TENUGHAT THARMAL POWER STATION

UNIT-1

CALIBRATION AND TEST REPORT

FOR
EG 36 GRAVIMETRIC COAL FEEDER DISOCONT TERSUS
CONTROLLER RETROFIT AND VFD CONVERSION FOR
TENUGHAT THERMAL POWER STATION
UNIT-1
2*210 MW POWER PROJECT IN JHARKHAND

STOCK EQUIPMENT COMPANY

ANIRNAVA BERA

TENUGHAT THERMAL POWER STATION

R.K Agrawal, EEE(C&I)

Sunny Kumar, A.Ex.E(C&I)

TENUGHAT THARMAL POWER STATION

UNIT-1

1 Upgraded Electrical part

MANUAL REFERENCE: Operation Section: Page .2-1
1A

1B

Feeder No.
1C
1D

OK

OK

OK

OK

OK

OK

b. Check for any damage of all electric parts.

c. Check for any objects which may interfere with belt or cleanout
chain operation of the feeder.

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

d. Check the all gear reducers for proper oil level.

OK

OK

OK

OK

OK

OK
OK

Description
1.1Visual inspection
a. Check for any damage of all parts mounted on the feeder.

1E

1F

OK

OK

OK

OK

OK

f. Check the cleanout conveyor chain tension.

g. Check for proper belt tension by observing the belt tension
indicator.
1.2Check of the skirts and leveling bar
a. Check for clearance between top of the belt and inlet end of the
side skirts. (Fixed)
b. Check for clearance between top of the belt and discharge end of
the side skirts. (Fixed)
c. Check for clearance between top of the belt and end skirt. to
3/8 gap
d. Check for clearance between top of the belt and leveling bar
which should be 18.1 Centimeters
1.3Adjustment of the weigh roller level
a. Check for freedom of movement of the weight system (drag
links, load cells, rollers).
b. Clean the load cell modules, weighing and weight span rollers,
drag link assembly and support bolts.

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

c. Inspect the drag link bushings and set screws.

d. Carefully install the load cells in place of the temporary shipping
brackets (if necessary).
e. Adjust the weigh roller level with the calibration weights on both
load cells.

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

e. Check the grease at grease discharge points.

TENUGHAT THARMAL POWER STATION

UNIT-1

AC voltage measurement checks:

Description

Feeder No.
1C
1D

1A

1B

403 VAC

409 VAC

405 VAC

1E

1F

405 VAC

410 VAC

408 VAC

FEEDER MICROPROCESSOR CABINET

a. Measure the input power supply voltages.
1)Wires between L1 and L2

460VAC (5% Tolerance)

2)Wires between L2 and L3

460VAC (5% Tolerance)

403 VAC

410 VAC

408 VAC

407 VAC

414 VAC

406 VAC

3)Wires between L1 and L3

460VAC (5% Tolerance)

404 VAC

412 VAC

405 VAC

405 VAC

412 VAC

410 VAC

110 VAC

110 VAC

109 VAC

109 VAC

111 VAC

110 VAC

23.8 VDC

23.9 VDC

b. Measure the secondary voltage of transformers.

1)Wires between X1 and X3

(T1)

98 VAC 132

2) External 240VAC Work Lights & Heater between wire 401

and 402. (5% Tolerance)
3) Measure and record the 24 VDC from PS1
a. With power applied, verify that only the display and the OFF LED

23.8 VDC

23.9
VDC

24.1
VDC

24 VDC

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

are illuminated.
2.3Feeder Parameter Check
a. Check the set-up parameters by referring to the
MICROPROCESSOR CONTROLLER FEEDER DATA SHEET.
b. Set the clock by using Set Time option on Parameter setting.
c. Check the Inverter setting value by referring to the VFD
PROGRAMMING PARAMETERS, refer motor speed control
adjustments.
2.4Check of the alarm switches
a. Check the operation to properly actuate coal on belt level sensor.
(LSFB)

TENUGHAT THARMAL POWER STATION

UNIT-1
b. Check the operation to properly actuate discharge plugged
OK

sensor. (LSFD)

