema use la adquisicin de parada la funcin del men contextual. Los comandos
"Start" y "Stop" se puede aplicar en varias MVX (use las teclas Mays o Ctrl para realizar una seleccin
mltiple).
Cuando se inicia el MVX, un comando de "indicador de carga" se puede utilizar para controlar la
proporcin de la carga del procesador MVX dedicado de procesamiento en tiempo real.
Si se cambia la puesta a punto, mientras que el OneProd MVX se est ejecutando, el smbolo indica que
OneProd MVX debe ser reprogramado para que los cambios se deben tener en cuenta. Para ello, detenga
y vuelva a iniciar la adquisicin.
Programacin MVX puede ser editado en un archivo CSV compatible con Excel *. Utilizando el comando
"Exportar" en el men contextual.
El archivo contiene la configuracin MVX para cada canal, cada rel y la interfaz Modbus.
GENERAL OPERATIONS
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Alta
Velocidad
TTL input
Rotation speed
Off
0 1500 RPM
On
On
GENERAL OPERATIONS
PAGE 80 / 226
Propiedad del canal OneProd MVX que se asociar con este parmetro:
GENERAL OPERATIONS
PAGE 81 / 226
El parmetro On-Off medida apartir de una entrada lgica hay que aadir:
Propiedad del canal lgico OneProd MVX asociado con este parmetro:
GENERAL OPERATIONS
PAGE 82 / 226
Important note: con el fin de poder utilizar an ms los umbrales asistente de configuracin (vase 6),
se recomienda definir el tipo de alarma ms alto para todos los parmetros monitorizados antes de ir al
siguiente paso.
5.11.11.3.Creacin de las condiciones de operacin y la asignacin de puntos y mediciones
1. En la ficha "Condiciones de operacin" con "Nuevo Estado" la funcin contextual:
GENERAL OPERATIONS
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La parte inferior de la ventana se utiliza para definir valores de los parmetros o lmites de
funcionamiento correspondientes para cada condicin:
GENERAL OPERATIONS
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En nuestro ejemplo:
En nuestro ejemplo:
Stop operating condition: time waves (ShtDownWav) are measured and only this one
5.
En la ficha "Programacin", yon puede controlar el resultado de su accin por los puntos y
parmetros asociados con las condiciones de filtrado:
GENERAL OPERATIONS
PAGE 85 / 226
Uno obtiene:
El color azul indica que hay un filtro activo y que algunos puntos o parmetros se puede
ocultar.
Acquisition time-out: Si una adquisicin peridica se realiza en una mquina con las condiciones de
funcionamiento, la condicin no puede estar presente a la hora programada para la medicin. En este
caso, el sistema har un seguimiento de si la condicin se produce durante un perodo de, al menos, igual
a la adquisicin de tiempo de espera. Si durante este plazo, la afeccin se presenta a continuacin, se
realizar la medicin, de lo contrario se cancelar hasta la siguiente hora programada.
GENERAL OPERATIONS
PAGE 86 / 226
Los umbrales pueden ser adaptados para cada parmetro de acuerdo con la condicin de
funcionamiento. Para ello, utilice la ficha "Programacin" y filtrar la condicin por la que los umbrales
deben ser personalizadas. Por ejemplo, para la condicin de baja velocidad:
1 Filtro en condiciones
2 Seleccione las
condiciones a cambiar
3 Abra la ventana
"Propiedades" de alarma y
con el botn de
4 - Seleccione el parmetro
que desee cambiar y luego
ajustar los umbrales en la
ventana "Alarm y
propiedades"
Todos los parmetros se deben ajustar uno por uno o se pueden cambiar directamente desde el modo
de Operaciones proporcionado la lista de mediciones incluye al menos una medicin de la condicin de
funcionamiento. Para ello, seleccione una fecha en el estado de funcionamiento, ubicar el cursor sobre
el parmetro de los umbrales para cambiar
y haga clic en "Alarmas y propiedades"
para el acceso rpido a los ajustes de umbral de
alarma.
GENERAL OPERATIONS
PAGE 87 / 226
Esta informacin incluye el nmero de eventos no reconocidos y el nmero total de eventos registrados..
Este indicador desaparece cuando todos los eventos han sido reconocidos.
El icono indica que las mediciones en un cambio de estado no reconocido se detienen por lo menos una
pieza de equipo: vase 5.11.8.
5.11.12.2.Panel de Eventos
Para ver la lista de eventos, abra el panel de eventos con el botn :
Esta ventana muestra la cronologa de eventos, siendo el ms reciente aparece en la parte inferior de la
lista. Hay dos tipos de eventos:
Informacin simple escrito en negro: se trata de eventos no crticos (por ejemplo, de vuelta a la
normalidad para un parmetro de estado) o una accin realizada por el operador (por ejemplo,
detener o iniciar un OneProd MVX).
Alertas escritas en rojo: son cambios de estado agravantes de los parmetros y la deteccin de
los defectos del sistema (problema de comunicacin, defecto del sensor ...). Estas alertas se
mantienen en rojo hasta que sean reconocidos por el operador. Esta operacin se lleva a cabo
mediante el men contextual despus de la seleccin del evento (s) en reconocer:
GENERAL OPERATIONS
PAGE 88 / 226
Tras el reconocimiento, las alertas se muestran en negro y se aade el nombre del actual
operador, as como la fecha de acuse de recibo,.
Nota: tambin es posible reconocer los eventos de alarma directamente desde el modo de supervisin
(vase 5.12.3)
GENERAL OPERATIONS
PAGE 89 / 226
: MVX se apagar
: Se han realizado cambios a la base de datos para una mquina conectada a este MVX. La
siguiente configuracin debe ser cargado, es decir MVX se debe detener y reiniciar.
: Xcom no se puede comunicar con el instrumento. Esto puede ser debido a un fallo
en la red o un problema con la fuente de alimentacin MVX.
: Xcom ha detectado un error importante con MVX. Consulte con el supervisor de eventos
para obtener el cdigo de error.
: No utilizado.
: MVX apagado.
: Canal en funcionamiento
: se han realizado cambios a la base de datos para una mquina conectada a este MVX
).
o
o
).
).
GENERAL OPERATIONS
PAGE 90 / 226
5.12.
5.12.1. Principio
Los resultados pueden ser consultados en dos lugares diferentes:
En la "jerarqua Ubicacin / Equipo" rbol en el que se muestra el estado de la alarma ms reciente para
cada equipo
En la ventana de "Supervisar el modo" para tener acceso a los datos como diagramas de bloques o
en la ventana "modo de explotacin", donde todos los resultados estn disponibles como una matriz.
DANGER
ALARM
PR-ALARM
OK
UNKNOWN
GENERAL OPERATIONS
PAGE 91 / 226
Status
pestaa:
o
Filtro en el nivel de alarma, por ejemplo, la pantalla de la
mquina con alarma o peligro estado slo.
o El filtro del consejo, para, por ejemplo, rpidamente encontrar
el equipo sin "consejo" que no ha sido validado por el experto.
Dates pestaa:
o Filtrar por fecha de la ltima medicin, por ejemplo, mostrar
slo las mquinas de medicin recientemente. Si se selecciona
"PSS / SSS Filter", el filtro se aplica en la lista de las fechas de
valoracin de modo "Funcionamiento".
o
Filtro en la fecha de la prxima medicin. Puede usar esta
opcin para construir sus propias rutas o de control que se
omiti ninguna pieza del equipo. La fecha de la siguiente
medicin se calcula a partir de la periodicidad definida en el
modo, ficha Adquisicin "Configuracin".
GENERAL OPERATIONS
PAGE 92 / 226
Este modo se utiliza para visualizar un diagrama para cada elemento del rbol de Equipo. Este diagrama
se compone de una imagen de fondo (seleccionado en las propiedades de los elementos) con todos los
sub-elementos que se superponen.
Equipos con su
estado de alarma
Sub-location
Imgenes
de
fondo
seleccionado
en
las
propiedades de ubicacin
either a sub-location:
or an equipment:
GENERAL OPERATIONS
PAGE 93 / 226
Punto actual
Imgenes de fondo
seleccionado en las
propiedades de
equipo
Parmetros del
punto actual
Punto con su
estado de alarma
Curva de tendencia
del parmetro actual
Los valores mostrados corresponden a los ltimos valores almacenados en la base de datos
(fecha de medicin en la parte superior de la lista del modo de funcionamiento). La curva de
tendencia es la de los valores almacenados en la base de datos.
, Error
and
, pre-Alarm , Alarm
* Alarm status is classified in following order: OK
Danger .
** blinking may be disabled in the user preference. In this case items not acknowledged can be
identified with the ! mark (see 11.2).
GENERAL OPERATIONS
PAGE 94 / 226
Este modo slo est disponible para equipos con mediciones en lnea.
Los valores indicados son los valores actuales medidos por el sistema on-line. La curva de
tendencia es el bfer de corto plazo de la MVX. La curva de tendencia va a estar con la frecuencia de
actualizacin definida en el modo de funcionamiento. definido en el modo de funcionamiento.
Observaciones:
Se ha visto los valores no se almacenan en la base de datos.
El reconocimiento no es posible de este modo.
En OneProd XPR-300 modo de "funcionamiento" proporcionar acceso a todos los datos almacenados en
cualquier equipo del equipo:
GENERAL OPERATIONS
PAGE 95 / 226
Category of informacionmotrada
Parameters de
operacion
Equipo
actual
Lista de medicin
data con informacin
adicional
rea para la
categora de
visualizacin
actual.
Comentario de alarma
del parmetro
seleccionado.
Access to measurement
*Visualizacin de informacin adicional con respecto a las fechas de valoracin. Para una recuperacin
rpida de la informacin, una lista de seleccin est disponible por encima de las fechas de evaluacin,
lo que permite mostrar cuatro tipos de informacin:
Op.Cnd.: cdigo de color y la etiqueta de las condiciones de funcionamiento (ver ejemplo abajo).
Consulte 5.11.11
Advice: colour code for the experts advice defined in tab Advice in window Measurement
information: see 5.14
Fill: gives an indication on how the PSS/SSS is filled
: completely filled (Hard parameters)
: empty
Triggering: triggering mode for the OneProd MVX measurement:
GENERAL OPERATIONS
PAGE 96 / 226
Cada fecha se puede seleccionar mediante la casilla de verificacin. Varias fechas lo tanto se pueden
seleccionar. Para seleccionar fechas consecutivas, haga clic en la casilla de la primera fecha, y luego
pulse la tecla Mays mientras hace clic en la casilla de la ltima fecha.
Click
SHIFT +
Click
La seleccin mltiple se utiliza para las siguientes funciones de contexto: Cambio F0, Umbral asistente,
filtro de seleccin, proteccin o sin proteccin, eliminacin.
