JOINT OPERATING BODY

DOCUMENT NO :

PERTAMINA - TALISMAN JAMBI MERANG

CONSORTIUM
PT. SULUH ARDHI ENGINEERING -

PROJECT NO :
4500001473

PT. MEGA PRATAMA UNGGUL

11 pages

JAMBI MERANG DEVELOPMENT PROJECT

EPC GAS METERING AT GRISSIK
MECHANICAL EQUIPMENT ERECTION PROCEDURE
PROJECT

: EPC GAS METERING AT GRISSIK

LOCATION

: GRISSIK, MUSI BANYUASIN SUMATERA SELATAN

OWNER

: JOB PERTAMINA TALISMAN JAMBI MERANG

CONTRACTOR

: CONSORTIUM PT. SAE PT. MPU

PO. NO.

: GRS-CT-N-002

PO. DESCRIPTION : PIPING, MECHANICAL AND STEEL SRUCTURE WORK

REQUISITION NO. : VENDOR NAME

: PT. TRISERAPHIM ENGINEERING

VENDOR DOC. NO : TSE-GRS-PR-006

01/04/2014

Issued for Approval

Rev.

Date

Description

BY

CHKD

APPD

CONTRACTOR

APPD
CLIENT

JAMBI MERANG DEVELOPMENT PROJECT

EPC GAS METERING AT GRISSIK
Doc. No : -

Date : 01/04/2014

MECHANICAL EQUIPMENT
ERECTION PROCEDURE

Rev: A

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REVISION TABLE
REVISION

REVISION

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REVISION

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ATTACHMENT
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JAMBI MERANG DEVELOPMENT PROJECT

EPC GAS METERING AT GRISSIK
Doc. No : -

MECHANICAL EQUIPMENT
ERECTION PROCEDURE

Rev: A

Date : 01/04/2014
Page 3 of 11

RECORD OF REVISION
Rev No

Section

Page

Company Comment

Implemented (Y/N)

Explanation

All

All

JAMBI MERANG DEVELOPMENT PROJECT

EPC GAS METERING AT GRISSIK
Doc. No : -

Rev: A

MECHANICAL EQUIPMENT
ERECTION PROCEDURE

Date : 01/04/2014
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TABLE OF CONTENTS
1.

GENERAL

2.

PURPOSE

3.

REFFERENCE

4.

DESCRIPTION OF PROCEDURE

4.1

Receipt and Storage

4.2

Inspection before Installation

5.

6.

7.

EQUIPMENT INSTALLATION

5.1

Equipment

Sales Gas Filter

Vent CO2 Snuffing Package

Vent Stack

Emergency Diesel Generator Package

Diesel Supply Tank

Potable Water Overhead Tank

Fire Fighting and Safety System

Sales Gas Metering Package

GROUTING

6.1

Chipping

6.2

Cleaning

6.3

Making Formwork

6.4

Preparing Grouting Equipment and Water

6.5

Clean Up

6.6

Grouting Process

ATTACHMENT
Table 1.1.

Drawing 1.1.

Flow Chart of Static Equipment Erection Procedure

SikaGrout 125

10

JAMBI MERANG DEVELOPMENT PROJECT

EPC GAS METERING AT GRISSIK
Doc. No : -

Rev: A

MECHANICAL EQUIPMENT
ERECTION PROCEDURE

Date : 01/04/2014
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1. General
Installation of Sales Gas Metering Package, Venting System, Power Generation system,Potable
Water and Fire Fighting and Safety System for EPC Gas Metering at Grissiks project, JOB
Pertamina - Talisman, Jambi.
2. Purpose
This procedure covers the installation Mechanical with reference to specifications, standards
and drawings provided by the client and as a guide for companies to carry out the above work.
3. Refference
3.1. PQP
3.2. Flow Chart Mechanical Prosedur
3.3. Equipment Installation Procedure Manual Book.
3.4
Equipment Construction Drawing.
4. Description of Procedure
4.1 .

Receipt and Storage

All Equipment must be checked before being installed first. Inspection is done together
with the client and vendor equipment. Check is performed to see whether the condition
of the equipment is damaged or accessories missing.
In the inspection process must be tailored to the list by taking into account the size of
the shipment. In the event of damage or loss of the components to be made in the form
of a written report MRR.
In the work JOB Pertamina-Talisman Jambi company has the scope of work on the
truck then mounted admission to the foundation.

4.2.

Inspection before Installation.

The following are the steps that must be done prior to installation:
- Assure that the foundation has been properly inspected in accordance with the
dimensions given in the drawings and have markers at the point coordinates.
(Accompanied by the report of the surveyor and the results of the inspection along
with the client).
- Ensure that it is raining at the time of installation
- Check the position of the anchor bolt and tilt tolerance is in accordance with the
specifications and construction drawings and compare it to the dimensions of the
bolt holes on the equipment that will be installed.
- Setting up the instrument in the form of cranes, chain blocks, slings wire / belt
slings, sackle and others that will be used in accordance with the capacity to
convince and adoptive.

JAMBI MERANG DEVELOPMENT PROJECT

EPC GAS METERING AT GRISSIK
Doc. No : -

Rev: A

MECHANICAL EQUIPMENT
ERECTION PROCEDURE

Date : 01/04/2014
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Ensure that the crane had a solid foundation, if it should be necessary hardening or
setting up a steel plate that corresponds to the capacity.
Perform chipping at the foundation approximately 3-5 cm.
Then mark the position of the padding plate
The surface to be cleaned, and the former chipping moistened, then given cemen
grouting for padding plate and make sure that the elevation of padding plate in
accordance with the specifications or drawing.

