LPG Carbon Dioxide Fire Suppression System Installation Manual .

TECHNICAL INFORMATION
5.2.18
Mechanical system for weighing monitor.
Description:
Mechanical system for monitoring the level of gas in each of the cylinders which are part of
a bank of cylinders. The way it works is based on the weight reduction of a cylinder when
there is a gas loss. This system does not consider the real weight of the cylinder.
Fig. 5.2.18.1. Mechanical weighing device system

Each cylinder is hanging from a mechanical control module (1). A 10% loss is enough for
the module to issue an optical signal showing the failure (by the falling of the metallic cover
of the module). If necessary, the system can be supplied with a photocell (2) and a mirror
(3) allowing the monitor of the system by means of external devices (control panel) and
releasing other alarm systems both optical and acoustic. One single photocell allows
monitoring banks of up to 10 meters length.
The installation and commissioning of this weighing device system is very easy and allows
manual adjustments to modify the sensitivity of the control modules.
Upon order confirmation and coming from manufacturer it is possible to supply mechanical
weighing modules for different kinds of cylinders and levels of weighing lost.
Installation:
With each mechanical weighing device instructions for assembly and commissioning are
handed out.
LPG Tcnicas en Extincin de Incendios S.A.
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5.3 RELEASE SYSTEM.

This is the system, which allows command of gas discharge contained in the cylinders. The
carbon dioxide (CO2) standard release system is pneumatically operated. Annex 1 contains
as an example, drawings of the following carbon dioxide (CO2) release systems:
Sketch for discharge and release system: carbon dioxide (CO2) cylinder bank provided
with master cylinder (cylinder banks of 8 or less cylinders of 402 or 67 litres N.
50040676).
Sketch for discharge and release system: carbon dioxide (CO2) cylinder bank provided
with pilot cylinder (up to 40 cylinders of 402 or 67 litres N. 50090673).
The drawings mentioned above show the connection of release systems of different
complexity. However, these drawings are included as examples. Therefore, for installations
provided with specific drawings, such drawings will prevail.
The pneumatic release consists of one master cylinder or one or two pilot cylinders, with a
pilot valve incorporated into each. The pilot valve combines different release devices, such
as manual release devices, electric actuation by means of solenoid valve, which once
activated carries out the opening of the slave cylinder valves. This is a flexible system,
which may incorporate more than one pilot cylinder and command release from several
cylinder banks simultaneously.
Components which may be included into a carbon dioxide (CO2) release system and the
Installation of each are described as follows. Installation is performed in the order the parts
are described.
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5.3.1 Pressure pilot cylinder.

Technical data sheet N. 052
Description:
A pilot cylinder (1), equipped with an LPG 128-90 valve (2), filled with dry nitrogen at 100
bar. It can be manually actuated (4) and electrically actuated by solenoid valve (5). Once
the pilot cylinder discharge is activated, nitrogen flows through release line to the
pneumatic release heads mounted on the bank slave cylinders. The valve incorporates a
pressure gauge (3). Once activated it is not possible to interrupt total discharge of the
cylinders.
Pos Description
1
N2 pilot cylinder
LPG 128-90 valve
Pressure gauge
Manual lever
Solenoid valve
Rack with straps
Depressurization valve
Reduction 217 to H-H
Tee male to 2 x female
10
Coupling to hose
11
PTFE release hose x 700
Fig. 5.3.1.1. Pilot Cylinder fitted with valve model LPG 128-90
Valve operation coincides with description in section 5.2.1. Carbon dioxide (CO2) LPG
valve: LPG 128-20.
Installation:
Fix the bracket of the pilot cylinder in the approximate position shown in the drawings (see
example included in Annex I). The height of cylinder bracket should be adequate for a
possible manual operation. Unpack pilot cylinder, fix it onto its bracket and remove the
protection cap. When installed the pressure gauge should be clearly visible and access to
the manual release systems should be free of obstacles. Unscrew the pilot valve head cap to
prevent accidental discharge during Installation of the rest of release system components.
Upon completion of all handling of the release system, replace the pilot valve head cap.
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5.3.2 Manual lever release.

Technical Data Sheet N. 51
Description:
A device, which allows manual actuation of the cylinder bank pilot cylinders. It consists of a
lever (1) that manually operated backwards and downwards to push a needle (2) against a
release disk located on the pilot valve body. The bursting of the disk opens the valve. It
incorporates a safety pin (3) to prevent accidental discharge.
Figure 5.3.2.1. Manual Lever Release

Installation:
Check that the seals assembled on the safety pin (3) are not damaged. Check that the "O"
ring (5) is in position. The release is placed on the pilot valves on the connection port
indicated in 5.2.1. Use an appropriated rounded spanner for Installation and do not apply
sealing compound to threaded fitting (4) as sealing is achieved through the "O" ring (5). It
is recommended to apply a little vaseline to the joint to facilitate Installation.
Manual actuation devices should be installed at normal operating height, in highly visible
locations. They should be protected against being actuated accidentally. Each lever manual
release device should be clearly marked indicating the protected zone that it serves.
Note:
Prior to installing the manual release onto the valve

check that the piston is deep seated inside its housing,
by pushing down with a screwdriver. Afterwards, check
using a ruler that the needle is deep seated inside 3'04'5 mm as it is shown on the drawing.
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5.3.3 Solenoid valve.

Description:
An electric device, which allows opening of the LPG family of valves. Connects (1) to the
pilot cylinder valve or self-contained valve and allows their actuation by means of an electric
signal sent by a control panel or by a push button release. Consists of a coil (3) mounted on
a stem. When the coil energises the internal core is drawn up, opening the valve. The coil is
fed electrically by means of the connector (4). There are two models available, one for
normal operations and one for explosion proof operations. This device may be disassembled
even when pilot cylinder is pressurised.
Figure 5.3.3.1. Solenoid Valve

Installation:
The solenoid valve is delivered mounted on the pilot cylinder valve or self-contained cylinder
valve. Do not perform the electrical connection until the pneumatic Installation for all the
installation is completed (see 5.5. Electrical Installation).
In case of having to disassemble for operation test, remove the connector (4), loosen the
nut (2) and remove the coil (3)
Note:
LPG does not recommend removing the solenoid

valve from the pilot cylinder, in case of malfunction,
send the valve + cylinder + solenoid valve assembly
to LPG.
If for any reason, breakdown or under expressed instructions of LPG Technical Service it is
essential to remove solenoid valve from pilot cylinder valve, first, disassemble the blind
cover (14) and the cap (15). As indicated in fig. 5.2.1.1. when the pressure gauge is
disconnected, the pressure supply to the solenoid valve is shut-off. This operation should
be performed with great care and carried out carefully to prevent false operation.
Therefore, the operator should stand sideways to prevent a sudden ejection of the pressure
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gauge. Discharge of the pilot cylinder or the self-contained cylinder may occur and cause
discharge of the cylinder bank. To prevent this, dismantle the head cap of the pilot cylinder
valve or self-contained valve. Next, dismantle the connector (4), the nut (2), remove the
coil (3) and finally loosen the fixing nut (1) with the appropriate round spanner. Now it is
possible to remove the rest of the solenoid valve. Installation is carried out by following the
disassembly procedure in reverse, with the installation of the cap (15) and the blind cover
(14) being the last operation.
After Installation a solenoid valve check that there is no leakage by applying soapy water to
all the solenoid valve body, previously removing connector and coil. Check likewise for
leakage on the valve head (head orifice) prior to notifying that work is completed. The
equipment remains in service when the valve head cap is replaced.
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5.3.4 LPG110 Pneumatic release

heads.
MODEL
DATA SHEET
2 WAYS
3 WAYS
023
Description:
Device that installed directly on the valve of the auxiliary cylinders it allows the discharge of
the cylinder for pneumatic means.
The pneumatic head is equipped inwardly with an internal piston (2) and with two or three
pneumatic connections (1) depending on the position that occupies in the battery. Once
pneumatic pressure arrives above the piston (2) it produces the opening of the valve
associated to the head.
Figure 5.3.4.1. Pneumatic release heads