5.12.4.4. El bloqueo de la actualizacin del modo de operacin
Por defecto, la ventana del modo de operacin se actualiza cada vez que una nueva medicin se
almacena en la base de datos. Este modo de funcionamiento puede perturbar el usuario durante el
anlisis de los datos para los sistemas de recoleccin de datos en lnea con frecuente.
Un nuevo icono con 2 estados (
Notes:
Cuando el modo de actualizacin est desactivada, slo la ventana de operacin se desactiva. La
jerarqua de equipos, instrumentos y ventanas de registro de sucesos siguen actualizando.
GENERAL OPERATIONS
PAGE 97 / 226
The filtering configuration is done from a window that is activated with button
Una vez configuradas las opciones, compruebe los filtros activo de la caja. A continuacin se
muestra la lista de las fechas filtrados en azul.
para aplicar el
el botn.
Note:Para los tres tipos de filtrado, la trama de una curva de tendencia slo mostrar las
fechas filtrados.
GENERAL OPERATIONS
PAGE 99 / 226
Tres tamaos de ventana PSS / SSS disponibles para ajustarla a la pantalla y los requisitos de aplicacin.
La seleccin se hace en la seccin del men "Ver / Preferencias" "para el usuario seleccionado", "ventana
de la operacin: Resolucin de la pantalla (1024/1280/1600)": Variable vase 11.2
GENERAL OPERATIONS
PAGE 100 / 226
Esta vista muestra la vibracin y / o el historial de parmetros de proceso para el equipo actual, as como
el estado de la alarma correspondiente.
Este punto de vista de la matriz se denomina "pantalla de estado de parmetros" o "PSS". Se presenta el
valor y el estado de alarma asociada a todos los parmetros de los equipos obtenidos en una fecha
determinada.
List of
measurement
point
List of vibration &
process controls
for current
equipment
Reading the matrix:
List of parameters
presenta un valor de 2,56 mm / s, y un estado de alarma "OK" para la medicin del 17/01/2003 al
16h18.42s.
El mismo parmetro "balourd" calculado sobre la "CA RADIAL" punto de medicin presenta un valor
de 32,6 mm / s, y un estado de alarma "PELIGRO" para la medicin del 17/01/2003 al 16h18.42s.
Este punto de vista es entonces muy til consultar fcilmente los valores y el estado de alarma de
parmetros bajo control, as como para el seguimiento de su historia a travs de las fechas sucesivas:
Time
Opciones en la parte superior de PSS se pueden utilizar para ocultar algunos tipos de parmetros:
GENERAL OPERATIONS
PAGE 101 / 226
Note: Es posible mover filas y columnas con las funciones del men contextual "Take" y "Drop" de la
lnea o el ttulo de la columna:
Es posible mover filas y columnas con las funciones del men contextual "Take" y "Drop" de la lnea o el
ttulo de la columna:
La descarga del colector ha generado una nueva medicin de fecha 17/01/2003 en 16:18:42. Los valores
medidos o calculados para todos los parmetros de monitoreo se asocian con este control, por lo tanto,
un estado de alarma.
Podemos observar que el estado de alarma de "P.P101" pasa a alarma ya que al menos un parmetro
est en el modo de alarma.
GENERAL OPERATIONS
PAGE 102 / 226
5.12.4.8.Tendencia view
Para editar una tendencia parmetro, haga doble clic en la celda
correspondiente:
el indicador:
Casillas de verificacin
permitir seleccionar el tipo de tendencia para mostrar:
A largo plazo: un valor para cada fecha en la lista
Short term: A corto plazo: los valores contenidos en la memoria intermedia almacenada en la fecha de
medicin seleccionado. A continuacin, debe ser marcado con el indicador. Si varias fechas consecutivas
tienen datos a corto plazo,
todos ellos se mostrarn en una sola parcela tendencia.
Note:
-
Las tendencias pueden ser filtrados en condiciones Operang ver (cf. 5.12.4.5)
GENERAL OPERATIONS
PAGE 103 / 226
Dado que las seales no se les asigna ningn estado de alarma, sus clulas no se alarman con cdigo de color.
Cada celda representa un smbolo asociado con el tipo que se muestra de la seal.
Para editar una seal doble clic en la celda correspondiente:
OneProd XPR-300 graficar para las tendencias y seales se llevan a cabo a travs de nuestra
aplicacin vibGraph que es totalmente interconectado con OneProd XPR-300. Para ms detalles,
consulte el manual del usuario vibGraph.
GENERAL OPERATIONS
PAGE 104 / 226
La opcin de "concat Espectro" se utiliza para concatenar todos los espectros del mismo
punto en un solo dibujo. A continuacin, puede ver la behavoiur vibracin total de la
mquina con la mejor resolucin de frecuencia.
o La opcin T-1 dibuja el espectro actual con la fecha previuos en la misma ventana
o La opcin T-ref parcelas del espectro actual con la fecha de referencia en la misma ventana
vibGraph interface
Once all collected data have been stored into the database, and once you have obtained the 1st-level
diagnosis automatically provided by OneProd XPR-300, you may need to complement the diagnosis by
further processing of the signals and trends.
To do so, OneProd XPR-300 relies on vibGraph, a powerful graphic analysis tool. (For more details,
please refer to the vib-Graph user manual)
Directly from PSS and SSS matrix views that we have just described, OneProd XPR-300 allows for a
very fast graphic editing of results by double clicking on the cell corresponding to the information to edit.
Depending on the matrix view, either a signal or a trend will be plotted.
Plotting actions are always relative to currently selected cells. Selected cells are highlighted:
selected cell
unselected cell
Multiple selection is done by successively using the CTRL+click combination on various cells to select.
This is the optimal method to superimpose several signals or trends within the same window.
All graphical functions are available from:
the context menu of each cell
the graphic toolbar associated with the matrix
GENERAL OPERATIONS
PAGE 105 / 226
Selection of line
Acceleration overall level.
GENERAL OPERATIONS
PAGE 106 / 226
The Constants tab of Measurement information window () gives access to the rotation frequency of the
current control. The modification can be:
global for all points of the equipment: input the value in F0 field (
modify all points and validate (
), click on
to
).
particular for each point, input values directly in F0 column and validate
Notes:
For the equipment with Electrical type (ESA option) see 7.8.3
This operation does not modify the rotation frequency in equipment properties.
All parameters are automatically reprocessed after new values are validated.
Context menu of the control list has a function to globally modify the rotation frequency for several
dates of control.
GENERAL OPERATIONS
PAGE 107 / 226
5.14.
Beyond merely performing measurements, OneProd XPR-300 allows for a real management of
maintenance operations and their chronology by associating all pieces of equipment under monitoring
with information such as:
Diagnosis
CMMS: generation of a Work request for your CMMS (CMMS option needed: see 10)
Recommendations
Summarised advice
Information on traceability of measurement methods
Recommended or performed actions
Graphics that can be appended to the expertise report.
These data can be freely entered by the operator at any time using a simple interface: select a machine
and check Measurement information:
All pieces of information are chronologically archived into the database and provide the history of each
machine in a single glance.
GENERAL OPERATIONS
PAGE 108 / 226
El Consejo puede ser utilizado por el filtro Jerarqua Equipo, y el filtro de las fechas de medicin.
Con los defectos, que tambin puede ser utilizado para los anlisis estadsticos del mdulo Visor
OneProd.
5.16.
in tab Appendix is used to append to the measurement date a copy of all vibGraph
Button
windows (spectra, time waves, and trend). These curves are edited with the corresponding comment in
the expertise report.
GENERAL OPERATIONS
PAGE 109 / 226
To do so, from the Operations mode of the main window of OneProd XPR300
Select whether to store the file in the database (Yes) or to set a link to this file (No):
GENERAL OPERATIONS
PAGE 110 / 226
The files thus added will then be accessible ( Display or Extract) directly from the Archives tab of
the measurement date:
Note: The added files can be deleted by selecting the file(s) to delete and then Remove.
in the vertical
Statistical reports available from the context menu Statistic reports or from button
toolbar. These reports are described in the ENGLISH_ViewerUsersGuide.pdf document. When this
module is started from OneProd Viewer, it provides access to statistical analysis reports based on
expert advice, machine types, machine functions and defect types. When launched from XPR, the
module provides access to 2 statistical analysis reports based on alarm statuses. Examples are
presented in Appendix 7 (see 18).
Standard reports are available from the context menu Reporting or from button
toolbar. These reports are described later in this paragraph.
in the vertical
A report is achieved from the current selection in the production assets tree structure and complies with a
list of user-defined options.
GENERAL OPERATIONS
PAGE 111 / 226
Editing options are used to select a predefined selection of equipment, e.g., a route, as well as the control
date to edit.
Option Date with advice only is used to automatically exclude from the measurement dates that have
not been validated by the expert.
The current equipment selection is that selected in the production assets tree structure, and the default
control date is that of the most recent control performed on each piece of equipment.
GENERAL OPERATIONS
PAGE 112 / 226
Mainpage options are used to customise the first page of the report, i.e., title , comment, etc.
Report types
The report includes 7 different parts (plus the Main page) that can be edited separately.
GENERAL OPERATIONS
PAGE 113 / 226
Here, all option fields are saved in the Type1 profile and can be automatically loaded when editing a
future report:
GENERAL OPERATIONS
PAGE 114 / 226
Customisation of reports
Reports are based on templates that can be modified in Word to adjust the page layout to the needs of
each user.
When a new database is created, the general templates are duplicated into a directory specific to each
database.
The general template files are located in the sub-directory OneproD\XPR\srv\Reports\ReportsStd of the
installation directory. The modifications must be done in this folder to be effective for all futur databases.
To adapt the reports of a specific database, one must change the template file corresponding to this
database. For instance, the standard report template for database d1\w1\b1 is file
ReportsStd_AMERICAN.rtf located in directory:
OneproD\XPR\BIP\xmlp\XMLP\Reports\ediag\d1\w1\b1\ReportsStd
The character fonts can also be changed, as well as the information order. Some pieces of information
can also be removed.
Before each modification, we recommend saving the initial template file.
Several template files can be created. The name of each template file must end with AMERICAN.rtf
(AMERICAN corresponds to a use in AMERICAN language). The template file is selected in the report
editing interface:
GENERAL OPERATIONS
PAGE 115 / 226
6.
This wizard allows selecting the measurements performed on a machine using OneProd MVX or
OneProd MVP over a period when the machine was considered as having an OK status. This
observation period provides a good basis of statistic information on the behaviour of the machine in its
different operating conditions.
Selected values are automatically analysed so as to determine the thresholds to apply for each
parameter and each operating condition.
If observation is not sufficient enough, this operation can be repeated at any moment.
