Process Design Calculation3 - ND

Consultancy for New WTP, Recycling Plant Augmentation and Automation of Existing WTP at Wadgaon, Pune
Nagaur Lift Water Supply Project

250 MLD CAPACITY WTP AT NOKHA DAIYYA (300 MLD Ultimate)
Design Calculations for Main Units
1 Design Considerations
Desired Output
Internal loss after considering
recovery
Raw water Input
Working Hours
Average Flow Rate (Normal)
Overload flow for hydraulic design
of inlet works
Overload flow for hydraulic design
rest of the plant
Inlet Works Average Flow Rate
(Overload)
Inlet works Average Flow Rate
(Normal)
(Overload)
2 Treatment Plant Units
2.1 Inlet Chamber
Design Nominal Flow
Desigin input flow
(Overload)
(Normal)
(Overload)
Design flow Present normal
No of units
Hydraulic Retention Time
Volume
Depth
Area
Diameter
Check for HRT at Design Ultimate
Overload Condition
Q(out)
3
250000.00 m /day
IL @ 3 %
Q(in) = Q(out) + IL
t
Q(avg)
7500.00
257500.00
22.00
11704.55
m3/day
m3/day
Hours/day
m3/Hour
30.00 %
25.00 %
3
11704.55 m /hour
Q(OL) 30 % over nornmal flow
3
15215.91 m /hour
Q(avg)
3
3.25 m /Sec
3
4.23 m /Sec
3
300000.00 m /day
3
309000.00 m /day
3
14045.45 m /hour
3
18259.09 m /hour
Q(avg)
3
3.90 m /Sec
3
5.07 m /Sec
N
HRT
V = Q(avg) X HRT
D
A = V/ D
3.25
1.00
60.00
234.09
5.15
45.45
7.61
m3/Sec
No
Sec @ avg flow
m3
m
m2
m
46.15 Sec
Dimensions Adopted
Diameter
STC
7.61 m
1 Of 14
Depth
5.15 m
Free Board
0.50 m
Construction
RCC
Protection
Food Grade Epoxy on all internal s
2.3 Inlet Channel

No of Units
Design Flow Normal Ultimate
Design Flow Overload Ultimate
Design flow Present normal
N
250 + 50 MLD
Q(avg)
Q(OL)
Flow present Overload
Velocity
V
Area required for Ultimate Normal
condition
A= Q(Uliti_avg)/V
Width
W
Depth
D
Check for Velocity at Ultimate
overload condition
Check for Velocity at present
overload condition
1.00
3.90
5.07
3.25
No
m3/Sec
m3/Sec
m3/Sec
3
4.23 m /Sec
0.80 m/sec
2
4.88 m
2.50 m
1.95 m
1.04 m/sec
0.87 m/sec
Dimensions Adopted
Length
Width
Liquid Depth
FB
2.4 Parshall Flume
Approach Channel Width
Design flow Max
Design flow min
5.00
2.50
1.95
0.50
2.50 m
3
5.07 m /Sec
3
3.25 m /Sec
W
Q(OL)
Q(avg)
Throat Width
Q = 2.264WH
Head at max. flow condition
Head at min. flow condition
Headd Loss at Max Flow
Head Loss at Min flow
Water Level D/s of Flume at Max Flow
Water Depth at D/s of Flume at Min Flow
2.5 Distribution Box
No of Inlet
No of Outlet
HRT in the inlet box
STC
m
m
m
m
1.5 m
3/2
1.307
0.971
0.784
0.583
0.523
0.261
m
m
m
m
m
m
1 No
6 No
60 Sec
2 Of 14
Inflow
Vol
Weir length for distribution
Maximum Flow through each weir
Rise Over Weir
No of Outlet on one side
Length of Distribution Box
Depth
Area
Width
2.4 Flash Mixer
No of Units
Flow (avg)
3.90
234.09
5.00
0.85
0.2
3
15
3.5
66.88
4.46
6.00 m
3
3.90 m /sec
3
0.65 m /Sec
N
Q(avg)
Flow through each unit

