Professional Documents
Culture Documents
Approval:
Date Approved:
Part Number:
Supplier Number:
Process
Step
Number
Workcell / Location
Part Name:
Product / Process Characteristics
Process
Machine, Device,
Name /
Jig,
Ref Doc. Number/
Operation
Tools for
Specification No Characteristic Description
Description Manufacturing
SCM100113 Rev. A
DCO001668
Specification
&
Tolerance
Effectivity Date:
PCP Number
Prepared by:
PCP Revision
Checked by:
Measurement
Technique
Sample
size&
Frequency
Record
Approval:
Reaction Plan
Remarks
(Special Process)
PCP Blank
Brooks
Approval:
Date Approved:
Part Number:
Supplier Number:
Process
Step
Number
Workcell / Location
Part Name:
Product / Process Characteristics
Process
Machine, Device,
Name /
Jig,
Ref Doc. Number/
Operation
Tools for
Specification No Characteristic Description
Description Manufacturing
SCM100113 Rev. A
DCO001668
Specification
&
Tolerance
Effectivity Date:
PCP Number
Prepared by:
PCP Revision
Checked by:
Measurement
Technique
Sample
size&
Frequency
Record
Approval:
Reaction Plan
Remarks
(Special Process)
PCP Blank
Process Co
1
Part Number:
Supplier Number:
Workcell / Location
Part Name:
Process
Step
Number
Supplier Name:
Process
Name /
Operation
Description
17
16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
18
19
FM-HW-SQA-042
Characteristic Description
20
PCP Map
22
23
24
25
26
27
Key DIM
Measurement Technique
Sample size & Frequency
Record
Reaction Plan
Remarks (Special Process)
FM-HW-SQA-042
PCP Map
PCP Revision
t / Process Characteristics
Specification
&
Tolerance
21
Control Methods/Measurement
Key
Dim
22
1
Measurement Technique
23
Sample size&
Frequency
Record
24
25
pplier's Name.
pplier name and Brooks supplier ID# (ID# identified on Brooks purchase or contract order).
rkcell or location for primary process (optional).
ooks part number from drawing, purchase order or contract order.
ooks part number revision from drawing, purchase order or contract order.
ooks part Description from drawing, purchase order or contract order.
ir specific PCP number.
P revision.
P revision date.
P preparer's name.
P checker / reviewer's name.
prover's signature.
r their Approval signature.
r approval date.
r effectivity date.when approved Process Control Plan is used in production.
ocess numbers from job travelers / routers.
ocess name / operation description.
ecific Machine, Device, Jig, Tool number.
rk instructions, drawing numbers, specifications and inspection procedures.
ecification or feature characteristic.
oduct or Process requirements and tolerances.
FM-HW-SQA-042
PCP Map
FM-HW-SQA-042
PCP Map
Brooks Approval:
13
Date Approved:
14
Effectivity Date:
15
Prepared by:
10
Checked by:
11
Approval:
12
Reaction Plan
26
FM-HW-SQA-042
Remarks
(Special Process)
27
PCP Map
FM-HW-SQA-042
PCP Map
Process Contr
Supplier Name:
Part Number:
Supplier Number:
Workcell / Location
Part Name:
Process
Step
Number
Process
Name /
Operation
Description
10
Receive Raw
Material
Incoming
Inspection
N/A
20
Machining
CNC Lathe#:xxx
CNC Program
#:xxxx Tool#:xxxx
Fixture#:xxxx
30
Bottom plane
Grinding#:xxx
Tool #:xxx
Fixture#:xxx
