I&C Calibration Lab Method for Khabat Power Plant

Method Stateme
ent for I&

&C
TOTA
AL 20 PAGES
(Inclu
uding Cover)
Calibrati
C
ion and Laborato
L
ory
PROJECT NAME
Power Plant Units 1&2

: Khabat Thermal P
Purpose
DOCUMEN
NT NO.
0+++-CY712
2-B7208
: KP-00
For Infformation
For Re
eview
TITLE
od Statemen
nt for I&C Ca
alibration and
d
: Metho
For Ap
pproval
Laborratory
For Co
onstruction
As-Buiilt
o
: Ministtry of Electriccity (MOE) of
OWNER
Kurdis
stan Regiona
al Governme
ent
10.11.2015
For Review
w
UK
MEK
04.11.2015
For Review
w
UK
MEK
PRE
EPARED
CHECKED
REVIEWED
APPROV
VED
Rev.
DATE
No.
DE
ESCRIPTION
GA
AMA POWER
R SYSTEMS E
ENG &CONT
TRACTING,IN
NC.
Owner
O
Minisstry of Eleectricity ((MOE)

Governm
of Ku
urdistan Regional
R
G
ment
Contractor
C
POSC
CO ENGIINEERIN
NG
& CO
ONSTRUC
CTION C
CO., LTD..
Main
M Subconttractor
GAM
MA POWE
ER SYSTE
EMS
ENGIINEERIN
NG & CO
ONTRACT
TING,INC
C.
KHABAT TPP UNITS 1&2
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MethodStatementforI&CCalibrationand
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Contents
1. PURPOSE.4
2. SCOPE OF WORK ..................................................................................................... 4
3. RESPONSIBILITIES AND RELATED PERSONNEL ................................................... 4
4. HEALTH AND SAFETY .....5
5. GENERAL PROCEDURES....5
6. WORKSHOP CALIBRATION ....6
7. WORKSHOP CALIBRATION PROCEDURE .....7
7.1. Electronic Pressure / Differential Pressure Transmitter (FT, LT, PT AND DPT)...7
7.2. Differential Pressure Type Level Transmitter..8
7.3. Temperature Transmitter8
7.4. Temperature Element (RTD)...9
7.5 Pressure Gauge....9
7.6. Differential Pressure Gauge .10
7.7. Temperature Gauge .....10
7.8. Local Indicator (Electronic Type).....11
7.9. Orifice Plate ...11
7.10. Restriction Orifice 11
7.11. Control Valves......12
7.12. On-Off Valves Function Test....12
8. OTHER INSTRUMENTS....13
9. LABORATORY.15
9.1 INSTRUCTIONS FOR USING REFERENCE EQUIPMENT....15
9.1.1 Definition....15
9.1.2 Applications.......16
9.2 Calibration Equipment Maintenance Instructions...16
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9.2.1 Definition....16
9.2.2 Applications.......16
9.3 ENVIRONMENTAL CONSIDERATIONS....17
9.3.1 General......17
9.3.2 Application.....17
9.3.3 Environmental Stability........17
9.3.4 Effects of Relative Humidity...........17
9.3.5 Air Cleanliness.............18
9.3.6 Lighting..............18
9.4 DOCUMENTARY AND OPERATIONAL PROTOCOLS...18
9.4.1 Quality Control System.......18
9.4.2 Traceability of Measurements........18
9.4.3 Calibration System.......18
9.4.4 Calibration Records.....18
9.4.5 Client Reports.......19
9.4.6 Labeling and Calibration Status.........19
9.5 INSTRUCTIONS FOR LABORATORY CLEANING...19
10. GAMA KHABAT TPP CALIBRATION EQUIPMENT LIST......19

11. REFERENCES......20
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1. PURPOSE
Purpose of this procedure is to describe the minimum requirements for the calibration of instruments
before installation, after installation and prior to commissioning.
2. SCOPE OF WORK
This procedure is applicable to the the initial non-operational checking for field instruments to be
performed at calibration workshop before installation, to ensure that each instrument is functionally correct
and correctly calibrated.
3. RESPONSIBILITIES AND RELATED PERSONNEL

