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Your One Source for Minerals Processing Equipment

ABON ENGINEERING

FLSmidth Minerals is your One Source for the worlds largest installed base of original
equipment, enhanced products, technologies, and services unmatched in the mining and
minerals processing industries.
To successfully compete in todays challenging world economy, companies often require
innovative solutions to make their plant operating systems function at peak efficiency.
Utilizing the latest in equipment technology, resources, and materials, we deliver the optimum
design, equipment, and process support needed. When you select FLSmidth Minerals as your
partner, you also bring this solid foundation and support to your business.
FLSmidth ABON manufactures feeding, sizing, crushing and screening equipment for an ever
expanding range of industries in the broad sphere of minerals handling and minerals processing
by-product activities.
FLSmidth Buffalo is a world class supplier of feeding and crushing equipment for mining and general
industries, offering extensive experience in design, development, manufacture, and servicing of this
equipment.
Dorr-Oliver and EIMCO have long been major pioneers and leaders in liquid/solid separation
solutions. These well known companies and brand names each record over 100 years of technical
innovation in the minerals processing industry.
Excel Foundry and Machine specializes in the manufacture and supply of premium crusher parts
and mining equipment parts for cone crushers, hydraulic shovels, electric shovels, rope shovels,
excavators, mining drills, and drag lines.
CYCLONES & PUMPS

FLSmidth KOCH designs, manufactures, and services a broad range of material handling
equipment and systems for various industries, from minerals and cement to pulp and paper. In
addition, it is active in supplying coke oven plant technology, rolling mill systems, and steel
construction for hydraulic engineering.
FLSmidth KREBS is the worlds leading provider of hydrocyclone separation and severe-duty
slurry pumping solutions and has been serving process industries since 1952.
Established in 1934, FLSmidth Mller specializes in the design, engineering, procurement,
erection, and commissioning of pneumatic conveying systems and silos equipped with
pneumatic facilities.
FLSmidth MVT designs, manufactures, and services a broad range of material handling
equipment and systems for various industries, from minerals and cement to pulp and
paper.
FLSmidth RAHCO designs, manufactures, and services bulk handling systems
for the mining, aggregate, and bulk solids industries. Material Handling
products include mobile conveyors, radial stackers, portable conveyors,
fixed/overland conveyors, and at-the-face mining conveyors.

Crushing
FLSmidth Minerals has over a century of
experience in crushing. As a world-class
supplier of crushing equipment for the
mining, cement and aggregate industries.

Crushing Products
Gyratory Crushers
Cone Crushers
Low Speed Sizers

This expertise is supported by more than


1,700 installed crushers, feeder-breakers and
sizers.

Roll Crushers

All of our crushing and sizing equipment


is available for surface or underground
installation, for stationary or mobile
applications, and for climatic conditions that
range from tropical to arctic.

Hammermills

Jaw Crushers
Feeder-Breakers
Vertical Shaft Impactors
Plants & Systems
Crusher Gears

Grinding
FLSmidth Minerals is your One Source for
grinding products and systems. Since 1902,
we have supplied over 2,500 mills, and
many of the largest plants operating today
use our world-renowned SAG and ball
mills, both gearless and gear driven, and in
some of the most extreme environments.
Our understanding of the mining, industrial
minerals, and power industries has resulted in
a complete line of grinding mills and systems
for wet and dry processing of metallic and
non-metallic materials.

Grinding Products
Ball Mills
SAG/ AG Mills
Rod Mills
Mill Gears
Limestone Preparation
Systems
Mill Performance
Enhancements

Classification
FLSmidth Krebs Product Line
Hydrocyclones
FLSmidth Krebs supplies the
broadest range of sizes, styles, and
configurations of hydrocyclones
available in the industry.
Hydrocyclones for Solids
Recovery, Removal and Size
Classification
Liquid-Liquid Hydrocyclones
Manifolded Hydrocyclone
Systems
Vessel Hydrocyclone Systems
Multiphase Desanders
Solids Handling Systems
FLSmidth Dorr-Oliver Eimco
Product Line
Bowl Desiltors
Rake Classifiers
Hydrocyclones
Merco Rotary Strainers
MonoSizers
HydroSizer
Curved Screens
FLSmidth Heavy Media Separation
Product Line
Wemco Screw Classifiers
Wemco HMS Drums
Wemco HMS Modular Systems
Wemco Remer Jigs