OK

OK

OK

OK

OK

2.0 MICROPROCESSOR SETUP PARAMETERS

Parameter
Function
Parameter Block 1 Hardware Modules
P01.01
Event: Communications VHM
Parameter Block 2 Feeder Definition
P02.01
Language
P02.02
Units
P02.03
Scale Name
P02.04
Password
P02.05
Nominal Flow Rate(Must Match P03.05)
P02.06
Nominal Speed
P02.07
Display Formats
P02.08
Flow Rate Units
P02.09
Counter 1 Units
P02.10
Counter 2 Units
P02.11
Counter 3 Units
P02.13
Totalizer Increment
P02.14
Remote Totalizer Pulse Width
P02.16
Maintenance Speed
P02.18
Remote FRI Frequency
Parameter Block 3 Control Sources
P03.02
Feedrate Setpoint
P03.03
Setpoint Range
P03.04
Set Point Offset
P03.05
Maximum Feedrate (must match with P02.05)
P03.06
Minimum Feedrate
P03.07
DI: Raise Setpoint
P03.08
DI: Lower Setpoint
P03.09
Raise/Lower Response Time
P03.10
Run Enable
P03.11
Event: Run Disable
P03.12
Mode Select Enable/Disable

Default Value

Final Value

IG
ENGLISH
English
DT-9-VCU20104
10000
50,000.0 lb/h
3.0 inch/sec
SELECTABLE
----,-- lb/h
------ lb
------ lb
------ lb
100.00 lb
0.100 s
50%
10.000 Hz(t/h)
AI 3
20.00 mA
4.00 mA
50,000.0 lbs/h
5,000 lbs/h
DI 3-High
DI 11-High
30Sec
N/A
IG
Keyboard Only

TVNL UNIT-1-FEEDER
1

60000.0 kg/Hr
0.2906 m/s
---.-- t/h
---.-- t
---.-- t
---.-- t
50.00 kgs

60000.00 kg/h
12000.00 kg/h

TENUGHAT THARMAL POWER STATION

UNIT-1

Parameter Block 4 Rated Data

P04.01
LC Characteristic Value
P04.02
LC Rated Capacity
P04.03
Effective Platform Length
P04.09
Tachometer Pulses per Revolution
P04.10
Load Cross Section
Parameter Block 7 Belt Monitoring
P07.02
Belt Motion Monitor Delay
P07.03
Event: Belt Motion Monitor
Parameter Block 8 Display Filters
P08.01
LC Filter
P08.02
I Display (Feedrate)
P08.03
I Analog Output (Feedrate)
P08.04
Feedback Filter Override Threshold
P08.05
Belt Load
P08.06
Belt Speed
P08.07
Deviation
Parameter Block 9 Limit Values
P09.05
Value for Q-Min (Minimum Density)
P09.06
Event: Q-Min (Minimum Density)
Parameter Block 10 Calibration Data
P10.01
Calibration Probe Span
P10.06
Belt Circuit Time
P10.07
Simulation Travel ( Belt Revolution)
P10.08
Calibration Weight
P10.09
Test Chain Weight
Parameter Block 11 Rate Controller
P11.01
P-Component KP (Proportional Gain)
P11.02
I-Component TN (Integral Gain)
P11.03
AO: Monitor Speed Control Output
P11.04
Lower Limit
P11.05
Upper Limit
P11.06
Controller Magnitude Offset
P11.07
Position at Stop
P11.08
KP Speed Controller
Parameter Block 15 Digital Inputs
P15.10
Discharge Pluggage Delay
P15.11
Event: Discharge Pluggage

3.0000 mV/V
100.000 lb
18 inch
60.0 P/Rev
157.00 inch2

68.04 kg
0.4572 m
1012.90 Sq cm

10 sec
IG
4.00 sec
1.0 sec
1.0 sec
15%
1.0 sec
1.0 sec
1.0 sec

60.0% Q
IG
36.0000 inch
60.00 s
2.0
70.00 lb
4.3000 lb/inch

0.9144 m

84.6 kg

0.05000 mA%
1.0 s
AO 1
4.0 mA
20.00 mA
4.00 mA
Lower Limit
0.10000 mA%
2.0 sec
A(Stop Feeder)