Manufacture work
instruction #: xxxx
CNC Milling#:xxx
Tool #:xxx
Fixture#:xxx
Manufacture work
instruction #: xxxx
40
50
Machining
Hole, Profile
cutting, Tap
holes
De-Burring
60
Pre-Treatment
70
Treatment/Finis
hing
Drawing #:xxx
Manufacture work
instruction #: xxxx
Characteristic Description
STEEL, CORROSION RESISTING, 304 OR 30
PLATE, UNS S30400/UNS S30403, HOT ROLL
ANNEALID AND PICKLED PER ASTM A240 OR A
SA-240, WITH NO CALCIUM OR OTHER ADDIT
Dimensions
FOR MACHINABILITY
diameter
diameter
diameter
diameter
chamfer
dim
dim
dim
Roughness
3rd Process,
0.02
0.02B
0.02B
4th process
Hole
dim
Tap
Hole
De-burring tools
Specification #:xxxx
Treatment PCP #:xxxxx
Treatment House
Tap
Hole
Roughness
Appearance
Specification #:xxxx
Treatment PCP #:xxxxx Electroless Nickel Plating
diameter
Post-Treatment
80
Inspection
FM-HW-SQA-042
Post-treat Inspection
procedure xxxx
PCP Example
80
Post-Treatment
Inspection
Post-treat Inspection
procedure xxxx
hole
tap
roughness
Appearance
90
Packaging
100
Out Going
Inspection
FM-HW-SQA-042
PCP Example
s Control Plan
PCP Number
PCP Revision
PCP Rev Date:
t / Process Characteristics
Specification
&
ION RESISTING, 304
OR 304L
Tolerance
00/UNS S30403, HOT ROLLED,
KLED PER ASTM A240 OR ASME
ALCIUM OR OTHER ADDITIVES
MACHINABILITY
1601
1301
120 G6
65.0.1
C2
10 -0.1/0
50.2
control 19 to19.2
63 C
5H8
26.50.03
M6 Tap hole
4.5(all the hole
dimension)
Control Methods/Measurement
Key
Dim
Measurement Technique
CoC Verification
caliper
CMM
CMM
CMM
CMM
CMM
HG
HG
Caliper
SRT/Comparator
Y
Y
Y
CMM
CMM
CMM
PG
CMM
Thread Gauge
CMM
Sample size&
Frequency
Every lot
AQL 1.0
Every lot
Record
IQC inspection
sheet
2pcs Every
machine Set up
1pcs every two
hours
In-Process
In-Process Insp.
From CMM
2pcs Every
machine Set up
1pcs every hour
In-Process
In-Process Insp.
From CMM
2pcs Every
machine Set up
1pcs every two
hours
In-Process
In-Process Insp.
From CMM
visual Inspection
AQL1.0
every lot
Record on QA Plan
XXXX
M6 Tap hole
5H8
63 C
to Spec XXXX
Thread Gauge
PG
SRT/Comparator
Visual inspection
AQL0.65
Every lot
Pre-treatment
inspection record
AQL0.65
Every lot
[0.003-0.005mm]
120 G6
FM-HW-SQA-042
X-Ray
inspection
Visual
CMM
AQL0.65 for
critical
dimensions and
100% for Visual
inspection
COC from
supplier and Post
treatment
inspection record
PCP Example
5H8
M6 Tap hole
All surface
Roughness
No stain, masking,
color to sample
PG
TG
SRT/Comparator
Visual inspection
Visual
CMM
Visual
FM-HW-SQA-042
AQL0.65 for
critical
dimensions and
100% for Visual
inspection
COC from
supplier and Post
treatment
inspection record
Each Lot
Received
STD packaging
method
PCP Example
Brooks Approval:
Date Approved:
Effectivity Date:
Prepared by:
Checked by:
Approval:
Reaction Plan
Remarks
(Special Process)
Return to Supplier.
RMA process XXX
Stop machining/
Fine-tune the
Setting and reinspect
Notify Supervisor
Stop machining/
Fine-tune the
Setting
Qualified Operator
Stop machining/
Fine-tune the
Setting
StopDeburringRework &
CAR
Rework/CAR send
for rework
Rework
Qualified Plater
(ABC Company)
PCP Example
Repack and
Validate
Raise CAR/Rework
FM-HW-SQA-042
PCP Example