Notes:
This function is not available in XPR Easy Level
This function only takes into account the parameters with a High alarm type, which is the case
for most parameters that are commonly used.
If after running this wizard, the user wants to be able to revert to the previous thresholds, he/she
must copy/paste the equipment and its history before.
The wizard is used in Operation / List of measurements mode. It includes 6 steps:
6.1.
Step 1 allows for the selection of the limits of the measurement period to analyse:
6.2.
If several operating conditions are detected, Step 2 allows selecting those for which the thresholds need
to be set.
This step does not appear if only one operating condition is detected.
Click on Next to go to the next step.
6.3.
Step 3 allows selecting the parameters for which the thresholds need to be set.
Note: we recommend unselecting parameters of the shape factor type, such as Defect factor or Kurtosis.
The calculation principle used in this wizard is indeed usually not applicable for this type of indicator.
Click on Next to go to the next step.
6.4.
Step 4 allows selecting measurement points for which thresholds needs to be set.
6.5.
The principle used here is based on the statistical analysis of the measurements. For each parameter
and in each operating condition, the system calculates:
Avr = the average of the parameter values for an operating condition
SDv = the standard deviation of the parameter values for an operating condition
Thresholds are calculated using coefficients Cmin, Csd, Cmax, Cal and Cdg:
Calculation of the pre-alarm threshold:
o Min pre-alarm = Cmin*Avr.
The pre-alarm shall not be smaller than this value.
o Pre-alarm = Avr + Csd * SDv.
This value will be assigned to the pre-alarm if it is not contained between
Min pre-alarm and Max pre-alarm.
o Max pre-alarm = Cmax* Avr.
The pre-alarm shall not be greater than this value.
Calculation of the alarm threshold: Alarm = Cal * Pre-alarm
Calculation of the danger threshold: Danger = Cdg * Pre-alarm
Note: this system can be used if only one measurement date is selected. In this case, the standard
deviation is equal to zero and the pre-alarm value is Cmin*Avr.
The default values for the coefficients are:
Cmin = 1.2
Csd = 2
Cmax = 2
Cal = 1.4
Cdg = 3
Click on Next to go to the next step.
6.6.
This table allows for the analysis of the new thresholds and for possible adjustments before the new
thresholds become effective.
6.6.1. Results analysis
Change manually the suggested values. They will then be displayed in boldface italics. The
values entered by the user will be applied.
Click on Cancel to exit the wizard and keep the initial thresholds:
6.6.3. Report
The Report function allows getting all results in an Excel file.
An option can be used to fill in each line with the measurement values selected for the calculation.
Alarm statuses are recalculated over the complete history using these new thresholds.
7.
7.1.
Introduction
The ESA function in OneProd XPR-300 results from the integration of the functions of the EMPATH
2000.product:
EMPATH is a registered trademark of Areva NP. It stands for Electric Motor Performance
Analysis & Trending Hardware.
ESA stands for: Electric Signature Analysis.
The ESA function is an extension of the MCSA technique (Motor Current Signature Analysis), which is
based on the analysis of the motors supply currents. The ESA function also analyses voltages, which
allows identifying whether the defect origin is on the motor itself or comes from its power supply. The
taking into account of voltages also gives access to the analysis of the power, torque and power factor.
The implementation of the ESA function is very straightforward. It consists in entering the characteristic
data of the motor. Most of these data are listed on the motor name plate.
The generation of signals to measure and of parameters to monitor is fully automatic.
Notes:
- This function is available only if OneProd XPR-300 includes the ESA option
- Electric measurements are performed using the OneProd MVX system. OneProd XPR-300
requires then the On-line MVX option.
- Version 4.1 of OneProd XPR-300 does not allow performing electric and vibration measurements
on the same machine. In order to monitor both the electric and the vibration parameters of a
machine, one needs to create two pieces of equipment in XPR-300, one for each technique.
- Version 4.1 of OneProd XPR-300 is restricted to the analysis of induction motors powered up at
fixed frequency (50 or 60 Hz) or by a VFD (Variable Frequency Drive). The EMPATH 2000
system also integrates the analysis of synchronous motors, direct-current motors, generators and
transformers.
7.2.
Single and three phase induction motors are the most widely used motors in industrial and commercial
machinery applications today. The larger motors used in industry are three phase squirrel cage design
which are used to drive pumps, fans, compressors, and a wide variety of machinery. When subjected to
an increase in load or torque the squirrel cage motor slows slightly and the supply current increases,
resulting in an increase in horse power. Either an increase in torque or a change in speed will change the
motor current, which can be used to sense the load torque or speed changes. Small load fluctuations
show up as small motor current fluctuations on top of the line frequency supply current, and these can be
detected with sensitive equipment. Because these load fluctuations can be caused by machinery
vibrations that result from out of balance, misalignment, worn gears and belts, friction forces, and
reciprocating elements, detection of the resulting current fluctuations can yield useful machinery
diagnostic information.
The motor current is sensed with a current transformer clamped around one of the supply leads usually
located in the motor control cabinet, but any convenient cable location can provide the desired signal. On
a three-phase motor all three phases can be measured using three current transformers if differences in
the phase currents are suspected. Signal conditioning is required to produce useful signals.
One of the primary operations of the system is to perform a root-mean-square demodulation process on
the power line carrier signal to provide a highly sensitive and selective means of extracting current
signals from the motor load. This demodulation of the raw current signal removes unwanted effects of the
power line and its harmonics.
7.3.
Like for any other equipment, use the context menu in the Equipment Explorer:
Type
Informative
Informative
Informative
Informative
Informative
Informative
Informative
Informative
Compulsory
Compulsory
Enclosure
Compulsory
Measured voltage
type
Inrush time in s
Compulsory
Compulsory
Line frequency
Compulsory
Motor phase nb
Nb of measured
phases
Analysis
Compulsory
Compulsory
Nameplate power
Rotation speed
Nameplate voltage
Nameplate full load
current
Nameplate torque
in N.m or Ft.Lb
Number of rotor
bars
Compulsory
Compulsory
Compulsory
Compulsory
Number of stator
slots
Compulsory
Number of poles
Compulsory
Compulsory
Calculated
Compulsory
Comment
20 characters max.
20 characters max.
20 characters max.
Real
20 characters max.
20 characters max.
8 characters max.
Real in C or F
Version V4.1 handles only induction motors
Standard, High, Energy or Premium.
A set of coefficients is associated with each class and used
for the calculation of load, yield, effective power and effective
torque.
- ODP: Open, Drip-Proof motor or
- TEFC: Totally Enclosed, Fan-Cooled motor
Phase phase or Phase neutral. Recommended wiring
for MVX is Phase phase
This field allows indicating the acquisition time for the time
signal required to capture the start-up phase of the machine:
5.12, 10.24, 20.48, 40.96 or 81.92
50 or 60 Hz, that for which the rated rotation frequency is
listed on the nameplate
1 or 3
1 or 3
C+V if currents and voltages are measured
or
C only if only currents are measured
Real in kW or HP
Real, that indicated on the nameplate
Real in V
Real in A
This value is automatically calculated from the nameplate
power and the rotation speed
Integer. It is used for the calculation of eccentricity defects. If
this value is unknown, leave 0, the defect will not be
searched for.
Integer (multiple of 3 times the number of poles). It is used to
calculate mechanical defects on the stator. If this value is
unknown leave 0, the defect will not be searched for.
Even integer (automatically reset after input of the line
frequency and rotation speed listed on the identification
plate)
Notes:
Parameters Inrush time, Motor phase nb, Number of measured phases and Analysis can no
longer be changed if the equipment is connected to OneProd MVX or if data are already
measured.
Two set of units are available: (C, kW, N.m) or (F, HP, Ft.Lb)
Changes will be effective after validation of the confirmation message. The modified fields are:
Manufacturer
Model
Nameplate power
Rotation speed
Nameplate voltage
Nameplate current
Number of rotor bars
Number of stator slots
Number of poles
Frame size
The motor library can also be generated from the Libraries / Motors menu:
7.4.
The Run-up condition is designed to capture the time signal of currents during the start-up phase of the
machine. The length of this time signal HF Inrush TW is that defined in the equipment properties. For
each current, 2 parameters are extracted thereof:
Max inrush current: the maximum current value reached during the start-up phase
Duration: time required to reach this value.
The Steady state condition is that used for the diagnosis of the motor when it has reached its operating
speed.
In order to manage these operating conditions, one needs to complement the equipment programming
with operating parameters. For more details, see 5.11.11.1.
Important note about rotation speed: it is recommended to use a tachometer to measure the rotation
speed. If this is not possible the system has an algorithm to calculate this speed based on electrical
signals. It is important to note that the system may not return the correct value. On a new machine, it is
strongly advised to check on the 1st measurements the relevance of the detected value.
In the example below, a variable rotation speed and an On_Off logical input are used:
The Run-up and Steady state conditions are active only if the On_Off is set to On. No
measurement will be performed otherwise, i.e., if it is set to Off.
If the On_Off is set to On:
o The equipment will be in Run-up condition if the rotation speed falls in the 0-45 Hz range
The equipment will be in Stationary condition if the rotation speed falls in the 45-50 Hz
range
These two conditions can be specified, deleted or other conditions can be added to adapt to the
application.
For more details on operating conditions, please refer to 5.11.11.3.
7.4.2. Programming acquisition
Acquisition periodicities needs to be programmed:
7.5.
If not already done, an OneProd MVX instrument must be created in OneProd XPR-300. For more
details, see 5.11.2 Set-up of the Online Instruments Driver) and 5.11.3 (Creation of a OneProd MVX
instrument).
7.6.
The following step consists in defining how each channel of OneProd MVX is used. To do so, edit their
properties:
Select one channel (left click) or several channels (CTRL + left click).
C1
7.7.
V1
U1
V2
U3
U2
C3
V3
C2
7.8.
Results analysis
Like for vibration measurements, the window can be split in two parts:
The upper part presents the electric analysis parameters as a Diagnosis grid: see 7.8.1
The lower part give access to signals measured by OneProd MVX: see 7.8.2
Notations
In this paragraph, the presented formulae use the following notations:
RS = Running Speed
RB = Rotor Bar count
FL = Line Frequency
SSL = Stator Slot count
7.8.1.1.Power Factor
The power factor is calculated for each phase from the high-frequency time signals:
True power / Apparent power
i.e.,
(C(t)*V(t))/( Crms*Vrms)
If voltage is measured phase to phase, this value is performed from "phase-neutral computed
voltage signals.
Note: The calculation of the power factor will depend on the correct association between the
measurement point and the measurement channel. This can be checked by displaying the highfrequency time signals.
Two rules need to be checked:
The order of current phases and the order of voltage phases must be the same. In the example
below, the 3 phases appear in the same order: red(1), green(3) then blue(2) for currents and
voltages:
Plot of currents
Plot of voltages
The power factor must be positive and of equivalent value for the three phases.
