Install Insulated Cladding

Onshore Civil and Buildings (Contract No.
______)
Main Contractor : _______________________
Subcontractor: _________________________
Client Logo
Project name
Method Statement for Installation of Insulated Roof and Wall Cladding
Contractor Logo
Project Name
Method Statement for Installation of Insulated Roof

and Wall Cladding
Document Number: 1000-XXX-XX-XXXX-XXXXX

Rev
Date:
Date
Comments
Prepared By
Reviewed By
Approved By
Date
Initial issue
Noel V. Mades
Quality Mngr.
PM
Page 1 of 18
1000-XXX-XX-XXXX-XXXXX Rev 001
Onshore Civil and Buildings (Contract No. ______)

Main Contractor : _______________________
Subcontractor: _________________________
Project name
Project Name
Method Statement for Installation of InsulatedRoof &

Wall Cladding
CLIENT:
BRIEF
PROJECT
DESCRIPTION
:
PLAN
CONTROL:
Date:
Holders of registered copies receive revisions to this document, should they occur,
with a request that the superseded copy be destroyed. Registration of copies
ceases at taking over date. The revision number is included at the end of the
document number, which is noted in the right of the bottom of each page. When
amendments occur, the whole document is reissued with the revision number
updated accordingly.
(i)
Revisions are shown in italics. Deletions are hidden. Earlier additions revert to
normal text in subsequent amendments.
(ii)
The QA Manager reviews and the Project Manager approves amendments by
signature on the cover sheet to the document.
(iii)
The Document Controller maintains a Register of the holders of this document.
(iv)
Amendments to the document are distributed according to (i) above and this is
reflected in the Register.
(v) The Document Controller keeps the original of the latest version of this
document.
Page 2 of 18

Main Contractor : _______________________
Subcontractor: _________________________
Project name
TABLE OF CONTENTS
1. TITLE
2. SCOPE OF WORK
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
General description
Plant and equipment
Materials
Site planning & preparation
Work methodology
Safety
Organization, Responsibilities & Supervision
Work Force
3. ENVIRONMENTAL, SAFETY & HEALTH

3.1 Risk assessment
4. QUALITY ASSURANCE
4.1 Quality Requirements Table
5. APPENDICES AND REFERENCES
6. BRIEFING SHEET
7. REVIEW CHECKLIST
Date:
Page 3 of 18

Main Contractor : _______________________
Subcontractor: _________________________
Project name
1. TITLE
Method Statement for Installation of Insulated Roof & Wall Cladding
2. SCOPE OF WORK
2.1. General Description
Roof and wall sheeting installation method statement describes the
procedures of work which will form the buildings that constitutes this
project.
2.2. Plant&Equipment
A- Lifting Equipment
-
50 ton mobile crane (2 No.)

25 ton mobile crane (4 No.)
3 ton telescopic boom loader
Scaffoldings
Man lift
B- Electrical equipment
-
Generator
Drill (110 volts)
Screw gun
Electrical nibbler
Industrial multi sockets
Cutting Machines
2.3. Materials
2.3.1
Cladding materials
Roof and wall sheets (0.8mm thk aluminum outer skin w/ 45/250
trapezoidal profile & 0.5mm thk. inner skin w/ 50mm thk. Core
Polyurethane foam)
Fasteners/Aluminum rivets (4.8mm dia.)
Mastic sealant (12x3 mm Polybutyl)
Flashing material
External 1.0mm. Gauge plain aluminum sheet
Internal 0.50mm. Gauge plain stucco embossed aluminum sheet
Date:
Page 4 of 18

Main Contractor : _______________________
Subcontractor: _________________________
Project name
2.4. Site Planning & Preparation