HRT
Volume of each tank
Liquid depth
Area of cross section
Length
Width
m3/Sec
m3
m
m3/Sec
m
No
m
m
m2
Q(unit)=Q(avg)/N
t
V
A
L
W
60.00
39.02
3.25
12.00
3.46
3.46
sec
m3
m
m2
m
m
3.50
3.50
3.25
0.50
39.81
m
m
m
m
m3
Dimensions Adopted
Length
Width
Liquid Depth
Free Board
Tank Volume
Construction
RCC
2.5 Pipe Connection From Flash Mixer to Flocculation Cum Settling Tank
No of Connections
Q(avg)
Flow Normal
Flow Overload
Velocity
Area required for overload condition
Diameter of Pipe
Pipe Size Provided
Check Velocity for Overload condition
2.6 Flocculation cum settling Tank (Conventional Design)
No Of Units
N
Q(avg)
Design Flow
Flow through each tank (Avg)
Inner diameter of Central Coloum
STC
6.00 No
3
3.90 m /Sec
5.07
0.90
0.94
1.09
1000.00
m3/Sec
m/sec
m2
m
mm
6 All Working
3
309000.00 m /day
3
51500.00 m /day
1.00 m
3 Of 14
Outer Dia of Central Coloum
HRT in flocculation tank
Volume of flocculation Zone
Add for Vol occupied by central coloum
Corrected Volume of Flocculation Zone
Depth of flocculation Zone
Area of flocculation Zone
Inner Diameter of Flocculation Zone
Outer Diameter of Flocculation Zone
Outer surface Area of Flocculation Zone
Surface Loading Rate in clarifier
m
min
m3/day
m3/day
m3
m
m2
m
m
m2
m3/m2/day
2
1783.18 m
47.66 m
Surface Area Required

Diameter Of Unit
Detention Time
Volume Required
Depth required
1.30
25.00
894.10
3.98
898.08
3.00
299.36
19.53
19.93
311.75
35.00
HRT
SWD= V / SA
2.50 Hours at Avg flow

3
5364.58 m
3.01 m
Domensions Adopted
Flocculation Zone
Diameter
Depth
Overall Clarifier & Flocculator
Diameter
SWD
FB
Check for Weir loading
Length of weir
Loading
Launder Dimensions
Flow
Velocity
Area
Depth
Width
2.7 Sludge Outlets from Clariflocculator
No of Connections
Discharge Volume
Discharge Volume /outlet
Discharge Duration
Flow rate
Velocity
Area required
STC
19.53 m
3.00 m
48.00 m
3.01 m
0.50 m
150.72 m
3
341.69 m /m/day
0.33
0.90
0.36
0.50
0.72
m3/Sec
m/sec
m2
M
M
6.00
7725.00
1287.50
150.00
0.14
1.50
0.10
No
m3/day
m3/day
Min
m3/Sec
m/sec
m2
4 Of 14
0.35 m
350.00 mm
Diameter of Pipe
Pipe Size Provided
2.8 Telescopic Device for constant discharge

250.00 mm
Diameter
2.1 Channel from clarifloccultor to Common Channel
No of Units
Q(avg)
Flow Normal
2.00 No
3
1.95 m /Sec
Flow Overload
Velocity
Width
Depth
2.44
1.00
2.44
1.60
1.52
m3/Sec
m/sec
m2
m
m
2.11 Filter Inlet Channel

No of Units
Flow Normal
Flow Overload
Velocity
Width
Depth
2.00
1.95
2.34
1.00
1.17
0.60
1.95
No
m3/Sec
m3/Sec
m/sec
m2
m
m
2.12 Filtration units

No of Filter House
Flow to Each
No of Total Filter Box
No of Working Unit at a time
Working time for each filter
Design Flow (Average)
Design Flow Per Filter (avg)
Filtration Rate
Area required
short side of filter
Long Side
Washwater Gutter width
Flow when one filter is out
Filtration rate
Overall filter house diamnsions
Width
STC
WT
Q(desavg) = Q(avg)/22
q(avg) = Q(desavg)/ No of Filter
FR
FA
L/B
Width
Length
1
14045
24
22
22.00
14045.45
638.43
7.50
85.12
1.50
7.53
11.30
0.90
668.83
7.86
Building
m3/hour
m
m
Hours
m3/hour
m3/hour
m3/m2/day
m2
m
m
m
m
m3/hour
m3/m2/day
8.43 m
5 Of 14
Length
Ht
11.30 m
3.50 m
Two Filter Houses, each having Two rows of Eight filters each and middle operating gallery consi
Dimensions of Filter House
No of Filters in each filter house
24.00 No
Over all length
107.40 m
Overall Width
33.30 m
Operating gallery
7.50 m
2.13 Sizes of the Ports
a Filter Inlet
No of Working Inlets
Flow Normal
Flow Overload
Velocity
Diameter of Pipe
Inlet Size Provided
22.00
0.18
0.21
1.00
0.21
0.52
500
No
m3/Sec
m3/Sec
m/sec
m2
m
mm
b Filter Water Outlet