Plot of currents
Plot of voltages
In this case, one must reverse the association of channels related to phases 2 and 3, either for voltages
or for currents.
7.8.1.2.RMS value
The RMS value is calculated for each current phase and each voltage phase from the high-frequency
time signal.
7.8.1.3.Peak value
The peak value is calculated for each current phase and each voltage phase from the high-frequency
time signal.
7.8.1.4.Crest factor
The peak factor is calculated for each current phase and each voltage phase:
Crest factor = peak value / RMS value
7.8.1.5.Impedance
The impedance is calculated for each phase:
Impedance = Vrms / Crms
7.8.1.6.Static eccentricity
The determination of static eccentricity is based on the detection, in high-frequency spectra, of peaks at
the following frequencies:
RS * RB +/- j*FL with j = 1, 3, 5, 7, 9, 11
The parameter goes into alarm status if at least 2 peaks are detected at more than 15 dB above the
spectrum bottom.
7.8.1.7.Dynamic eccentricity
The determination of dynamic eccentricity is based on the detection, in high-frequency spectra, of peaks
at the following frequencies:
RS * RB +/- j*FL +/- k * RS with j = 1, 3, 5, 7, 9, 11, and k= 1, 2, 3
The parameter goes into alarm status if at least 2 peaks are detected at more than 15 dB above the
spectrum bottom. It goes into danger status if more than 2 peaks are detected.
7.8.1.10.Electrical unbalance
This parameter indicates, in percent, the maximum deviation with respect to the average value of the 3
phases.
It is calculated based on the RMS values of voltages and currents. It needs to have the three phases
measured.
The parameter goes into alarm status above 3% and into danger status above 5%.
7.8.1.11.Harmonic distortion
Total harmonic distortion (THD All)
THD All = {[(v22)+(v32)+ .+(v502)]/[(v12)]}*100%
with vi = amplitude of harmonic i of the line frequency.
It is calculated for voltages and currents. The parameter goes into alarm status above 5%.
This distortion can be analysed based on its decomposition in positive, negative, zero, even and odd
sequences.
Harmonic distortion: positive sequence (+Ve)
+Ve = {[(v42)+(v72)+(v102)+(v132)+ ]/[(v12)]}*100%
The positive sequence harmonics, the fundamental and 1/3 of all harmonic currents (4th, 7th, 10th, etc.),
support rotation or sequencing in the same direction as normal motor action. These harmonics will
actually cause the motor speed to increase while adding heat to the windings.
7.8.1.12.Running speed
It the rotation speed operating parameter is of variable type, hence measured directly by OneProd MVX
from a tachometric transducer, the value of the rotation speed displayed in the electric diagnosis grid
corresponds to the measured value. It is the recommended method.
If the rotation speed is not measured, the system will try to determine it by analysing the demodulated
low-frequency spectrum of the current. It can happen that the spectral contents does not allow for speed
extraction. On a new machine, it is strongly advised to check on the 1st measures the relevance of the
value detected.
Moreover, in this case the rotation speed thus calculated cannot be used as an operating parameter.
7.8.1.13.Demand power
The following formula is applied:
Demand power in kW = (1.732 * RMS current * RMS voltage * Power Factor)/1000
7.8.1.15.Motor efficiency
The efficiency is calculated from a value table. The following parameters are used:
Efficiency level
Enclosure
Load
The efficiency is not calculated if the load is smaller than 50%.
7.8.1.16.Output power
The following formula is applied:
Output power = Demand power * Efficiency
7.8.1.17.Output torque
The following formula is applied:
Output torque = Output power / Rotation speed
in N.m: 9550 * Effective power (kW) / RS (RPM)
in Ft.lb: 5250 * Effective power (HP) / RS (RPM)
5
6
7
Importance of the peak at the pole pass frequency and of its harmonics in the demodulated
spectrum.
Load.
The parameter goes into alarm status above 3 and in danger status above 6.
7.8.1.22.THDF
THDF (transformer harmonic derating factor):
For current crest factor 1.414, VDF = 100% * { [current crest factor] / 1.414}
For current crest factor > 1.414, VDF = 100% * {1.414 / [current crest factor]}
The parameter goes into alarm status below 95% and into danger status below 75%.
Available signals are of the same type for currents and for voltages:
Time signals directly measured by OneProd MVX:
o High-frequency time signals: 2.56 s of signal sampled at 12800 Hz. This signal is
available on the 3 phases.
o Low-frequency time signal: 64 s of signal sampled at 512 Hz. This signal is available on
the 1st phase only.
o Demodulated low-frequency time signal: 64 s of signal sampled at 512 Hz. This signal is
available on the 1st phase only.
Spectral representations of electric signals provide access to the expected frequencies of electric
phenomena:
: Line frequency
: Static eccentricity
: Dynamic eccentricity
The running speed can sometimes not be determined automatically from the electrical signals (in this
case a ? is displayed) or not be exact. It can then be adjusted manually in the Constants tab of the
Measurement information window.
The value to apply must be indicated in the Running Speed field, and to apply this change:
- Check the corresponding box
-
The summary presents 3 types of message, depending on the importance of the detected defect:
The details of the diagnosis are presented below. It can contain one or several of the following
messages:
The programming report: it presents the data of the motor nameplate (Equipment properties /
Electrical tab)
7.9.
Default ESA alarm thresholds allow benefiting from all the experience of the AREVA Group and 01dBMetravib in this domain. We then recommend keeping these default values.
However, they can be adjusted after analysis and in order to monitor a change with respect to the
analysed condition. Automatic diagnosis messages are relative to default thresholds.
Thresholds can be changed in the properties of the machine (access from the tree structure of the Asset
hierarchy, right click on the machine):
8.
OneProd XPR-300 has the possibility to import oil data from files generated by Oil Analysis Laboratories.
This function is available in Advanced and Premium versions.
OneProd XPR-300 manages proprietary formats from following laboratories:
o Predict,
o Lubiana,
o Vernolab,
o IESPM,
o Pall (particles counter),
o Kittiwake.
A generic open format can be used for other laboratories (see 8.3).
Two steps are needed to import Oil data:
o Create an Oil point with all Oil parameters you want to import in OneProd XPR-300 database.
o Import the data.
It is then possible to use Oil parameters from the Oil tab of the operation mode in the same way as
other overall values:
8.1.
First, create an Oil point with one parameter for each Oil data you want to import in eDiag database:
Parameter properties:
Alarm definition:
Remarks:
If the Auto ID option is not used, it is possible to modify the labels of parameters in order to
meet your requirement.
Do not use the same parameter type twice on the same point. Only one of them will be
associated with data from the oil analysis file.
An oil point can be easily duplicated using copy and paste functions.
8.2.
Click on
1: select
laboratory
4: equipment and
point associated to
imported data *
button.
* Remark: steps 4, 5 and 6 are only necessary for the first importation in a point.
Imported data are accessible from the Oil tab of the operation mode:
1: select
laboratory
3: import data
8.3.
The generic open oil format is a text file with a free name except for the .gen extension.
Each line includes one value of one parameter. It includes 5 fields separated by ;:
o Sequence identification : it is used to identify XPR-300 Oil point measurement
o Date of analysis: DD/MM/YYYY HH24:MI:SS
o Date of sampling: DD/MM/YYYY HH24:MI:SS
o Parameter label. Up to 32 characters case sensible (TAN is different from Tan)
o Parameter value, format is 9999.999 with . as decimal separator
In the same file, it is possible to have several sequences. Parameters are organized by sequence.
File content example:
Seq260;05/04/2006
Seq260;05/04/2006
Seq260;05/04/2006
Seq260;05/04/2006
Seq260;05/04/2006
Seq260;05/04/2006
09:10:12;04/04/2006
08:11:58;04/04/2006
08:12:04;04/04/2006
09:10:12;04/04/2006
08:11:58;04/04/2006
08:12:04;04/04/2006
09:10:12;TAN;0.8
09:10:12;H2O;5
09:10:12;TBN;27.6
09:10:12;FE;5.23
09:10:12;CR;9.56
09:10:12;NI;37.6
Seq262;05/03/2006
Seq262;05/03/2006
Seq262;05/03/2006
Seq262;05/03/2006
Seq262;05/03/2006
22:10:19;02/03/2006
21:12:41;02/03/2006
21:12:41;02/03/2006
21:12:41;02/03/2006
21:12:41;02/03/2006
22:10:19;TAN;0.85
22:10:19;TBN;27.9
22:10:19;FE;6.34
22:10:19;CR;9.05
22:10:19;NI;47.2
8.4.
Import of comments
8.5.
Multisequence Format
9.
9.1.
Introduction
Movilog2 and OneProd MVP (Movipack) (from version V4.1 and higher) data collectors can manage a
specific route allowing to create or change measurement points directly on the collector. This route is
called Additional point route or Off-route route.
9.2.
OneProd XPR-300 allows downloading off-route measurements from the collector. To do so, go to the
Data collection Offline window (by clicking on
measurements (
).
Notes
o If, when downloading a standard route, some of the measurements could not be assigned in the
production assets, these measurements will be stored as additional measurements. This can
occur if some elements have been removed form the production assets.
o The default downloaded routes are PTS_SUPP and OFFROUTE for Movilog2 and for
OneProd MVP (Movipack), respectively.
9.3.
The Acquisition / Additional measurements function opens the window listing all downloaded additional
measurements.
Area for overall
level
measurements
Sort by
columns
Checkboxes for
element selection
Context
menu
9.4.
One or several additional measurements can be assigned in the production assets. These measurements
first need to be copied to the clipboard (see previous section). They will then be pasted using the context
menu of the PSS (for overall level measurements) or of the SSS (for signal measurements). Two cases
may occur:
o Addition of new elements to a point: use the context menu available from the label of the
destination point
Note: Corresponding elements thus created are accessible in Monitoring definition mode.
These elements have no other characteristics than their labels. They cannot be uploaded again
into a data collector. They are identified by underlined labels.
o
o
After pasting:
10.
CMMS INTERFACE
CMMS INTERFACE
PAGE 153/226
11.
SPECIFIC OPERATIONS
11.1.
Users management
SPECIFIC OPERATIONS
PAGE 155/226
11.3.
11.4.1.Export
Select data to be exported in the equipment tree and run the Export function of the context menu:
SPECIFIC OPERATIONS
PAGE 156 / 226
11.4.2.Import
Select the node of the tree where you want to import data and run the Import function of the context
menu:
SPECIFIC OPERATIONS
PAGE 157 / 226
Select the location and the name of the Archive file, as well as the time period for the dates to archive.