Installation:
To mount it on the cylinder, loose the cap of the head by hand (3), introduce the head in
the interior and thread the head by hand on the valve again. This union doesn't specify the
use of sealing joints. On the pneumatic connections (1) settle the flexible hose of the
release circuit or the short decompression screw directly depending the position occupied by
the head. This union neither use sealing joints.
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5.3.5 Decompression screw.

Description:
After an activation of the cylinder bank, the pneumatic release circuit remains pressurised
because the discharge from the master or the pilot cylinder. To decompress the circuit in a
safe and guided way, the decompression screw is operated (see 8.3.6. Release line
decompression).
Figure 5.3.5.1. Decompression screw on pneumatic head

Installation:
Thread the part using a fixed wrench and do not apply sealing compound to the joint, as the
seal is conical. Their location is determined in the release system drawings.
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5.3.6 R Decompression valve.

Description:
The decompression valves for pneumatic release systems prevent over pressurisation on the
release line produced by micro-leakage producing accidental discharge of the cylinder bank.
At rest this device allows the external exit of micro-leakage but in the case of a genuine
actuation it automatically closes preventing the loss of pressure on the release circuit.
Figure 5.3.6.1. Decompression valve

Installation:
The decompression valve should be installed in accordance with the drawings. Generally
mounted on a "T" at the nitrogen cylinder valve outlet and the first hose on the release line
(see examples in the drawing included in Annex I). The connection does not require sealing.
This device is only used in cylinder banks that use pilot cylinders. In cylinder banks that do
not use a pilot cylinder the function of this part is achieved by similar devices integrated in
other cylinder bank components.
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5.3.7
Release line Teflon flexible hoses.

MODEL
Description:
1/4 X 350
1/4 X 700
DATA SHEET
N-40
diameter Teflon hoses fitted with brass ends used to direct the release system gas from
the master cylinders or pilot cylinders to all slave cylinders. The flexible hoses are designed
for a working pressure of 260 bar and a burst pressure of 780 bar. The minimum curvature
is 30 mm and available in two lengths, 350 and 700 mm.
Figure 5.3.7.1. Teflon flexible hoses

Installation:
They are mounted between the release head pneumatic couplings. Insert the
decompression screw or the decompression valves in accordance with the drawings (see
examples in Annex I). Tighten the threaded connections using a fixed wrench but do not
apply sealing compound. Add vaseline to the joint to facilitate the threaded connection.
NOTE:
Avoid twisting flexible hoses during the Installation

operations. therefore, hold the coupling cap with a
pair of pliers while the connection is tightened by a
fixed wrench.
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5.3.8 Solenoid valve + manual release.

Figure. 5.3.8.1. Solenoid valve + Manual Release

Description:
An electric and manual actuation device for operation of the selector valves. The
assembly consists of a solenoid valve (1) + a manual release (2). The manual
opening enables system operation even in the event of an electrical failure. It is
important to have each valve marked indicating zone that it protects so as to
prevent misunderstanding in the case of manual operation. Its function is to select
the selector valve assigned to be opened for cylinder banks covering more than one
hazard. For further description of the solenoid valve see 5.3.2. For further
description of manual release see 5.3.3.
Installation:
These devices are always mounted on a support fixed to the wall at a suitable height for
manual actuation. Position the valve in such a way that the manual release is always be
accessible. Fix the valve to the support using through bolts. Connect a 4 x 6 copper pipe,
from the pilot cylinder to the inlet (3) and connect the outlet (4) to the appropriate selector
valve, in accordance with the installation drawing.
Attention:
If there is a mistake on connection 3 and 4, the

selector valve will be open independently of the
activation or not of the solenoid valve + manual
release.
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Copper conduits should be straight or 90 curved. Observe that the pipe is not flattened or
damaged on curves so as not to obstruct passage of pressure. On runs longer that 300 mm
carry out an expansion bend in the middle, that is, a full circumference which will absorb
the water hammer. The sealing for the copper pipes by means of a bicone. The fixing of the
bicone to the copper pipe should be performed on a workbench and never in situ to ensure
an accurate bicone grip on the pipe, thus preventing leakage. Once adjusted on the bench,
mount on the circuit ensuring that pipe and the bicone reach the seat of the coupling and
tighten the nut using a fixed wrench.
Body
Nut
Bicone
Pipe
Bicono type joint
Expansion Curve
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5.3.9 Release system fitted with delay-time device + pneumatic siren.

Description:
Some installations require to complete delay time with a pre-warning discharge