2.0 sec
5

TENUGHAT THARMAL POWER STATION

UNIT-1

P15.12
DI: Coal on Belt Switch
P15.13
Loss of Flow Trip Delay
P15.14
Event: Loss of Material
P15.15
Event: Coal on Belt in Local
P15.16
Belt Paddle Feedback Permissive
P15.20
Level/Temperature Senor Delay
P15.21
Event: Coal Flow
P15.23
DI: Remote Control
P15.25
DI: Local Start
Parameter Block 19 Maintenance Interval
P19.01
Maintenance Electric
P19.02
Event: Maintenance Electric
P19.03
Maintenance Feeder Run
P19.04
Event: Maintenance Feeder Run
Parameter Block 20 Reports
P20.01
Hourly Total Time
P20.02
Daily Total Time
Parameter Block 23 Ethernet
P23.01
IP Address
P23.02
Net Mask
P23.03
Gateway

DI 7 High
1s
IG
A
Prop to Rate
100.0 lb
ALARM
N/A
DI-9 High

5.0 sec
A (Stop Feeder)

45.3953kg
IG (Ignore)
N/A

3000 h
IG
3000 h
IG
0 min
0 min
192.168.240.1
255.255.255.0
0.0.0.0

TENUGHAT THARMAL POWER STATION

UNIT-1

VFD Programming
VFD AC Tech - 10.0 Hp TYPE-M14100B
Belt Drive Motor

7.0 Hp, Rpm-1460,Amp-10.5

0 Line Volts

Auto

1 Speed #1

Default (20.0 Hz)

2 Speed #2

Default (20.0 Hz)

3 Speed #3

Default (20.0 Hz)

4 Speed #4

Default (20.0 Hz)

5 Skip #1

Default (0.0 Hz)

6 Skip #2

Default (0.0 Hz)

7 Skip Band Width

Default (1.0 Hz)

8 Acceleration Time

3.0 Sec

9 Deceleration Time

3.0 Sec

10 Minimum Frequency

0.0 Hz

11 Maximum Frequency

50.0 Hz

12 DC Brake Voltage

Default (0.0 VDC)

13 DC Brake Time

Default (0.0 Sec)

14 Dynamic Brake

Off

16 Current Limit

150%

17 Motor Overload

100%

18 Base Frequency

Default (50 Hz)

19 Fixed Boost

2.4 %

20 Acceleration Boost

Default (0%)

21 Slip Compensation

Default (0%)
7

TENUGHAT THARMAL POWER STATION

UNIT-1

22 Torque Curve Selection

CT/NOCMP

23 Carrier Frequency

2.5 Khz

25 Start Mode

Normal

26 Stop Mode

Coast

27 Rotation Direction

FWD&REV

28 Auto/Manual Speed Control

Both

29 Manual
30 Start/Stop Control
31 Hertz Units
32 Hertz Multiplier

Keypad
Remote
Default (Hertz)
Default (1.0)

33 Speed Decimal Point

Default (XXXXX)

34 Load Multiplier

Default (100%)

35 LCD Display Contrast

Default (High)

36 Sleep Threshold

Default (.00 Hz)

37 Sleep Delay

Default (30.0 Sec)

38 Sleep Bandwidth

Default (0%)

39 Terminal TB-5 Input Minimum

0.0 Hz

40 Terminal TB-5 Input Maximum

50.0 Hz

42 Terminal TB-10A Output

None

43 Terminal TB-10A Scaling

Default (60.00 Hz)

44 Terminal TB-10B Output

Default (None)

45 Terminal TB-10B Scaling

Default (125%)

47 Terminal TB-13A Input Function

4-20 mA

48 Terminal TB-13B Input Function

Default (NONE)
8

TENUGHAT THARMAL POWER STATION

UNIT-1

49 Terminal TB-13C Input Function

50 Terminal TB-13D Function

RUN REV
Default (External Fault)

52 Terminal TB-14 Output

Fault

53 Terminal TB-15 Output

Default (None)

54 Relay Function

Run

55 Loss of Follower Action

None

57 Serial Communications

Default (Disabled)

58 Serial Address

Default (30)

61 Password Number

Default (0019)

63 Software Version

N/A

64 Monitor

On

65 Program Factory Defaults

Maintain

66 Clear Fault History

70 PID Mode

Maintain
Default (None)

74 PID Feedback Source

Default (TB-5A)

75 Min. Feedback Value

Default (0.0%)

76 Max. Feedback Value

Default (100.00%)

77 Proportional Gain

Default (5.0%)

78 Integral Gain

Default (0.0 Sec.)