3.1 Participate in and provide input to Safety Task Analysis Risk Reduction Talk (STARRT)/Job Hazard
Analysis. Provide HSE coverage for site activities.
3.2 Supervisor shall be ensuring that work area facilities are safe prior to work activities.
3.3 Personal Protection Equipments have to be used by all site workers.
3.4 Our staff has the responsibility to check if workers are wearing the proper PPE at site or not.
3.5 If a worker is not working proper to the HSE rules, supervisor will stop him.
RELATED PERSONNEL:
Site Manager;
Ensure that all the preparation and application works are carried out according to the Contract
Specification and with the approved drawings,
Ensure that the progressing of work is carried out according to the planned program and as per the
approved method of statement,
Ensure that all the equipment and materials required to execute the work are available according to
the planned construction program,
Direct and coordinate the work execution and the administration of the works so as to ensure to
compliance with the established schedule and quality requirements,
Co-ordinate with the Main Contractor and Safety Officer, for a safe and proper execution of the works.
I&C Engineer;
Manage the activity of construction and calibration personnels to ensure that the calibration and
installation works are in accordance with the established schedule,
Ensure that the works are carried out according to the Contract Specifications, approved method
statement and the shop drawings,
Provide all necessary information and distribute responsibilities to his I&C team,
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Monitor the progress of work in relation with the work program and to report to the Site Manager,
Co-ordinate with the safety officer and to ensure that the works are carried out in safe practicing
methods.
QA/QC Manager;
Responsible controlling and directing the activities complying with the quality requirements given in
the references and reports to Site Manager,
Administrating and approving project inspection and test plans,
Reporting quality problems to Site Manager.
Laboratory Expert;
Checking and controlling of materials and laboratory equipments,
Fulfilling test and calibration works according to procedures and drawings,
Labeling and storing of equipments,
Preparing and recording calibration reports,
Keeping well cleaning of the laboratory with respect to work conditions,
Sharing daily and weekly reports to I&C Engineer,
Fulfilling maintenance of the test and calibration equipments
4. HEALTH AND SAFETY

Specific safety measures have to follow as applicable, and all the safety measures are covered
separately in the project safety plan.
All safety precautions shall be followed as per approved safety plan & procedure. Ensure all
involved persons are aware of the same.
Strictly followed as per the manufacturers Health and Safety recommendations for handling and
use of the materials. Ensure all involved personnels shall be aware of the same.
Ensure that all personnels will keep their working places clean, tidy and free from rubbish.
5. GENERAL PROCEDURES
All testing and calibration of instruments shall be equipped by subcontractor. All apparatus and
testing equipments used for testing and calibrating instruments shall be described in GAMA
Khabat TPP Calibration Equipment List. The workshop shall be equipped with stabilized power
supplies and clean, oil and water free, and dry instrument air supply facilities. Testing Facilities
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shall be fully equipped atmospherically controlled conditions.
All apparatus and testing equipment shall be validated with certificates from national and
international authorized calibration agency.
All instruments shall be inspected for any visual damage and to ensure that they have been
supplied
in
accordance
with
Data
Requisition
Sheets, Instrument Datasheets and
Manufacturers (Vendors) Datasheets.
RFI (Request for Inspection) notification shall be submitted to invite Contractors supervisors.
Before commencement of tests or calibration of instruments, reference shall be made to the

