Professional Documents
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Xinqiang Xu
Department of Mechanical Engineering
Binghamton University - SUNY
Binghamton, NY, 13902
xxu2@binghamton.edu
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Siyi Zhou
Department of Mechanical Engineering
Binghamton University - SUNY
Binghamton, NY, 13902
szhou3@binghamton.edu
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Mark M Meyers
Applied Optics Lab
GE Global Research
Niskayuna, NY, 12309
meyersm@research.ge.com
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Bahgat G Sammakia
Department of Mechanical Engineering
Binghamton University - SUNY
Binghamton, NY, 13902
bahgat@binghamton.edu
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Bruce T Murray
Department of Mechanical Engineering
Binghamton University - SUNY
Binghamton, NY, 13902
bmurrary@binghamton.edu
Xinqiang Xu
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ABSTRACT
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INTRODUCTION
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substitute for traditional fossil fuels, which are the main sources of greenhouse gas
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emissions into the atmosphere. Photovoltaic (PV) systems represent one of the most
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sunlight onto PV cells, and the replacement of expensive photovoltaic area with less
expensive concentrating optics, such as mirrors or lenses, is a novel solution to reduce
the cost of solar electricity. Light concentration leads to a significant semiconductor
material saving by a much higher power density at the cell surface. However, a common
PV system converts only 10%-25% of the incoming solar radiation into electricity, which
means that much of the incident solar energy simply heats the PV cells. The high cell
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must be forcedly cooled, and simultaneously, the available thermal energy captured and
stored by coolant can be used for other useful applications. It is generally accepted that
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electricity, namely: thermoelectric (TE) technology, which can operate from a low grade
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heat source such as waste heat energy and has drawn increasing interest.
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conversion efficiency of the proposed TE-RSC system was 1~4%. Lertsatitthanakorn et al.
[13] developed and tested a double-pass thermoelectric solar air collector to study the
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degree and the different materials for the TE generator in a wide temperature range (up
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possibility to increase the electricity production in solar energy systems. In this system,
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temperature differences across the TE modules generate additional power driven by the
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Seebeck effect. With greater electrical and overall efficiencies, a so-called hybrid
concentrating photovoltaic-thermoelectric/thermal
system
(HCPV-TE/T) can
be
achieved.
In this paper, a multiphysics simulation of an innovative hybrid solar collector
system, which contains a solar concentrator, a string of series-connected GaAs/Ge PV
cells, commercial TE modules applying bismuth telluride as a basic semiconductor
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the physical property (figure of merit) on the hybrid system efficiency are thoroughly
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investigated.
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COMPUTATIONAL MODELS
Fig. 1(a) sketches the proposed HCPV-TE/T system. A Fresnel lens concentrates
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the incidence radiation by a factor of 20 over the active solar array area. The PV cell
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the PV cells and the top of the TE layer is assured by utilizing a thin-film thermal
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cladding [17]. The schematic of the TE generator panel is depicted in Fig. 1(b). The TE
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couples are arranged into 6 rows containing 50 cells each as shown in Fig. 2. The
Table 1.
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dimensions and physical parameters of the HCPV-TE/T water collector are tabulated in
EP-13-1103
METHODOLOGY
The three-dimensional Navier-Stokes and energy equations combined with the
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determine the temperature and velocity fields. The flow is assumed to be steady,
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incompressible and laminar (inlet Re number <350). The fluid properties are assumed to
be constant. The governing equations are expressed as follows:
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Continuity equation:
(1)
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( u) 0
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Energy equation:
(2)
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u u P 2 u F
2T
C P
C P
(3)
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u T
is the fluid density, u is the flow velocity, F represents body forces acting on
the fluid, is dynamic viscosity , P is the pressure, T is the temperature, is thermal
conductivity, Cp is heat capacity, and
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The energy equation is solved in the fluid and solid domains where the heat
transfer is strictly dominated by convection and conduction, respectively. For the fluid
Q
T
T
T
k
uy
uz
x
y
z C P
2T 2T 2T
2 2 2
y
x
x
(4)
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Fluid Domain:
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Solid Domain:
(5)
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k 2T 2T 2T Q
C P x 2 y 2 x 2 C P
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The no-slip and no flow-through boundary conditions are specified at all solid
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surfaces. The identical inlet velocity boundary is given and the water temperature is
taken to be 20oC. A pressure outlet boundary condition is used at the exit of the
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channel. Both convection and radiation are applied on the top surface of the
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McAdams et al. is used on the outside surface of the glass cover. In the absence of
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forced convection, a heat transfer coefficient of 5 W/(m2K) is designated [19]. The glass
cover of the system is assumed to have an emissivity of 0.88 [20]. In practice, a layer of
thermal insulation is added below the collector. If the heat loss by radiation at the back
of the collector is negligible, then
Rinsulation
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in
k in
1
0.04
1
1.31( K m 2 / W )
h 0.036 5
EP-13-1103
(6)
Where, Rinsulation is the thermal resistance of the insulation layer, in is the thickness of
the insulation layer and k in is the thermal conductivity of the insulation layer.