79 Differential Gain

Default (0.0 Sec.)

80 PID Accel/Decel

Default (30.0 Sec.)

81 PID Min. Alarm

Default (0.0%)

82 PID Max. Alarm

Default (0.0%)

98 Language

Default (English)

99 Fault History

N/A

TENUGHAT THARMAL POWER STATION

UNIT-1

4.0 FEEDER LOCAL OPERATION

Feeder No.
Description
2.5 Local Operation
a. Press the JOG key to verify belt travel in the direction of the feeder
outlet.
b. Measure the FEEDER DRIVE MOTOR current.
1) Phase 1T1 Amps
2) Phase 1T2 Amps
3) Phase 1T3 Amps

1A

1B

2) Phase 2T2 Amps

3) Phase 2T3 Amps
i) Specification output frequency @50% speed of O/P
e. continue to Run In local and check for proper belt tracking. Verify that the VGuide of belt is within the grooves on the pulleys and roller and that is humping is
noticeable at any of this point.

1D

1E

1F

Refer to Motor Name Plate: 7.5HP

FLA 10.50A @415 VAC

4.2
4.5
4.8

4.6
4.7
4.1

4.8
4.9
4.9

5.0
5.2
5.6

5.3
5.2
5.5

4.1
4.9
4.8

Refer To Motor name Plate:

FLA .800A@415VAC

c. Measure the CLEANOUT CONVEYOR MOTOR current.

1) Phase 2T1 Amps

1C

0.50
0.53
0.53

0.63
0.65
0.68

0.52
0.56
0.89

0.50
0.50
0.50

0.60
0.60
0.46

0.45
0.46
0.42

g. Verify that TRIP message is coming

h. Press EVENT LOG keys and verify that Event Coal on Belt is

f. While running in LOCAL, simulate the coal on belt level sensor

(LSFB) and verify that the feeder trips after five seconds.

i. Switch to OFF and verify that TRIP signal is extinguished

j. During feeder stop condition adjust the speed feedback to 4.00 mA by
measuring current o/pat wire on 121 & 122
k. Set speed to 100% (P02.16). Run feeder in Local Mode and adjust
the Speed feedback to 20.00mA.

10

TENUGHAT THARMAL POWER STATION

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7. MANUAL REFERENCE: Operation Section: Page 38

Feeder No.
Description

1A

1B

1C

1D

1E

1F

The Trim function is used to adjust the analog inputs and outputs to the
controller. Please refer manual for trimming operation and record the values

3.90
19.49

3.90
19.52

4.08
20.06

4.08
19.98

4.02
20.11

4.00
20.09

1.0 Analog Input Card AI 1(A12):

Customer Demand Signal
Connected to wires SIG+ and SIGAI 1 Min
AI 1 Max
2.0 Analog Output Card AO 1(A10):

Motor Speed Control Signal

Connected to wires 142 and 143
AO 1 Min
AO 1 Max
3.0 Analog Output Card AO 2(A11):
Customer Feedrate Feedback Signal
Connected to wires 139 and 140
AO 2 Min
AO 2 Max

4.00
19.94

4.01
20.01

4.03
20.20

4.02
20.05

4.0
20.00

4.00
19.99

4.02
20.05

4.00
20.00

4.00
20.00

4.02
20.05

4.02
20.02

4.02
20.05

11

TENUGHAT THARMAL POWER STATION

UNIT-1
MANUAL REFERENCE:
Description
2.9 Remote Operation
a. With the calibration weights still hung under the lugs on

Feeder No.

