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AXERA 5 MAIN SWITCHGEAR


ELECTRIC SYSTEM

MAINTENANCE MANUAL

SANDVIK TAMROCK SECOMA S.A.S.


19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

Page 2 (22)

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

21-04-2004 GP-PC-FL

PRELIMINARY REMARKS

1/1

GENERAL MAINTENANCE SAFETY

1/2

ELECTRIC MAINTENANCE SAFETY

1/3

ABOUT THIS BOOKLET

GENERAL

MAIN COMPONENTS OF THE MSE SYSTEM

3/1

MAIN SWITCHGEAR (MP)

3/1/1

ADJUSTMENT

3/1/2

SWITCHES

3/1/3

GAUGES

10

3/1/4

ADJUSTMENT OF CIRCUIT BREAKER

10

3/1/5

TRANSFORMERS

11

3/1/6

CONTACTORS, RELAYS

12

3/2

MULTITIMER UNIT (MTU)

14

3/2/1

INPUTS AND OUTPUTS FOR MTU

15

3/3

EXTERNAL SENSORS

16

OPERATION

17

4/1

STARTING AND STOPPING OF POWERPACK

17

4/1/1

AUTOMATIC STARTING OF COMPRESSOR AND WATER PUMPS

17

4/1/2

STARTING OF COMPRESSOR AND WATER PUMPS WHEN POWERPACK IS RUNNING

18

MAINTENANCE

19

TROUBLESHOOTING

20

6/1

POWERPACK DOES NOT START OR STOPS

20

6/2

POWERPACK STARTS, BUT STOPS AFTER A WHILE

20

6/3

POWERPACK MAIN CONTACTOR CLAPPING

20

6/4

WORKING LIGHTS DO NOT WORK

20

6/5

220-240 V 1-PHASE SOCKET OUTLET DOES NOT WORK (OPTIONAL)

20

6/6

OIL FILLING PUMP DOES NOT WORK (OPTIONAL)

21

PERIODIC MAINTENANCE TABLE - AXERA D05 MSE ELECTRIC SYSTEM 22

SANDVIK TAMROCK SECOMA S.A.S.


19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

21-04-2004 GP-PC-FL

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

Page 3 (22)

1 PRELIMINARY REMARKS
1/1 GENERAL MAINTENANCE SAFETY
The informations contained in this manual must be studied and thoroughly assimilated before
undertaking any maintenance work on the equipment

Remember: SAFETY FIRST!


Always observe the warnings accompanied by the following symbols.

WARNING

!
WARNING

WARNING

WARNING: Operation, maintenance and adjustments are only allowed to persons with
specific training in operation and maintenance of the equipment. Read the operating and
maintenance instructions before using or servicing the equipment.
WARNING: Before starting any maintenance operation ensure that the machine is in a
safe location with good safety, ventilation and lighting conditions. Ensure that lifting
equipments and pedestals are compatible with elements weight. Follow all the safety
instructions and ware safety protections as gloves, goggle, helmet, safety boots, ear
protectors.
WARNING: Before any operation stabilize and fix steadily all the elements on suitable
pedestals. Stop the power packs, switch the general power breaker. Place a tag or a
board to warn other members of the personnel that maintenance work on the machine is
in progress.
WARNING: Pressurized oil jets could cause severe injuries. Before any operation on
hydraulic circuit, STOP the power packs and release remaining pressure in components
by operating hydraulic control levers several times. Always release the static pressure in
cylinders before disassemble them.
NEVER WORK ON AN OPERATING CIRCUIT.
WARNING: While tests are in progress, do not allow any other member of the personnel
to stand in the area surrounding the machine. Stay at the control station to be able to
stop the movement and switch off the power pack.

WARNING

WARNING: Maintenance, adjustment and repairs are restricted to qualified personnel


with special training for the particular equipment. Always read the instructions carefully
before starting any maintenance work.
WARNING

CAUTION: Always use suitable tools and work in a clean place when dismantling and
assembling hydraulic components. After removing cylinders the hydraulic inlet/outlet
ports must be plugged to prevent dirt and air intrusion during operation.
CAUTION

WARNING: The operator must always wear required personal protection, such as safety
helmet, protective overall, safety boots, hearing protectors, safety goggles etc.

WARNING

WARNING: Danger of high pressure oil jets.


High pressure oil jets can cause serious personal injuries.
Release the pressure in the hydraulic circuits before opening caps or connections.
(Accumulator, Cylinder and Hydraulic circuit)
SANDVIK TAMROCK SECOMA S.A.S.
19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

Page 4 (22)

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

21-04-2004 GP-PC-FL

WARNING: Danger of hot surface.