No of Working Outlets
Flow Normal
Flow Overload
Velocity
Diameter of Opening
Inlet Size Provided
22.00
0.18
0.21
1.00
0.21
0.52
500.00
No
m3/Sec
m3/Sec
m/sec
m2
m
mm
c Back Wash Water Inlet

Back Wash Rate
Area of Filter Bed
No of Inlets in each Filter
Wash Water Flow through each inlet
Wash Water Flow through each inlet
Velocity
Area required
Diameter of Pipe
Inlet Size Provided
30.00
85.12
1.00
2553.72
0.71
2.50
0.28
0.60
600.00
d Wash Water Outlet

No of Outlets
Flow Normal
Velocity
Area required
STC
1.00
0.71
2.50
0.28
m3/m2/hour
m2
m
m3/hour
m3/Sec
m/sec
Sq. M
m
mm
No
m3/Sec
m/sec
m2
6 Of 14
0.60 m
600.00 mm
Diameter of Opening
Outlet Size Provided
2.14 Filter Outlet Channel
No of Units
Flow Normal
Flow Overload
Flow
Velocity
Width
Depth
FB
1.00
14045.45
16854.55
4.68
1.00
4.68
2.00
2.34
0.30
No
m3/hour
m3/hour
m3/Sec
m/sec
m2
m
m
m
2.15 Washwater Outlet Channel

No of Units
Flow Normal
Velocity
Width
Depth
Free Board
1.00
0.71
1.00
0.71
0.80
0.89
0.50
No
m3/hour
m/sec
m2
m
m
m
2.16 Pipe Connection from Filter Outlet Channel to CCT (Alternative to Channel)
1.00 No
No of Pipes
3
Q(avg)
Flow Normal
3.90 m /Sec
Flow Overload
Velocity
Dimeter of pipe
Provide
2.17 Chlorine Contact Tank

No of Units
Compartments
Design Flow
HRT
Volume
Depth
Surface Area
Width
Partition Wall Thickness
No of walls
Corrected Width
STC
N
n
Q(avg)
T
V=(Q/60) X HRT
D
A = V/D
Wt
NWALLS
W=A
4.88
1.20
4.06
2.28
2200.00
m3/Sec
m/sec
m2
m
mm
1
4
14045.45
20.00
4681.82
4.00
1170.45
42.00
0.25
3.00
43.00
No
No
m3/hour
m
cu.m
m
m2
m
m
No
m
7 Of 14
Length
Free Board
Overall Height
Size of Each Compartment
Width
Length
Dimensions Adopted
No of Compartments
Width
Length
Liquid Depth
Free Board
Construction
RCC
3 Equipment
3.1 Filter backwash Pumps
Back wash Water requirement
Backwash rate
Backwash Flow
Backwash Duration
Water Consumed /back wash
No of Back wash /hour
Overhead Tank Capacity
No of Tank
Capacity of Each
Provide
Punps for filling backwash Tank
Working
Standby
Pump Capacity
Head
3.2 Air Blowers
No of Units/filter House
No of Working units
Total No
Air Scour Rate
Air rate
Area of filter
A
Air Requirement
Airqty =Air Rate x Area
discharge head
Capacity of each blower to be provide
3.3 Chlorinators for pre chlorinations
Chlorine Dose
=
Flow
=
STC
27.87 m
0.50 m
4.50 m
9.75 m
27.87 m
4.00
9.75
27.87
4.00
0.50
No
m
m
m
m
25.00
2128.10
10.00
354.68
1.00
354.68
1.00
354.68
465.00
2.00
1.00
1.00
930.00
15.00
m3/m2/hour
m3/hour
Min
m3
Provision
m3
No
m3
m3
No
No
No
m3/hour
m
3.00
2.00
3.00
55.00
85.12
4681.82
4.50
No
No
Two Working
m3/m2/hour
m2
m3/hour
MWC
3
2340.91 m /hour
2 mg/l
14045.5 m3/h
8 Of 14
=
Maximum Chlorine Dosing rate
Cosider capacity of each
chlorinator as
=
So No of units,
Working =
standby =
Maximum withdrawal capacity of
each tonner
=
=
Tonner for each Chorinator
Total tonners required including
standby
=
Total tonners required
including standby with
changeover
=
3.4 Chlorinators for post chlorinations
Chlorine Dose
=
Flow
=
=
chlorinator as
=
So No of units,
Working =
(Cosidering 50 % standby) =
each tonner
=
=
standby
=
Total tonners required
including standby with
changeover
=
3.5 Chlorinators for Water Recovery and Recycling
Chlorine Dose
=
Flow
=
=
=
chlorinator as
28.1 kg/h
30.00 kg/h
1.0 No
1.0 No
kg/h
2 No
4 No
8.00 No
2 mg/l
3
14045.5 m /h
28.1 kg/h
15.00 kg/h
2 No
1 No
kg/h
2 No
6 No
12.00 No
5.0
625.0
3.1
mg/l
m3/h
kg/h
4.0
kg/h
So No of units,
Working
standby
each tonner
STC
=
=
1
1
No
No
=
=
4
1
kg/h
nos
9 Of 14
standby
=
each tonner
=
=
standby
=
3.6 Total chlorine requirement
Total chlorine requirement
Capacity per cylinder
Nos. of cylinders
Nos. of cylinders
No
7
1
kg/h
nos
59.3
=
=
=
=
1423.4
900
1.6
33
kg/h
kg/d
kg
per day
per 21 days
4 Chlorine Drum Store And Chlorinator Room