1A

1B

1C

1D

1E

1F

bottom of weigh roller, switch to REMOTE key. Verify that

REMOTE signal is coming.
b. Start the feeder by the customer's contact start signal or
Jumper (J).
c. Simulate coal on belt by blocking the LSFB contacts. Verify
that FEEDING LED is illuminated. The feeder should start
and the gravimetric totalizer should begin to accumulate.
d. Check the calculated density on the controller weather it will
matching or not . calculated= 979.9. kg/m3
e. Measure and record the displayed feed rate, revolution and
feedback signal by applying 100%, 75%, 50%, 25%, 0%
demand signals by customer's control system.
f. Remove one of the calibration weights from lug on bottom
of weigh roller. Verify that VOLUMETRIC signal is
coming.
g. Remove both calibration weights. Verify that Event
Deviation is coming.
h. Simulate discharge plugged sensor (LSFD) and verify the
feeder trips.
i. Verify TRIP signal is illuminated and D01 relay is
energized.
j. Press Event Log key and verify that Discharge Plug gage
errors appears on the display.
k. Switch OFF or ACK event and verify that TRIP Signal is
extinguished

12

TENUGHAT THARMAL POWER STATION

UNIT-1

7.0 LOADCELL AND DENSITY ANALYSIS

The calculated density implied by the test weight(s) supplied: = [(2 test weight) / (volume on weight span)] = (2 84.6) / 0.173 m = 978.03
Kg m
MANUAL REFERENCE:

FEEDER
No.