SPECIFIC OPERATIONS
PAGE 158 / 226
11.5.3.Reading archives
Display the context menu of the Equipment Explorer, then select Read archive.
After restoration, data are stored with original machines. The element selected in the tree structure does
not affect the data destination.
CAUTION:
It will not be possible to restore measurements associated with a machine, point, parameter or
signal that has been deleted from the database after the archiving operation.
SPECIFIC OPERATIONS
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SPECIFIC OPERATIONS
PAGE 160 / 226
80 j
40 j
No deletion
10-day interval
5-day interval
Furthermore, the reference date, protected dates and dates with Advice are not deleted.
Two options also allow keeping:
Dates on which a parameter changes status
Dates with non empty measurement information (diagnosis, recommendation, )
For a machine with operating conditions, the history of each condition is processed independently of the
other measurements.
CAUTION: Periodic measurements with no signal (dates tagged with p) are systematically deleted,
except if they are subject to a non-deletion rule:
o Reference date
o Protected
o Advice different from no advice
o If they meet the status change criterion and if option keep dates with alarm status
change is checked in the deletion profile
o If they meet the non empty measurement information criterion and if option keep
dates with measurement information is checked in the deletion profile
Five different profiles can be creates and thus adapt to the different types of machines (criticality, online
or offline measurements, etc.).
SPECIFIC OPERATIONS
PAGE 161 / 226
The No data are deleted option is selected by default when creating a machine or when
copying/pasting. In this case, no deletion will be done even if manual deletion is launched for this
machine.
To use the deletion function, select the deletion (suppression) profile to apply.
An option is available to automatically launch the deletion each time a new measurement is done on the
machine.
If this option is not selected, the deletion can be launched manually.
11.6.3.Manual launch of measurement deletion
SPECIFIC OPERATIONS
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SPECIFIC OPERATIONS
PAGE 163 / 226
or
The module for reference management opens up:
Three lists are displayed, representing the manufacturer list, the type list and the reference list,
respectively.
On top of the window, the total number of records contained under each heading is displayed. In the
present example, the bearing database includes 35 manufacturers, 10 types of bearing and 30965
references.
The reference list displays references relative to the manufacturer and to the type of bearing previously
selected (current elements that are highlighted here).
Characteristic frequencies given for each reference are given for a rotation speed equal to 1 Hz.
SPECIFIC OPERATIONS
PAGE 164 / 226
This will open the module for the management of bearing references:
SPECIFIC OPERATIONS
PAGE 165 / 226
To create a new monitoring location, just enter an abbreviation and a label in the corresponding columns
and validate.
11.8.3. Associating a monitoring location with an equipment
Associating bearing references with a piece of equipment requires that bearing references be specified
by monitoring locations. Monitoring locations should then be defined and then bearing references should
be assigned to each of these locations.
To do so, edit the equipment properties and go to the Bearings tab:
Then, press the location selection button and select a location in the library. This location can now be
assigned bearing references, using the same method: press the bearing reference selection button and
select:
SPECIFIC OPERATIONS
PAGE 166 / 226
The association equipment monitoring locations bearing references is now completed. For each
piece of equipment, you now need to specify for each measurement point to which monitoring location it
is assigned. To do so, edit the properties of each measurement point and assign to each point the
appropriate monitoring location:
Now all spectrum plots will display as patterns the characteristic frequencies of the bearings associated
with the equipment:
SPECIFIC OPERATIONS
PAGE 167 / 226
Import and Export functions are used to save and restore this information.
SPECIFIC OPERATIONS
PAGE 168 / 226
11.11. Licences
11.11.1. Access
From the Help Licences menu.
11.11.2. Principle
This screen is only for viewing and lists the various permissions allowed by the protection key for each
user.
SPECIFIC OPERATIONS
PAGE 169 / 226
Search
Found elements
Search criteria:
Type of element searched for: Parameter or Signal
The user specifies whether he/she searches for parameters or signals, and can also define a specific
type of processing. By default, no filter is applied on processing types.
SPECIFIC OPERATIONS
PAGE 170 / 226
Caution! The search module takes into account lower case or upper case characters.
Dates of creation and/or most recent modification can also be used as search criteria. For each one,
either a delay (e.g., the latest n days, the latest n months), or a time range (e.g., from
01/01/2004 to 01/02/2004) can be specified.
Launching the search
Once criteria are defined, the search is launched by clicking on the Search button
SPECIFIC OPERATIONS
PAGE 171 / 226
In the population of found elements, one can globally modify 3 types of information (quick
reprogramming):
properties
common programming arguments,
Note: dependent arguments are not accessible by this function.
alarms
Remark: thresholds associated to operating conditions are not accessible by this function.
Information that can be reprogrammed is listed in the Variable list.
For each parameter found, the interface shown above presents then the value of the argument selected
in the Variable list. If another argument is selected from the list, then the corresponding values are
displayed.
Reprogramming of elements found
Select first the information to modify so that the current values are displayed. Enter then the new value for
each parameter.
Once all new values have been entered, all modified elements are automatically selected, then click on
Confirm to save changes.
SPECIFIC OPERATIONS
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SPECIFIC OPERATIONS
PAGE 173 / 226
By deleting parameters in the PSS screen or signals in the SSS screen: select the element(s) to
delete and use the delete function in the context menu.
SPECIFIC OPERATIONS
PAGE 174 / 226
Click on
All short-term trends for the dates included in the selected period on all selected equipment will be
deleted from the database.
SPECIFIC OPERATIONS
PAGE 175 / 226
Caution!
This tool is available only if the Sentinel SuperPro key supplied with the software has previously been
connected to the computer.
In order to enable your user rights for OneProd XPR-300, enter your personal licence number in the
Licence number field.
This number is associated with the Sentinel SuperPro key and activates the number of licences
corresponding to your purchase order. The maximum number of concurrent users allowed on your
system is thus defined and the number of allocated licences is displayed on screen.
Note: it is also necessary to adjust the license level for each domain with the XPR Administration module
SPECIFIC OPERATIONS
PAGE 176 / 226
12.
OneProd XPR-300 supports numerous graphics file formats. The table below indicates the format type
(bitmap image or vector drawing), and shows whether the format can be used for graphic objects or
image items.
Format
BMP
Image
Items
Read/Write
JFIF
PCX
Y
Y
Read/Write
Read Only
PICT 1 & 2
Read/Write
GIF
CALS
PCD
Y
Y
Y
Read/Write
Read/Write
Read Only
RAS
Read/Write
TIFF 4, 5, & 6
Read/Write
Feature
Compression
none
JPEG *
RLE
Packbits
LZW
CCITT G4 (FAX)
(Kodak)
RLW
Packbits, CCITT
G3 (FAX), CCITT
G4 (FAX), LZW,
LZW with
horizontal
difference, JPEG
* Some JPG file formats cannot be read by OneProd XPR-300. In this case, just open this file with
an image retouching software (e.g., Paint) and save it again. Most often this will unblock the file.
13.
Vibration
Acceleration, Vibration velocity,
Absolute displacement, Bearing defect
factor, Relative displacement, Position
Hard
Measurement of overall level OneProd MVP (Movipack)
or Movilog2 data collectors and On-line OneProd MVX.
Acceleration, Velocity, Relative displacement and
Position indicators can be set up to be monitored in real
time by MVX*.
Calculation of a lines amplitude level on a spectrum
(OneProd MVX only)
This indicator is monitored in real time if it is calculated
from a real-time spectrum*.
Calculation of the energy level in a band on a spectrum
(OneProd MVX only)
This indicator is monitored in real time if it is calculated
from a real-time spectrum*.
Special processing for shock detection (OneProd MVX
only)
Calculation of Kurtosis (4th-order centred moment)
(OneProd MVX only)
Smax (Max value of the orbit, needs 2 channels with
proximity probes) (OneProd MVX only)
Calculation of Kurtosis (4th-order centred moment) The
RMS value can be measured at the same time
(OneProd MVP only)
The BGI (Blade Guard Index) indicator is used to detect
structure resonance phenomena, in particular for wind
turbine blades. This is a real-time processing.
Hard
Hard
With XPR OPC client Option
Measurement of overall level OneProd MVP (Movipack)
or Movilog2 and On-line OneProd MVX
This type of parameter can be set up to be monitored in
real time by MVX*.
Soft
Calculation of a lines amplitude level on a spectrum
Smax (MVX)
Other
Process
OPC
Temperature, Pressure, Flow, Other
Combination
A+B+
A-B
A/B
A*B*C
SQRT(A2+B2+C2)
a*A+b
A and B and C
A or B or C
* Reminder Real-time monitoring with MVX: some parameters can be set up to be monitored in real
time by MVX. This means that MVX monitors 100% of the signal and hence can detect impulse-type
events. Real-time parameters are:
Measurements of overall levels for Acceleration, Velocity, Relative displacement, Position and
Process on DC input. In full display mode, an argument is used to set whether this parameter is
monitored in real time or on a cyclic basis and to set its time constant:
The time constant is a value between 0.1 s and 25 s. If you use a small value, you can detect a short
impulse in the signal. You can increase the time constant to avoid false alarms.
Narrow-band (MVX) and Broad-band (MVX): this type of parameter is monitored in real time if it is
computed from a real-time spectrum (see. 14.2)
GCI and BGI processings are real-time processings.
Remarks:
After triggering on a real-time parameter, the system does not re-trigger a second time during the
entire period of post-trigger and treatment or within a second after the trigger. During this time the
system continues to monitor status changes. At the end of this period, depending on the
configuration of the equipment the system sends the following data:
o Case "Acquisition on all status change": the system checks the alarm status at the end of
the period, if different, a measurement date with the new status will be sent without the
Timewave on event.
o Case "Acquisition on aggravating status change only": if there are aggravating staus
changes throughout the period, the system sends a new measurement date with the
most aggravating status (such as Peak-hold mode) without the Timewave on event.
The capture mode (The wole equipent or The MVX channel only) is not taken into account for
the Timewave on event, all the timewaves are sent automatically.
Real-time performance: MVX can manage up to 2 real-time parameters per channel on 32 channel or
up to 4 real-time parameters per channel on 16 channels. When the MVX is started, a Load indicator
command can be used to check the proportion of the MVX processor load dedicated to real-time
processing.
14.
