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GOLD SAN CNC MACHINE CO.

, LTD
HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

CNCMILLINGENGRAVINGMACHINE

UserManual
(LNCCONTROLLERSERIES)
Pleasereadthemanualcarefullybeforeoperation

Ver.2010/5/27

GOLD SAN CNC MACHINE CO., LTD


HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

Attention
1 Beforeboot,confirmifthetotalpowersupplyvoltage(singlephase220Vor380vthreephasefivewire
system) is correct, if power cord connection is correct. Be sure to connect the machine ground wire to
ensureoperatorsafety.
2Operatormustreadthemanualcarefullyandtaketrainingbythecompanyengineersbeforeoperation,
soastoavoidanydamagetothemachine.
3Beforeexecutemachiningprogram,confirmiftheworkpiececoordinatecoincidewiththecuttingtool
coordinate,soastoavoidmachiningaccident.
4During machining process, machine operators must not leave the machine at will. If any situation or
factors found to endanger the machine, must immediately press "emergency stop button", to avoid any
damage.
5Nonprofessionalmaintenancepersonnelisstrictlyprohibitedonmachinemaintenanceandadjustments
orchangesmachineparameters, inordertoavoidunnecessarylosses.
6Watercoolingspindlerequirespurewaterascoolingmedium,mustfillthewatertankwith"carradiator
coolant, such as ShuiXiangBao(Tank Treasure) in order to enhance the cooling effect and rust capacity.
(Note:needtorenewoncethree~sixmonths)
7Dailybeforemachining,slowlymovescrewrodandleadrailforabout15minutes(~600mm/min),slowly
rotatespindle(6000rpm)forabout20minutes,thenstartnormaloperationsoastoextendthelifeofscrew
rod,leadrailandspindle.
8Whenmachinestopmachining,needtounplugtheplugtocutoffthepower.
9Donotplugorunpluganywiresorcablesconnectedtocomputersandmachinewhenpoweron.
10Computersandmachineshellshouldbegroundedwireenclosuretoensuresafetyandpreventthedata
frominterferenceduringtransmission
11Cutterisverysharpandhighspeedrotated.Whilerunning,mustnothandtouchtoavoidinjury.Donot
usecloth,cottonyarnnearbytoavoidinjuryorequipmentdamagement.
NoteImproperoperationwillcauseanaccident,onlyqualifiedpersonnelcanoperatethemachine
system!

GOLD SAN CNC MACHINE CO., LTD


HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

CONTENTS

I.Machineperformancecharacteristics4
II.Machinestructuralfeatures4
III.Maintechnicalparameters5
IV.Machineadjustmentsandelectricalconnections 5
V.Machineoperationmethod 619
VI.machinemaintenanceinstructions20
VII.Machineoperationprecautions21
VIII.Machineoperationcodetips 21

GOLD SAN CNC MACHINE CO., LTD


HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

I.Machineperformancecharacteristics
1.ThemachineisfullycompatiblewithMasterCAM,Cimatron,Artcam,UG,Type3,Powermill,Pro/E,CAD/
CAMandothersoftware,usingtheinternationalstandardGcode,simpleoperationandeasytolearn.
2. Highspeed engraving and milling spindle cutting, fast processing speed, high efficiency and smooth
surface.
3.Withseamlesshighprecisionballscrewrod,linearleadrailwithhighload,goodstability,highprecision
controlandlittlevibrationwhenprocessingtoensurefastrunning,lownoise,longlife,hardwearingand
durability.
4. Adopt imported reliable highperformance digital control system, fast processing operation and high
stability.
5. With highpowered spindle, cutting faster and easier with little surface deformation and smooth
bottomsurfaceandclearoutline.
6.Strongcoolingprotectionsystemforspindledurablity.
7.Variouswaysofmachiningfiletransmission:RS232/USB/networktransmission.
8.Wideapplicationrangeincludingtoolsteel,electrode,aluminumalloy,etc.Highspeedandhighefficiency,
bestchoiceinprocessingindustry.