PV Model
The GaAs/Ge PV cell efficiency is a function of irradiance and cell temperature.
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For an identical irradiance, the electrical efficiency is taken to be a linear function of the
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cell temperature. The linear relationship for 20 times the concentrated irradiance is
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(7)
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Where, 0.172 and -0.0016 represent the nominal electrical efficiency and the
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Ece ce p g G
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(8)
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Where, p is the module packing factor, and p=1 [22]; G is the incident solar radiation.
The PV module electrical efficiency PV ,
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PV ,
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(9)
TE Model
The conversion efficiency of a TE module based on Carnot cycle can be roughly
estimated by the thermal-based model as [23],
Th Tc
][
Th
1 ZT 1
]
Tc
1 ZT
Th
(10)
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max [
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Where, Th is the temperature at the hot junction, Tc is the temperature at the surface
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necessitates a fully coupled-field model, which, in addition to Joule heating, accounts for
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Seebeck, Peltier, and Thomson effects as coupling mechanisms between thermal and
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electric fields. In this model, the equations of heat flow Eqn. (11) and of continuity of
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electric charge [24] Eqn. (12) are coupled by the set of thermoelectric constitutive
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equations, Eqns. (13) and (14), involving Seebeck, Peltier and Thomson effects and the
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q C P
T
q
t
D
)0
t
(12)
q [] J [ ] T
(13)
J [ ] (E [ ] T )
(14)
(J
D [ ] E
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(11)
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(15)
9
where, q is the heat flux vector, J is the electric current density vector, D is the electric
flux density vector, E is the electric field intensity, [] is the thermal conductivity matrix,
[] is the electrical conductivity matrix, [] is the Seebeck coefficient matrix, []=T[ ] is
the Peltier coefficient matrix, and [] is the dielectric permittivity matrix. In the absence
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(16)
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The flow field needs to be incorporated into the thermoelectric schemes, which
requires the addition of Navier-Stokes model.
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For the electrical part, the boundary conditions of TEGs outer surfaces are set as
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electrical insulation. This means the current must be parallel to the TEG surface. The
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voltage at the end of the circuit is set to zero to close the electrical circuit as shown in
Figure 3.
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V 2 OC
2( RTE Rload )
(17)
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Where, Voc is the open circuit voltage, RTE is the internal thermoelectric resistance, and
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Rload is the electric resistance of the external load. For the maximum output electrical
power, Rload=RTE.
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m C p (T f ,out T f ,in )
(18)
AG
Where, m is the mass flow rate; C p is the water heat capacity; T f ,out is the water outlet
temperature; T f ,in is the water inlet temperature, A is the total top surface area of the
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TE Model Evaluation
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477171) are employed to assess the grid independence of the results. Fig. 4 shows cells'
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average temperature in the module at the inlet fluid velocity being 0.01m/s computed
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using three different finite element meshes. The figure shows the very high convergence
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al. [25] are referred to demonstrate the applicability of the coupled-field model to
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predict the conversion capability. The variations of power generation with Tin_hot from
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The multiphysics model shown above is solved to determine the electrical and
thermal performance of the HCPV-TE/T system. Four levels of mesh resolution (coarse,
normal, fine, and extra fine) are tested to check the dependence of the solutions on grid
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design. The variation of the pressure distribution along the centerline of the straight
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channel at the identical velocity inlet condition (Vin=0.04m/s) for the different meshes is
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compared to confirm the high convergence behavior and accuracy of the computations.
Thus, considering the balance between the computational efficiency and the accuracy of
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The open voltage and maximal powers generated for a single couple of TE
modules are presented in Fig. 6 corresponding to the different values of T (the
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drawn that the TEGs work at higher temperature differences more efficiently.
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20000W/m2 is 17.2% at the reference temperature TPV = 28oC, and the temperature
coefficient is -0.16%/K. For the TE layer, the thickness of TE = 1.2mm and a specific
figure of merit of Z = 0.00275K-1 are used as a baseline case. For a fixed inlet water
temperature of 20oC, Figs. 7 and 8 present the numerically predicted electrical
efficiencies, and thermal efficiencies with respect to different water inlet velocities for
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the PV-TE/T system and the PVT system, respectively. In Fig. 7, the electrical efficiencies
of the PV-TE/T system and the PVT system increase with the flow rate until the flow rate
reaches 0.02m/s, and then approach to relatively constant values. The electrical
efficiency curve of the TE modules from the PV-TE/T system keeps flat. That is because
the electric efficiency is mainly determined by the temperature difference between the
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hot junction and the cooled surface of TE modules, which maintains 41oC as the flow
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rate changes. For the curve of the PV module from the PV-TE/T system, as the flow rate
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efficiency.