5. Equipment Installation
5.1 Equipment :
a.
b.
c.
d.
e.
f.
g.

Sales Gas Filter 38 Inch (OD), 120 Inch (H), Weight 4.800 Kg
Vent CO2 Snuffing Package
Vent Stack
Emergency Diesel Generator Package Dim. 2 m x 1.2 m x 1.35 m, Weight 1.100 Kg
Diesel Supply Tank Dimension 2.54 m x 76.2 m x 1.35 m, Weight 330 Kg
Potable Water Overhead Tank
Equipment Fire Fighting and Safety System

Installation procedure as follows:

- Installation of using a crane with a capacity of 10 tons (for load above 50 Kg)
- Position the crane in a safe place, where there are no objects or disturbing material
at the time of swing
- Use as a spreader and chain block lifting aids if necessary
- Setting up a sling and sackle according to capacity and there should be no damage
to the lifting tools
- Assure that sackle accordance with the dimensions of the hole in the lifting lug
equipment
- Taking into account the position of the direction of the equipment is in conformity
with the specifications and drawings
- Install the Equipment
- Assure that at the time of installation in accordance with the specification and the
desired elevation
- Install the anchor bolt nut
- When the installation is in accordance with the drawings and specifications, then
remove the sling and other tools
- Have a general elevation in accordance with the specifications and drawings
(accompanied by the inspection report with clients)
- Grouting (See Grouting Procedure)

JAMBI MERANG DEVELOPMENT PROJECT

EPC GAS METERING AT GRISSIK
Doc. No : -

Rev: A

MECHANICAL EQUIPMENT
ERECTION PROCEDURE

Date : 01/04/2014
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h. Equipment Sales Gas Metering Package Dim. : 12.55 m x 2.8 m x 2.16 m, Weight
17.500 kg
Installation procedure as follows:
- Installation of using a crane with a capacity of 10 tons
- Position the crane in a safe place, where there are no objects or disturbing material
at the time of swing
- Use as a spreader and chain block lifting aids if necessary
- Setting up a sling and sackle according to capacity and there should be no damage
to the lifting tools
- Assure that sackle accordance with the dimensions of the hole in the lifting lug Gas
Metering equipment skid.
- Taking into account the position of the direction of the equipment is in conformity
with the specifications and drawings
- Install the Gas Metering equipment
- Assure that at the time of installation in accordance with the specification and the
desired elevation
- Install the anchor bolt nut
- When the installation is in accordance with the drawings and specifications, then
remove the sling and other tools
- Have a general elevation in accordance with the specifications and drawings
(accompanied by the inspection report with clients)
- Grouting (See Grouting Procedure)
6. Grouting
Preparation :
a. Chipping
Perform cipping the concrete surface is still flat, so it can penetrate the grout cement
slurry and blend with the concrete base.
b. Cleaning
After chipping activities done then proceed with cleaning the floor surface until no dust,
and other materials to cause the cement grout that may not converge
c. Making Formwork
Formwork need to be made so that at the time of pouring cement grout did not come out
of the foundation going in the grout
d. Preparing Grouting Equipment and Water
Prepare all equipment for the preparation of a grouting cement mixers, clean water.
e. Clean up
After all the preparation is done, then pour water into the location that will digrouting
and let the condition for about 2 hours, then dry the area.

JAMBI MERANG DEVELOPMENT PROJECT

EPC GAS METERING AT GRISSIK
Doc. No : -

Rev: A

MECHANICAL EQUIPMENT
ERECTION PROCEDURE

Date : 01/04/2014
Page 8 of 11

f. Grouting Process
- After all the preparation is done, it should be noted that the temperature of the water
must follow the appropriate temperature required in the procedure (procedure
parbik).
- Ensure that the results of mixing cement grout according to manufacturer's
standards
- Add water into the mixing vessel and stir slowly until the condition completely
fused cement with water for approximately 5 minutes. (See table 1.1)
- Once the mixture is completely blended, pour cement grout mixture is stirred slowly
into bagasting that has been provided on one side (see figure 1.1).
- Mortar shall evenly to fill every pore under the base plate
- After all the grouting process is done, then let the cars for 3 days (72) hours and the
condition should be kept moist by watering.

Table. (1.1)
SikaGrout 215
No
01
02

Water Requirement
( Litres / 25 Kg bag )
2.75
4.25

Flow Condition
Trowellable
Flowllable

Drawing 1.1

JAMBI MERANG DEVELOPMENT PROJECT

EPC GAS METERING AT GRISSIK
Doc. No : -

Rev: A

MECHANICAL EQUIPMENT
ERECTION PROCEDURE

Date : 01/04/2014
Page 9 of 11

JAMBI MERANG DEVELOPMENT PROJECT

EPC GAS METERING AT GRISSIK
Doc. No : -

Rev: A

MECHANICAL EQUIPMENT
ERECTION PROCEDURE

Date : 01/04/2014
Page 10 of 11

JAMBI MERANG DEVELOPMENT PROJECT

EPC GAS METERING AT GRISSIK
Doc. No : -

Rev: A

MECHANICAL EQUIPMENT
ERECTION PROCEDURE

Date : 01/04/2014
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