II.Machinestructuralfeatures

1.Verticaltypedesign,betterbearingcapacityandhighaccuracy,lowdeformationandlargeusagespace
2. Beamcolumnwall inblock cast, better rigidity, strong grinding capacity, high stability, shock resistance,
stable,durableandnoteasilydeformed
3. Front slant bed design, chip removal easily, save production assistance hours and improve production
efficiency
4.Machineoverallhumanizationdesignhelptorelieveoperatorfatigueandreducescraprate.
5.WithJapaneseservocontrolsystem,highprecision,fastprocessingandfastresponse,lownoise,stable
andreliable.
6. Reasonable electrical design, good antiinterference ability, low energy consumption, large power,
effectivelyreduceproductioncost.

III.Maintechnicalparameters

Technical
parameters
X/Y/ZMaxtravel
Workingpanel
Fastestspeed
Fastest
processing
speed
Maxloadweight
Positionaccuracy
Repeatposition
accuracy
Chucksize

Model
GSE430

GSE760

400*300*200
400*300
30000mm/min
30000mm/min

750*600*300
760*640
12000mm/min
12000mm/min

250kg
0.008/300mm
0.003mm

700kg
0.008/300mm
0.003mm

ER20

ER20/ER32

GOLD SAN CNC MACHINE CO., LTD


HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

Toolscope
Spindlepower
Spindlespeed
Machineweight
Operatingvoltage
Machinetotal
voltage

CNSSystem

ServoControl
System
Screw/Linearguide
Machineframe

213
3.0kw
24000rpm
1.8T
380vThreephasefivewire
system
6.5kw

216
4.5/5.5kw
24000rpm/30000rpm
5.8T
380vThreephasefivewire
system
13kw

LNC(Taiwan),FAGOR(Spain),FANUC(Japan),MITSUBISHI(Japan),
SIEMENS(Germany)
JapanSANYODENKI/YASKAWAServoMotor
TaiwanPMI/HIWIN
Withresinsandprocess,machineframeismadeinblocklywith
qualitycastiron,highrigidity,resistancetoshock,stable,durable,not
easilydeformed

Specification
Asthetechnologycontinuestoimprove,parametersaccordingtothesalescontract.Anyotherchange
willnotbenoticed.Ourcompanyreservetherightoffinalinterpretation.

IV.Machineadjustmentsandelectricalconnections
(I)Electricalconnections
1.Positionthemachineontheappointedlocation.
2.Thetotalpowerusesthreephasefivewiresystem,thatsU/V/W/N/Pe.
Beforepoweron,ensurethevoltageisnormal,andtheresnoshortcircuit.
3.Installregulatormatchingtomachinepowertothetotalpowersupply.
4. In order to ensure operator safety and machine tools of normal use, ground wire must be
connectedtoground.Usecopperrodorangleirontoputthegroundwire2metersdeepunderground.
(II)Machineadjustment
1.Adjustthescrewofmachinefeettofullyaffordthewholemachine,machinefeetshouldbe
completelyknockedabovetheground
2.Putthelevelmeterontheworkingtable,paralleltoXaxis,fullmoveYaxis(levelmeterat0.02/1000).
Adjustthefootpadtomaketheairbubbleofthelevelmeterstaywithinonediv.
3.Rotatethelevelmeter90degreesontheworkingtable,paralleltoYaxis,fullmoveYaxis(level
meterat0.02/1000).Adjustthefootpadtomaketheairbubbleofthelevelmeterstaywithinonediv.
4.Backandforthtestthelevelmeteron0degreesand90degreestoensuretheairbubblestaywithin
onedivduringmachinefulltravelrange.

