Professional Documents
Culture Documents
1 (31)
TF
TFX
2 (31)
C 31095-- 5 en 1006 / VO
C 31095-- 5 en 1006 / VO
3 (31)
CONTENTS
1.
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.
TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.
LIFTING POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.
MAIN COMPONENTS
...............................................
6.
OPERATING PRINCIPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.
8
8
8
9
8.
FEED CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2. Cylinder structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3. Replacing seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
10
10
10
9.
HOSE REEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
15
16
17
19
20
21
21
21
21
22
22
22
23
24
24
26
27
28
30
30
30
C 31095-- 5 en 1006 / VO
4 (31)
1.
GENERAL
The TF 500 cylinder feed is designed for use with the HLX 5 rock drills.
The design of the feed aims at simplicity of structure and ease of maintenance. The main
components and the operating principle of the cylinder feed are described later.
These instructions also include a description of the most common maintenance tasks.
The service department is always willing to give advice and help in any
service--related problems. The trained service personnel of your
dealer use
the proper tools and modern instruments, and the required original
spare
parts.
2.
SAFETY
Before starting maintenance work, move the rig away from the
site where you have just been drilling.
CAUTION
CAUTION
C 31095-- 5 en 1006 / VO
5 (31)
WARNING
Control the condition of hoses regularly, and check that they run
properly in the guides. Remember that a hose breakage can also
cause personal injury.
WARNING
When checking the hydraulic circuit for leaks, look and listen, do
not feel about with hands high--pressure oil sprays can
penetrate the skin and cause serious injuries.
----
C 31095-- 5 en 1006 / VO
6 (31)
3.
TECHNICAL DATA
Type identifier
TF 500
25 kN
10
12
14
16
18
20
Length [mm]
4660
5270
5880
6490
7100
7710
2830
3440
4050
4660
5270
5880
3090
3700
4305
4915
5525
6135
480
510
530
560
600
630
TF 500
Weight [kg]
Weight (kg) without rock drill
4.
LIFTING POINTS
5.
MAIN COMPONENTS
Hose reel
Rock drill
Hose support
Front centraliser
Feed cylinder
Intermediate centraliser
Beam
C 31095-- 5 en 1006 / VO
7 (31)
6.
OPERATING PRINCIPLE
The feed is constructed so that the cylinder tube (1) is a moving part, and the piston rod
(2) is fixed to the rear end of the feed beam. The intermediate centraliser (3) and the hose
reel (4) are fixed to the cylinder tube (1), and move along with the cylinder tube. The travel
speed of the rock drill (5) is doubled with a system of wire ropes (6 and 7) and return wheels
(8 and 9) fixed to the intermediate centraliser and the hose reel.
5
3
8
7
9
C 31095-- 5 en 1006 / VO
8 (31)
7.
7.1. General
The beam of the TF 500 is made of an aluminum profile with the sliding surfaces faced
with stainless steel strips.
The carriers of the rock drill, hose reel, and intermediate centraliser move along the feed
beam on similar slide pieces. Each slide piece is fastened to the carrier with three screws
and nuts through the frame strip. The screws lock the slide piece lengthwise. The form
of the slide pieces and their supports function as lateral locking.
Carriage
Adjusting holes
Locating
shoulder
Steel strip
Slide
piece
Frame strip
max. 1.5 mm
clearance = 0
C 31095-- 5 en 1006 / VO
9 (31)
5
4
2
5
C 31095-- 5 en 1006 / VO
10 (31)
8.
FEED CYLINDER
8.1. General
The maximum working pressure of the cylinder is 180 bar for forward feed and 250 bar
for return movement. Oil is led into the cylinder through the piston rod, to both sides of the
piston.
Total length
7
1.
2.
3.
4.
5.
6.
7.
8.
8
Cylinder tube
Piston rod
Adapter
Return wheel (wire)
Return wheel bracket
Mounting piece
Pressure connection (extending cylinder = feed movement)
Pressure connection (contracting cylinder = return movement)
C 31095-- 5 en 1006 / VO
11 (31)
Before replacement of seals, the cylinder must be removed from the feed as follows:
1.
2.
3.
4.
5.
6.
7.
Cylinder dismantling
1. Remove the hose nipples from the piston rod.
4. Screw the cover with the O--rings off the cylinder tube.
5. Open the socket retainer screws (2 pcs) and screw the mounting piece loose from
the feed cylinder piston rod.