LOAD CELL READING

WITH CALIBRATION WEIGHT ON

LOAD CELL READING

WITH CALIBRATION WEIGHT OFF

LC1
mV O/p

LC1
% Load

LC2
mV O/p

LC2
% Load

LC1
mV O/p

LC1
% Load

LC2
mV O/p

LC2
% Load

2.79 mV/V

93.18 %

2.69 mV/V

89.78 %

0.691 mV/V

25.80 %

0.77 mV/V

22.99%

2.37 mv/V

79.7 %

2.45 mv/V

82.10 %

0.44 mV/V

14.53 %

0.48 mV/V

16.21 %

2.54 mv/V

84.5 %

2.45 mv/V

82.14 %

0.42 mV/V

12.98 %

0.45 mV/V

1D

2.52 mV/V

84.15 %

2.5 mV/V

83.51 %

0.46 mV/V

15.63 %

1E

2.44 mV/V

81.3 %

2.48 mV/V

82.63 %

0.43 mV/V

1F

2.43 mV/V

81.3 %

2.48 mV/V

82.30 %

0.44 mV/V

1A
1B
1C

978.03 Kg m

UNBALANCE
LOAD CELLS
J1-J2 1/8
J1+ J2

ACTUAL

VOLUMETRIC

CALCULATED
DENSITY =

967.01 kg-3

967.00 kg-3

15.45 %

980.2 kg-3

0.48 mV/V

16.15%

976.7 kg-3

14.52 %

0.44 mV/V

14.53 %

978.9 kg-3

14.09 %

0.45 mV/V

15.3 %

967.1 kg-3

13

TENUGHAT THARMAL POWER STATION

UNIT-1

8.0 FEEDER NO-LOAD AND TEST WEIGHT CALIBRATION

1A

CAL TEST
NUMBER

DESCRIPTION

CAL1
P 10.11
P10.10
P10.02

Deviation
Belt Circuit No
Basic Tare
Pulses per Length

CAL 2
P10.11

Deviation
Belt Circuit no

P 10.03

Range Correction TW

P10.02

Pulses per Length

MANUAL REFERENCE:
FEEDER CALIBRATION DATA SHEET 4 PIECES OF TAPE USED
TEST #2
TEST #3
TEST #4

0.23 %
44423 lmp
60.11 kg/m
8013.86 l/m

0.198 %
44473 lmp
60.61 kg/m
8013.45 l/m

0.206 %
44371

0.213

lmp

1B

SELF TEST
NUMBER

DESCRIPTION

CAL1
P 10.11
P10.10
P10.02

Deviation
Belt Circuit No
Basic Tare
Pulses per Length

CAL 2
P10.11

Deviation
Belt Circuit no

44367 lmp

0.82872
80139.04 l/m

SPECIFICATION

0.217%
44412 lmp
60.5489 kg/m
8013.86 l/m

0.25%

0.206
%
44416

0.25%

lmp

0.82761
8012.22 l/m

0.82863
8013.04 l/m

MANUAL REFERENCE:
FEEDER CALIBRATION DATA SHEET 4 PIECES OF TAPE USED
TEST #2
TEST #3
TEST #4

SPECIFICATION

0.225%
44020 lmp
42.211 kg/m
7921.68 l/m

0.17%
44002 lmp
42.6802 kg/m
7897.391 l/m

0.199 %
44002
lmp

0.178 %
43997
lmp

0.166%
43978 lmp
42.66 kg/m
7898.07 l/m

0.25%

020 %
44002

0.25%

lmp
14

TENUGHAT THARMAL POWER STATION

UNIT-1

P 10.03

Range Correction TW

P10.02

Pulses per Length

1C

CAL TEST
NUMBER

DESCRIPTION

CAL1
P 10.11
P10.10
P10.02

Deviation
Belt Circuit No
Basic Tare
Pulses per Length

CAL 2
P10.11

Deviation
Belt Circuit no

P 10.03

Range Correction TW

0.91028
7897.39 l/m

Pulses per Length

1D

0.91170
7898.21 l/m

MANUAL REFERENCE:
FEEDER CALIBRATION DATA SHEET 4 PIECES OF TAPE USED
TEST #2
TEST #3
TEST #4

0.225%
44020 lmp
42.211 kg/m
7921.68 l/m

0.17%
44002 lmp
42.6802 kg/m
7897.391 l/m

0.199 %
44002
lmp

P10.02

0.91032
7897.11 l/m

0.178 %
43997
lmp

0.91028
7897.39 l/m

SPECIFICATION

0.166%
43978 lmp
42.66 kg/m
7898.07 l/m

0.25%

020 %
44002

0.25%

0.91170
7898.21 l/m

lmp
0.91032
7897.11 l/m

MANUAL REFERENCE:
FEEDER CALIBRATION DATA SHEET 4 PIECES OF TAPE USED
TEST #2
TEST #3
TEST #4

SPECIFICATION

CAL TEST
NUMBER

DESCRIPTION

CAL1
P 10.11
P10.10
P10.02

Deviation
Belt Circuit No
Basic Tare
Pulses per Length

0.20%
45709 lmp
43.32kg/m
8067.31l/m

0.203%
45714 lmp
43.406kg/m
8067.58 l/m

0.219%
45712 lmp
43.22 kg/m
8067.72 l/m

0.25%

CAL 2

Deviation

0.23 %

0.203 %

0.220 %

0.25%

15

TENUGHAT THARMAL POWER STATION

UNIT-1

P10.11

45709

Belt Circuit no
lmp

P 10.03