GOLD SAN CNC MACHINE CO., LTD


HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

V.Machineoperationmethod
(I)Panelbasicoperation
1. <POS>: the coordinate display, such as the absolute coordinates, relative coordinates, mechanical
coordinates,etc.
2.<PROG>:allprogramrelatedinformationmenu,suchasthecurrentprogram,filemanager,program
restarts
3. <OFFSET>: Tool offset and the workpiece coordinate set menu, such as tool supplement, macro
variables,coordinatesystemset
4.<CAM>:graphicallyassistededitingworkpieceprograms
5.<GRAPH>:drawthetoolpath,suchasthepathdisplay,windowdefinition
6. <DGNOS>: displays instant message of diagnostic menu, such as warning, IOCSA, MLC2, system
information,etc.
7.<SOFTPL>:softwarepanelswitch,suchasmechanicallock,MSTignored,selectpause,etc.
8.<PARAM>:showparametersmenu,suchassystemparameters,userparameters,switchusers,etc.
9.<EDIT>:Programeditmode
10.<MEM>:automaticmode
11.<MDI>:Manualinputmode
12.<JOG>:ContinuousJogMode
13.<MPG>:handwheelmode
14.<HOME>:Backtoreferencepointmodel
15.<CW>:spindleclockwiserotate
16.<STOP>:spindlestop
17.<COOL>:coolingoilon/off
18.<W.L.>:workinglightson/off
19.<AIR>:toolsensorairblowingon/off
20.<OR>:travelcancel
21.<MAGCW>:Toolmagazineclockwiserotate
22.<MAGCCW>:ToolmagazineCCWrotate
23.<F4>:automaticprocessingmodeandhandwheelprocessingmodeswitch
24.<CYCLESTART>:programsstart
25.<FEEDHOLD>:programsstop
(Note:detailedcontentspleaserefertoLNCCNCLNC520SeriesOperationManual)

GOLD SAN CNC MACHINE CO., LTD


HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

(II)LNCCNCsystemtransmissionsoftwareinstallationanduse
1.RuninstallprogramReCONShopFloorSetupV01.03.00.00.exe
1).

2).ClickNext

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HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
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CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

3).ClickChangetochangeinstallcontent,clickNEXTtonextstep

4).ClickFinishtocompleteinstallation

GOLD SAN CNC MACHINE CO., LTD


HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

2.Softwareapplicationsandsettings
1).runonthedesktop"ReCONShopFloor"LNCCNCsystemtransmissionsoftwareonthedesktop

2).Languagesetting:Press"Option"intothesystem,click"Language",select"ChineseSimplified",clickthe
"Apply",confirmthesetting.

GOLD SAN CNC MACHINE CO., LTD


HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

3)Rerunthetransfersoftware

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HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
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CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

4).Clickmachinemanagement,press"Add",andsettheIPaddressofCNCsystemand theIPaddress
mustaccordingtotheIPaddressoftheconnectedcomputer,otherwisethecomputerandCNCsystem
cannotbelinked.Forexample,thecomputerIPaddress:192.168.1.2,theCNCsystemIPaddressshouldbe:
192.168.1.*(*standsforanynumberbetween3255,butcannotrepeattheexistedcomputerIPaddress),
press"end"tocompletethesetting.

5).Clicktheblacktriangleof"machinecomputerconnection" andselecttheappropriateIPnumbersto
connect.

11

GOLD SAN CNC MACHINE CO., LTD


HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

6).SelecttheappropriateIPnumber,andappearsnetworkconnectionmenu,press"Connect"button.

7).Connectionsucceed.

12

GOLD SAN CNC MACHINE CO., LTD


HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

8).Click"File"andpress"Changepath"tochoosethedirectoryforsavingprocessingfiles.

9).FileTransfer:transferprocessingfilefromcomputertoCNCsystem.

13

GOLD SAN CNC MACHINE CO., LTD


HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

First,selectthefilefortransmission,forexample,"H103dw.nc"press"Send>",appears"finished"asbelow,
thenthefilehasbeentransferredtoCNCsystem.

Same steps to read file from CNC system, select the file which need to be transferred, then press<
download.

10).ParameterssettingclickOption

14

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HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

RemoteZslot:Whenprocessingfileslargerthan64MB,youneedtouse"remoteZslot"setting,thesetting
istoappointtheprocessingfilestoragedirectory.

Upload/Downloadpath:thesamewithstep8,uploadtoCNCsystemprocessingfilesstoragedirectory.