2.4.1
Transportation:
Articulated Lorries are generally used for delivery and it is
normally the responsibility of the recipient to arrange the
provision of suitable equipment for off-loading. A crane with
slings and spreader bar or a forklift truck will usually be required.
Composite panels sheet may be delivered by curtain sided
vehicles to afford optimum protection. Forklift trucks should be
used for off-loading.
Each day prior to commencement of work lift plan would be
prepared by safety personnel and shall be exercise during
similar activity at site.
2.4.2
Handling:
Compared with panels manufactured from other material,
cladding composed of aluminum with rigid polyurethane foam
core is lightweight having density of about 35kg/m3, enabling
long sheets to be handled with ease and with a minimum of
operatives.
If a crane is used for unloading, at least two slings should be
used single sling should NEVER be used.
Unprotected chains, bars or fork trucks will damage the sheet,
particularly at the edges, and should be avoided. Always ensure
that packs of sheet are securely banded before lifting.
When handling individual sheets, care should be taken not to
damage edges or corners, as they may interfere with sheet
laying operations and, prevent the achievement of a
weatherproof seal. Insulated sheet should be lifted from beneath
the bonded insulation and never by the aluminum alone as this
may cause the bond between the sheet and the insulation to
break.
Other way of lifting by fork lift, the panels should be placed on
the fork at equal length side by side in order to balance the
weight to avoid the possible drop off of the said materials and
to ensure the maximum loading capacity of the fork lift must be
attained.
Date:
Page 5 of 18

Main Contractor : _______________________
Subcontractor: _________________________
2.4.3
Project name
Storage:
Ideally, cladding should be stored under cover in the original
packing and in a dry, well-ventilated position.
Even crated material should be stored under cover, to protect it
from the weather.
It is important to keep the sheets well away from building
operations where they could be contaminated with lime and
cement, which would cause staining. If they are stored for more
than a short time out of their packaging, precautions should be
taken to see that moisture is not allowed to percolate between
them.
If sheets are stored in the open they should be kept off the
ground and covered with polythene sheeting. Care must be
taken to ensure that the timber battens used in building the
stack are aligned and keep the tarpaulin off the metal. Wet
tarpaulins in contact with bare sheet should be avoided. When
covering sheets with tarpaulins it is important to ensure there is
adequate ventilation to prevent condensation occurring.
Stacks of loose sheets should not be built too high or the bottom
sheets may spread.
2.4.4
Project Site Condition:

Work would be proceed only when/depending on actual site
condition and weather forecast so that damages might occurred
would be prevented.
2.4.5
Field Measurements:
Site Cladding Engineer is in-charge in the overall measurements
with the assistance of a foreman who would strictly check in
order to ensure locations of structural members, openings etc.
would be traced out in accordance to the approved drawings.
2.4.6
Coordination:
Before the commencement of cladding activities, any other
trades such as MEP, related subcontractors and main
construction team would conduct a coordination meeting on
regular basis in order to facilitate/assist the activity at site in
smooth progress and to complete the project without any
mistakes, nonconformity being made.
Date:
Page 6 of 18

Main Contractor : _______________________
Subcontractor: _________________________
Project name
2.4.7 General
2.4.7.1
Safety Roles and Responsibilities

HSE officer will be involved in all safety measures related
to HEC scope of works. Environmental officer is checking
for oil spill and housekeeping.
It is assured that the fixing team will have relevant
electrical equipment and hand tools to adequately
perform the installation work.
2.4.7.2
Pre Erection Checks
2.4.7.2.1
MATERIALS:
Materials arriving on site should be checked
immediately for quantity, type and dimension
against appropriate Advise Notes. Particular
care should be taken to ensure the safe receipt
of small parcels containing fasteners, mastic
etc. When signing Advise Notes for sack or
bundles etc, it is only necessary to check the
type of contents and number of sacks, bundles
etc.
2.4.7.2.2
ERECTION DRAWINGS:
Prior to commencing installation, visual
checking would be carried out
for the
secondary steelwork. Any obvious problems
should be pointed out immediately to allow
remedial work to be undertaken before the
cladding fixer begins work. Fixer must ensure
that all relevant drawings and fixing instructions
are available. These should be consulted and
understood before commencing erection
drawings with reference numbers;
CFS-1000-208-VB-8900-50015
to
50023, 50080 to 50081, 50107
CRW-1000-208-VB-8200-50010
to
50014, 50082
XRF1-1000-208-VB-8200-50035
to
50040, 50104
XRF2-1000-208-VB-8200-50095
to
50101
1000-208-VB-8200-50110 to 50121,
50106
Date:
Page 7 of 18