Notation:
o MVP Adv = OneProd MVP (Movipack) Advanced or Premium
o MVP Prm = OneProd MVP (Movipack) Premium
o MVP Prm DAT = OneProd MVP (Movipack) Premium with Recorder option
o Mvlg2 = Movilog2
o 1 C, 2C = 1 channel, 2 channels
o MVX = OneProd MVX
Arguments
Measured parameters
Result unit
Input type
Input unit
High-pass filter
Maximum frequency
Window
Number of averages
Overlap
Values
Acceleration
Vibration velocity
Absolute
displacement
G
m.s-2
mm.s-1
inch.s-1
Accelerometer
Ac-G
Ac-V
G
m.s-2
mm.s-1
inch.s-1
None
2 Hz
10 Hz
3 kHz
0.5 Hz
1 Hz
2 Hz
5 Hz
10 Hz
100 (MVP Adv &
Mvlg2)
200 (MVP Adv &
Mvlg2)
400 (MVP Adv,
Mvlg2, MVX)
800 (MVP Adv,
Mvlg2, MVX)
Hanning
Rectangular
Flat Top
Manual input
With retrigger
25%
50%
75%
Relative
displacement
Sound level
Other
Mils
micro m
dBa
Other
Ac-D
Keyboard
Continuous
Micro
Mils
micro m
Pa
Other
20 Hz
50 Hz
100 Hz
200 Hz
500 Hz
1 kHz
2 kHz
5 kHz
10 kHz
20 kHz
40 kHz (MVP)
Arguments
Measured parameters
Unit of result
Type of input
Input unit
High-pass filter
Maximum frequency
Values
Acceleration
Velocity
Absolute
displacement
G
m.s-2
mm.s-1
inch.s-1
Accelerometer
Ac-G
Ac-V
G
m.s-2
mm.s-1
inch.s-1
None
2 Hz
10 Hz
3 kHz
1 kHz
2 kHz
5 kHz
10 kHz
20 kHz
Relative
displacement
Sound level
Other
mils
micro m
dBa
Other
Ac-D
Keyboard
Continuous
Micro
mils
micro m
Pa
Other
14.3. Envelope spectrum (MVP Adv, MVP Prm, Mvlg2, MVX Prm)
Argument
Measured parameters
Result unit
Values
Acceleration
Vibration velocity
Absolute
displacement
G
m.s-2
mm.s-1
inch.s-1
Relative
displacement
Sound level
Other
Mils
micro m
dBa
Other
Accelerometer
Ac-G
Ac-V
Input unit
G
m.s-2
mm.s-1
inch.s-1
None
2 Hz
10 Hz
3 kHz
0.5 Hz
1 Hz
2 Hz
5 Hz
10 Hz
High-pass filter
Maximum frequency
Window
Number of averages
Overlap
Zoom factor
Ac-D
Keyboard
Continuous
Micro
mils
micro m
Pa
Other
20 Hz
50 Hz
100 Hz
200 Hz
500 Hz
1 kHz
2 kHz
5 kHz
10 kHz
20 kHz
40 kHz (MVP)
X32
X64
X128
No zoom
Argument
Measured parameters
Result unit
Input type
Input unit
High-pass filter
Maximum frequency
Window
Number of averages
Overlap
Zoom factor
Values
Acceleration
Vibration velocity
Absolute
displacement
G
m.s-2
mm.s-1
inch.s-1
Accelerometer
Ac-G
Ac-V
G
m.s-2
mm.s-1
inch.s-1
None
2 Hz
10 Hz
3 kHz
0.5 Hz
1 Hz
2 Hz
5 Hz
10 Hz
100 (MVP Adv &
Mvlg2)
200 (MVP Adv &
Mvlg2)
400 (MVP Adv,
Mvlg2, MVX)
800 (MVP Adv,
Mvlg2, MVX)
Hanning
Rectangular
Flat Top
Manual input
With retrigger
25%
50%
75%
X2
X5
X8
X16
Manual input
Relative
displacement
Sound level
Other
Mils
micro m
dBa
Other
Ac-D
Keyboard
Continuous
Micro
mils
micro m
Pa
Other
20 Hz
50 Hz
100 Hz
200 Hz
500 Hz
1600 (MVP Adv,
Mvlg2, MVX)
3200 (MVP Adv,
Mvlg2, MVX)
6400 (MVP Prm)
12800 (MVP Prm 1
V)
X32
X64
X128
No zoom
1 kHz
2 kHz
5 kHz
10 kHz
20 kHz
40 kHz (MVP)
For MVX, resolution
is limited to 30 mHz
14.5. Phased spectrum: Vector (MVP Adv, MVP Prm, MVX Prm)
Arguments
Measured parameters
Result unit
Input type
Input unit
High-pass filter
Maximum frequency
Window
Number of averages
Overlap
Values
Acceleration
Vibration velocity
Absolute
displacement
G
m.s-2
mm.s-1
inch.s-1
Accelerometer
Ac-G
Ac-V
G
m.s-2
mm.s-1
inch.s-1
None
2 Hz
10 Hz
3 kHz
0.5 Hz
1 Hz
2 Hz
5 Hz
10 Hz
100 (MVP Adv)
200 (MVP Adv)
400 (MVP Adv,
MVX)
800 (MVP Adv,
MVX)
Hanning
Manual input
Not used
Relative
displacement
Sound level
Other
Mils
micro m
dBa
Other
Ac-D
Keyboard
Continuous
Micro
Mils
micro m
Pa
Other
20 Hz
50 Hz
100 Hz
200 Hz
500 Hz
1 kHz
2 kHz
5 kHz
10 kHz
20 kHz (1 C)
40 kHz (1 C)
Note: this type of measurement requires a trigger input used as phase reference to measure the rotation
frequency. This frequency value is stored along with the phased spectrum and used as F0 by the vector
extraction parameter (see 14.16).
Arguments
Octave type
Analysis band in Hz *
Result unit
Measured parameters
Input type
Input unit
Number of averages
Value
1/1 , 1/3, 1/12
0.7 1.4 k
G
m.s-2
mm.s-1
inch.s-1
Acceleration
Vibration velocity
Absolute
displacement
Accelerometer
Ac-G
Ac-V
G
m.s-2
mm.s-1
inch.s-1
Manual input
2.8 5.6 k
mils
micro m
Other
11 22 k
Relative
displacement
Other
Ac-D
Keyboard
Continuous
Micro
Mils
Micro m
Pa
Other
14.7.
Argument
Measured parameters
Result unit
Input type
Input unit
High-pass filter
Sampling frequency
Value
Acceleration
Vibration velocity
Absolute
displacement
G
m.s-2
mm.s-1
inch.s-1
Accelerometer
Ac-G
Ac-V
G
m.s-2
mm.s-1
inch.s-1
None
2 Hz
10 Hz
3 kHz
1.28 Hz
2.56 Hz
5.12 Hz
12.8 Hz
25.6 Hz
Relative
displacement
Sound level
Other
mils
micro m
dBa
Other
Ac-D
Keyboard
Continuous
Micro
Mils
Micro m
Pa
Other
51.2 Hz
128 Hz
256 Hz
512 Hz
1.28 kHz
2.56 kHz
5.12 kHz
12.8 kHz
25.6 kHz
51.2 kHz
Number of averages
Overlap
Argument
Sampling frequency
Signal length
Pre-trigger length
Values
51.2 kHz
Global set-up for the machine in the Acquisition tab: see
5.11.8
Global set-up for the machine in the Acquisition tab: see
5.11.8
Description
Recommendatio
n
Limits:
o
The end speed can be set to 12 RPM but the time accuracy will depend on the passing moment for the last
pulse of the shaft rotation during the last revolution.
As a general rule, a slow-down profile with about 500 points is accurate enough to interpret the
measurement and compare it with a reference curve.
The delta time and delta RPM parameters must be adjusted, in particular for machines with a high initial
rotation speed (> 3000 rpm)for a long shutdown time (>60 s).
For the other machines, delta RPM can be set to 0 (maximum resolution with respect to the rotation speed)
wait for the display by the collector of the instantaneous rotation speed
2.
wait for the rotation speed of the machine to be higher than the Beginning speed parameter value
3.
wait for the bargraph displayed by the collector to switch to red and for the display of the wait for
4.
5.
wait for 2 seconds to make sure the collector has taken into account the measurement triggering signal
6.
To compute automatically slow-down duration, you can use the duration post-processing: see 14.21
Argument
Measured parameters
Result unit
Input type
Input unit
High-pass filter
Measurement time (s)
Values
Smax
mils
micro m
Ac-D
mils
micro m
none
2 Hz
10 Hz
5
Argument
Threshold (number of shocks)
Observation period in number
of measurement (OP)
(Ntot)
Max number of successive
exceptions
Signal to process
Values
Integer from 0 to 65536, default value = 10*
Integer from 1 to 100, default value = 20*
Integer from 1 to OP, default value = 15*
Integer from 1 to Ntot, default value = 10*
The SFI is equal to 0 in all other cases and its status is OK (Green).
14.12. GCI (Gearbox Condition Index), indicator for the condition of gearbox
(MVX)
GCI is an indicator allowing MVX to be interfaced with a sensor for metallic debris (Metalscan by
GASTOP). A metallic debris sensor is typically placed on the oil circuit of a gearbox, before the oil
filter. Any metallic particle torn from inside the gear and circulating in the lubricating oil ends up
passing through the debris sensor before being captured by the oil filter. The sensor only sees
particles of a given size (about 200 m and larger). Smaller particles are ignored.
Schematically and given the presence of the oil filter, one can say that the sensor only sees each
particle once.
The parameters related to this indicator are created using the context menu:
GCI-t: allows counting the cumulated number of particles as seen by the sensor
GCI-h: allows monitoring the number of particles per hour. MVX updates this counter
every 5 mn.
GCI-d: allows monitoring the number of particles per day. MVX updates this counter
every hour.
This type of parameter must be collected from a MVX channel of the impulse counter type : see
5.11.4.
The cumulative GCI-t parameter constantly counts the passing of particles as soon as the
acquisition starts. In case the acquisition is stopped, the value of the counter is stored and will
resume with the next MVX start It is possible to reset the counter value using the CAST tool.
14.13. BGI (Blade Guard Index), monitoring of wind turbine blades (MVX Prm)
BGI (Blade Guard Index) is intended for the detection of structure resonance phenomena, in
particular wind turbine blades. This indicator is to be used with a specific sensor, the principle of
which is to deliver a signal proportional to the bending of the blade.
The parameters relative to this indicator are created using the context menu:
New parameter / Vibration / Blade Guard Index (MVX)
Argument
Analysis window (s)
High-pass filter (Hz)
Trigger level (channel unit)
Reset level (MVX channel unit)
Result unit
Real-time monitoring
Values
From 1s to 60s by steps of 1s; default value = 2s
Programmable from 0.5Hz to 5Hz, default value = 2Hz
From 0 to 10000, default value = 50
From 0 to the trigger level, default value = 45
BGI. The result is a number of triggering.
Yes
The system monitors a sliding window with a length of Analysis window . The unbalance
component is attenuated by the high-pass filter. The system counts the number of times the filter
signals exceeds the trigger level. MVX will switch to alarm mode if this number is higher than the
alarm threshold.