pneumatic siren. In this case, a time-delay assembly (1) and siren (2) are installed.
This assembly requires a diverter device (3) for its proper function. The siren is fed
from one of the bank cylinders (4) during the delay-time, until the delay-time valve
opens and the release line gas enters the diverter and shuts off the gas supply to
the siren. At the same time, the remaining cylinders open and all extinguishing
agent is discharged towards the manifold (5). The copper pipes (10, 11, 12)
connect the diverter, time-delay, pilot cylinder and siren. The connection between
the parts may be carried out in different configurations. Some copper runs may be
replaced by " flexible hoses or replace the adapter (8) by another connection
accessory.
Figure. 5.3.9.1. Release system fitted with time delay device + pneumatic siren
Installation:
For different configuration Installation to that shown in above figure, consult the specific
installation drawing.
Connect the diverter (3) onto the check valve on the first bank cylinder. Connect
the discharge hose to the diverter and then to the cylinder. The hose for this
cylinder will be a little shorter (310 mm length) than that for the others. Next,
connect the adapter (8) onto the time-delay inlet and the reducer (9). Next,
connect the pilot cylinder (13) and the time-delay by means of the adapter.
Position the siren in its final location (always inside the protected area), check that the siren
input port (6) is provided with a 1 mm diameter threaded diaphragm. Except the union
between the extension (8) and the valve of the cylinder pilot (13), all of the threaded
unions that are mentioned must be sealed with tape of Teflon (PTFE) taking care of not
covering the first threads in order to avoid cloggings.
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Once all the component assembly has been fixed, make all the copper pipe connections:
from the siren to the diverter (10), between the adapter and the first bank cylinder (11) and
between the time-delay device and the diverter (12). The copper conduits should appear
straight or curved at 90. Observe that the pipe is not flattened or damaged along all its
length so as not to obstruct the flow of pressure. On straight runs and with bends no longer
that 300 mm make an expansion bend in the middle, that is, a full circumference which will
absorb the water hammer. The copper pipe is sealed by means of a bicone. Fixing of the
bicone to the copper pipe should be performed on a workbench and never in situ as it is the
way to ensure an accurate bicone joint on pipe thus preventing leakage.
Body
Expansion
Curve
Typical bicone
joint
Release Nut
system fitted with time
Bicone
Pipe
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5.3.10
Release system for selector valves.
As reference see technical drawing N. 15042053 included in Annex I.
Description:
The installation of selector valves (1,2) onto the discharge manifold (3) allows the
coverage of several hazards with one single cylinder bank. The release system
connection for the selector valves depends on the number of selector valves and
the number of cylinders which are to be discharged through each valve. Use the
specific installation drawing for the system to be mounted. In the example
represented in above figure, the cylinder bank covers two zones under the fire
hazard. Both zones require all four bank cylinders for their protection. Once the
pilot cylinder (6) is released, gas flows to the solenoid valve + manual release
(4,5).
- When the solenoid valve actuated is (4), the gas flows to the selector valve (1). The
selector valve opens and the gas continues to flow through the release line until it
opens the four cylinders. Carbon dioxide (CO2) extinguishing agent is discharged
towards manifold and comes out through opened selector valve (1) towards the pipe
system directed to appropriate zone.
- When the solenoid valve actuated is number (5) the operation of cylinder bank is
similar to above operation but discharge is generated through the selector valve (2).
The solenoid valves + manual release (4,5) may be electrically or manually operated. It is
important to have each valve marked indicating the zone that it protects so as to prevent
the misunderstanding in case of manual operation. Connections between the pilot cylinder
and the cylinders are carried out with copper pipe (7). A non-return valve (8) is located on
the outlet of selector valve release line. The release line is provided with a decompression
screw (9) and a depressurisation valve (10).
Figure. 5.3.10.1. Release system with selector valves
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Installation:
Once the storage system is installed (bracket, cylinders, manifold, selector valves and
connection elements) proceed to mount the release system. Fix the bracket for pilot cylinder
and tighten the cylinder to it (6). Mount the support (11) and install the solenoid valves +
manual release (4,5).
Mount the pneumatic heads (12) on the cylinders. Mount the outlet pilot cylinder "T" and
depressurisation valve (10) and decompression screw (9). Join the cylinders by flexible
hoses (13). Lastly, install the copper pipe (7). Copper conduits should be straight or 90
curved. Observe that the pipe is not flattened or damaged on curves so as not to obstruct
passage of pressure. On runs longer that 300 mm carry out an expansion bend in the
middle, that is, a full circumference which will absorb the water hammer. The sealing for the
copper pipes by means of a bicone. The fixing of the bicone to the copper pipe should be
performed on a workbench and never in situ to ensure an accurate bicone grip on the pipe,
thus preventing leakage. Once adjusted on the bench, mount on the circuit ensuring that
pipe and the bicone reach the seat of the coupling and tighten the nut using a fixed wrench.
Expansion
Curve
Bicone type
Body
Nut
Pipe
Bicone
With regard to the electrical installation, it is important not to confuse the electrical
connections of the solenoid valves + manual release (4,5). Otherwise it is possible that the
extinguishing order dictated by the detection system may produce discharge of
extinguishing agent into a different enclosure from that specified. Therefore, it is advisable
to identify separately each solenoid coil.
IMPORTANT: It is advisable that the length of cables belonging to
each solenoid valve be such that it will not be
possible to mix up their position (the long cable for
the solenoid valve which is farthest away and the
shorter cable for the one that is nearest).
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Test:
During the installation of the selector valves, manually test the movement for each selector
valve that makes up the system. Open and close to check that the selector valve movement
is clear and does not strike any movable or fixed part or itself (walls, copper pipes, etc.).
To open and close manually an LPG selector valve

The valve is fitted with a connecting rod (1) connected to the
valve piston. A lever is connected to the free end of the
connecting rod. When the lever is activated upwards the piston
moves down and the selector valve opens. To close the selector
valve, operate lever the downward until the piston is inserted into
its housing to reach the end. LPG supplies selector valves
provided with a lever of this type. In order to avoid the vacuum
effect inside of the pneumatic piston unscrew the venting screw
(2). After the test do not forget to tight the screw again.
Pneumatic test.
Refer to the sketch enclosed at beginning of this section.
1st)
Disconnect the pneumatic supply between the selector valves and the release heads
on heads side. Carry out this operation for all selector valves otherwise there is a risk
of an accidental discharge.
2nd)
Plug blind the free end of conduits feeding the release heads.
rd
3 )
Disconnect the pneumatic supply between the pilot cylinder (6) and the solenoid
valves + manual release (4 or 5) on the cylinder side. In their place connect a
nitrogen pressure source or clean and dry compressed air set at 10-15 bar.
4th)
Open slowly the pressure route from the pressure source. Now the pressure is
retained by the solenoid valves + manual release ( 4 and 5).
5th)
If the coil of one of solenoid valves, for example (4) is energised together with the
pressure source indicated, it must be observed that the associated selector valve (1)
opens by the effect of the pressure. Now check this pneumatic circuit for integrity
with the help of soapy water.
6th)
Shut off the pressure supply from the pressure source and depressurised the line by
energising the solenoid valve (4) tested. To finish manually close the valve with the
help of the lever supplied with the selector valves.
7th)
Repeat the process with every selector valves in the system.
th
8 )
To finish, leave the pneumatic release system connected in accordance with the
drawing specifications. Pay special attention not to confuse connections between the
selector valves and the bank cylinders.
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5.3.11
Cut-off valve.

Description:
Valve with surveillance contact that allows to cut the drive pressure toward the slave
cylinders avoiding fortuitous discharges during the maintenance of the system. It is settle
between pilot or master cylinder and the slave cylinders. The device also incorporates a
padlock to block the position of the device.
When it is in the maintenance position (marked "ISOLATION" in the valve) it leaves the
release circuit open to the exterior so that dangerous accumulations of pressure cannot take
place in the same one. To leave the system in service the lever it should be placed in the
position "OPERATION".
Figure. 5.3.11.1. Cut-off valve

Installation:
The device is prepared to be fed through a copper tube of 4x6 mm as much to the inlet as
to the outlet. The pilot cylinder is connected through the connection (1) and the slave
cylinders for the connection (2) as it indicates the arrow marked in the body of the valve.
The valve is given prepared to be fixed directly to the wall. Before fixing it, look for the best
position in function of the pilot's position and the battery.
The surveillances contact (3) it is given separated from the body of the valve and it is fixed
with two screws and nuts given together with the valve. The electrical connection is
represented on the contacts body.
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5.4 DISTRIBUTION SYSTEM.