manufacturer's instructions. These instructions shall be adhered to. There should be any uncertainty
in the interpretation of such instructions, then shall be confirmed to the manufacturer.
Only personnel fully conversant and qualified with the types of instrument to be tested and
calibrated shall be used. Qualification certificates shall be available for review at anytime.
When testing or calibration is complete, all connections and entries shall be checked that they are
sealed to prevent ingress of gasses, vapor, moisture and dirt. For each instrument a completed
test or calibration document in accordance with Contractors QC forms shall be submitted to
Contractor. Calibration Supervisor shall maintain a detailed record of satisfactorily completed
inspections, tests and calibrations.
Measuring or indicating instruments having mechanical movements shall be lightly tapped during
calibration at each checkpoint to overcome inherent
Ranges, set points, date of calibration and the name of the person calibrating the instrument shall
be noted on the self-adhesive labels attached to the calibrated instrument.
All applicable certificates such as NACE, PMI, Electrical apparatus, Factory Seat Leakage test
Record, etc shall be available and form part of the test dossiers.
6. WORKSHOP CALIBRATION
The set of operations that establishes, under specified conditions, the relationship between values of
quantities indicated by a measuring instrument or measuring system, or values represented by a material
measure or a reference material, and the corresponding values realized by standards. The result of a
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calibration permits either the assignment of values of measurands to the indications or the determination of
corrections with respect to indications. A calibration may also determine other metrological properties such
as the effect of other influence quantities. The result of a calibration may be recorded in a document,
calibration certificate or a calibration report.
A reference material is a material or substance, one or more of whose properties are sufficiently
homogeneous and well established to be used for the calibration of an apparatus, the assessment of a
measurement method, or for assigning values to materials. A certified reference material (sometimes
referred to as a standard reference material) is a reference material, accompanied by a certificate, one or
more of whose property values are certified by a procedure which establishes traceability to an accurate
realization of the unit in which the property values are expressed, and for which each certified value is
accompanied by an uncertainty at a stated level of confidence.
All transmitters associated with the Process Control System and/or any other safety system shall be
calibrated / tested from the primary element through to the output terminals. Actual pressure shall
be applied to the transmitter process connection and a full five point calibration carried out. Full
calibration tests shall be carried out on all pressure differential pressure and DP type level transmitters.
Temperature transmitters shall have a simulated RTD input injected at the input terminals for a full five
point calibration check. RTD primary elements shall be tested at ambient and 100C.
Ranges used in the calibration checks shall be in accordance with the latest instrument specification
sheet. Vendor calibration sheet shall only be used as reference documents.
7. WORKSHOP CALIBRATION PROCEDURE

7.1. Electronic Pressure / Differential Pressure Transmitter (FT, LT, PT AND DPT)
Test Equipment Required:
Dead Weight Tester / Hand pump
Digital multi-meter
Hart / Profibus PA Communicator
Calibration Procedure:
-Visual inspection to confirm compliance of materials, mechanical construction, process and

electrical connection and applicable certification validity and no damage during shipment.
Apply a supply voltage of 24VDC to of transmitter and make series connection with digital
multi-meter for output reading.
Apply actuating pressure equivalent to 0%, 25%, 50%, 75%, 100%, 75%, 50%, 25% and
0% of the range specify on data sheet and observe the transmitter output at each point.
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If the transmitter output is not within the manufacturers tolerance, calibrate the transmitter in
accordance with the manufacturers recommendations.
Transmitter with indicating scales shall where necessary have their indicators calibrated during
this check.
Smart electronic type transmitters shall be functionally tested by using a Hart/Profibus PA

COMMUNICATOR to confirm the device smartness and its required data population.
7.2. Differential Pressure Type Level Transmitter

Digital multi-meter
Hart/Profibus PA Communicator
Visual inspection to confirm compliance of materials, mechanical construction, process and

Apply a supply voltage of 24VDC to of transmitter and make series connection with digital
multi-meter for output reading.
Apply actuating pressure equivalent to 0%, 25%, 50%, 75%, 100%, 75%, 50%, 25% and
0% of the range specify on data sheet and observe the transmitter output at each point.
Transmitter with indicating scales shall where necessary have their indicators calibrated during
this check.
Smart electronic type transmitters shall be functionally tested by using a Hart/Profibus PA