This parameter can be collected on an IEPE or AC+DC MVX channel.
Argument
Values
Measured parameters
Result unit
Input type
Kurtosis
K
Accelerometer
Ac-V
Ac-G
Ac-D
Input unit
G
mils
m.s-2
micro m
mm.s-1
inch.s-1
High-pass filter
Value in Hz ranging from 50 to the value of the low-pass filter
Low-pass filter
Value in Hz ranging from twice the high-pass filter to 40 kHz
for MVP or 20 kHz for MVX. It must also be > 500 Hz
Measurement time (s)
Value in s (10 cycles of this time are repeated, the value
recorded at the end of the acquisition is the average of the 10
measurement cycles with deletion of the maximum value.
* Kurtosis thresholds loaded in Movilog2 are rounded up to the next unit.
Description
Order of peak to extract.
Depending on the type of machine, F0 results either
from the machine properties, or from a rotation speed
measurement point.
Caution: decimal separator = '.'
B
Search offset
Caution: decimal separator = '.'
I
Search range in number of points.
Detection
Specifies detection in which amplitude will be
calculated: RMS, Peak-to-Peak or Peak (equivalent)
Result unit
Specifies the unit in which the results will be calculated.
Signal unit is used to process units other than
vibration units: electrical, pressure, acoustical,
Default result
Amplitude of extracted peak in specified unit or
frequency of extracted peak in Hz
Signal to process Specifies measurement on to which processing is
applied. Concatenated is used to compute
automatically each parameter from the spectrum with
the highest resolution. This choice does not consider
post-processed spectrum computed from a time wave
but only measured spectrum.
Unit of signal to Select unit of spectrum (spectra if Signal to process =
process
Concatenated) to which processing is applied. If
selected unit is All, each spectrum is converted into g
before concatenation.
A
Recommendation
-
2
5
Notes:
if no peak is found in the research area, the result is not computed and PSS displays ?
the Envelope Line Extraction (a.F0+bi.deltaF) processing is an equivalent processing allowing
calculating the emergence (in dB) of a peak extracted from an envelope spectrum. It is
compatible with the extraction performed by Divadiag.
Description
Recommendation
Note: extracted amplitude may be slightly higher than that of the graphic representation since this
processing relies on an algorithm to limit the estimation error due to the weighting window.
B
I
Detection
Result unit
Default result
Signal to process
Unit of signal to
process
Description
Order of peak to extract.
Depending on the type of machine, F0 results either from
the machine properties, or from a rotation speed
measurement point.
Caution: decimal separator = '.'
Search offset
Caution: decimal separator = '.'
Computation range in number of points.
Specifies detection in which amplitude will be calculated:
RMS, Peak-to-Peak or Peak (equivalent)
Specifies the unit in which the results will be calculated.
Signal unit is used to process units other than vibration
units: electrical, pressure, acoustical
Amplitude of extracted peak in specified
Specifies measurement on to which processing is applied.
Concatenated is used to compute automatically each
parameter from the spectrum with the highest resolution.
Select unit of spectrum to which processing is applied.
Recommendation
-
2
5
Unit of signal to
process
Description
Upper frequency of the energy band
Lower frequency of the energy band
Specifies detection in which amplitude will be calculated:
RMS, Peak-to-Peak or Peak (equivalent)
Specifies the unit in which the result is calculated. Signal
unit is used to process units other than vibration units:
electrical, pressure, acoustical, etc.
Specifies measurement on to which processing is
applied. Concatenated is used to compute automatically
each parameter from the spectrum with the highest
resolution. Concatenated is not available for MVX
embedded processing.
Remark: The choice Concatenated does not consider
post-processed spectrum computed from a time wave but
only measured spectrum.
Select unit of spectrum (spectra if Signal to process =
Concatenated) to which processing is applied. If
selected unit is All, each spectrum is converted into g
before concatenation.
Recommendation
Concatenated
except for MVX
embedded
processing
Notes:
the Envelope Broad-Band Energy processing is an equivalent processing allowing calculating the
emergence (in dB) of a peak extracted from an envelope spectrum. It is compatible with the
extraction performed by Divadiag.
This processing is available as embedded in OneProd MVX.
14.19. Kurtosis
This processing is used to calculate the Kurtosis of the time signal contained in the list of measurements
performed at the point where the filtering indicator is created.
The Kurtosis processing is defined mathematically as the 4th order centred moment of the time series:
1 N x
Kurtosis i
N i 1
Label
Description
Kurt number of sections Number of calculation sections
Kurt section threshold
Detection threshold for a section
Caution: decimal separator = '.'
Kurt significant
Number of exceeding sections to validate the
threshold
detection of an impact.
Integer value < Number of sections.
X start (s)
Starting abscissa for Kurtosis calculation (in second)
Caution: decimal separator = '.'
X end (s)
Ending abscissa for Kurtosis calculation.
If Xstart = Xend = 0 then Kurtosis is calculated over
the whole signal.
Caution: decimal separator = '.'
Signal to process
Specifies measurement to which processing is applied
Recommendation
5
3.5
3
Results
Label
Overall Kurt.
Number Kurt. >
Threshold
Kurt. Max
Detected impacts
Description
Kurtosis value over all argument time signal
Number of sections with Kurtosis exceeding the
threshold
Max value of elementary Kurtosis
Impact indicator. 0: non-significant Kurtosis; 1:
significant Kurtosis, impacts are present.
Unit
-
14.20. Filtering
This processing is used to filter the time signal belonging to the list of measurements performed from the
point where the filtering indicator is created.
Label
Attenuation (dB)
Low frequency (Hz)
High frequency (Hz)
Filter order
Signal to process
Type of filtering
X start (s)
X end (s)
Description
Recommendation
6
The result provided by this processing is a signal added to the list of signals at the point where the
filtering indicator was created.
APPENDIX 3 PROCESSING ARGUMENTS
PAGE 197 / 226
14.21. Duration
This post-processing can be applied to time signals (typically on transient phenomena) and allows
determining the time required to go from one threshold to another depending on the parameter unit.
Description
Measurement start threshold
Measurement end threshold
Specifies the measurement on which the processing must be
done. It can be a slow-down profile signal: see 14.9
Recommendatio
n
-
14.22. Sum
This processing is used to add several indicators of a same measurement point.
Label
Description
Selection of indicators to sum up in the list of indicators of
the current point.
* Parameters are added or removed using the context menu (right click).
Recommendation
Expected results
Label
Result
Description
Sum of selected indicators
Unit
Operand unit
Description
*
Selection of indicators to sum from the list of indicators for
the current point.
* Parameters are added or removed using the context menu (right click).
Expected results
Label
Result
Description
Quadratic sum of selected indicators
Recommendation
Unit
Operand unit
14.24. Subtraction
This processing is used to subtract two indicators of the same measurement point.
Label
Operand 1
Description
Selection of indicators to subtract in the list of indicators for
the current point.
Recommendation
Expected results
Label
Result
Description
Subtraction of selected indicators
Unit
Operand unit
14.25. Multiplication
This processing is used to multiply different indicators of the same measurement points.
Label
Description
*
Selection of indicators to multiply in the list of indicators for
current point.
* Parameters are added or removed using the context menu (right click).
Expected results
Label
Result
Description
Product of selected indicators
Recommendation
Unit
Operand unit
14.26. Division
This processing is used to divide different indicators of the same measurement points.
Label
Operand 1
Operand 2
Expected results
Label
Result
Description
Selection of indicators to divide in the list of indicators for
current point.
Indicator = Operand 1 / Operand 2
Description
Ratio of selected indicators
Recommendation
Unit
Operand unit
14.27. AND
This processing is used to combine logically alarm statuses of two indicators of the same measurement
point.
This processing does not give any value to the indicator. Its alarm status only is worked out depending on
the alarm status of the operand indicators:
AND
OK
AL
DG
NTR
OK
OK
OK
OK
NTR
AL
OK
AL
AL
NTR
Parameters
Label
*
DG
OK
AL
DG
NTR
Description
Selection of indicators to combine from the list of
indicators for current point
* Parameters are added or removed using the context menu (right click).
Expected results
Label
Description
NTR
NTR
NTR
NTR
NTR
Recommendation
Unit
APPENDIX 3 PROCESSING ARGUMENTS
PAGE 199 / 226
14.28. OR
This processing is used to combine logically alarm statuses of 2 indicators of the same measurement
point. This processing does not give any value to the indicator. Its alarm status only is worked out
depending on the alarm status of the operand indicators:
AND
OK
AL
DG
NTR
OK
AL
DG
NTR
OK
AL
AL
DG
NTR
AL
DG
DG
DG
NTR
DG
NTR
NTR
NTR
NTR
NTR
Parameters
Label
*
Description
Selection of indicators to combine from the list of indicators for
current point
* Parameters are added or removed using the context menu (right click).
Recommendation
Expected results
Label
Description
Status
Alarm status resulting from the combination of alarm statuses of operand indicators
Unit
Signal to process
Expected result
Label
Result
Description
Recommendation
Delay (in sec) for start of processing for processing
performed on positive alternation (processing of alt+ type)
Delay (in sec) for start of processing for processing
performed on negative alternation (processing of alt
type)
Width of window over which processing is performed.
For sync. type calculations, number of cycles over which
the result is averaged.
Overall Peak to Peak, Overall Peak+,
Overall Peak, Sync Average Alt,
Overall Average, Sync Average Alt+
Sync Peak Alt+, Sync Peak Alt, Sync RMS AltOverall
RMS, Sync RMS Alt+, Sync Peak to Peak
Specifies measurement to which processing is applied.
Description
Calculated value
Unit
Signal unit
14.30. Cepstrum
This processing allows for periodicity search in a power autospectrum.
Methods: Operand signals are complemented at 2n points for FFT calculation.
Rensenblatt (1963): Ce =TF (Ln Gxx(f))2
Calculation of Log of the power spectral density (Gxx)
Calculation of direct Fourier transform
Benefit: representation in dB scale
Drawback: result over 2n /2 points => resolution loss
Today:
Ce = TF-1 [Ln Gxx(f)]
Calculation of Log of the power spectral density (Gxx)
Calculation of reverse Fourier transform
Benefit: Result over 2n points (resolution is preserved)
Drawback: Linear scale only
Furthermore, using the cepstrum allows ignoring the contribution of a bearing and of the different transfer
functions between excitation and measurement.
Parameters
Label
Method
Signal to
process
Description
Rensenblatt: |TF (Log (DSPu))|2
Current: TF-1 (Log (DSPu))
Specifies measurement to which processing is applied.
Recommendation
-
14.31. AutoSpectrum
This processing is used to generate different types of spectra from a time signal.
The algorithm is based on the Welch method: segmentation with overlap of the operand signal.