This is the assembly of pipe and fittings, which directs the gas discharge from the cylinders
to the protected zone.
5.4.1 Pipe and fittings.
Pipes should be installed in accordance with the isometric drawing accompanying the
project. Measurements, dimensions and pipe quality indicated in the drawing have to
be complied with, as are any modifications relating to pipe dimensions or
measurements that would impair system operation. In case of any modification being
required, the engineering department responsible for the system design should be
notified as appropriate.
Piping shall be of metallic non-combustible material having physical and chemical

characteristics such that its deterioration under stress can be predicted with reliability.
Where piping is installed in severely corrosive atmospheres, special corrosion resistant
materials or coatings shall be used.
The pipe system should comply with the pressure requirements specified in table below.
ASTM A-106grade A, B or C seamless steel pipe of the following classes (According to ANSI
B-36-10) is recommended:
Pipe Size
High-pressure System
Max Working
Pressure
Pipe class
Sch 40 or larger
1
1
1
2
140 bar
Sch 80 or larger
2
3
4
Fittings shall be according ANSI/ASA 3000 and shall be rated at least to 3000 lbs/in2.
Connection by means of welded or threaded accessories:
Welding for pipes smaller or equal to 2" nominal diameter should not be performed
in situ. The connections performed in situ should be threaded.
The installation must be earthed.
The colour of pipe paint should be red (RAL. 3000).
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5.4.2 Supports.
Every installation should have a minimum of two supports that hold the pipe system.
The maximum distance between the two supports along pipe should never exceed the
following values:
Nominal
Diameter
(mm)
Nominal
Maximum Distance
Diameter (inches)
among supports (m)
10
3/8
10
15
15
20
18
25
21
32
24
40
27
50
34
65
35
80
37
100
43
Whenever pipe is more than 2 inches (DN 50) and table distances cannot be adhered
to because of building designs, these distances may be raised to 6m between
supports, as long as they are double.
The pipe supports should be located next to the pipe joints, to elbows and to changes
in pipe direction.
The supports should connect the pipe system directly to the building structure and
should not be used to support other objects. The parts of the building where supports
are fixed should be strong enough to take the load (see table for design load).
Otherwise, additional straps should be fixed to other resistant parts. Only pipes with
nominal diameters less than or equal to 50 mm may be attached to the metallic
structures in the form of trusses or concrete slabs (the design should be approved by
the authorities). The concrete fastening plugs should be located at least 150 mm away
from the edge of the slab.
The distance between the nozzle and its support should be the shortest possible:
For pipes with a smaller or equal diameter to 25 mm, the maximum distance
from support to nozzle should be 01 m.
For pipes more than 25 mm diameter, the maximum distance from support to
nozzle should be 025 m.
Support type hangers or manifold "U" fixings are recommended. Pipe brackets and
other fittings for holding pipes, should completely surround the pipe and be closed.
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Supports should comply with the following minimum requirements for sectional areas
and depth anchoring:
Pipe nominal
Design load
diameter
(N)
Minimum
support
section
(mm)
Thread
size
(metric)
Minimum depth of
anchor for concrete
fastening plugs (mm)
Up to DN 50 (2)
2000
30
30
Between DN 50 (2) &

DN 100 (4)
3500
50
10
40
Between DN 100 (4)

& DN 150 (6)
5000
70
12
40
Between DN 150 (6)

& DN 200 (8)
8500
125
16
50
Between DN 200 (8)

& DN 250 (10)
10000
150
20
60
The minimum cross-sectional area of the supports should be no less than 30

mm2.
The support material should be at least 3 mm thick. If galvanised, 25 mm

thickness will be enough. In the case of heat galvanised supports, the
minimum dimensions should be 25 mm x 1.5 mm for pipes up to 50 mm (2")
nominal diameter and 12 mm x 15 mm for approved models.
The following types of support are included as examples:
FIXED SUPPORT HORIZONTAL WALL
Z FALSE FLOOR SUPPORT
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FIXED FALSE FLOOR SUPPORT
FIXED FLOOR SUPPORT
FIXED FLOOR SUPPORT
SUSPENDED CEILING SUPPORT
FIXED SUSPENDED CEILING SUPPORT
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5.4.3 Nozzles.
Technical Data Sheet N.015.
Description:
The nozzles are the devices through which the gas is discharged within the protected
enclosure. It consist of an internal core (1) with 4 discharge orifices and a central one which
can be calibrated according to the hydraulic calculations and an external metallic cone (2) to
drive the discharge flow.
Fig. 5.4.3.1. Nozzle.

The calibration of the orifice shall not be less than 1 mm. Nozzles shall be provided with an
internal filter capable of preventing obstruction of the calibrated orifice when its diameter is
3 mm or less. For larger diameters the nozzle shall not be provided with the filter.
Installation:
The nozzle is designed to be installed directly over the pipe. Apply thread sealing compound
or Teflon tape to the distribution pipe thread and tight using the right fixed wrench.
OK
FORBBIDEN
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To prevent mistakes during installation, every nozzle should incorporate legible and long
lasting inscriptions indicating the calibration diameter, and the identification of its location in
the drawing with reference to the Project and the system hydraulic calculation. As standard
LPG carry out mechanic engraving (punched) on the nozzle bodies with the above
mentioned inscriptions.
NOTE:
Fixing of the nozzles and nozzle alignment is very

important. the nozzles should never point at false
ceilings or mobile parts as gas discharge could raise
the ceiling tiles or drag objects. never locate
discharge nozzles directly on the valve outlet.
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5.5 ELECTRICAL INSTALLATION.
EVERY FIRE FIGHTING INSTALLATION SHOULD BE CONNECTED TO GROUND

After carrying out the pneumatic Installation installation and with the pilot valve head
caps dismantled, carry out the electrical connection of the components that require so.
When these components are fed through to a control panel, it is recommended to read the
installation instructions carefully for the main control so as to prevent accidental electrical
device effect that may, in some cases, cause complete discharge of the whole cylinder bank.
NOTE:
LPG electrical components do not have polarity. all

electrical connections should be undertaken in such a
way that the cables reach right to the device to
prevent cable confusion later for starting up and
maintenance operations.
Electrical connection of the pressure switch with locking device:

For a normally closed circuit connect to terminals 21 and 22. For a normally open circuit
connect to terminals 13 and 14.
NOTE:
The voltage supply should only be done at the

moment of detecting a fire, as it will produce cylinder
discharge. ensure that the solenoid supply is shut off
during electrical connection.
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Electrical connection of the solenoid valve:

Nominal voltage :
24 VDC
Cold consumption:
13 W
Hot consumption:
10 W
Connect to earth.
2
+
1
NOTE:
Once all installation Installation is finished install all

cylinder bank valve head caps
Pressure switch electrical connection:
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5.6 INSTALLATION FINAL REQUIREMENTS.

-
All the cylinders, including pilot cylinders, should have an adhesive label attached
indicating their identification number (coinciding with the one engraved on its
shoulder) gross weight, net weight and date of fill.
The paint of all components should be in perfect condition. Repaint those areas
where the paint has been damaged. In case of any oxide, prepare the surface; apply
a coat of metal primer and finish by applying a top coat of paint. The colours for
carbon dioxide (CO2) fire extinguishing systems are: RAL 9011 black for the cylinder
body, RAL 7023 grey for the shoulder and RAL 3000 red for the pipe system.
Each cylinder bank should be identified by means of a notice indicating:

-
Hazard protected
Warnings
Instructions for use and manual operation
The notices should be firmly affixed and visible to the parts fitted and must be
resistant to climatic and environmental conditions to which they may be exposed
(dust, dirt, etc.).
The pressure gauge of the pilot cylinder should indicate an accurate pressure
reading.
The CUT-OFF valve has to be in the right working position.
No fault or alarm system has to be present in the control panel.
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6 COMMISSIONING AND MAINTENANCE.