Hot surface can cause serious injuries.
Components rod, shank or hydraulic component can be hot and before
starting a maintenance work, please let them cool off.
The operator must have adequate wears as gloves.
WARNING: Crushing hazard : do not stay in dangerous area, for instance: central
articulation, front chassis and rear chassis.
WARNING

SAFETY

Always follow the


marked safety instructions, and
observe caution while working.
The following safety instructions are general rules.

Keep tools and drilling


equipment clean.

!!

Do not attempt any such repairs or adjustments that you do not fully
understand.

ABOUT THE SAFETY OF REPAIRS

Certain workstages require the use of the feed mechanism during the repair.
Make sure then that:

- no danger is caused to anybody.


- the machine can be immediately stopped when necessary.
- the powerpack is stopped again before the repair-work is continued.

!
!

Before starting any repair-work move away from the area where you have just
drilled.

Always wear protective clothing, eye protection, earmuffs, safety footwear, and
other safety equipment required by the work.

Use proper tools.

SANDVIK TAMROCK SECOMA S.A.S.


19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

21-04-2004 GP-PC-FL

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

Page 5 (22)

1/2 ELECTRIC MAINTENANCE SAFETY


CAUTION: Electric devices will stay in safe working condition if they are
repaired and serviced by a qualified electrician.
CAUTION

CAUTION: Repairs on electric devices is only allowed to personswho are not


only qualified but also authorized to do the work.
CAUTION

CAUTION: Check the condition of all electric devices and wires regularly.

CAUTION

CAUTION: Remember to close all electric switchgear doors properly after


repairs or adjustments.
CAUTION

WARNING: If you suspect a fault in any electric device, cut off the voltage at
themain switch, and call in an electricianwho is specialized in the
electric systems of the equipment you are using.

WARNING: Make sure that the voltage cannot be accidentally switched on


when you are working on the equipment.

WARNING: Even when you are working on dead equipment, use good
insulated tools. This is a simple method to improve your own
safety.

WARNING: Take the operation of the safety devices seriously. If a safety


device prevents the operation of a device, call in an electrician at
once to determine the fault.

1/3 ABOUT THIS BOOKLET


The present manual is destined for the use of personnel in charge of carrying out, servicing and
maintenance operations on Jumbos.
It contains maintenance operations schedule and operating methods concerning the main
elements of the AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM .
Note that servicing and maintenance operations must be carried out by personnel with the
required qualifications, technical knowledge, and proper training on the machine.

SANDVIK TAMROCK SECOMA S.A.S.


19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

Page 6 (22)

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

21-04-2004 GP-PC-FL

2 GENERAL
The main switchgear electric system consists of the main switchgear (MP), and the devices,
sensors, and the control and the indicator light panel connected to it. The electric control of the
hydraulic system is dealt with in separate instruction manuals.
MSE MAIN SWITCHGEAR

DRILLING
CONTROL
SYSTEM

SUPPLY

INDICATORS
GAUGES

SENSORS

MOTORS
LIGHTING

CARRIER

OPERATOR

In the electric circuits of the electric motors, the cabin heater, and the socket outlets the voltage is
over 100 VAC. The sensors, the switches,the working lights, the indicator lights, and the electric
control of hydraulics use reduced voltage (24 VDC).
Tamrock manufactures the electric system of the rig to conform to the standard EN 791.
The power supply must be dimensioned to guarantee trouble free operation at full power and
when electric motors are started. The power supply transformer or the generator, and the power
supply cable must be rated to meet the rig's power requirements.
The rig is designed to operate in a supply network that meets the requirements in 4.3.1 of the
standard EN 6020461. The power requirement, the frequency, and the operating voltage are
given on the panel at the main switch. The fluctuation of the rated voltage must not exceed + or 10% at the main switchgear, whether idling or operating at full power.
Tamrock defines the maximum voltage drop in the power supply cable to below 3%.
The main switchgear electric system is made to the protection class IP55, which means
enclosures that are jets of water and dust tight.

WARNING: Water must never be sprayed directly at the electric boxes or cabinets of
the rig!

SANDVIK TAMROCK SECOMA S.A.S.


19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

21-04-2004 GP-PC-FL

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

Page 7 (22)

3 MAIN COMPONENTS OF THE MSE SYSTEM


The main switchgear electric system consists of the main switchgear (MP), and the
devices, sensors,and the control and the indicator light panel connected to it.