Main Contractor : _______________________
Subcontractor: _________________________
Project name
Drawings, fixing instructions and Advice Notes,

together should be kept in safe place on site.
2.4.7.2.3
BUILDING FRAMEWORK:
The frame of the building must be checked for
the following before commencing installation.
The frames would be checked by using man lift
to ensure horizontally and vertically wise the
frame is in true line and plumbed respectively.
Purlins and rails are at correct spacing as

shown on erection drawings and are all in
one plane.
Overall dimensions of roof or wall
correspond with those shown on erection
drawings.
Corner of roof are square and wall steelwork
is perpendicular.
No protrusions occur on the face of the steel
work, such as bolt heads, rivet heads, splice
plates etc.
Work carried out by preceding trades
(gutters, glazing, steelwork, painting etc.) is
completed.
Where dwarf walls occur, they are of correct
height and positioned as shown in the
erection drawings.
Details and positions of openings, i.e. doors,
windows etc are as shown on erection
drawings.
IMPORTANT: Ladder would be securely
fixed, inspected and tagged before the
access lifting points.
2.4.7.2.4
SEPARATING SHEETS:
Care must be taken when separating items in
packs, to ensure that damage does not occur to
the coating. They should be separated with a
series of jerking movements, rather than one
continuous movement. During the hot weather,
it is best to separate protected metal
components early in the morning before the sun
has heated the packs.
Date:
Page 8 of 18

Main Contractor : _______________________
Subcontractor: _________________________
2.5
Project name
Work Methodology
2.5.1
Roof Cladding:
The first line of installation for roof cladding would be at end wall
laid along the truss/rafter and must be carefully aligned, fixed
temporarily with 115mm. long, 6.3mm diameter self tapping
stainless steel fasteners with neoprene washers and PVC color
cap. Fixers would use 110-volts power tools for fixing and
working from a manlift.
First sheet of the first line would be lifted by crane to be laid out
starting from the eaves held to 50-50-50mm Z- angle spacer
fastened with 25mm. long 6.3mm. dia. Self tapping stainless
steel, the second and third sheet towards the ridge then it can
be finally fastened prior to proceed the succeeding line but
before fixing of any fasteners sheets must be correctly aligned at
right angles in relation to ridge and eaves line of building.
2.5.2
Ridge:
Crimped ridge would be laid after the installation of roof sheets
at each gable.
Flashing of 400 mm. width would be fixed at inner skin of roof
panel by blind rivets at 400mm. center to center. Flashing when
securely fixed 50 mm. thick polyurethane insulation would be
place on it then a 3x9mm polybutyl sealant tape would be
placed on sheet/outer skin of panel at three (3) rows side by
side from the edge of the panel.
Once the preceding works has been completed a 600mm. width
crimped ridge would be fixed to panel and fastened with blind
rivets at distance of 250mm. center to center.
The ridge will be installed as the roof sheets are laid ensuring all
holes are covered.
2.5.3.
Wall Cladding:
Wall cladding installation shall commence after the full
completion of the roofing installation. But before works proceed
deep check for the alignment of the rails, ensure that rail is in
true line and plumbed and must be done by cladding engineer
assisted with foreman.
Date:
Page 9 of 18

Main Contractor : _______________________
Subcontractor: _________________________
Project name
2.5.4. Curved Sheet / Eaves:

Curved sheet would be laid in position temporarily in line with
the wall & steel work. Ensure sheet secure in position.
2.5.5. Flashing:
All corners such as roof end wall, wall, and openings shall be
covered with 1.0mm. Gauge plain aluminum sheet stitched with
4.8mm dia. by 11.5mm. Long rivets spaced at 350mm center to
center. Details for each corresponding length and width of
flashing can be found on approved shop drawings reference
written in the QA/QC table below.
2.5.6 Inspection:
2.5.6.1
Prior to Installation of Roof and Wall Cladding,

ensure IRF for steel erection is already approved
and no NCR is open.
2.5.6.2
Each 9 bays when works completed, Inspection

request would be submitted to the Client for
approval prior to start of the succeeding bays.
2.5.7 In-Situ Testing