A carbon dioxide (CO2) extinguishing system should be inspected and tested by trained and
competent personnel during system commissioning after its installation phase. Furthermore,
a system inspection and maintenance schedule should be followed. The objective of a
periodical inspection is to ensure that the system is in perfect operating condition at all
times. It is also useful for identification of problems due to age, accidental and
environmental damage, unauthorised handling, changes in the contents of protected
volume, uses, openings communicating with rooms and in general all those factors which
may negatively affect the predicted performance of the extinguishing system.
6.1 SYSTEM COMMISSIONING AND HAND-OVER.

The commissioning the fire extinguishing system consists of an installation inspection to
evaluate compliance of installed system with that projected and the execution of a series of
tests, which ensure proper operation of the extinguishing system.
This document only deals with commissioning operations and inspections for cylinder banks
and extinguishing systems. For detection system commissioning operations consult your
supplier or detection manufacturer.
Only personnel properly trained in fire extinguishing techniques should perform system
hand-over inspection and commissioning.
Study in detail the cylinder bank connection and in particular the release system.
As occasionally only one release system is used to control discharge of several cylinder
banks, which may even be located on different distant locations. It is recommended to
study the installation drawings carefully showing the connection diagrams and the LPG
standard cylinder bank releases; in the case of commissioning of a non-standard cylinder
bank it is necessary to consider the drawing supplied together with the cylinder bank
components.
The tests to be carried out for system commissioning should follow the steps
described in this manual, as a failure in execution could cause accidental system
discharge. extinguishing system tests for components, which are not described in
this manual, should not be carried out.
During the execution of tests all personnel not assigned to commissioning operations should
evacuate the cylinder storage area and the area or areas protected by cylinder bank.
Protection masks and gloves should be worn for handling components subjected to
pressure.
6.1.1 Component revision.

After the installation of a carbon dioxide (CO2) system proceed with a hand-over inspection
of the system. This consists of a component revision where the condition, proper connection
and installation of components in accordance with project are inspected.
All component checks to be carried out are included on the checklist in Annex III:
Regulation extract and checking list for reception and routine inspection for fire
extinguishing installations.
6.1.2 Commissioning operations and operational tests.

For commissioning, it is recommended to carry out all the tests described herein after.
Some of these tests are also carried out for maintenance operations (schedule in section 7.
Maintenance). The material supplied by LPG is subject to factory quality control, so the
following tests on the installed system constitute a complement to ensure proper operation
of the extinguishing system and to prevent possible damage resulting from installation
Installation.
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6.1.3 Blow out with nitrogen.

Blowing out a pipe system with nitrogen (or any other suitable gas) ensures that the inside
of the pipe is cleaned and clears pipe or nozzle obstructions. Nitrogen flow should be
continuous. To perform the blow out, follow the steps below6.
Remove the master or pilot cylinder valve head cap.
Remove the manifold pressure switch with locking device.
Connect to the manifold free port a dry nitrogen cylinder, fitted with the output set at 15
bar pressure in accordance with enclosed sketch.
Remove all nozzles of the system to be blown out. To perform nozzle reinstallation it is
very important to have available isometric drawings or project document where the
location of each nozzle is specified, as the internal calibrated diameters differ for each.
Plug all the free pipe ends, except one.
Open the nitrogen cylinder valve. Open the ball valve located at nitrogen cylinder outlet
and keep blowing for approximately 5 seconds
NOTE:
Pressure escape through the free end is dangerous.

check that there are no personnel inside the room
and evacuate or fix objects, which could be thrown by
the effect of the pressure.
Clouds of dust may be produced during this test

Liquid and solid residues may be thrown through the free outlet.
Repeat the operation freeing a different pipe end each time and plugging the remainder
until all the pipe ends are completed.
Remove all the plugs and replace the nozzles into their original position.
Disconnect the nitrogen cylinder and reconnect the pressure switch with locking device.
Replace the master or pilot cylinder valve head cap.
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6.1.4 Gas integrity pneumatic test for open pipes.

This test verifies the gas integrity for the pipe distribution system.
s

When do you perform this test ?

Always, except when:
Other pipe tests have been performed which ensure its gas
integrity.
The distribution system is very simple, fitted with no more
than one accessory which changes flow direction between the
manifold and the nozzle.
Limitations: if the temperature to which the pipe is exposed
undergoes variations of over 10 C during the 10 minute test,
the results of the test will not be reliable.
Remove the master or pilot cylinder head cap.
Remove the pressure switch with locking device.
Remove the manifold pressure switch with locking device.
On manifold, connect a nitrogen cylinder to the pressure switch port (nitrogen or any
other suitable gas) with the output set at 3 5 bar. Insert a T fitted with a or
PN-16 (relief) sphere valve.
Remove all nozzles making up the system to be blown out. To carry out nozzle
reinstallation it is very important to have available isometric drawings or project
document where the location of each nozzle is specified, as the internal calibrated
diameters differ for each.
Plug all the free pipe ends except one.
Connect to the free end a 0-10 bar pressure gauge or a pressure recording device.
Pressure recording may be continuous or carried out only at the beginning and end of
test.
Pressurise the pipe slowly at 3 - 5 bar. Wait for 10 minutes and register the initial
pressure value. Shut off the pressure supply, keeping the pressurisation for 10 minutes.
After 10 minutes, register the pressure again.
s
Has the test been successful ?

The pressure registered at the end of the test should be at least 80% of
the pressure registered at the beginning of the test. Otherwise, look for
system leakage: with pressurised pipe, check with soapy water the pipe
and accessory joints. If any leakage is found, depressurise and redo the
threaded joints. Repeat the test.
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Depressurise system by means of the relief valve inserted into the nitrogen connection.
Disconnect the nitrogen supply and reconnect the pressure switch with locking device.
Disconnect the pressure meter and unplug the free pipe ends. Locate the nozzles into
their initial position.
Install the master or pilot cylinder valve head caps
6.1.5 Operating Test for the pressure switch with locking device.
This test should be carried out when the pressure switch is already connected (to the
manifold and to the alarm control panel) and it is not going to be disconnected again. Carry
out this test again in case of pressure switch disconnection for maintenance operations or
for any other reason.
Remove the box cap of the electrical system.
Remove the box electric body without disconnecting the wiring. With the help of a
ballpoint pen or a rod, push the lower piston until the upper terminals in the box are
short circuited by the contact rod. Check that the control panel receives a corresponding
alarm signal.
Re-insert the pressure switch body into its box, replace the box cap and re-arm the
pressure switch
s
Re-arming of the LPG pressure switch with locking device

To re-arm this device it is only necessary to pull the sphere
incorporated in the latching system.
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6.1.6 Release circuit pneumatic integrity test.
Remove the head cap from the master or pilot cylinder.