COMMUNICATOR to confirm the device smartness and its required data population.
7.3. Temperature Transmitter

Temperature Calibrator
Digital Multi-meter
Decade Box
Hart/Profibus PA Communicator
Visual inspection to confirm compliance of materials, mechanical construction, process and
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Apply a supply voltage of 24VDC according to the type of transmitter and make series connection
with digital multi-meter for output reading.
Simulate upstream temperature signal equivalent to 0%, 25%, 50%, 75% and 100% of the range
specify on the data sheet and observe the transmitter output. Record the corresponding readings.
Simulate downstream temperature signal equivalent to 100%, 75%, 50%, 25% and 0% of
the range specify on the data sheet and observe the transmitter output. Record the
corresponding readings.
Smart electronic type transmitters shall be functionally tested by using a HART/PROFIBUS

PA COMMUNICATOR to confirm the device smartness and its required data population.
7.4. Temperature Element (RTD)

Temperature Calibrator
Digital Multi-meter
Connect the element to Temperature Calibrator.
Allow the temperature to stabilize to ambient temperature and record the reading of the
temperature calibrator.
Increase heater to 100C and record the reading of the temperature calibrator. Compare
result obtain with temperature indicate on digital thermometer.
The results should be within the manufactures tolerance of ambient temperature.
7.5. Pressure Gauge

Digital Manometer
Test Gauge
Obtain the required actuating pressure by dead weight tester, variable air supply or hand
operated air pump.
Check that the pointer indicates 0 kpa reading under atmospheric condition. Where necessary
zero adjustment shall be made. Record the pointer indication value.
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Increase actuating pressure equivalent to 0%, 25%, 50%, 75% and 100%. Where necessary
span adjustment shall be made. Record the pointer indication values.
Decrease actuating pressure equivalent to 100%, 75%, 50%, 25% and 0%. Record the pointer
indication value.
The percentage error calculated from the above readings shall not exceed Manufacturers Stated
Limit.
7.6. Differential Pressure Gauge
Hand pump
Digital Manometer
Test Gauge
Obtain the required actuating pressure by hand-operated air pump.
Check that the pointer indicates 0 mmH2O reading under atmospheric condition. Where
necessary zero adjustment shall be made. Record the pointer indication value.
Increase actuating pressure equivalent to 0%, 25%, 50%, 75% and 100%. Where necessary
span adjustment shall be made. Record the pointer indication values.
Decrease actuating pressure equivalent to 100%, 75%, 50%, 25% and 0%. Record the pointer
indication value.
Limit.
7.7. Temperature Gauge

Temperature Calibrator/Oil Bath
Thermometer
Compare
Thermo
Gauge
pointer
indication
with
the
certified
digital thermometer at
ambient temperature. Where necessary Thermo Gauge pointer adjustment shall be made
for synchronization with the digital thermometer. Record the pointer indication value.
Immerse
Thermo
Gauge
in
temperature
bath
with
certified
glass thermometer or
reference thermocouple.
Increase bath temperature equivalent to
100C. Record the pointer indications.
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Limit.
The negative range (minus degree C) does not require any check.
7.8. Local Indicator (Electronic Type)

Digital Multi-meter
Current Injector (mA)
Apply calibration signal 4 ~ 20 mA to the Local indicator and observed the output percentage on
the display.
Increased and decrease the applied signal to 0%, 25%, 50%, 75% and 100% of mA. Observed
the output which displayed on the local indicator is equivalent to 0%, 25%, 50%, 75% and
100%.
Confirm Open and Close limit switches status.
7.9. Orifice Plate

Digital Caliper
Verification Procedure:
Visual check on the surface for the presence of scratches or bowing.
The correct bore size as measured by internal digital caliper.
Correctly stamped identification and bore dimensions on upstream face of tag handle.
7.10 Restriction Orifice

Digital Caliper
Verification Procedure:
Visual check on the surface for the presence of scratches or bowing.
The correct bore size as measured by internal digital caliper.
Correctly stamped identification and bore dimensions on upstream face of tag handle.
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7.11 Control Valves