2.5.7.1
Water Spray Test shall be conducted by

Independent Testing Laboratory, One Test after full
installation.
THE FOLLOWING
COMPLETION:
Date:
001
MUST
BE
UNDERTAKEN
BEFORE
Check that fasteners have not been omitted and that they
present a uniform pattern.
Check that runs of flashings present a straight and neat
appearance.
Check that all mastic sealing and flute closers have been
fitted where required.
Ensure that all drill waste is removed from the sheeting.
Page 10 of 18
1000-XXX-XX-XXXX-XXXXX Rev

Main Contractor : _______________________
Subcontractor: _________________________
Project name
Ensure that all other waste and un-required packaging

stemming from fixing operations are collected and disposed
as required.
Cleaning would be done periodically and during works by the

assigned person to comply on safety requirements,
housekeeping and to maintain neat aesthetic on completed
work. Site to be kept clean and tidy and all rubbish placed into
garbage containers.
2.6
Safety
Each day prior to commencement of work lift plan would be provided by
safety personnel and shall be exercise during similar activity at site.
Pre start meeting would be conducted by site in-charge/site foreman prior
to start the activities.
2.7
Organization, Responsibility & Supervision

Project manager
Is over all responsible for the implementation of approved Cladding method
statement, specifications, drawings, and ensure that his team of engineers
and foremen are aware of it; all resources, humans, materials, and equipment
are available to carry out the work as planned without any delay
QA/QC
-
Combination with ITL (inspection and testing LAB) and engineers with respect
to all matters related to inspection and testing.
Follow up with ITL for material inspection, test reports, test certificates are
submitted to main contractor in timely manner.
Carry out required inspection to ensure compliance with specified
specifications requirement and approved drawings
Ensure information shall be neatly presented and submitted to main
contractor
Ensure equipment must be suitable and fit for the purpose in serviceable
condition acceptable
Ensure the site are ready to receive the material and erection
HSE Officer
-
Date:
001
Report to the QHSE Manager and ensure that all the safe condition and
environment in the project.
Page 11 of 18

Main Contractor : _______________________
Subcontractor: _________________________
Project name
Ensure that all activities related to the execution of the project are carried out
in safe conditions.
Apply the HSE Manual of the project, in accordance with the project
contractual requirements.
Ensure that all machinery and equipment are properly maintained in order and
safe working conditions.
Ensure that all plants and equipment are tested and inspected before use on
site.
Coordinate with client representative/main contractor on all matters related to
safety.
Coordinate with the local authorities to certify the equipment and machinery
so that they are in safe working conditions.
Overall responsibility for ensuring the implementation of the project specific
HSE Plan and Procedures.
Overall responsibility for ensuring the implementation of the applicable HSE
National and International requirement.
Cladding Erection Engineer

He is responsible to carry out the work as per the approved drawing, method
statement, with coordination with all parties like QA/QC Engineer, Site
Engineer, Subcontractors, ., etc. He is also responsible to ensure adequate
equipment and materials are in place.
Cladding Erection Foreman

-
2.8
Distribute the erectors for the site work

Supervise the erectors productivity and their work as planned
Inform/report steel erection engineer/supervisor in case of any problem or
inspection
Prepare all required machines/tools for the work
Work Force
-
Date:
001
Project Manager (1)

Erection Engineer (1)
Technical Engineer (1)
Supervisor (1)
Foreman (2)
Charge hand (2)
Group leader (4)
Erector (25)
Page 12 of 18

Main Contractor : _______________________
Subcontractor: _________________________
Project name
3. ENVIRONMENTAL, SAFETY AND HEALTH

3.1
Risk Assessment
See attachment JSEA page no. 1 to 8
4. QUALITY ASSURANCE
4.1 Quality Requirements Table
Type
Submitted
Y/N
ITP
SPECIFICATIONS
MATERIAL SUBMITTAL
Y
Y
Y
DRAWINGS
Doc Reference
OTHER
5. APPENDICES & REFERENCES

Project Specifications Section 0000 Insulated Roof and Wall Panel Cladding.
Date:
001
Page 13 of 18

Main Contractor : _______________________
Subcontractor: _________________________
Project name
6. BRIEFING SHEET
Use this sheet to record attendance at the Method Statement Briefing to all operatives working on the
activity.
Name
Date:
001
Title
Page 14 of 18
Employee No.
Signature