3/1 MAIN SWITCHGEAR (MP)


Contains the main switch, the motor controls, and the power supply system for the electric
devices.

3/1/1 ADJUSTMENT
CAUTION: Reset the protective switches to position I only when the main switch is in the
0 position, if the rig is connected to the power supply network.
CAUTION

Motor protector switches, circuit breakers.


Adjustments of protector switch for powerpack motor.

SANDVIK TAMROCK SECOMA S.A.S.


19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

Page 8 (22)

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

21-04-2004 GP-PC-FL

1F100 Motor protector switch of the powerpack with thermal and magnetic triggering. The set
value (A) of the triggering current for the thermal switch is 1x the nominal current given on the
motor's type plate.
The triggering current of the magnetic switch is constant. The protective switch must be reset by
turning the control handle first to position 0 and then to position 1.

F230 Water booster pump's motor protector switch with fixed magnetic triggering and adjustable
thermal triggering. The set value of the thermal triggering current is equal to the nominal current
given on the motor's type plate.

F240 Compressor's motor protector switch with fixed magnetic triggering and adjustable thermal
triggering. The set value of the thermal triggering current is equal to the nominal current given on
the motor's type plate.
SANDVIK TAMROCK SECOMA S.A.S.
19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

21-04-2004 GP-PC-FL

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

Page 9 (22)

F250 Transformer protector switch of outlet socket and cabin heater transformer. (Optional)
F290 Protector switch with fixed magnetic triggering and adjustable thermal triggering for power
supply transformer of 3-phase service socket outlet or its transformer or the circuit breaker for
external pump supply. (Optional)

F295,296 Motor protector switch of oil cooler fan with fixed magnetic triggering and adjustable
thermal triggering for boom. The set value of the thermal triggering current is equal to the nominal
current given on the motor's type plate. (Optional)

F310 Transformer protector switch of control.


F320 Transformer protector switch of internal 24 V control voltage of main switchgear cabinet.

3/1/2 SWITCHES

Q100 Main switch; cuts off power supply.

WARNING: Without pilot-system it does not cut off the voltage at the cable reel and the
slip rings, nor the battery voltage of the carrier.

It can be locked in the 0 position.The main switch also cuts the pilot conductor that monitors the
supply cable and the protective conductor. The pilot conductor is an optional device. When the
main switch is turned into the 1 position (ON), the switchgear cabinet door is locked.

SANDVIK TAMROCK SECOMA S.A.S.


19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

Page 10 (22)

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

21-04-2004 GP-PC-FL

3/1/3 GAUGES
1P100 Rock drill percussion hourmeter.
1P101 Powerpack hourmeter. (Optional)
P400 Compressor hourmeter.
P410 Supply voltage meter.

3/1/4 ADJUSTMENT OF CIRCUIT BREAKER


F251 Fault current circuit breaker for cabin heater and sockets. (Optional)
F253 Circuit breaker cabin heater. (Optional)
F291 Fault current circuit breaker for 3-phase socket. (Optional)
F311 Fault current circuit breaker for internal 220 V control voltage in main switchgear.
F450 Circuit breaker for internal 24V control voltage in main switchgear.
F451.1 Circuit breakers for drilling control system.
F452.1 Circuit breakers for working lights.
F452.3 (Optional)
F453.1 Circuit breakers for cabin (Optional).
F453.4
F454.1 Circuit breakers for hydraulic oil filling pump, Multitimer unit, carrier and instruments.
F454.5
F455.1 Circuit breakers for air conditionner. (Optional)
F455.2 Circuit breakers for Diesel EMR. (Optional)
SANDVIK TAMROCK SECOMA S.A.S.
19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

21-04-2004 GP-PC-FL

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

Page 11 (22)

3/1/5 TRANSFORMERS

T250 4500 VA power supply transformer for 1-phase 220-240 V service socket outlet and cabin
heater. The transformer is equipped with an overheating protector (150C) that cuts off the socket
outlet load. The protector resets automatically when the transformer has cooled down sufficiently.
(Optional)

T290 Transformer for external pump earth leakage relay. (Optional)


T310 Control voltage transformer. Control voltage: 400 VA, 220-240 V
T490 Transformer for external pump control circuit. (Optional)
A410 Battery charger. Charges the carrier's batteries when the rig is connected to the supply
network and the main switch is on. The charger is equipped with charging automatics to prevent
overcharging.