Test Equipment
Nitrogen cylinder.
mA generator
24VDC power supplier
Digital Multi meter.
P&F amplifier for proximity switch
Check and confirm control valve air supply (kg/cm2) required and transducer/valve positioner and
accessories data against manufacturers data sheet.
Review manufacturer factory certificates and FAT Report, PMI, etc
Check control valve damaged parts by visual
Adjust the instrument air supply pressure to valve (pressure shall be refered to vendor data.) by
air filter and regulator on valve.
Stroke valve from full open to fully closed position and vice versa. Adjust zero and span
adjustment if required to obtain full open/full close at 4/20 mA limits.
Apply 5 points calibration check on I/P converters with corresponding to output pressure and valve
position up scale and down scale.
Check solenoid function and fail position, if any.
Loss of air supply: if air supply isnt enough, stroke time shall be long and valve shall not be in
operating position.
Loss of control signal: if power supply isnt enough to attract solenoid coil, valve shall not be
operated.
a) Check position switch function with P&F contact amplifier, if any.

b) Check position transmitter functions, if any.
c) Record all results in Control Valve Calibration Report.
d) If required, defined by P&ID, stroke time shall also be verified.
7.12 On-Off Valves Function Test

Test Equipment:
Nitrogen cylinder.
24VDC power supplier
Digital Multi meter.
P&F amplifier for proximity switch
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a) Check and confirm on-off valve air supply required and valve positioner and accessories data
against manufacturers data sheet.
b) Check On-off valve damaged parts by visual.
c) Adjust the instrument air supply to valve (pressure shall be refered to vendor data) by air filter and
regulator on valve.
d) Stroke valve from full open to fully closed position and vice versa and record stoke time.
e) Check solenoid function and fail position.
Loss of air supply: if air supply isnt enough, stroking time shall be long and valve shall not be in
operating position.
Loss of control signal: if power supply isnt enough to attract solenoid coil, valve shall not be
operated.
a) Check position switch function with P&F contact amplifier.

b) Record all results in On-off Valve Calibration Report.
8. OTHER INSTRUMENTS
The following instruments will not be tested in the workshop due to safety reason and the unavailability of
the required test equipment and facilities. However, they have to be checked by visual check and need to
be calibrated on-line during Commissioning phase.
Smart electronic type transmitters shall be functionally tested by using a HART/PROFIBUS PA

COMMUNICATOR to confirm the device smartness and data population.
Factory Test Certificates shall be reviewed as part of visual check to confirm its validity.
Site Calibration and commissioning procedure for these particular instruments shall be available
and be used as mandatory requirement for site works.
8.1 Vortex Flow Meter

Calibration and tested in factory.
Visual check only.
8.2 Coriolis Mass Flow Meter
Visual check only.
8.3 Rotameters
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Visual check only.
8.4 Purge Meters
Visual check only.
8.5 PD Meter
Visual check only.
8.6 Chromatographs Analyzer
Calibration and tested by vendor supervisor at site.
Visual check only.
8.7 Moisture Analyzer
Calibration and tested by supervisor at site.
Visual check only.
8.8 Conductivity Analyzer
Visual check only.
8.9 Gas Detectors
Visual check only.
8.10 Radiation Level Switch/Transmitter
Visual check only.
8.11 Visual / Audible Alarm Devices
Visual check only.
8.12 Level Gauge
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Tested in factory.
Visual check only.
8.13 Load Cell
Visual check only.
8.14 Guided Wave Level Transmitter
Calibration and test will be done after installation.
Visual check only.
8.15 Radar Type Level Transmitter
Visual check only.
8.16 Vibration Level Switch
Tested by Vendor.
Visual check only.
8.17 Venturi Tube, Annubar
Tested by Vendor.
Visual check only.
8.18 Integral Orifice Transmitter
Visual check only.
9. LABORATORY
9.1 INSTRUCTIONS FOR USING REFERENCE EQUIPMENT
9.1.1 DEFINITION
This instruction defines that to be followed rules before using the reference equipments which will be used
in the laboratory for calibration.
Document NO_ Additel ADT 912N User Manual
Document NO_ Additel ADT 927 User Manual
Document NO_ Additel ADT 938 User Manual
Document NO_ Fluke 700HTP2 User Manual
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Document NO_ Fluke 700PTP1 User Manual