Range Correction TW

P10.02

Pulses per Length

1E

45700
lmp

0.91278
8067.58 l/m

45687

lmp
0.91062
8067.85 l/m

0.9166
8067.85 l/m

MANUAL REFERENCE:
FEEDER CALIBRATION DATA SHEET 4 PIECES OF TAPE USED
TEST #2
TEST #3
TEST #4

SPECIFICATION

CAL TEST
NUMBER

DESCRIPTION

CAL1
P 10.11
P10.10
P10.02

Deviation
Belt Circuit No
Basic Tare
Pulses per Length

0.23 %
43892 lmp
49.89 kg/m
8081.56 l/m

0.17 %
43578 lmp
49.01 kg/m
8123.89 l/m

0.20 %
44012 lmp
50.01 kg/m
8023.89 l/m

0.25%

CAL 2
P10.11

Deviation
Belt Circuit no

0.19 %
43876

0.21 %
44021

0.226 %
44034

0.25%

0.91292
8022.98 l/m

lmp
P 10.03
P10.02

Range Correction TW
Pulses per Length

1F

CAL TEST
NUMBER

DESCRIPTION

CAL1
P 10.11
P10.10
P10.02

Deviation
Belt Circuit No
Basic Tare
Pulses per Length

lmp
0.91567
8042.89 l/m

lmp
0.91234
8041.78 l/m

MANUAL REFERENCE:
FEEDER CALIBRATION DATA SHEET 4 PIECES OF TAPE USED
TEST #2
TEST #3
TEST #4

0.214%
44721 lmp
50.259 kg/m
8041.74 l/m

0.247%
44743 lmp
40.028 kg/m
8040.51 l/m

0.20%
44723 lmp
40.205 kg/m
8044.481 l/m

SPECIFICATION

0.25%

16

TENUGHAT THARMAL POWER STATION

UNIT-1

CAL 2
P10.11

0.24 %
44751

Deviation
Belt Circuit no
lmp

P 10.03

Range Correction TW

P10.02

Pulses per Length

0.247 %
44712
lmp

0.91541
8041.74 l/m

0.226 %
44654

0.25%

0.92630
8043.11 l/m

lmp
0.91451
8039.01 l/m

Feeder Simulation Test in REMOTE Mode of Operation from DCS Demand Signal:

1A

MANUAL REFERENCE: Operation Section: Page . Self Test Summary page

Demand
Signal
%

mA

Service value 5
Feed rate
Actual

Motor
Speed (RPM) A3 mA
From Display

AC TECH M14100B

TECH-1

TECH-2

Amps, par
phase

kHZ VCA

kHZ VAC

(Hz)

VAC

24.73

(AC)
21%,3.1/p

0.71 1.37

191

0.53 1.05
0.36 0.71

18.01
12.98

21%,3.1/p
22%,3.1/p

150
100

Freq

60.00 t/h

713

44.98 t/h
30.01 t/h

44.98 t/h
29.98 t/h

543
370

20.00 0.71 1.37

16.02 0.53 1.05
12.06 0.36 0.71

8.0

15.00 t/h

15.00 t/h

175

8.01

0.17 0.37

0.17 0.37

6.98

22%.3.1/p

56

4.0

12.00 t/h

12.00 t/h

145

7.22

0.15 0.31

0.15 0.31

4.93

22%,3.5/p

48

100

20.0

75
50

16.0
12.0

25
0

60.00 t/h

Service value 4
Feed rate
Demand

TECH FB 145A & 146A

& 145B & 146 B

STOP

17

TENUGHAT THARMAL POWER STATION

UNIT-1

1B

MANUAL REFERENCE: Operation Section: Page . Self Test Summary page

Demand
Signal
%

mA

Service value 5
Feed rate
Actual

Service value 4
Feed rate
Demand

Motor
Speed (RPM)
From Display

TECH FB 145A & 146A

& 145B & 146 B
A3

TECH-1

TECH-2

HZ VCA

HZ

VAC

AC TECH M14100B
Freq
(Hz)

Amps, par
phase

VAC
192

0.71 2.67

23.75

532
352

20.00 0.71 2.75

16.00 0.53 2.1
12.01 0.35 1.43

(AC)
22%,2.6 /p

0.53 1.5
0.35 1.34

17.88
11.87

22%,3.2/p
22%,3.2/p

147
101

15.00 t/h

178

8.02

0.17 0.75

0.17 0.54

6.00

22%,3.2/p

56

12.00 t/h

143

7.21

0.14 0.56

0.14 0.43

4.78

22%, 3.2/p

46

100

20.0

60.00 t/h

60.01 t/h

715

75
50

16.0
12.0

44.98 t/h
30.27 t/h

45.12 t/h
30.27 t/h

25

8.0

14.99 t/h

4.0

11.99 t/h

STOP

1C

MANUAL REFERENCE: Operation Section: Page . Self Test Summary page

Demand
Signal
%

mA

Service value 5
Feed rate
Actual

Service value 4
Feed rate
Demand

Motor
Speed (RPM)
From Display

TECH FB 145A & 146A

& 145B & 146 B
A3

TECH-1

TECH-2

HZ VCA

HZ

VAC

AC TECH M14100B
Freq
(Hz)