6. Pull the piston and piston rod out of the cylinder.
12 (31)
C 31095-- 5 en 1006 / VO
3. After installing, set the seal into its groove using e.g. a cylinder tube. Lubricate the
seal first.
2. Set the seals into the grooves after installing. An oiled piston rod can be used for
the setting the seals, but do it very carefully as the setting direction is unfavorable
to the seals. The wiper is slipped into its groove.
Special tool kit ID 34544578 is available.
C 31095-- 5 en 1006 / VO
13 (31)
5. Screw the hose nipples to the piston rod. Use new seals.
6. Screw the mounting piece to the piston rod end and tighten
it with tightening torque of 300 Nm. Lock it with the socket
retainer screws (2 pcs). Secure it with Loctite 243.
C 31095-- 5 en 1006 / VO
14 (31)
9.
HOSE REEL
General
The hose reel keeps the rock drill hoses in the correct order and
proper tightness.
Structure
The hose reel is mounted to the base plate with four screws. The
base plate is mounted to the feed cylinder tube with four bolts.
Hose order
7
7
1
5
5
3
2
5
1.
2.
3.
4.
5.
6.
7.
Percussion (pressure)
Percussion (return)
Flushing
Shank lubrication
Rotation
Rotation
Stabilizer
C 31095-- 5 en 1006 / VO
15 (31)
13
14
12
9
10
6
4
1
7
5
8
3
11
10.
HOSE SUPPORT
The hose support is mounted to the side of the feed beam. The rock drill hoses are
mounted to it in the order shown in the figure. The feed cylinder hoses are also connected
to the hose support as shown.
7
4
5
6
1. Percussion (pressure)
2. Percussion (return)
3. Flushing
1
2
3
4. Shank lubrication
5. Rotation
6. Rotation
8
7. Stabiliser
8. Feed cylinder hoses
C 31095-- 5 en 1006 / VO
16 (31)
11.
The rock drill hoses are fastened to the hose support by clamping them between pieces
(1) and (2). Both clamping pieces hold hoses.
2
1
3
C 31095-- 5 en 1006 / VO
17 (31)
12.
A new wire tends to stretch at first until the wire strands have become somewhat
straightened. Therefore, retighten the wires after replacement when, for instance, one
round has been drilled.
Adjustment is done when the wire is unloaded and the hose reel is in the rear position.
1. Adjust the return wire (A) at the wire end connected to the hose support. The wire
end is provided with a threaded piece and locking nuts.
D Open the locking nut (2) at the hose support and use the other nut (1) to tighten
the wire. Use a suitable tool to prevent the wire from turning.
D Tighten the locking nut (2).
2. Tighten the pulling wire (B) using the tubular nut (3) at the rear end of the feed.
D Open the locking nut (4) through the opening at the rear end of the beam.
D Use a suitable tool to prevent the wire from turning, and tighten the wire so that a
correct clearance (85 to 88 mm for stabiliser model or 150 to 153 mm for basic
model) is left between the rear of the rock drill and the front edge of the hose reel,
as shown in picture on page 18.
D Tighten the locking nut (4).
C 31095-- 5 en 1006 / VO
18 (31)
3. Check the adjustment of wire tensioning when drilling with full feed power. The
return wire may not have a greater slack than 50 mm.
4
HLX Stab. 85 to 88 mm
basic 150 to 153 mm
Max 50 mm
C 31095-- 5 en 1006 / VO
19 (31)
13.
IMPULSE CYLINDERS
Impulse cylinders
1
1. Impulse cylinders and inductive sensors
2. Bleeding screws
IMPORTANT! Impulse cylinders must be bled after repair operation.
Impulse cylinder and inductive sensors
Inductive sensor
mounting position
Impulse cylinder
mounting position
The stopping device must not touch the inductive sensors cap when the feed cylinder is
in its extreme position.
E 2006 SANDVIK TAMROCK CORP., Tampere Plant
P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
C 31095-- 5 en 1006 / VO
20 (31)
14.
The front and intermediate centralizers are equipped with wear pieces (2) made of steel.
The pieces are locked to the body (1) with jaw pieces (3). The jaw pieces are mounted
to the body with screws (4), tightening torque 300 Nm.