ClickLanguagetoselectscreenlanguage

PressApplytofinishsetting.

(III)Machineoperation
1.Afterstartthemachine,themachinemustreturntoorigin:inthecontrolpanelmainmenu,press"ZRN",
thenpress"CYCLESTART",theZaxiswillrisebacktoorigin.Afterzaxisreturnningcomplete,setX/Yaxis
returntooriginatthesametime.

2.SettheIPaddresssystem:onlyaftersettingcorrecttheIPaddress,theCNCsystemcanbecommunicate
withthecomputer.
In the operation panel right above, click "PARAM" and then click the corresponding "network settings",
appearstheIPaddresssettingscreen.
1).IPaddress:inputthesameIPaddresstothecomputerIP.Suchas:192.168.1.168.
2).Subnetmask:generalas255.255.255.0
3).Defaultgateway:setaccordingtoactualsituation.Ifadopts192.168.1.168,theIPgenerallywillbesetas:
192.168.1.1.
4).Numbers:totalnumberofcomputerswhickcanbeconnected.
5).Accesspermission:setPCaccesspermissionsystem
6).IPaddress:inputIPaddressofthecomputerconnected.Suchas:192.168.1.110

15

GOLD SAN CNC MACHINE CO., LTD


HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

3. Workpiece centred: in operation panel upper part, click "offset", then press coordinates system on
screenbelow,thenontherightofthescreen,appeariaseriesofcentredtips:
1)Rectangularcenter:usedtosetcenterpointofregularshapedworkpieceasorigin.
First,movethetooluptoasafeheight,thenmovetheleftsideoftheworkpiece,slowlydescendtooltill
touch the left, then press X1 on screen right above; ascend tool and move
tool to the right till touch the right, then press X2 on screen right above.
Followly,ascendtoolandmovetothefrontofworkpiece,slowlydescendtool
tilltouchthefrontsurfaceoftheworkpiece,thenpress"Y1"onscreenright
above; Ascend tool and move to the back of workpiece till touch the back
surface,thenpress"Y2"onscreenrightabove.Insequentlytouchfouredges
and press X1/X2 and Y1/Y2, the system automatically calculate the center
coordinatesvalueandautomaticallyinputtoG54(orG55/G56/G57/G58/G59).
(Note: when tool is descending, the underface of tool must not meet with
theworkpiece,butdispartashortdistancebeforedescending)

Y1

Y2

2) Round center:used tosetthe centerofround workpieceas theworkpiece


1
origin.
Operationmethodissimilarto"rectangularcenter".WhentouchP1side,press
P1onscreenrightabove;
whentouchP2side,pressP2onscreenrightabove;whentouchP3side,press
P3onscreenrightabove;
Then the system will automatically calculate the coordinates of the workpiece
centerpoint.
3)Teachingmethod:therearefoursettingmenusonaboverightofscreen.
(1)Allsetin:clickthisbutton,systemwillsetthecurrentX/Y/Zaxiscoordinatevalueastheworkpiece
origincoordinate.
(2) X set in: click this button, system will set the current Xaxis coordinate value as the workpiece origin
coordinate.
(3) Y set in: click this button, system will set the current Yaxis coordinate value as the workpiece origin
coordinate.
(4)Zsetin:clickthisbutton,systemwillsetthecurrentZaxiscoordinatevalueastheworkpieceorigin
coordinate.

4Zaxistoolsettingoperationformachinewithoutmagazinetool:
1)Automatictoolsetting:pressMDIinoperationpanel,thenpressPROGonthetopright,later,input
"T4"andpressloginonthescreenrightside,thenpress"CYCLESTART",thetool
will automatically move to tool sensor and act Z axis toolsetting and meanwile

modifythevalueofZinG54/G55/G56/G57/G58/G59theZvalue.
2)WorkpiececoordinateonZaxissetting:first,rotatespindleandmaketooltouch
the workpiece surface (as right picture shows), then press OFFSET on the top of
the control panel, then press coordinate system on the bottom of screen, then

16

GOLD SAN CNC MACHINE CO., LTD


HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

press "teaching method" Z set in, and make the current coordinate set as the value of the workpiece
coordinates.