Main Contractor : _______________________
Subcontractor: _________________________
Project name
7. REVIEW CHECKLIST
Section
1
#
a
2.1
2.2
2.3
2.4
2.4
2.4
2.4
2.4
2.5
2.6
2.7
3.1
3.1
3.1
3.2
3.2
4.1
4.1
4.1
Date:
001
Question
Has the MS been signed off by all
designated persons?
Does the title of the MS relate to the
information contained within?
Does the MS follow the
recommended format?
Has the scope of work been well
defined?
Has all major equipment required
been identified?
Have all materials been identified for
the work activity?
Is the site planning and preparation
specific to the work location?
Has a sketch of the worksite been
included?
Does the sketch/site planning identify
areas for material storage?
access and egress?
interfaces with other contractors?
Is the work methodology logical and
easy to follow?
Has the person(s) in charge of the
work been identified?
Have all the trades required for the
work activity been identified?
Is a risk assessment included in line
with the template?
Is the risk assessment specific to the
work activity addressing all the
hazards from the work methodology
and site plan?
Are the recommended control
measures specific and easy to
understand?
Have specific emergency instructions
been included?
Have appropriate rescue plans been
included for critical safety tasks i.e.
rescue from persons at height?
Has the quality requirements table
been updated?
Have all the relevant documents
required to complete the work been
submitted and accepted (not required
to be attached)?
Are the references correct to the
Page 15 of 18
N/A
Comment

Main Contractor : _______________________
Subcontractor: _________________________
Date:
001
Project name
documents listed?
Has the briefing sheet template been
attached to the MS?
Page 16 of 18

Install Insulated Cladding

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Onshore Civil and Buildings (Contract No.

Method Statement for Installation of Insulated Roof

Document Number: 1000-XXX-XX-XXXX-XXXXX

1000-XXX-XX-XXXX-XXXXX Rev 001

Onshore Civil and Buildings (Contract No. ______)

Method Statement for Installation of InsulatedRoof &

1000-XXX-XX-XXXX-XXXXX Rev 001

Onshore Civil and Buildings (Contract No. ______)

3. ENVIRONMENTAL, SAFETY & HEALTH

1000-XXX-XX-XXXX-XXXXX Rev 001

Onshore Civil and Buildings (Contract No. ______)

50 ton mobile crane (2 No.)

1000-XXX-XX-XXXX-XXXXX Rev 001

Onshore Civil and Buildings (Contract No. ______)

2.4. Site Planning & Preparation

1000-XXX-XX-XXXX-XXXXX Rev 001

Onshore Civil and Buildings (Contract No. ______)

Project Site Condition:

1000-XXX-XX-XXXX-XXXXX Rev 001

Onshore Civil and Buildings (Contract No. ______)

Safety Roles and Responsibilities

Pre Erection Checks

1000-XXX-XX-XXXX-XXXXX Rev 001

Onshore Civil and Buildings (Contract No. ______)

Drawings, fixing instructions and Advice Notes,

Purlins and rails are at correct spacing as

1000-XXX-XX-XXXX-XXXXX Rev 001

Onshore Civil and Buildings (Contract No. ______)

1000-XXX-XX-XXXX-XXXXX Rev 001

Onshore Civil and Buildings (Contract No. ______)

2.5.4. Curved Sheet / Eaves:

Prior to Installation of Roof and Wall Cladding,

Each 9 bays when works completed, Inspection

2.5.7 In-Situ Testing

Water Spray Test shall be conducted by

Onshore Civil and Buildings (Contract No. ______)

Ensure that all other waste and un-required packaging

Cleaning would be done periodically and during works by the

Organization, Responsibility & Supervision

Onshore Civil and Buildings (Contract No. ______)

Cladding Erection Engineer

Cladding Erection Foreman

Distribute the erectors for the site work

Project Manager (1)

Onshore Civil and Buildings (Contract No. ______)

3. ENVIRONMENTAL, SAFETY AND HEALTH

See attachment JSEA page no. 1 to 8

5. APPENDICES & REFERENCES

Onshore Civil and Buildings (Contract No. ______)

Onshore Civil and Buildings (Contract No. ______)

Onshore Civil and Buildings (Contract No. ______)

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