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apparent, as expected, that as the water flow rate increases, the thermal efficiencies
increase. For high water flow rates, the system operating temperature is lowered,
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resulting in lower heat losses and subsequently higher thermal efficiencies. Also, the
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thermal efficiencies of the heat extractors taper off to reach a constant level when the
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velocity exceeds 0.05m/s, which demonstrates that the quantity of heat extracted by
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two figure of merit values Z1 = 0.00275K-1 and Z2 = 0.00534K-1 [25] are chosen for this
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analysis.
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The effect of the figure of merit on electrical efficiencies is plotted in Fig. 10. The
larger Z generates the higher electrical efficiency. With respect to the PVT system
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electrical efficiency of 16.9% (at the water inlet velocity of 0.02m/s), the PV-TE/T system
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with Z = 0.00534K-1 gives an efficiency of 25%, and 48% larger than that for a PVT
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system. For Z = 0.00275K-1, the PV-TE electrical efficiency of 18.2% is reached, which is
28% less than that of Z = 0.00534K-1. Therefore, more attention needs to be drawn on
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exploring and explaining the increase in figure of merit values, especially for new
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performance of the PV-TE hybrid system and decrease the cost per watt.
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nevertheless, the electrical efficiencies of the TE material and the whole PV-TE hybrid
system increase. As the thickness of the TE layer keeps increasing, the thermal
resistance between the PV module and the heat extractor becomes larger, and the
system temperature rises, which decreases the PV module's efficiency. However, the
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temperature difference between the TE layer's hot and cool surfaces is improved in
Fig.12, and the TE layer's efficiency is increased. Since the increase of the TE's efficiency
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is larger than the amount of the PV's decreased, the overall efficiency of the PV-TE/T
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system is improved.
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improves as the thickness of the TE layer increases, it is important to highlight that the
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higher system temperature causes significant higher thermal stress, decreasing the
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operational life and reliability of the system. Therefore, a balance between the system
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CONCLUSION
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and clean, especially as global warming and air pollution have become serious issues in
recent years. A multiphysics model is developed to determine the efficiency of the
hybrid system. Water is used to extract the heat from the PV-TE hybrid module and
improve the thermal efficiency of the solar hybrid system. The results indicate that the
thermal and electrical efficiencies increase with the increased water-flow rate. The
comparison of the PV-TE/T system with the PVT system shows that the PV-TE/T system
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has a comparable thermal efficiency and a much higher overall electrical efficiency.
Adding a TE converter between the PV module and the heat extractor can lead to an
increase of 8% on the electrical efficiency.
The results derived from the simulated PV-TE/T system are reported for the
different figure of merit values and TE layer's thicknesses. Current studies in TE
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value, the high-Z material allows an electrical efficiency increase of at least 40%.
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Additionally, in the hybrid system, the electrical efficiency of the PV module decreases,
but that of the TE material and the overall efficiency of the system increases, as the
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Finally, although the overall electrical efficiency of the PV-TE/T system is higher
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than that of the PVT system, the PV cell operating temperatures in the PV-TE/T system is
also much higher than those in the PVT system at the same cooling conditions. The
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higher system temperature causes significant higher thermal stress, thus decrease the
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operational life and reliability of the system. Therefore, a balance between the system
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ACKNOWLEDGMENT
This work was supported by the Integrated Electronics Engineering Center at the
State University of New York at Binghamton.
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NOMENCLATURE
total top surface area of the system, m2
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energy, W/m2
height, m
length, m
temperature, K
width, m
Greek symbols
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thickness of TEG, m
efficiency, %
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cell
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cell electrical
ct
cell thermal
ch
channel
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Subscripts
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dielectric layer
glass cover
module
PV
photovoltaic
thermal clad
TE
thermoelectric
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REFERENCES
[1] Radziemska, E, 2003, The effect of temperature on the power drop in crystalline
silicon solar cells, J. Renewable Energy, 28(1), pp. 1-12.
[2] Xu, X, et al., 2013, Thermal Modeling and Life Prediction of Water-Cooled Hybrid
Concentrating PVT Collectors, J. Solar Energy Engineering, 135, pp. 011010-1~8.