5.Toolsettingaftertoolchanging:
Afterreplacethesecondtool,pressMDIonthepanel,thenpressPROGonthethetoprightpanel,then
input the "T4", and press login on the screen right side, finally press "CYCLE START ", the tool will
automatically move to tool sensor, and automatic write in Z axis coordinate value in
G54/G55/G56/G57/G58/G59. After the completion of tool setting, directly run the processing programs.
(Note:whenuseT4ontoolsetting,theprogramwillnotincludeG43H*code)

(IV).Importprocessingprogram
1.LNCCNCsystemprocessingparameterssetting
1) Processing directory setting: press "EDIT" on control panel, then press file manager on the screen
below, then press Next on the lower right screen, then "Setting List ". Move cursor to "NCFILE" and
press"ENTER"toselect.Thenmovecursortheaddressbar,andthen"ENTER"toconfirm.
2)Processingwhiletransmittingsetting:Whenprocessingfileisover2GB,itisnecessarytouseprocessing
whiletransmittingformtoprocess.Thesettingis:firstofallopentransmissionsoftware,andasuccessful
connectionwiththeCNCsystem,otherwise"Z:disck"cannotbeseen.PressEDITon"controlpanel"in
CNCsystem,thenpressfilemanagerinthebottomofthescreen,andthenpressNextinthelowerright
cornerofthescreen,thenclick"Settingsdirectory".Movecursorto"Z"diskandpress"ENTER"toselect.
Then move cursor to the address bar, and then "ENTER" to confirm. Close and rerun transmission
software.InEDITmodeofCNCsystem,press"Filemanager",wherefilecanbeseenintheZdisk,press
"ENTER"toopentheselectedfile,andin"MEM"mode,press"CYCLESTART"tostartruntheprocessing
file.

2.Importprocessingfilessmallerthan2GB.
1) FirstuploadprocessingfilefromcomputertoCNCsystem.

17

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HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

2)InCNCoperationpanel,press"EDIT",then"PROG",andthenFilemanagerinthebottomofthescreen,
usecursorkeystoselecttheprocessingfilesuploadedtotheCNCsystem,andthenpressENTERto
confirmimport.

3)Afterimportprocessingfile,pressMEMintheoperationpanel,andthenpress"CYCLESTART"tostart
processing. To avoid machine or workpiece crashing and better operation safety, tune speed rate to
minimuminfirstprocessing,andpresssinglesegmentkey"S.B.K"andhandwheelguidekey"F4"tostart
processing.Atthistime,onecancheckiftheprogramiscorrect,byrunningsinglesegmentandturnning
handwheelslowlytoexcutetheprogram. Afterprocessingforawhileandprogramisconfirmedcorrectly,
onecancancelsinglesegmentmodeandhandwheelguidemode,andstartcontinuousprocessing.

(V)Programrestart:
Whenprocessingmustbestoppedastoolneedtobereplacedforwearingorbrokenor suddenoweroff,
programrestartcanbeused.Thesystemwillrecordtherownumberwhilemachinepause,stoporsudden
poweroff.Aftertoolhasbeenchangedormachinerepowered,thesystemwillautomaticallysettool,then
press"PROG",andthen"MEM"tooutputprocessingprogramandthenpress<Programrestart>,therows
numberwhenlastbreakcanbeseen,inputtherowsnumberorthevaluebeforetherows,press<enter>
and<programsearch>,aftersearchingpress<OK>,press"F4"toactivehandwheelguidemode,andthen
press<CYCLESTART>,afterX,Ypositionedpress<CYCLESTART>againtocontinueprocessingfromthelast
positionwhenstopped.