The buffer (5), acting as a stinger, is mounted to the front centraliser body (1) with four
bolts (7) (4 pcs, tightening torque 100 Nm).
The front centraliser is mounted to the feed beam with four bolts (8), tightening torque 300
Nm.
1
Front centraliser
4
(300 Nm)
2
7
(100 Nm)
8
(300 Nm)
Intermediate centraliser
2
1
5
(100 Nm)
3
(200 Nm)
C 31095-- 5 en 1006 / VO
21 (31)
15.
RETURN WHEEL
The pulling wire return wheel (2) is
mounted to the return wheel bracket (1) as
shown in the figure.
When replacing the bearings (3), drive the
pin (4) through the axle (5) so that the axle
can be removed.
NOTE!
Before
assembling
bearings, remove inner seals.
new
16.
PERIODIC MAINTENANCE
C 31095-- 5 en 1006 / VO
22 (31)
17.
The TFX 500 cylinder feed is designed for use with the HLX 5 rock drills.
The design of the feed aims at simplicity of structure and ease of maintenance. The main
components and the operating principle of the cylinder feed are described later.
These instructions also include a description of the most common maintenance tasks.
The service department is always willing to give advice and help in any
service--related problems. The trained service personnel of your
dealer use
the proper tools and modern instruments, and the required original
spare
parts.
18.
TECHNICAL DATA
Type identifier
TFX 500
25 kN
Type
Feed travel
Mass
TFX 10/16
4700 / 6530
2830 / 4660
710 kg
TFX 8/14
4090 / 5920
2220 / 4050
660 kg
TFX 6/12
3480 / 5310
1610 / 3440
620 kg
19.
LIFTING POINTS
C 31095-- 5 en 1006 / VO
23 (31)
adjusting screws
max. 1.5 mm
clearance = 0
Adjusting slide pieces using adjusting screws. The adjustment is carried out before
tightening of the screws. Adjust the slide piece frames so that the clearance between the
slide piece and the steel strip is less than 1.5 mm.
C 31095-- 5 en 1006 / VO
24 (31)
Fig 1.
C 31095-- 5 en 1006 / VO
25 (31)
5
4
2
1
1. Remove the front centraliser from the TF feed (1), and install a plate in place of the
front centraliser.
2. Install the slide pieces and slide--piece frames (2, 3) and the TF feed on top of the
TFX beam.
3. Attach the bearing block (4) and the feed cylinder (5) of the lower beam.
4. Adjust the slide pieces according to the chapter Adjusting slide pieces.
5. Install and connect the hydraulic hoses.
C 31095-- 5 en 1006 / VO
26 (31)
20.
DIRECTION
OF FEED
TFX 500
DIRECTION
OF FEED
TFX 550
30--40 bar
ADJUSTING
PRESSURE
100--120 bar
ADJUSTING
PRESSURE
Note! With the TFX 500 feed you must use approx. 15 bar (TFX 550, 50 bar) higher feed
pressure than with TF feed, because of the pressure relief valve mounted into the line of
upper feed cylinder B port.
Example: If you normally use 90 bar feed pressure with the TF feed, you have to set the
feed pressure up to 105 bar (TFX 550, 140 bar) with the telescopic feed by using the feed
pressure adjusting valve.
The feed pressure can also be adjusted during drilling. The adjustment is correct, when
the beam and rock drill move simultaneously (not with the same speed). The feed
pressure is adjusted 0.5 times higher than the value of the adjusted valve compared to
the TF feed.
C 31095-- 5 en 1006 / VO
27 (31)
Maximum length
Minimum length
Fig 2.
28 (31)
C 31095-- 5 en 1006 / VO
C 31095-- 5 en 1006 / VO
29 (31)
20960108
C 31095-- 5 en 1006 / VO
30 (31)
21.
FEED CYLINDERS
21.1. General
The maximum working pressure of the cylinder is 180 bar for forward feed and 180 bar
for return movement. Oil is led into the cylinder through the piston rod, to both sides of the
piston.
6
2
1.
2.
3.
4.
5.
6.
7.
Cylinder tube
Piston rod
Cylinder pin
Pressure connection
Pressure connection
Intermediate piston
Piston
C 31095-- 5 en 1006 / VO
31 (31)
1.
2.
3.
4.
5.
6.
7.
7
1