Document NO_ Fluke 700P29 User Manual
Document NO_ Fluke 700P31 User Manual
Document NO_ Fluke 700PD2 User Manual
Document NO_ Fluke 700PD7 User Manual
Document NO_ Fluke 725 User Manual
Document NO_ Fluke 744 User Manual
Document NO_ Flul 325 User Manual
Document NO_ Flul 705 User Manual
9.1.2 APPLICATIONS
1. Admission of calibration equipments is accepted with Equipment / Services acceptance form.
Compliance of technical requirements is controlled during fulfilling of this acceptance.
2. The basic functions of the calibration devices are examined.
3. Information of the calibration devices is recorded to Instrument Calibration Equipment List.
4. Instrument Calibration Equipment List, Information which belong to this equipment and Next Calibration
date for this equipment are recorded and followed.
5. The reference calibration equipment is placed in the calibration laboratory of KESR as calibrated.
6. Calibration certificate which belongs to calibration equipment is kept in reference equipment file.
Calibration data is recorded in calibration template. Data is controlled if they are inside tolerance value or
not. If not, corrective action is started for equipment which its data is out of tolerance value.
7. After fulfilling above items, calibration equipment will be used in laboratory.
9.2 CALIBRATION EQUIPMENT MAINTENANCE INSTRUCTIONS

9.2.1 DEFINITION
This instruction defines that fulfilling rules of the maintenance operations which belong to all registered
equipments to laboratory system.
9.2.2 APPLICATIONS
1. Maintenance and cleaning procedure, Maintenance period, Equipment maintenance forms included
equipment identity information will be prepared.
2. Mentioned forms in above will be kept in equipment file which is include all information about equipment.
3. Yearly Maintenance Plan will be prepared and will be hanged on close to equipment for following
maintenance period of the equipments.
4. Equipment maintenance forms will be checked by I&C Engineer each week.
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9.3 ENVIRONMENTAL CONSIDERATIONS

9.3.1 General
Calibration equipment and reference standards will be affected by changes in a number of influencing
parameters such as temperature, pressure, and relative humidity.
Although it is possible for standards laboratories to work under other environmental conditions and to
correct their measurement results so as to represent the calibration information at the reference
conditions, considerable extra work and meticulous data processing is necessary to ensure that correct
results are reported. The overall operation of a standards laboratory or of a test equipment calibration
laboratory is simplified when the same reference environmental conditions are maintained in calibration
laboratories and in external client laboratories. This decreases the probability of errors when writing or
implementing reports.
9.3.2 Application
In the section reserved for pressure and temperature calibration laboratory in the field, there will be an airconditioning in the laboratory which has 233C temperature and %25.%65 RH humidity for laboratory
environmental conditions. Temperature and humidity will be monitored.
Unauthorized personnel will not be allowed to enter the laboratory.
It is forbidden to smoke and drink in the laboratory.
Calibrated and uncalibrated instruments will be stored separately by identified labels.
9.3.3 Environmental Stability
Although the set points of variables, such as temperature, are important, a more important aspect is the
stability of the environment during the time taken to make a calibration measurement. Limits on the rates
of change of the environmental conditions are important to all laboratories, and should be established
and maintained in all calibration laboratories.
The requirement for temperature stability applies only to the space occupied by the standards and the
comparison or measuring equipment, although the larger the volume in which the conditions are stable
the greater would be the confidence in the measurement results. It sometimes happens that a minor
relocation of work space will improve conditions of measurement appreciably.
9.3.4 Effects of Relative Humidity
It is known that relative humidity greater than approximately 65% can lead to corrosion effects in some
instruments or standards, or to degradation of electrical insulation in other cases. Below approximately
20%, electrostatic effects begin to manifest themselves in many ways, one of which may be electrostatic
discharge problems that can easily damage some sensitive electrical circuits.
9.3.5 Air Cleanliness
For many calibration laboratories, air cleanliness is an important factor.
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Activities within the laboratory not directly related to the calibration activities and which tend to contribute
to the generation of airborne particles should not be allowed. Such activities include soldering, smoking,
eating, and drinking.
9.3.6 Lighting
A lighting level appropriate to the task being performed, and preferred by the people doing the
specialized work, should be maintained in the work space.
9.4 DOCUMENTARY AND OPERATIONAL PROTOCOLS