(VI).MachineToolMagazineUseSkills
1.Toolmagazineassemblyprinciple
Whenassemblytoolintoolmagazine,theoperatormustnotassembletooldirectlythroughsidedoor,but
install tool in the spindle, and input M6T* under in the MDI mode (* stands for the tool No.. Note: T*
correspondingpositioninthetoolmagazinemustbevacant,otherwisemaycausedamagetothespindle
andthetoolmagazine),press<login>,thenpress<CYCLESTART>,machinewillautomaticallyinstallthetool
tothespecifiedpositioninthetoolmagazine.Alltoolsinstallationmethodisasabove.

2Toolsettingprincipleandmethodinmachinewithtoolmagazine:
Operationmethod:
1) First run M6T1 in MDI mode to make spindle current tool as No. 1 tool. When setting workpiece
coordinates, must use No.1 tool as master blade. But No.1 tool should not use as processing tool but
specallyusedfortoolsettingandworkpiececoordinatesetting.

2)Beforesetworkpiececoordinateorigin,mustrunM38inMDImodeandautomaticallytoolsetting.To
setworkpiececoordinateorigin,pleasereferenceto"WorkpiececenteroperationinPage15.

3) Tool change operation: when replace the second tool, excute program in MDI mode as following:
M6T2(changeNo.2tool,spindlecurrenttoolisNo.2),inputM38inMDImodeafterreplacement,click
"login", and press <CYCLE START> to excute automatic tool setting. After tool setting, the system
automatically modify the length compensation number of No.2 tool, other tool setting as the same. The
corresponding program must include "G43H2" code. If excute "M6T3", the corresponding program must

18

GOLD SAN CNC MACHINE CO., LTD


HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

include"G43H3"code.Othertoolsandthecorrespondingprogramsarethesame.
Note:Toolsettingmuchbeactafterautomaticallytoolchanging.Toolsettingcannotbeactaftermanually
toolchanging,otherwiseitcaneasilycausetoolsettingerroranddamagetothemachine.

3.Magazinetoolreset
Iftoolnumbersdisorderappearsduringmagazinetoolusingprocess,ortoolchangingsuddenlystop
duringmagazinetoolchangingprocess,magazinetoolnumbermustbereset.Atthispoint,press<OFFSET>,
and then <Tool landing> to see if the spindle tool number is consistent to the actural tool number. If
inconsistent, move cursor to the spindle tool number position, and then input actural tool number then
pressenter.
4.Magazinetooldooroperation
Magazinetooldooropen:Click"EDIT",then <MAGCW> tomake magazinetoolturn CW,or<MAG
CCW>toturnreverse.
Magazinetooldooroff:Press"MEM:

(VII)Machineusagedurationunlock
Whenthemachineusagedurationisover,press<PARAM>,andthenpress<"Usageduration>, andfinally
press<Startcode>,itwouldappearadialogbox,notedownthe"identificationcode"andtelloursalesstaff
ortechnicalstaff,meanwhiledonttouchanykeyonthepaneltillourcompanynoticethepasswordtoyour
company,andtheninputtheunlockpasswordinstartcodedialogbox,press<OK>andthenrestarttheCNC
systemfornormalusing.

VI.Machinemaintenanceinstructions
(1)Highspeedspindle
1.Spindlefreezermustberunbeforespindlerotates.(usefreezerspecialcoolantoil,or8#machineoil).
2.Thespindlemustpreheatatlowspeedbeforerunningathighspeed(~12000r/minorabove).Runfor5
minutes at low speed range (~ 3000r/min), then speed up. The maximum spindle speed for continuous
operationmustbebelow21000rpm.
3.Thecoolingtemperatureofspindlefreezertemperaturemustbeguaranteedbetween18C~28C,
andthespindletemperaturemustbeguaranteedbelow60C.(Theenvironmenttemperatureforspindle
freezernormaluseshouldbebelow40C)
4.TheERcolletchuckmountedonthespindletapermustbeclean,otherwiseitwilldamagethespindle
taperandaffectspindleprecision,whichwillaffectworkpieceprocessingaccuracy.

