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1.Wire Size
2.Chemical Analysis
F7A4 OR F7A5
Meaning Of Each Term
Flux
70000 PSI
As Welded
Impact at -40 C
Impact at -50 C
EM12K
Meaning Of Each Term
SAW CONSUMABLES
SAW FLUX
SAW WIRE
Component
Specic Gravity
8450
17369
97040
Hempel
Hempel
Hempel
Primer Thinner
Thinner
0.84 TO 0.87 G/ML
Part A Primer
Zinc
3.07-3.13 G/ML
Part B Primer Curing Agent 0.95-0.99 G/ML
8450
17639
97330
Hempel
Hempel
Hempel
8710
55939
98930
Hempel
Hempel
Hempel
Topcoat Thinner
Thinner
0.96 TO 0.98 G/ML
Part A Top-Coat
Top Coat
1.26-1.31 G/ML
Part B Topcoat Curing Agent 1.08-1.10 G/ML
8700
15709
97170
Hempel
Hempel
Hempel
Galvosil Thinner
Thinner
Part A Galvosil
Galvosil
Part B Galvosil Curing Agent
MIO Thinner
Part A MIO
Part B MIO
Thinner
0.84 TO 0.87 G/ML
Oyester White 1.45-1.51 G/ML
Curing Agent 0.93-0.95 G/ML
0.88-089 G/ML
1.12-1.18 G/ML
6.8-7.3 G/ML
Grinding
Viscosity
Sag Index
Dry BKIII
80 Microns
97-101 KU
0.00-0.80 mym
88-93 KU
35-70 MILLS
0.00-7 Hr
0.00-20 mym
80-95 KU
7-12 MILLS
0.00-4 Hr
0-60 mym
125-150 KU
Gloss (60)
Surface Dry
Tack Free@25 C
Expiry (3Yr)
3
1
2
3
2
2
90-100 GU
15-30 Mins
2-2.5 Hrs
3
2
2
3
1
2
DP Material
Total Halogen
Total Sulpher
Penetrant
Cleaner
Developer
Expiry
% By Weight Residue
2 Year
% By Weight Residue
% By Weight Residue
2 Year
2 Year
SMAW ROD
E-7018 ROD
Check Parameter1.Size (Dia,Length)
2.Chemical Analysis of Weld Metal
3.Mechanical Properties (Yield,UTS,Elongation,CVN)
4.Radiography
Used
5.Hydrogen Content
6.Moisture Content
7.(Mn+Cr+Ni+Mo+V) not exceed 1.75%
8.Fillet Weld Test Remark
E
Electrode
70
70000 PSI
All Position
AC OR DCEP
-1
H18
4.Radiography
5.Fillet (For FCAW only)
FCAW
Used
E71T-1C H8
Each Above Term Indicate
ER
Electrode
Electrode
70
70000 PSI
70000 PSI
All Position
Solid
Chemical Composition
Flux cored
GMAW WIRE
H8
Purity
Moisture
Odour
Taste
Criteria
99.9% (min)
10 ppm max
Odourless
Tasteless
SS ROD
Used-SS ROD-E309L-16
SS ROD
Check Points 1.Size (Dia,Length)
2,Chemical Analysis
3.Mechanical (Tensile,Elongation)
4.Microstructure
Penetrant
Cleaner
Developer
5.Radiography
6.Fillet Test
7.Intergranular Corrosion Test
DP Material
Total Halogen
Total Sulpher
Less than 1% By Weight Residue
Less than 1% By Weight Residue
Less than 1% By Weight Residue
Less than 1% By Weight Residue
Less than 1% By Weight Residue
Less than 1% By Weight Residue
Sensitivity Test for Penetrant should be mentioned
Expiry
2 Year
2 Year
2 Year
Plate
Steel Making
As per GPR51001 R2
Meaning
Structural Steel
Standard Specification
JR
UT Standard
J0
J2
Impact Test
355
K2
Chemical Laddle
AR
As Rolled
Chemical product
Nolmalizing Rolling
CEV
Carbon Equivalent
Mechanical Product-Yield,Tensile,
Percent Elongation (Z Direction if required)
Grain Size (If required)
Process (If Required)
Plate Laddle Chemical Analysis
Carbon Equivalent
Percent Elongation
Flange
Used -S355NL-Z25 OR S355NL-Z35
Meaning
Structural Steel
Minimum Yield Strength
Impact at -20
Impact at -50
Z25
Z35
CEV
3.1
Process
Check point
1.Flange Dimensional Inspection
2.Mechanical Properties (YS,UTS,Elongation,CVN)
3.Chemical Analysis
4.Heat treatment
5.Microstructure (Grain Size)
6.Manufacturing Process
7.NDT (UT,MPT)