4.1 Store
No of Drums Connected for Pre Chlorination
No of Drums Connected for Post Chlorination
No of Drums Connected for Dirty backwash treatment
Extra Filled Drum
Extra Empty Drum
Total Drums
Provide space for
No of Rows
Width
Length
4.2 Chlorinator Room
Width
Length
4.3 Drum Pit
Length
Width
Depth
4.00
4.00
2.00
13.00
9.00
32.00
36.00
9.00
No
No
No
No
No
No
No
No
15.36 m
15.78 m
15.78 m
7.00 m
2.00 m
2.00 m
2.00 m
5 Dirty Backwash Water Recovery System

5.1 Sump for clariflocculator Sludge
Wastewater from clarifier
Discharge frequency
No of discharges
STC
3
7725.00 m /day
3.00 Hours
8.00 per day
10 Of 14
Duration of each discharge
Total discharge time
Flow rate
Retention time in collection tank
Volume of the tank
Depth of tank
Area
Length
Width
10.00
80.00
1.61
1.00
965.63
3.00
321.88
25.37
12.69
Min
min
m3/Sec
discharge
m3
m
m2
m
m
5.2 Thickener for clariflocculator Sludge

Plant Capacity
Flow for Phase 1
SS Concentration in raw effluent
Total Solid Load because of SS
Alum Consumption as Al2O3
Sludge Formed
Total Solid Load
Solid separated in clariflocculator
Solids going to thickener
Design Flow Rate for Thickener
Solid Loading Rate
Surface Loading Rate
Area required for Soild Loading Criteria
Area required for Surface Loading Criteria
Adopted Area
Diameter
Outlet Sludge Conc
Thickened Sludge Volume
309000.00
14045.45
15.00
5056.36
772.50
1605.59
6661.95
99.00
6328.85
321.88
40.00
40.00
158.22
193.13
193.13
15.68
5.00
154.50
Cu. M. /day
Cu. M. /hr
mg/l
kg/day
kg/day
kg/day
kg/day
%
Kg/day
Cu. M. /hr
kg/m2/day
m3/m2/day
m2
m2
m2
m
%
m3/day
5.3 Sump for filter backwash

Filter Back wash
Duration
Total Flow
Back wash Flow for 2 filter
Volume required
Depth
Area
Width
Length
Dimensions Adopted
0.71
10.00
425.62
851.24
851.24
3.20
266.01
23.06
11.53
Length
Width
STC
m3/Sec
Min
m3
m3
m3
m
m3/hour
m
m
25.37 m
12.69 m
11 Of 14
F. B.
0.50 m
5.4 Clarifier for Filter Backwash recycling

Flow
Surface Loading Rate
Area required
Diameter
SWD
425.62
10214.88
100.00
102.15
11.41
2.00
Cu.M/hour
Cu. M/day
kg/m2/day
m2
m
m
Pipe Size from Dirty Back wash Transfer Pumps to Clarifier

Flow
Velocity
Area required
Diameter of Header Pipe
Provide Pipe dia
425.62
1.50
283.75
19.01
500.00
m3/Sec
m/sec
m2
m
MM
154.50
15.00
2317.50
0.80
2896.88
14.00
206.92
17.00
12.17
m3/day
Days
m3
m
m2
5.5 Sludge Drying Beds