(2)Toolsensor
1.Toolmustbeonthefrontcenteroftoolsensortoavoidtoolsettingerrors

19

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HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

2.Thelengthofthetooloverthespindletapertoolmustbewithin100mm,otherwiseitwillcrackupthe
toolsensor.
3. The tool sensor must be connected to auxiliary blowing tube, so that the value of tool setting will be
accurateandstable.

(3).Machinetoollubrication:themachineuse20#machineoilforlubrication.Whenthepump'soillevelis
toolow,thesystemwillautomaticallyalarmformorelubricationoil;railsliderusebutterforlubricationand
addeachthreemonths.

(4).Electricalcabinetelectric
1) Disconnect power before checking machine electrical equipment, electrical equipment must be kept
clean, and electrical cabinet should regularly take dust suction and moistureproof, to prevent electrical
componentsdamaged.
2)Checkiffreezerisnormalworkingandspindletemperatureisnottoohighbeforestartthespindle.Use
handtofeelthespindlehead,ifitistoohigh,needtocheckifthefreezeisnormalworking.
3)Check controlsystemvoltage, thefluctuationrangeshouldbewithin10%toensure theCNCsystem
andelectricalcomponentnormalwork.

VII.Machineoperationprecautions
1.Powersupplyandinputvoltageshouldbethreephasefivewiresystem380v
2.10kg20#machineoilforscrewlubricant;13kgwhitemineraloilforoilcooler;430watertankneeds
25kgwhitemineraloil;650watertankneeds65kgwhitemineraloil.
3.Airpressureformachineis6kgf/cm
4.Machineraillubricationbutteraddonceeachthreemonth
5. transducer panel display PF means phase lack. Solution: Check if the input power cord loose, and
reconnect.
6.OilcoolerpanelalarmswithREmeansthreephasereverseorphaselack.Solution:swapanytwoofthe
inputpowercord.
7. If spindle rotate speed will be above 12000rpm, must preheat at low speed of 3000rpm for 5 minutes

20

GOLD SAN CNC MACHINE CO., LTD


HEAD OFFICE: Room 802, Zhongguang Building, Jiang Nan Da Dao Zhong 100#, Guangzhou, China
TEL: +86 20 34354257/34354727
FAX: +86 20 34354097
E-MAIL: goldsan@21cn.net
CNC MACHINERY FACTORY: Chao lian Industrial Park, Peng Jiang District, Jiangmen City, China

before, then speed up at 3000rpm every five minutes till target speed. The maximum spindle speed of
continuousoperationmustnotbehigherthan21000rpm.
8. To machine with magazine tool, it is prohibit to directly mount tool to tool magazine. Must through
spindletoolsettingandchangingaction(suchasM6T1).

VIII.Machineoperationcodetips
1.T4:automatictoolsettingorder(nontoolmagazinemachinetoolsetting)
M38:automatictoolsettingorder(toolmagazinemachinetoolsetting)
Must use 1# tool to act tool setting( run M38 in the MDI model), then use 1# tool to set workpiece
coordinate (such as G54/G55 etc.), replace other tool such as 2# tool, 3# tool, etc., run M38 in MDI
mode. Processing program must include G43H* code, H* should be correspond to the tool
compensationnumber.
(Note:1.Toolextendlengthcannotexceed100mm. 2. Thespecificoperationpleaseseediscvideo
andmanufacturersoperatinginstructions.3.G36andM36T*bothreserveforcontinuoususe.)
2. F4 handwheelguidefunction
3. M03 Spindleclockwiserotation
M04 SpindleCCWrotation
M05 Spindlerotationstop
4. M07 Processingblowingordirectlyswitchcontrol
M08 machiningcuttingoil
M09 closeprocessingblowingandprocessingcuttingoil
5.M17 toolsensorblowing
M18 toolsensorblowingstop
6. M6T*: excutemagazinetoolchangingaction.T*:toolnumberwhichneedtobechanged
(Note:TheinputsequencemustbeM6firstthenT*,otherwisetoolchangingcannotbecomplete)
7. M84:magazinetooldooropen
M86:magazinetooldoorclose

UpperinformationispoweredbyGoldSanCNCMachineCo.,Ltd.

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