Disconnect the flexible hose (or copper pipe), which supplies the release pneumatic head
of first cylinder.
Disconnect the release heads corresponding to the slave cylinder valves. Holding the
head in the hand, remove the internal with pliers piston.
Turn over the piston assembly and reinsert it in the head until it butts, with the stem
pointing towards the bottom part of the head. Reinstall the heads on the valves with
piston turned over.
Attention:
It is very important to conduct this operation in each

cylinder to avoid the discharge of the cylinder during
the accomplishment of the test.
Apply a 50 bar pressure source to the free end of the flexible hose line ( in the figure).
A nitrogen cylinder with a regulator is recommended, inserting a "T fitted with a ( or

PN-60) relief valve.
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Pressurise the line. Check the tightness of the flexible hose with soapy water.
After conduct the test, depressurise and replace each head piston assembly to its initial
position.
NOTE:
Prior to Installation the head onto the valve it is most

important to check that the piston is completely
retracted inside the head, by pushing down with a
screwdriver. the piston stem should not extend
beyond the body head.
Reconnect the first bank cylinder to the line coming from the pilot cylinder.
Replace the master or pilot cylinder valve cap.
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6.1.7 Operating test for Master cylinder release solenoid valves.
Study at length the drawings or installation of the electric circuit supplying the pilot
cylinder solenoid valves.
Checking of self-contained cylinders or master cylinders fitted with valve models

LPG 128-20 or LPG 128-90.
NOTE:
The drawings show the LPG-128-90 valve.
Remove the valve head caps.
Remove the nut located on the solenoid valve coil and remove the latter from its
housing on its centre stem. Remove all the solenoid valve coils belonging to the same
release system. It is very important to ensure that they are all out of their housing to
prevent accidental discharge during the test.
Operate an electric release from main panel to energise the coil.
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Once coil is energised, insert a suitable easily magnetised object (such as a light
screwdriver) through its centre hole. Proper operation is confirmed if a magnetic field is
produced which retains the metallic object inserted into the coil hole. The minimum
actuating time is 3 minutes during which a gradual heating of the coil may be observed.
Repeat the operation with each of the solenoid valves in the same release system.
To prevent accidents, prior to replacing each coil into its stem, (it is vital not to mix up
each coil position) using the same metallic object check for traces of magnetisation
through the coil hole which may activate the valve.
IMPORTANT:
It is advisable that the length of the cable for solenoid

valves should be such that it will not be possible to mix up
their position (the long cable for the solenoid valve which
is farthest away and the shorter cable for the one that is
nearest).
Slowly place the coil onto the centre stem. If there is any magnetism left, controlled
leakage will take place through the top of the main valve. If so, remove the coil quickly
to interrupt the leakage. Such leakage shows that solenoid valve is still being supplied.
Shut off that supply.
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If for whatever reason controlled leakage is produced through the top of the cylinder
main valve and it would be difficult to eliminate, to prevent the slow discharge of the
cylinder, proceed to carry out 2 or 3 rapid clamping with the energised coil (pulses not
to exceed 1 second) on its stem to stop the leakage. If the leakage is uncontrolled,
contact the Technical Service of LPG Tcnicas en Extincin de Incendios, S.A.
Once the coil is replaced onto its stem, replace the hexagonal nut and the valve head
cap.
NOTE: For whatever reason it is decided to SEPARATE THE MAIN VALVE BODY*
FROM A SOLENOID VALVE STEM it is imperative to disconnect the main valve
gauge first. This operation shuts off the pressure supply to the solenoid valve.
CAUTION: THE CYLINDER IS FILLED AT HIGH PRESSURE. See 5.2.1, 5.2.2 and
5.3.8. for further information.
In case of malfunction, LPG recommends not to dismantle the stem of the solenoid
valve but to submit the Master cylinder + solenoid + valve assembly to the LPG
technical service department for verification.
* Or the cap that is installed at the same position on the master cylinders.
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7 MAINTENANCE.
Carbon dioxide (CO2) fire extinguishing systems should be subject to a preventive
maintenance program ensuring the proper operation in case of fire. This program and the
maintenance operations should comply with regulations applicable in the country or region
where the system is installed. In this section applicable Spanish Law is taken as a basis for
the installation maintenance. As a manufacturer, LPG advises all system owners and end
users to demand, as a minimum, execution of the maintenance operations described in this
manual.
The safety manager as well as personnel in charge of maintenance operations should be
properly trained in system operation, the required safety conditions for maintenance and
the effects of carbon dioxide (CO2) on personnel and property. They should also know and
have access to system connection drawings, design project, maintenance and inspection
files, including the hand-over inspection.
During maintenance operations, which require execution of any of the tests described in
section 6, wear a protection mask and gloves.
In the event that an carbon dioxide (CO2) system is designed to consist of a release abort
system (Cut-off valve) prior to each maintenance operation set such a system in the
"ISOLATION" position. This valve position directs the pilot cylinder discharge towards an
escape external to the system, thus preventing the actuation of the cylinder bank. When the
maintenance operations are finished, do not forget to reset the release abort valve to its in
service position.
Regulatory requirements for maintenance of the carbon dioxide (CO2) installations.
Given that carbon dioxide (CO2) systems are fire fighting elements, at a domestic level
(Spain), they are covered in the Regulatory application frame for Installations and Fire
Fighting Apparatus (RD. 1942/1993). Annex III consists of extracts from the most
important Regulation points on system maintenance. In brief, this rule specifies the
following:
1st)
The last person responsible for the maintenance of the installation is the final user or
owner of such.
2nd)
In all cases, the maintainer as well as the user or owner, should keep written proof
of compliance of the preventive maintenance program, indicating, as a minimum, the
operations carried out, the results of verifications and tests and replacement of
defective parts carried out. Annotations should be up to date and should be at the
disposal of the appropriate official inspection services.
3rd)
Quarterly maintenance operations established under the Regulations may be carried

out directly by the installation user or owner without requiring the assistance of any
external official service provider.
LPG has carried out a maintenance program in compliance with all the Regulatory
specifications for Fire Fighting Installations and Apparatus, including other maintenance
operations recommended by LPG as a manufacturer. This program specifies the following
terms and operations:
Quarterly:
a)
Check the general condition of installation using the list in Annex III, Checklist for
maintenance inspection of gas systems.
b)
Check that the installation identification notices, the user and warning signs as well
as the cylinder adhesive labels are in their appropriate location.
c)
The safety apparel for system handling and maintenance are in perfect condition.
d)
Check the general condition of the check valves, joints. Check the absence of
obstructions that does not allow its right operation.
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Annually:
a)
Nozzles: in dusty atmospheres check that the discharge orifices are not obstructed.
b)
Releases: carry out an operating test for the solenoid valves. The test is described in
section 6.1.7. in this manual.
c)
Alarms: check the audible and visual function of the alarm devices, giving the
instructions from control panel. Check the pressure switch with locking device for
operation according to the test described in 6.1.5.
Every two years:

a)
In unusually dirty and dusty environments the pipe distribution system should be
blown out with dry nitrogen, in accordance with section 6.1.3.
Every ten years:

a)
Carry out re-stamping of the cylinders (slave cylinders and pilot cylinders), in
accordance with the Regulations established by the Ministry of Industry and Energy
for Pressure Apparatus, MIE AP-7 Complementary Technical Instruction.
b)
Carry out a hydraulic test for integrity of the flexible hose and the manifold. This test
consists of subjecting the components to a hydraulic test, pressurising up to 15
times the component working pressure.
Every fifteen years:

a)
LPG recommends to check the sealing elements by dismounting the valves.

According to the results of the inspection, it may be needed to replace some of the
damaged sealing elements.
Any repair or maintenance operation performed in addition to those mentioned above

should be done with the approval of routine inspection in Annex III.
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8 USE OF INSTALLATION.
8.1 GENERAL FUNCTION OF A FIRE EXTINGUISHING SYSTEM.
The following sketch shows a typical carbon dioxide (CO2) installation:
Pos Description
Pos
Description
Slave cylinder
Control Panel
LPG Valve
Stop Push Button
Master cylinder
Release Push Button
Manifold
10
Lighted sign
Nozzle
11
Pressure switch with locking device
Detector
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8.2 GENERAL CONSIDERATIONS.