A420 Power transformer. The power source of the rig's 24 VDC circuit.Output 1000 VA.
SANDVIK TAMROCK SECOMA S.A.S.
19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

Page 12 (22)

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

3/1/6 CONTACTORS, RELAYS

KM1 Delta contactor of powerpack motor.


KM2 Starter contactor of powerpack motor.
KM3 Star contactor of powerpack motor.
1K101 Auxiliary starter relay for powerpack.
1K112 Thermistor relay for temperature control of powerpack electric motor.
K77 Emergency stop relay.
K78 Emergency stop auxiliary relay.
SANDVIK TAMROCK SECOMA S.A.S.
19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

21-04-2004 GP-PC-FL

21-04-2004 GP-PC-FL

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

Page 13 (22)

K230 Starter contactor of water booster pump.


K240 Starter contactor of compressor.
K260 Contactor for air conditioning compressor. (Optional)
K290 Contactor for external pump. (Optional)
K291 Auxiliary relay for external pump. (Optional)
K295 Starter contactor of oil cooler fan. (Optional)
K320 Phase sequence control relay.
K395 Relay of oil cooler fan. (Optional)
K400 Connecting contactor for lighting.
K401 (Optional)
K424 Auxiliary relay for monitoring functions.
K425 Battery feed connector relay.
K430 Contactor for 1-phase socket outlet. Cuts off power supply to socket if transformer is
overloaded. (Optional)

K442 Thermistor relay of compressor temperature monitoring. (Australian models / Hydrovane


compressor)

K445 Drilling stop auxiliary relay. (Power optional)


K461 Auxiliary relay for air conditioning compressor. (Optional)
K471 Auxiliary relay for supply net ON.
K480 Pilot interlock relay. (Optional)
K481 External pump auxiliary relay. (Optional)
K491 Starting relay for External pump. (Optional)
K492 Earthing wire continuity control relay. (Australian models)
K493 Blinking relay for earthing failure. (Australian models)
SANDVIK TAMROCK SECOMA S.A.S.
19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

Page 14 (22)

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

21-04-2004 GP-PC-FL

3/2 MULTITIMER UNIT (MTU)

0CH

1CH

A100
10CH

11CH

1
2

1. Adjustment of delay for water pressure monitoring.


2. Adjustment of delay for air pressure monitoring.
Water pump and drilling functions stop after set delay if water pressure drops below 2.8 bar.
Drilling functions stop after set delay if output pressure from compressor drops below 2.8 bar.
Under the cover of the timer unit (A100) you will find the two adjusting screws that are used for
setting the delays for the water pump and the compressor.
By turning the adjusting screw clockwise you can increase the delay, and by turning the
screw anti-clockwise you decrease the delay.
The factory settings for the delays are: 4 seconds for water pressure and 10 seconds for
air pressure.

SANDVIK TAMROCK SECOMA S.A.S.


19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

21-04-2004 GP-PC-FL

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

Page 15 (22)

3/2/1 INPUTS AND OUTPUTS FOR MTU


IN 0 CH. (Channel)
I/O
0
1
2
3
4
5
6
7
8
9
10
11
COM

Symbol
S422
S421
S420
S501
S501
S502
S502
S505
S507
HP_RUN
Overload
Oil_hot
0VDC

Description
Water pressure control
SAir pressure control
Hydraulic oil level control
Water pump automatic use
Water pump manual use (start)
Compressor automatic use
Compressor manual use (start)
Pressure switch reset
Double booster pump use (option)
Hydraulic pump running
Water pump / compressor overload
Hydraulic oil hot

Normal state*
0
0
1
1
0
1
0
1
0
1
1
0
0

OUT 10 CH. (Channel)


I/O
0
1
2
3
4
5
6
7
COM
COM
COM
COM

Symbol

H601
H609
H602
Drill_stop
K424
Control

Description

Normal state*

Water pressure low


Air pressure low
Oil level low
Drilling stop
Main control relay
24 VDC control supply
+24 VDC
+24 VDC
+24 VDC
+24 VDC

0
0
0
0
1
1
1
1
1
1

IN 1 CH. (Channel)
I/O
0
1
2
3
4

Symbol
SH520

Description
Pressure switch by pass (Power)

Normal state*
0

KVL

KVL oil level low

S428

Water pump control

SANDVIK TAMROCK SECOMA S.A.S.