Amps, par
phase

VAC
192

0.71 1.8

24.02

538
359

19.97 0.71 2.4

16.12 0.53 1.86
12.02 0.35 1.26

(AC)
22

0.53 1.37
0.35 1.1

18.02
11.94

22
22

143
100

15.01 t/h

178

8.01

0.18 0.65

0.18 0.5

6.07

22

55

11.99 t/h

142

7.22

0.14 0.51

0.14 0.41

4.8

22

45

100

20.0

60.10 t/h

60.00 t/h

718

75
50

16.0
12.0

44.98 t/h
29.97 t/h

44.88 t/h
29.98 t/h

25

8.0

15.01 t/h

4.0

12.00 t/h

STOP

18

TENUGHAT THARMAL POWER STATION

UNIT-1

1D

MANUAL REFERENCE: Operation Section: Page . Self Test Summary page

Demand
Signal
%

mA

Service value 5
Feed rate
Actual

Service value 4
Feed rate
Demand

Motor
Speed (RPM)
From Display

TECH FB 145A & 146A

& 145B & 146 B
A3

TECH-1

TECH-2

HZ VCA

HZ

VAC

AC TECH M14100B
Freq
(Hz)

Amps, par
phase

VAC
197

0.73 1.55

24.98

546
365

19.94 0.73 1.65

16.01 0.54 1.27
12.00 0.36 0.97

(AC)
22%,3.1/p

0.54 1.12
0.36 0.85

18.42
12.34

22%,3.1/p
22%,3.1/p

150
104

15.01 t/h

182

7.99

0.18 0.45

0.18 0.44

6.13

22%3.1/p

56

12.01 t/h

145

7.22

0.14 0.37

0.14 0.34

4.93

22%3.1/p

47

100

20.0

60.01 t/h

60.00 t/h

732

75
50

16.0
12.0

44.99 t/h
29.98 t/h

44.98 t/h
29.98 t/h

25

8.0

15.01 t/h

4.0

12.01 t/h

STOP

1E

MANUAL REFERENCE: Operation Section: Page . Self Test Summary page

Demand
Signal
%

mA

Service value 5
Feed rate
Actual

Service value 4
Feed rate
Demand

Motor
Speed (RPM)
From Display

TECH FB 145A & 146A

& 145B & 146 B
A3

TECH-1

TECH-2

KHZ VCA KHZ VAC

60.00

730

AC TECH M14100B
Freq
(Hz)

Amps, par
phase

VAC

0.73 2.52

24.43

(AC)
4.20

197

0.5 1.9
0.34 0.47

18.32
12.28

19%4.2/p
19% 4.2/p

150
104

100

20.0

60.00

75
50

16.0
12.0

44.99
29.98

44.98
29.98

548
366

19.82 0.73 1.75

15.85 0.5 1.3
11.52 .34 0.34

25

8.0

14.09

14.10

171

7.68

0.17 0.65

0.17 0.43

5.75

21%4.2p

54

4.0

12.00

12.00

146

7.22

0.14 0.38

0.14 0.55

4.90

22% 4.2p

48

STOP

19

TENUGHAT THARMAL POWER STATION

UNIT-1

1F

MANUAL REFERENCE: Operation Section: Page . Self Test Summary page

Demand
Signal
%

mA

Service value 5
Feed rate
Actual

Service value 4
Feed rate
Demand

Motor
Speed (RPM)
From Display

TECH FB 145A & 146A

& 145B & 146 B
A3

TECH-1

TECH-2

KHZ VCA KHZ VAC

AC TECH M14100B
Freq
(Hz)

Amps, par
phase

VAC
200

0.74 1.4

24.98

553
369

19.98 0.74 1.68

16.0 0.55 1.29
12.05 0.36 0.89

(AC)
24%

0.55 1.0
0.36 0.55

18.48
12.48

24%
22%

152
105

15.0

184

8.00

0.18 0.45

0.18 0.29

6.12

24%

57

12.00

145.8

7.22

0.14 0.32

0.14 0.22

5..00

100

20.0

60

60

740

75
50

16.0
12.0

44.97
29.98

44.97
30.01

25

8.0

15.0

4.0

12.00

24%,3.2/p

48

STOP

20