Carbon dioxide (CO2) systems are designed for the following methods of actuation:
-
Automatic Operation: an electrical signal causes the release of master cylinder

(3) to initiate the discharge procedure.
Manual operation: the discharge is activated by operating the manual release

lever located on the pilot cylinder or the master cylinder (3).
The automatic release signal comes from the detectors (6). The detectors operate by
sending a signal to the control panel (7) when a fire is detected inside the room.
The control station then initiates a fire extinguishing protocol, which may be different for
each installation, but it always includes, as a minimum, actuation of the alarm signals
(sirens, visual devices, etc.) during a delay time, which generally lasts 30 seconds. This
delay time is the time personnel inside the room have to vacate immediately and in
order to leave the room where the visual/audible alarm signals operate.
At the same time, the control panel sends an instruction to open the master cylinder valve
(3). At this moment it is IMPOSSIBLE TO STOP THE DISCHARGE OF THE
EXTINGUISHING AGENT, which will be produced imminently.
It is advisable to introduce simulated evacuation of personnel occupying the area protected
by carbon dioxide (CO2) during the 30 seconds discharge delay.
The pipe where gas from all cylinders is collected, is called the discharge manifold (4). A
pressure switch is located on the manifold (11), which sends a signal to the control panel to
indicate that the agent discharge has begun.
Gas flows through the pipe system to the nozzles (5) and is expelled at high velocity
towards the fire.
System manual actuation is also possible by means of the Release Push Button (9). This
device should only be used WHEN THE ROOM HAS BEEN VACATED. Use of this device
involves the same operation described above for actuation of the automatic fire detection
systems. If the delay time is over and the discharge has not been produced, actuate the
cylinder bank manually. (See 8.4. Actuation in the event of failure of fire extinguishing
system automatic actuation).
Gas is discharged from the nozzles at high velocity. So suitable means of room evacuation
should be provided, as far as possible from the direct reach of the nozzle. The strength of
extinguishing agent discharged is not enough to raise heavy objects (computers, tables,
cupboards, machines), nor raise personnel but it can raise papers, light books and movable
objects located near the discharge nozzle.
Appropriate warning signs should be affixed not only in the enclosure protected by the
installation but also at the cylinder storage areas. Appropriate warning signs should provide
instructions in case of the fire alarm. The storage area should be provided with instructions
for manual system actuation including requirements to previously check that the area to be
protected has been VACATED. (See 8.4. Actuation in the event of failure of fire
extinguishing system automatic actuation).
Appropriate warning notices should be affixed inside protected room informing its occupants
about the type of protection and modes of actuation in case of fire. All these signs should be
clearly legible and resistant to environmental conditions. It is advisable to provide adhesive
labels in red or green background and white letters. Notices should incorporate at least the
following messages:
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Typical sign inside the protected enclosure:
Typical sign outside the protected enclosure:
Typical sign affixed near the protected areas.
Typical signs placed at every manual actuation device.
For better extinguishing action, all inlets of air which might re-ignite the fire should be
prevented. Once discharge is complete, wait a minimum of 30 minutes prior to activating
room ventilation, so as to prevent fire re-ignition. It is advisable to call the fire brigade at
the time of activation of room ventilation.
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8.3 MANUAL USE OF DEVICES.

Manual operations after an actuation
The following operations should always been performed manually after a discharge (see 8.7.
Actuation after a cylinder bank discharge).
-
Re-assembly of the pressure switch with locking device.
Decompression of the release line.
Manual operations in case of failure of the automatic system:

In the event of failure of the automatic discharge system or malfunction of any of its
components, LPG has made provision by designing components and systems in such a way
as to allow for manual actuation (See 8.4. Actuation in the event of failure of fire
extinguishing system automatic actuation).
The following operations are included:
-
Actuation of the manual lever release
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8.3.1 Re-assembly of pressure switch with locking device.

Unlatch the pressure switch by pulling the lever (1).
The pressure switch is located in the storage area, mounted on the discharge manifold pipe.
8.3.2 Actuation of manual lever release and manual pneumatic release.

The manual lever release is located on the installation master cylinder or pilot cylinder
valve, as well as on the self-contained cylinders.
To operate, pull hard to remove the safety pin (3). Operate the lever (1) by pulling hard
backwards and downwards. The nitrogen cylinders are filled at a pressure of 100 bar, so
there is a certain regression of the lever.
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8.3.3 Manual actuation of solenoid valves + manual release device.

In systems fitted with selector valves, each solenoid valve + manual release device
controls the opening of one of the selector valves.
To operate, pull hard the safety pin (1). Operate the lever (2) with force backwards and
downwards.
8.3.4 Delay-time abort device.
For systems fitted with delay time devices, the time delay bottle is fitted with an abort lever
(1).
Remove the safety pin (2) by pulling hard. Operate the lever (1) with force backwards and
downwards.
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8.3.5 Selector valve manual Opening/Closing.

Valve fitted with a connecting rod (1) connected to the valve piston and to the coil. A lever
is connected to the free end of the connecting rod. When the lever is activated upwards the
piston moves downwards and the selector valve opens. To close the selector valve, operate
the lever downwards until the piston is inserted into its housing to butt.
LPG supplies selector valves fitted with this type of lever.
The figure shows an example of opened selector valves.
To open and close manually an LPG selector valve

The valve is fitted with a connecting rod (1) connected to the
valve piston. A lever is connected to the free end of the
connecting rod. When the lever is activated upwards the piston
moves down and the selector valve opens. To close the selector
valve, operate lever the downward until the piston is inserted into
its housing to reach the end. LPG supplies selector valves
provided with a lever of this type. In order to avoid the drainage
effect inside of the pneumatic piston unscrew the venting screw
(2). After the test do not forget to tight the screw again.
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8.3.6 Release line decompression.

When a discharge takes place, the release line remains pressurised with nitrogen all along
its length, from the pilot cylinder to the last release head. carbon dioxide (CO2) systems
incorporate a decompression screw (generally located at the last release head), which
allows controlled release of the pressure retained. Operate the decompression screw in
accordance with the following procedure.
1. Remove head cap (7)