9.4.1 Quality Control System
The laboratory should establish and maintain an effective quality control system that will include
documentation of quality control procedures, work instructions, calibration procedures and records.
9.4.2 Traceability of Measurements
Reference standards of measurement, reference materials, and all measurements made by the
laboratory should be traceable to appropriate designated standards.
9.4.3 Calibration System
The laboratory should implement and maintain a suitable calibration system.
9.4.4 Calibration Records
A separate record should be maintained for each in-house standard and item of test equipment. These
records should be retained for the life of the equipment and should include the following information:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Description of equipment and unique identification.

Date received and placed in service.
Condition when received (new, used, reconditioned).
Copy of the manufacturer's instructions, where available.
Dates on which the standards and calibration equipment were calibrated and, the identity of
personnel performing the calibration(s).
Calibration interval.
Calibration results and, for measurement standards, the data obtained.
Designated limits on the ranges or functions of the equipment.
Source of calibration.
The environmental conditions during the calibration.
9.4.5 Client Reports

Although certificates of conformity to manufacturer or other organization specifications are frequently
provided to clients, calibration certificates with actual measured values or correction factors are the most
meaningful and are preferred.
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Reports and original test data should be retained for five years or five calibration intervals, whichever is
longer, and made available when requested for review by the client or by a calibration laboratory
accrediting agency.
9.4.6 Labelling and Calibration Status
The test equipment and measurement standards should be labelled to indicate calibration status and
function and should have on the label, as a minimum, the name of the organization performing the
calibration, the calibration date, the calibration due date, and the calibration status.
9.5 INSTRUCTIONS FOR LABORATORY CLEANING

Laboratory celaning will be performed by laboratory personnel. Cleaning records will be kept in cleaning
following form.
Rules which will be followed by cleaning personnel:
Ground of the laboratory will be cleaned by wet cloth for not allow to remove dust from ground
Cables of the equipments will not removed by any means
Equipments will not be moved out of their positions
Documents on the table will not changed out of postion
Laboratory door will be kept as closed
Calibration equipments and instrument devices will not included to cleaning and will not touched
definitely during cleaning
10. GAMA KHABAT TPP CALIBRATION EQUIPMENT LIST