Calculation of elementary periodograms. Averaging of periodograms + normalisation according to the
type of spectrum and the type of amplitude.
Label
Number of points
Type of spectrum
Type of amplitude
Window
Overlap
Signal to process
Description
Recommendation
Segment size
Power spectral density, energy spectral density, linear,
power
Bilateral, Peak, Unilateral
Weighting window: Bartlett, Hanning, Flat Top, Hamming,
Rectangular
Overlap in %
Specifies measurement to which processing is applied.
A/4
A/4
A
A/2
A/2
A
A/4f
A/2f
A/f
AT/4f
AT/2f
AT/f
Results do no take into account the correction coefficient relative to the weighting window.
With the exception of the above point, spectra generated by OneProd MVP (Movipack) or
Movilog2 are of the unilateral linear autospectrum type.
Caution: All calculated lines are published. Depending on the filtering performed on the time
signal, the last lines may be affected by an aliasing phenomenon.
14.32. AutoCorrelation
This processing is used to search for periodicities in a time signal.
Formula:
t
L
1
C ( )
x (t)x k (t )dt
k
t t t k
L 0 0
Label
Signal to process
Description
Specifies measurement to which processing is applied.
Recommendation
-
2 with
Label
Order
Unit
Signal to process
Fci+12
Fci2
Fhi = (------), Fbi = (-----)
n
n
2
2
Fhi = Fci.10-1/20 , Fbi = Fci.10+1/20
Description
Octave order to calculate:
3 for 1/3 octave, 12 for 1/12 octave
Recommendation
-
15.
This type of threshold presents an alarm status called ALARM (yellow) if the difference is greater than
the specified value.
15.2.
Reference alarm
This type of threshold triggers an alarm if the parameter current value is greater than its reference value
times a multiplying coefficient (coeff.).
Threshold = Ref. Val. * coeff.
The reference date can be modified for the set of machines, the machine, the measurement point or the
parameter.
This type of threshold presents an alarm status called ALARM (yellow) if the parameter current value is
greater than the parameter reference value times a user-defined multiplying coefficient (coeff= 1.5).
15.3.
Statistical alarm
This type of threshold triggers an alarm if the parameter current value is off a range centred on the
average value of observed values since the reference measurement. The range corresponds to the
standard deviation times a coefficient.
The last value along with all zero values is excluded from the average calculation.
This type of threshold presents an alarm status ALARM (yellow) if:
Value CoeffB or Value CoeffB
with and representing the average value and the standard deviation of the value population since the
reference date, respectively.
15.4.
Predictive alarm
This type of threshold is used to trigger an alarm if the progress slope is such that there is a risk of
passing an absolute threshold (Alarm/Default or Danger/Incident) before the next control. The slope is
calculated using regression.
LEVE
Alarm zone
A regression calculation is performed. It starts from the most recent value of the parameter and goes
back in time until one of these values is off an interval calculated from the standard deviation times a
statistical coefficient. The resulting straight line is used to determine the predictive date from which the
parameter will exceed the AL+ alarm threshold level. If this date falls before the next control (date of last
control + normal monitoring period), then an alarm is issued.
16.
Zoom - Click the tool, then click the image to zoom in or shift+click to zoom out.
Pan - Click the tool and use the grab hand to pan unseen portions of the source image into view
(valid only if the source image extends beyond at least one border of the image item).
Rotate - Click the tool, then repeatedly click the image to rotate it clockwise in 90-degree
increments.
Not used.
Each tool can be definitively activated by a double-click.
17.
Module
Measur. Info.: Actions
Offline Collection
Measur. Management
Measur. Info.: Constants (F0, ...)
Measur. Info.: Diagnosis
Locations Management
Equipments Management
Description
Window Control info., panel Actions , fields Actions,
Window Data collection Offline: load and unload data collectors
Window Measur. date properties: management of dates (reference date)
Window Control info., panel Constants, fields F0(Hz),
Window Control info., panel Diagnosis, field Diagnosis
Window Location properties: management of locations
Window Equipment properties: management of equipments
Supervision and Event panel windows
Event acknowledgements
Event panel windows
Delete events
Export (locations, equipments, ...) Window Export: export localisations and equipments with or without data
Window Monitoring, tab Pictures: management of pictures
Pictures Management
Window Loading oil files: manage the acquisition of oil-files
Oil Importer
Import (locations, equipments, ...) Window Import: import localisations and equipments with or without data
Window Monitoring Location: management of Monitoring Locations
Monitoring Location Library
Window Control info., panel Advice, fields Advice,
Measur. Info.: Advice+Note
Windows"Instruments Explorer" and "Configuration"
On-line management
Window Parameter properties: management of parameters and their library
Parameters Management
Measurement Points Management Window Measurement point properties: management of measurement points and
their library
Window Post-processing: management of post-processing
Calculate Post-Processing
Measur. Info.: Recommendations Window Control info., panel Recommendations, field Recommendations
Window Preference management: management of application and users
Preferences Management
preferences
Window Search and Modification
Search and Modification
Window Bearing Library: management of bearing library
Bearing Library Management
Window Control info., panel Reports, all fields
Measur. Info.: Reports
Window Selections Manager: management of selections (routes)
Selections Management (route)
Window Signal properties: management of signals (spectra et time) and their
Signals Management
library
Window Control info., panel Traceability, fields Author,
Control info.: Traceability
18.
Synthesis report
Expertise report
Historical report
Programming report
Analysis report
Equipments List
Maintenance history
19.
20.
20.1. Principle
Any notification is sent to the persons in charge of the local database on which the event has
occurred. To do so, the notification will work only if at least one user is created and designated as
being in charge of the local database on which events must be notified.
Only events of the Change of alarm status type are notified. Other events are simply listed in the
event log screen.
Note: see also the installation guide for computer and network configuration
21.
21.1. Principle
This option can be used to retrieve information from different OPC servers belonging to the same local
network as OneProd XPR-300.
This information is of the scalar type and is analysed by OneProd MVX systems with its own
measurements.
OPC parameters can be used:
o Either as operating parameters used to determine the operating conditions of a machine
o Or as monitoring parameters. A status change for an OPC monitoring parameter can allow
triggering an acquisition by OneProd MVX on all the signals and parameters of a machine
(whether they are from OPC or MVX source), which will be stored in the XPR-300 database.
NOTE: This version of OneProd XPR-300 does not allow for the monitoring of purely-OPC
equipment. OneProd MVX online monitoring must then be defined first before requesting any OPC
information retrieval. In case of a communication failure with OneProd MVX, the OPC parameters
will no longer be stored in OneProd XPR-300 and OneProd MVX will use the fallback condition.
(see 5.11.11.3).
Name of computer: name of the PC network hosting the OPC server to address
Name of user: name of the user declared as having the executing rights on the addressed OPC
server (see Installation guide) CAUTION: in case of a domain installation, this username must be
preceded by the domain name, e.g., mvitech\ediag_admin, where mvitech represents the name of the
domain in which user ediag_admin was declared.
Refresh
After entering this information, click on Refresh to see the list of OPC servers operating on the listed
host machine. In the example below, only one OPC server is listed: Matrikon.OPC.Simulation.1.
After selecting (checking) this server, validate the selection. At this time, OneProd XPR-300 will connect
to the OPC server and extract all items available on this server. Server properties and items are then
displayed in the properties window:
This window is used to customise the abridged name and the full name of the server (which is displayed
in the Instrument Explorer).
Disabled properties are read-only properties. However they can be changed by double clicking on them.
Property details:
Login: username of domain account having execution rights on the DCOM component
associated with the OPC server
Storage depth: number of samples memorised for each operating item
Update delay: periodicity of retrieval of operating item values
NOTE: Access to the items of an OPC server requires many precautions regarding access rights
to COM/DCOM components used by this technology. Strictly adhere to the guidelines in the
enclosed Installation Manual.
NOTE: The Start acquisition function is available only in the context menu of a OneProd MVX
instrument, OPC acquisition can only be performed as a complement to OneProd MVX vibration
monitoring.
When starting OneProd MVX acquisitions, acquisition commands are issued by OneProd XPR-300 to
OneProd MVX, but also to the OPC server(s) useful for the monitoring of the same machines.
One cannot use several OPC servers of a single editor (with the same CLSID).
The quality of an OPC item is converted into an OneProd XPR-300 status as follows:
o Good: VALID status
o Bad, Uncertain, Out of Date: INVALID status
The online monitoring of the equipment can use one or several OPC servers but absolutely requires
an OneProd MVX instrument.
OPC parameters of Register type are not taken into account.
The timestamping of OPC measurements transferred to OneProd XPR-300 corresponds to the
moment when OneProd MVX measurements are triggered and not to the real date originating from
the OPC server.
OneProd MVX uses the latest OPC information delivered by XCOM. The refreshment periodicity can
be adjusted and must be greater than or equal to 1 second.
In case of an aggravating status change, the MVX channel only capture mode is not handled if
external OPC parameters are used by OneProd MVX. In this case, only the Full equipment mode
works.
In case of a network failure between OneProd MVX and the OneProd XPR-300 server (Xcom), no
measurement will be transferred to XPR, not even the OPC measurements that necessarily go
through OneProd MVX. An event will inform the user of the communication failure.
22.
22.1. Principle
This option allows for the publishing of OneProd XPR-300 parameter values using a dedicated OPC
server called 01dB.EDiagOPCServer DA Server V1.0.
For more information on OPC, consult http://www.opcfoundation.org.
Each broadcasted parameter is highlighted in the configuration panel with a specific logo:
Rules:
Only operating or monitoring parameters can be published. Spectra and alarm statuses are not
handled by this function.
OPC publishing relative to a piece of equipment comes down to publishing all its operating
parameters, as well as all monitoring parameters defined for all measurement points.
OPC publishing relative to a measurement point comes down to publishing all monitoring
parameters assigned to this point. Other elements are not published.
OPC publishing of an elementary parameter limits the publishing to this single element.
Publishing selections made in OneProd XPR-300 are immediately taken into account by the
OPC server associated with XPR-300.
OPC data are updated at each new measurement date stored in OneProd XPR-300 data base.
Publishing functions applied at the Equipment Explorer level are fully recursive: publishing a machine
will automatically publish all associated sub-locations and sub-equipment.
To stop a publishing process, use the OPC Publishing/ No function, which is directly accessible
from the contest menus of published elements.
Stopping all OPC publishing for a local database can be done instantly by calling the OPC Publishing
/ No function by pointing to the Production assets node in the Equipment Explorer.
After selecting the 01dB.EDiagOPCServer DA Server V2.0 server, select OPC items to consult:
name
quality
date
value
the general Process & Vibration status for the machine (EVStatus)*
In this case, one should relog on to OneProd XPR-300s OPC server and select the items to display
once again.