19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

Page 16 (22)

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

21-04-2004 GP-PC-FL

OUT 11 CH. (Channel)


I/O
0
1
2
3
COM

Symbol
K230
K240
K280

Description
Water pump control
Compressor control
Double booster pump control (Optional)
+24 VDC

Normal state*
1
1
0
1

* In the table, normal state means a state where the powerpack, water pump, and compressor
are on and no faults are active.
When the input or output is 0, the voltage is 0 volts. When the input or output is 1, the voltage is
24 VDC.
CAUTION: The output leds of the multi-channel timer relay indicate the status of the
program, i.e. in order to ensure the state of the output, it must be measured directly
from the connector.
CAUTION

3/3 EXTERNAL SENSORS


S420 Oil level switch. Two switching points are provided: lower level for oil level alarm and upper
for oil filling pump.

S421 Pressure switch for shank lubrication and flushing air.


S422 Pressure switch for flushing and cooling water.
S424 Oil temperature switch and gauge. The temperature switches are incorporated in the
temperature gauge. Two switching points are provided: upper for oil temperature alarm and
stopping (75C) and lower for bypassing oil filter monitoring (30C).

S425 Pressure switch of hydraulic oil return filter.


S428 Pressure switch for water pump control. Water pump can start when S428 is actived (by
pushing the percussion joystick or water flushing joystick).

S441 Temperature switch for compressor's output air.


R441 Thermistor sensor of compressor motor. Australian models only.
1S180 Pressure switch for hydraulic oil pressure filter of powerpack.
1R112 Thermistor relay of powerpack motor (stator temperature 155C).
SANDVIK TAMROCK SECOMA S.A.S.
19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

21-04-2004 GP-PC-FL

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

Page 17 (22)

4 OPERATION
CAUTION: Read and observe the Tamrock Safety Instructions.

CAUTION

4/1 STARTING AND STOPPING OF POWERPACK


Make sure that the electric switchgear cabinet doors are closed.
Turn the main switch Q100 into position 1.

Make sure that all hydraulic control levers are in the neutral position.
Before and after starting the powerpack, check the voltage meter reading. The supply voltage
should be within the limits given by the manufacturer (+ or - 10%).
Stop the powerpack by turning the boom's start switch to the stop position, and back.
CAUTION: If the starter contactor of powerpack motor is clapping, do not continue
starting attempts. The starter contactor may be damaged and may cause severe damage
in the electric switchgear.
CAUTION

CAUTION: Do not use the Emergency Stop button for stopping under normal
circumstances. Do not stop the powerpack if a function is activated.
CAUTION

4/1/1 AUTOMATIC STARTING OF COMPRESSOR AND WATER PUMPS


Turn the starting switches for the compressor (S502) and the water pump (S501) into position 1.
Start the powerpack motor by turning the boom's start switch to the start position, and back.
Water pump will start after pushing percussion joystick or water flushing joystick.

SANDVIK TAMROCK SECOMA S.A.S.


19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

Page 18 (22)

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

21-04-2004 GP-PC-FL

4/1/2 STARTING OF COMPRESSOR AND WATER PUMPS WHEN POWERPACK IS


RUNNING
(When the starting switches for the compressor (S502) and the water pump (S501) are in
position O.)
Start the powerpack motor by turning the boom's start switch to the start position, and back.
Start the compressor by turning the switch S502 into position 1. Wait at least 1 second before
starting the next motor. Start the water booster pump, and wait at least 2 seconds before starting
the next motor. Any starting order of the above motors can be used.

SANDVIK TAMROCK SECOMA S.A.S.


19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

21-04-2004 GP-PC-FL

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

Page 19 (22)

5 MAINTENANCE
Each shift
Check the operation of the emergency stop button(s).
Make sure that the electric cabinet door is properly closed and that the plugs are properly
connected.
Visually check the condition of the electric cables.

Once a month
Check the electric boxes subjected to moisture, and dry them if necessary.
Apply protective agent to the connections.
Carefully check all cables for damage, cable mountings, and grommets for tightness.
Check the operation of the fault current protector switch.
Pull the power supply cable out and check it's condition.
Check the water drainage holes are open.
Check the seal bushings condition and tighteness.

Once a year
Check the operation of the safety device sensors.
Check the tightness of the motor terminals and other screw-mounting terminals in the main
switchgear and in the control system.

After a long period out of use


Check the electric cabinets and boxes for condensate water. Wipe off any moisture.
Check the insulation resistance at the supply cable end with the main switch in position I. Also
check the insulation of the electric motors.
Check the contactors of the plug connectors for oxidation. Clean and protect with grease as
necessary.