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[3] Oleary, M. J., Clements, L. D., 1980, "Thermalelectric performance analysis for
actively cooled, concentrating photovoltaic systems," Sol Energy, 25, pp. 401-406.
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[4] Mbewe, D. J., Card, H. C., Card, D. C., 1985, "A model of silicon solar cells for
concentrator photovoltaic and photovoltaic/thermal system design," Sol Energy, 35(3),
pp. 247-258.
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[6] Akbarzadeh, A., Wadowski, T., 1996, "Heat pipe-based cooling systems for
photovoltaic cells under concentrated solar radiation," Appl Therm Eng., 16(1), pp. 8187.
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[7] Brogren, M., Karlsson, B., 2001, "Low-concentrating water-cooled PVthermal hybrid
systems for high latitudes," Proc. 17th EUPVSEC.
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[10] Gunter, R., et al., 1999, PV-hybrid and thermoelectric collectors, Sol. Energy, 67,
pp. 227.
[11] Omer, S.A., Infield, D.G., 1998. Design optimization of thermoelectric devices for
solar power generation, Sol. Energy Mater. Sol. Cells, 53, pp. 67-82.
[12] Maneewan, S., Hirrunlabh, J., Khedari, J., Zeghmati, B., Teekasap, S., 2005, Heat
gain reduction by means of thermoelectric roof solar collector, Sol. Energy, 78, pp. 495.
[13] Lertsatitthanakorn, C., Khasee, N., Atthajariyakul, S., Soponronnarit, S.,
Therdyothin, A., Suzuki, R. O., 2008, Performance analysis of a double-pass
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thermoelectric solar air collector, Solar Energy Materials & Solar Cells, 92, pp. 11051109.
[14] Peng, L., Lanlan, C., Pengcheng, Z., Xinfeng, T., Qingjie, Z., Niino, M., 2010, Design
of a concentration solar thermoelectric generator, J.Electron. Mater, 39, pp. 1522
1530.
[15] COMSOL, version 4.1, COMSOL Inc., 2008
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[19] Smolec, W., Thomas, A., 1993, Theoretical and experimental investigations of heat
transfer in a Trombe wall, Energy Conversion and Management 34(5), pp. 385400.
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[20] Sarhaddi, F., at al., 2010, An improved thermal and electrical model for a solar
photovoltaic thermal (PV/T) air collector, Applied Energy 87, pp. 23282339.
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[21] Xu, X., Sammakia, B.G., Murray, B.T. and Meyers, M.M., 2012, "Thermal Modeling
of Hybrid Concentrating PV/T Collectors with Tree-shaped Channel Nets Cooling
System", accepted, Proceeding of IEEE, ITherm Conference, San Diego, CA.
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[22] Chow, T.T., He, W., Ji, J., 2006. Hybrid photovoltaic-thermosyphon water heating
system for residential application, Solar Energy, 80, pp. 298-306.
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[23] Rowe, D. M, editor. CRC handbook of thermoelectrics. London, NY, USA: CRC Press;
1995.
[24] Topal, E. T., 2011, A Flow Induced Vertical Thermoelectric Generator and its
Simulation Using COMSOL Multiphysics, Proc. 2011 COMSOL Conference, Boston, MA.
[25] Niu, X., and Yu, J.L., 2009, Experimental Study on Low-Temperature Waste Heat
Thermoelectric Generator, J. Power Sources, 188, pp. 621-626.
[26] Venkatasubramanian, R., Siivola, E., Colpitts, T., OQuinn, B., 2001, Thin-film
thermoelectric devices with high room-temperature figures of merit, Nature, 413, pp.
597602.
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[27] Yang, R. G., Chen, G., 2005, Nanostructured Thermoelectric Materials: From
Superlattices to Nanocomposites, Materials Integration. 18 (33).
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Fig. 2
Fig. 3
Fig. 4
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Fig. 8
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u=0.01m/s
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Fig. 7
Fig. 11
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Table 2
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Table 1
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Table 1
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TE
Concentrator
Specification
1.1x105 S/m
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Ratio
p: 2x10-4 V/K
n: -2x10-4 V/K
1.5 W/(mK)
6 mm
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Table 2
SYMBOL
Bi2Te3
, [V/K]
P: 200X10-6
N: -200X10-6
, [S/m]
, [W/(m*K)]
1.1X105
1.6
ELECTRODE
(COPPER)
6.5X10-6
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5.9X108
350
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Fig. 1(b)
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Fig. 1(a)
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Fig. 2
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Fig. 3
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Fig. 4
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Fig. 5
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Fig. 6
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Fig. 7
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Fig. 8
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Fig. 9
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Fig. 10
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Fig. 11
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Fig. 12
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