Volume of Thickened Sludge
Drying Cycle
Volume for 11 days
Application depth
Area required
No of beds
Area of each
Length
Dimensions adopted
Langth
Width
Depth
6 Calculations for Chemical Dosing
6.1 Dosing Tanks
250+50MLD+losses 9 MLD
Design Flow Normal Ultimate
Dose of Aluminium Sulphate as Al2O3 (Average)
Cosumption As Al2O3
STC
m2
17.00 m
12.00 m
1.70 m
309.00 MLD
309000.00 m3/day
2.50 mg/l
772.5 Kg/day
12 Of 14
Al2O3 Contents in commercial product
Quantity of commercial product required
Alum Consumption
Solution Tank Capacity
Cosumptiion of Alum in 8 hours
Solution Strength
Solution Volume for 8 hours
No of Working Tanks
Volume of Each
No of Standby tank
Volume of Each
Depth
Area Required
Width
Langth
17.0 %
4544.1
206.55
8.00
1652.41
5
33048.13
1
33.05
2
33.05
2.50
13.22
3.64
3.64
Kg/day
Kg/hour
Hours
Kg
% W/V
lit
No
Cu. M
No
m3
m
m2
m
m
Dimension Adopted
Length
width
Depth
FB
6.2 Space Requirement For storing Alum
Flow
Dose of Aluminium Sulphate as Al2O3 (Average)
Cosumption As Al2O3
Quantity of commercial product required
For 45 days
Wt of brick
No of Bricks
Vol of Brick
Volume Required
Ht of Stack
Area required
Acess Area
Area required
Void space
Correct Area for Void Space

Provide
3.64
3.64
2.50
0.50
m
m
m
m
309000.0 m3/day
2.5 PPM
772.5 Kg/day
17.0 %
4544.1
204485.3
20.0
10224.3
0.0
184.0
1.8
102.2
25.0
127.8
15.0
Kg/day
kg
Kg
No
m3
m3
m
m2
%
m2
%
147.0 m2
150.0 m2
Calculation For PAC

6.3 PAC
Calculation for Storage
STC
13 Of 14
Treatment plant capacity (ultimate)
Dose of PAC as Al2O3 (Average)
309000.00 m3/day
2.50 mg/l
772.50 Kg/day
Cosumption As Al2O3
Consumption in terms of commercial product
Spcific Gavity of Solution
Cosumption of commercial product on volumetric basis
45 Days requirement
9.00 %
8583.33 Kg/day
1.21
7093.66 Lit/day
319214.88 Lits
319.21 m3
2.00
159.61 m3
No of Storage Tanks
Volume of Each Tank
Tank Dimensions
Depth
Area
Length
Width
2.50 M
63.84
7.99
7.99
6.4 Alternate Design with HDPE Tank

Capacity of Tanks
No of Tanks required
Provide
20000.00 Lit
15.96
16.00 Tanks
6.5 Dosing Solution Tank

Daily Consumption
No of working Tanks
No of Standby Tank
Volume of Each Tank
Say
Depth
Area
Length
Width
7093.66
1.00
2.00
7093.66
7500.00
1.50
5.00
2.24
2.24
Lit/day
Lit
Lit
M
m
m
Dimension Adopted
Length
width
Depth
FB
STC
2.24
2.24
1.50
0.50
m
m
m
m
14 Of 14

Process Design Calculation3 - ND

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Process Design Calculation3 - ND

Uploaded by

Copyright:

Available Formats

Consultancy for New WTP, Recycling Plant Augmentation and Automation of Existing WTP at Wadgaon, Pune

Nagaur Lift Water Supply Project

Q(OL) 30 % over nornmal flow

Q(OL) 30 % over nornmal flow

Q(OL) 30 % over nornmal flow

2.3 Inlet Channel

Flow through each unit

Surface Area Required

2.50 Hours at Avg flow

2.8 Telescopic Device for constant discharge

2.11 Filter Inlet Channel

2.12 Filtration units

b Filter Water Outlet

c Back Wash Water Inlet

d Wash Water Outlet

2.15 Washwater Outlet Channel

2.17 Chlorine Contact Tank

4 Chlorine Drum Store And Chlorinator Room

5 Dirty Backwash Water Recovery System

5.2 Thickener for clariflocculator Sludge

5.3 Sump for filter backwash

5.4 Clarifier for Filter Backwash recycling

Pipe Size from Dirty Back wash Transfer Pumps to Clarifier

5.5 Sludge Drying Beds

Correct Area for Void Space

Calculation For PAC

6.4 Alternate Design with HDPE Tank

6.5 Dosing Solution Tank

You might also like