In connection to repairs
If you have to replace components in the electric control system (24 V) or remove protective agent,
always apply protective agent to the connections when you have finished the repairs: protective
grease for plug-in connections, such as multi-pole connectors and valve connectors, and
protective coating for screw connections.
Protective grease ID-867 429 89
Protective coating ID-867 430 49

SANDVIK TAMROCK SECOMA S.A.S.


19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

Page 20 (22)

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

21-04-2004 GP-PC-FL

6 TROUBLESHOOTING
6/1 POWERPACK DOES NOT START OR STOPS
Make sure that the main switch is on.
Check the indicator lights (Cf. 3.3).
Water pump or compressor is running.
If the voltage meter does not show any reading, check the protector switch F311.
Check the circuit breaker F310 for the 220-240 V control voltage, and the fault current protector
switch F311.
If the indicator light H617 is not lit, check the protective switch F320 of the 24 VDC feed
transformer, and the circuit breaker F450.

6/2 POWERPACK STARTS, BUT STOPS AFTER A WHILE


Compressor air temperature rise above 115C or compressor - or water pump motors are
overload. In this case all motors stops and indicator light H604 goes on. Fault goes off when
temperature is under 115C andcompressor- and water pump circuit breakers are on.
Hydraulic oil tank temperature rise above 75C. After that power packs stops and indicator light
H610 goes on. Fault goes off when temperature is again under 75C.
Hydraulic oil level drops (over 3 seconds) below the minimum. Indicator light H602 goes on.
Press pressure switch reset button S505 (indicator light H602 goes off), after that powerpacks
can be restarted (if oil level is above the minimum oil level).

6/3 POWERPACK MAIN CONTACTOR CLAPPING


Power supply network too weak. Check the supply voltage and the dimensioning of the supply
network, the cross-sectional area and length of the supply cable.
Check the control voltage.

6/4 WORKING LIGHTS DO NOT WORK


Working light bulb burnt.
Lighting plug off.
Check the working lights circuit breaker F452.1, 452.2 and 452.3.
Check the protective switch F320 of the 24 VDC feed transformer, and the circuit breaker F450.
Control circuit fault.

6/5 220-240 V 1-PHASE SOCKET OUTLET DOES NOT WORK (OPTIONAL)


Too great load.
Check the protective switch F250 of the socket outlet transformer.
SANDVIK TAMROCK SECOMA S.A.S.
19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

21-04-2004 GP-PC-FL

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

Page 21 (22)

Check the fault current protector circuit breaker F251.


If the socket outlet transformer is overloaded (too hot), the thermal protector of the transformer
switches the socket load off. The protector resets automatically as the transformer cools down.
Check the reason for overheating.
Control circuit fault.

6/6 OIL FILLING PUMP DOES NOT WORK (OPTIONAL)


Oil tank full.
Check circuit breaker F454.1.
Check the control circuits and the wiring.

SANDVIK TAMROCK SECOMA S.A.S.


19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

Page 22 (22)

AXERA 5 MAIN SWITCHGEAR ELECTRIC SYSTEM

21-04-2004 GP-PC-FL

7 PERIODIC MAINTENANCE TABLE - AXERA 5 MAIN SWITCHGEAR


ELECTRIC SYSTEM
Serial number:

Percussion hours (PH):

Date:

Name:

Signature:

Check Adjust
Clean

Replace
Lubricate/Apply protective agent
PERIODS
AXERA 5 MAIN SWITCHGEAR ELECTRIC
SYSTEM

Each shift

Once a
month

Once a
year

After a long
period out of
used

Check the operation of the emergency stop button(s).

Make sure that the electric cabinet door is properly


closed and that the plugs are properly connected.

Visually check the condition of the electric cables.

Check the electric boxes subjected to moisture, and


dry them if necssary.

Carefuffy check all cables for damage, cable


mountings, and grommets for tightness.

Pull the power supply cable out and check its


condition.

Check the water drainage holes are open.

Check the seal bushings condition and thightness.

Check the operation of the safety device sensors.

Check the tightness of the motor terminals and other


screw-mounting terminals in the main switchgear and
in the control system.

Checks the electric cabinets and boxes for


condensate water. Wipe off any moisture.

Check the insulation resistance at the supply cable


end with the main switch in position 1. Also check the
insulation of the electric motors.

Check the contactors of the plug connectors for


oxidation. Clean and protect with grease as
necessary.

Apply protective agent to connections.

Protective grease ID-867 429 89


Protective coating ID-867 430 49

SANDVIK TAMROCK SECOMA S.A.S.


19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80

DONE.
YES

NO

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