2. Using a flat screwdriver pull out the internal cap (5)
3. Replace the head cap (5) in the reverse position (hexagonal nut on the outside). Tighten
using a 6 mm Allen key. At that moment the escape of internal pressure will be heard.
4. Once all internal pressure has been vented replace the cap (5) as it was at the beginning
(grooved surface facing the exterior).
5. Replace the head cap onto its position (7). Verify that the "O" ring (6) is in its position.
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8.4 ACTUATION
IN
THE
EVENT
OF
FAILURE
EXTINGUISHING SYSTEM AUTOMATIC ACTIVATION.
OF
FIRE
When extinguishing discharge is not released within delay time specified by the Main Panel
(see Main Panel technical instructions) plus pneumatic delay (30 s) from fire alarm or if you
can see a fire or the alarm system has failed to operate, WAIT UNTIL AREA IS VACATED to
manually actuate extinguishment. The following operations should be carried out quickly
and in order:
1.
The person in charge of manual operation should wear a helmet and safety glasses
which he will find in the storage area, next to the cylinder bank and close to the
warning signs containing the operational instructions for manual discharge.
2.
Visually check the condition of the cylinder bank (flexible hoses, gauges on cylinders
show correct pressure in accordance with labels, selector valves are closed, no leakage
lock off valve in operation position).
3.
For cylinder banks fitted with selector valves, identify the selector valve + manual
release device as appropriate to the zone to be flooded. The solenoid valves + manual
release device should be clearly marked indicating the zone that they protect. Open
manually (see 8.3.5. Manual Opening/Closing of selector valves). It is very important
to activate only the valve appropriate to the zone to be flooded, as in the event of two
or more valves actuating, agent discharge would be directed to several zones.
5.
For cylinder banks fitted with pneumatic time delay devices, abort delay time by
pulling its lever (see 8.3.4. Time delay abort).
6.
Operate the pilot cylinder release (see 8.3.2. Manual Lever Release Operation). This
operation opens the pilot cylinder valve and slave cylinder valves.
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8.5 ACTUATION AFTER CYLINDER BANK DISCHARGE.

At the hazard:
1.
Prior to opening the door or to operating hazard ventilation where discharge has taken
place, wait for the arrival of the fire brigade.
2.
Once the hazard is controlled clean the area .
3.
Check visually condition of the carbon dioxide (CO2) installation within the hazard
(general pipe condition, nozzle condition). It is recommended to follow the appropriate
sections on "Check list for routine inspections for carbon dioxide (CO2) fire
extinguishing installations" (contained in Appendix III ).
Cylinder bank location:

4.
Verify that all carbon dioxide (CO2) installation cylinders have been discharged ( check
that all pressure gauges indicate 0 bar. All weighing system control modules, if any,
showing red LED illuminated). Otherwise, remove the cylinder head caps manually.
Notify the LPG technical department. If it is not possible to remove head caps
manually DO NOT FORCE THEM. Call LPG technical personnel.
5.
Unlatch the pressure switch (see 8.3.1. Re-assembly pressure switch with locking
device).
6.
Cut the electricity supply to the pilot cylinder solenoid valve.
7.
Decompress the release line by means of the decompression screw. (see 8.3.6.
Release line decompression). In the event of cylinder banks with selector valves, for
depressurisation operation of the solenoid valves + manual release which control the
opening of the selector valves, the latter should be open.
8.
In the pilot or master cylinder slowly dismantle the manual actuator that will close the
valve. Some little pressure could be vent during this operation.
9.
Close the solenoid valves + manual release which control the selector valves, thus
cutting its electrical supply.
10.
Depressurise the pneumatic delay device just loosing the screw 3.
11.
Close the selector valves (see 8.3.5. Manual Opening/Closing of selector valves) in
case they do not close after release line decompression.
12.
Visually check the condition of the carbon dioxide (CO2) installation within the hazard
(component general condition). It is recommended to follow the corresponding
sections on "Check list for routine inspections for carbon dioxide (CO2) installations ".
13.
Disassemble cylinders and odorizer from their brackets and send them to LPG to be
recharged as well as all damaged components for repair or replacement.
MU/CO/04/IN/M1
Rev. 00
Page 98/156
14.
After replacing cylinders and their components, check all system release systems and
reassemble (e.g. replace manual release seals, replace release burst disks, etc.).
15. Installation hand-over and commissioning of fire extinguishing system should be

carried out again.
16.
Charge the odorizer.
MU/CO/04/IN/M1
Rev. 00
Page 99/156
This document includes the following Annexes to Installation, Maintenance and User
Manual for carbon dioxide (CO2) Extinguishing Systems Ref. MU/CO/04/IN REV.00
ANNEX I
Drawings for CARBON DIOXIDE (CO2) standard

systems
ANNEX II
Technical data for CARBON DIOXIDE (CO2) system

components
ANNEX III
Clauses from Standards and Check List for Handover

and Routine Inspection for Fire Extinguishing Systems.
ANNEX IV
Technical instructions for CARBON DIOXIDE (CO2)

system components.
ANNEX V
CARBON DIOXIDE (CO2) gas safety technical data.
MU/CO/04/IN/M1
Rev. 00
Page 100/156

LPG Carbon Dioxide Fire Suppression System Installation Manual .

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TECHNICAL INFORMATION

Mechanical system for weighing monitor.

Fig. 5.2.18.1. Mechanical weighing device system

LPG Tcnicas en Extincin de Incendios S.A.

5.3 RELEASE SYSTEM.

LPG Tcnicas en Extincin de Incendios S.A.

5.3.1 Pressure pilot cylinder.

LPG 128-90 valve

Rack with straps

Reduction 217 to H-H

Tee male to 2 x female

PTFE release hose x 700

LPG Tcnicas en Extincin de Incendios S.A.

5.3.2 Manual lever release.

Figure 5.3.2.1. Manual Lever Release

Prior to installing the manual release onto the valve

LPG Tcnicas en Extincin de Incendios S.A.

5.3.3 Solenoid valve.

Figure 5.3.3.1. Solenoid Valve

LPG does not recommend removing the solenoid

LPG Tcnicas en Extincin de Incendios S.A.

LPG Tcnicas en Extincin de Incendios S.A.

5.3.4 LPG110 Pneumatic release

Figure 5.3.4.1. Pneumatic release heads

LPG Tcnicas en Extincin de Incendios S.A.

5.3.5 Decompression screw.

Figure 5.3.5.1. Decompression screw on pneumatic head

LPG Tcnicas en Extincin de Incendios S.A.

5.3.6 R Decompression valve.

Figure 5.3.6.1. Decompression valve

LPG Tcnicas en Extincin de Incendios S.A.

Release line Teflon flexible hoses.

Technical Data Sheet N. 40

Figure 5.3.7.1. Teflon flexible hoses

Avoid twisting flexible hoses during the Installation

LPG Tcnicas en Extincin de Incendios S.A.

5.3.8 Solenoid valve + manual release.

Figure. 5.3.8.1. Solenoid valve + Manual Release

If there is a mistake on connection 3 and 4, the

LPG Tcnicas en Extincin de Incendios S.A.

Bicono type joint

LPG Tcnicas en Extincin de Incendios S.A.

5.3.9 Release system fitted with delay-time device + pneumatic siren.

Some installations require to complete delay time with a pre-warning discharge

LPG Tcnicas en Extincin de Incendios S.A.

LPG Tcnicas en Extincin de Incendios S.A.

Release system for selector valves.

As reference see technical drawing N. 15042053 included in Annex I.

Figure. 5.3.10.1. Release system with selector valves

LPG Tcnicas en Extincin de Incendios S.A.

LPG Tcnicas en Extincin de Incendios S.A.

To open and close manually an LPG selector valve

Repeat the process with every selector valves in the system.

LPG Tcnicas en Extincin de Incendios S.A.

Technical data sheet N. 165

Figure. 5.3.11.1. Cut-off valve

LPG Tcnicas en Extincin de Incendios S.A.

5.4 DISTRIBUTION SYSTEM.

5.4.1 Pipe and fittings.

Piping shall be of metallic non-combustible material having physical and chemical

Connection by means of welded or threaded accessories:

The installation must be earthed.