Device Brand
Model
Range
Device Description
Fluke
744
Hart Communicator
Fluke
700HTP-2
0 -700 bar
Hydraulic Hand Pump
Fluke
700PTP-1
-0,96 -40 bar
Pneumatic Hand Pump
Fluke
700PD2
-70 -70mbar
Pressure Module
Fluke
700PD7
-1 - 13.8 bar
Pressure Module
Fluke
700P08
0-70 bar
Pressure Module
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Fluke
700P29
0-200 bar
Pressure Module
Fluke
700P31
0 -690 bar
Pressure Module
Fluke
705
4-20mA
Loop Calibrator
Fluke
325
DC Clamp
DC Clamp
Volcano
1100S
1100 deg.
Calibration Bath
Elimko
K type TC
-180 - 1375 deg
Reference TC
Elimko
T Type TC
-200 - 350 deg
Reference TC
Elimko
RTD PT100
-50 - 500 deg
Reference RTD
Additel
ADT-912 N
-0,95 - 4 bar
Pneumatic Hand Pump
Additel
ADT-938 N
-0,85 -1000 bar
Pneumatic Hand Pump
Additel
ADT-927
-0,9 - 700 bar
Pneumatic Hand Pump
Additel
ADT-102
Fittings
Fittings
Additel
ADT-103
Adaptor
Fittings
Fluke
725
Process Calibrator
11. REFERENCES
Calibration Procedures for Instruments
Calibration Instructions for Pressure and Temperature Instruments
Clibration Laboratory Procedures for Instruments
Equipments for the Calibration Laboratory
General Requirements for Calibration Laboratories
Environmental Conditions for Calibration Laboratories
Specific Criteria for Calibration Laboratories in Electrotechnical Discipline
General Requirements for the Competence of Testing and Calibration Laboratories
Typical Steps in Preparing for the Acreditation Process for Testing and Calibration Laboratories

I&C Calibration Lab Method for Khabat Power Plant

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I&C Calibration Lab Method for Khabat Power Plant

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Method Stateme

ent for I&

Power Plant Units 1&2

Minisstry of Eleectricity ((MOE)

KHABAT TPP UNITS 1&2

KHABAT TPP UNITS 1&2

10. GAMA KHABAT TPP CALIBRATION EQUIPMENT LIST......19

KHABAT TPP UNITS 1&2

3. RESPONSIBILITIES AND RELATED PERSONNEL

KHABAT TPP UNITS 1&2

4. HEALTH AND SAFETY

KHABAT TPP UNITS 1&2

shall be fully equipped atmospherically controlled conditions.

Sheets, Instrument Datasheets and

Manufacturers (Vendors) Datasheets.

Before commencement of tests or calibration of instruments, reference shall be made to the

KHABAT TPP UNITS 1&2

7. WORKSHOP CALIBRATION PROCEDURE

Dead Weight Tester / Hand pump

Hart / Profibus PA Communicator

-Visual inspection to confirm compliance of materials, mechanical construction, process and

KHABAT TPP UNITS 1&2

Smart electronic type transmitters shall be functionally tested by using a Hart/Profibus PA

7.2. Differential Pressure Type Level Transmitter

Dead Weight Tester / Hand pump

Visual inspection to confirm compliance of materials, mechanical construction, process and

Smart electronic type transmitters shall be functionally tested by using a Hart/Profibus PA

7.3. Temperature Transmitter

Visual inspection to confirm compliance of materials, mechanical construction, process and

KHABAT TPP UNITS 1&2

Smart electronic type transmitters shall be functionally tested by using a HART/PROFIBUS

7.4. Temperature Element (RTD)

Connect the element to Temperature Calibrator.

The results should be within the manufactures tolerance of ambient temperature.

7.5. Pressure Gauge

Dead Weight Tester / Hand pump

KHABAT TPP UNITS 1&2

7.6. Differential Pressure Gauge

Test Equipment Required:

Obtain the required actuating pressure by hand-operated air pump.

7.7. Temperature Gauge

Temperature Calibrator/Oil Bath

Increase bath temperature equivalent to

100C. Record the pointer indications.

KHABAT TPP UNITS 1&2

7.8. Local Indicator (Electronic Type)

Current Injector (mA)

Confirm Open and Close limit switches status.

7.9. Orifice Plate

Visual check on the surface for the presence of scratches or bowing.

The correct bore size as measured by internal digital caliper.

7.10 Restriction Orifice

Visual check on the surface for the presence of scratches or bowing.

The correct bore size as measured by internal digital caliper.

KHABAT TPP UNITS 1&2

7.11 Control Valves

24VDC power supplier

Digital Multi meter.

P&F amplifier for proximity switch

Review manufacturer factory certificates and FAT Report, PMI, etc

Check control valve damaged parts by visual

Check solenoid function and fail position, if any.