With the powerful brand names


of Krebs, Dorr-Oliver, EIMCO,
WEMCO and Technequip,
FLSmidth Minerals is now able
to deliver cutting-edge solidparticle recovery and classification
technology for all your liquid/solid
separation needs.
FLSmidth Minerals offers a variety of
services and equipment for Liquid/Solid
Separation including classification, flotation,
sedimentation, vacuum and pressure filtration
equipment as well as pumps and valves.
FLSmidth Minerals manufactures classifying
and degritting equipment to settle, dewater,
concentrate, remove and recover solids. From
advanced gMAX series hydrocyclones to
heavy media separation systems, we supply
reliable, durable, and flexible configurations
that perform economically. Complete your
flowsheet requirements with a variety of
different classification equipment designs and
construction material options.

Sedimentation
FLSmidth Minerals supplies a wide range of
sedimentation equipment from well-known
and respected brand names such as EIMCO
and Dorr-Oliver. Our engineers bring extensive
experience to your process needs and can
help you determine the most cost-effective
mechanism for your application, without
compromising quality or dependability. This
assistance includes determining settling rates,
detention times required for clarification, the
unit area, and solids-retention times required
for thickening.
In addition, we assist you in selecting the
correct heavy-duty thickener and clarifier
sizing to ensure a margin of safety for process
upsets and create the greatest operational
flexibility. We work with you to address the
specific process challenges influencing your
thickener and clarifier selection
To better understand the available options
for your thickening and clarification process
needs, please contact one of our regional
service centers.

Sedimentation Products
Hi-Rate Thickeners
Hi-Density Thickeners
Deep Cone Paste Thickeners
Paste Production Storage
Mechanisms
Conventional Clarifiers &
Thickeners
Delta-Stak Clarifiers
E-CAT Clarifier / Thickener
Reactor-Clarifiers Solids
Contacts Units
Tray Thickeners
Superthickeners / Caisson
Thickeners
Cable-Torq / SwingLift Thickeners
and Clarifiers
Feed Dilution Systems
Sedimentation Drives
Inclined Plate Settlers
Causticizers
Lime Slakers
Slurry Mixers & Agitators

Flotation
Flotation Products
Wemco SmartCell
Flotation Cells
Dorr-Oliver Flotation
Cells
XCell Flotation Cells
Self-aspirated flotation
cells
Forced-air flotation
cells
Flash Flotation
Column Flotation

Acknowledged throughout the minerals


processing industry for its extensive research
and development, Dorr-Oliver Eimco has
remained the worlds largest supplier of
flotation equipment. Now part of FLSmidth
Minerals, the combined strength of this
merger sustains industry reports that WEMCO,
Dorr-Oliver, and XCell flotation cells account
for more than two-thirds of all annual sales
globally. For the last decade the company
has averaged annual sales in excess of 800
units. We attribute this success to our ability
to provide either self-aspirated or forced-air
flotation technology or a combination of the
two. This flexibility enables us to provide the
best technical solution for the customer.
WEMCO, XCell, and Dorr-Oliver flotation
machines have earned global recognition
for design innovations that deliver greater
flotation efficiency with dramatic power
savings. We are at the forefront of the
industrys trend to install fewer, but larger,
units rather than multiple smaller cells to save
space, power, maintenance, and auxiliaries.
FLSmidth Minerals supplies both large
and small including the 257m3 WEMCO
SmartCell flotation cell which which for
several years has been the largest operating
flotation cell in the world! After a successful
start up in 2004 of the 257-cubic meter cell
in Chile, additional orders for these super
large cells have been coming in from around
the world.

Filtration
Since 1910, FLSmidth Minerals has
manufactured pressure and vacuum
filters. Today Dorr-Oliver, EIMCO, and
Shriver filtration equipment for minerals
processing flowsheets is used for concurrent
and countercurrent cake formation, cake
discharge, washing, dewatering, settling, and
drying.
At FLSmidth Minerals, filtration technology
is a dynamic art as well as a science. We
understand that several approaches may be
appropriate to your application. Therefore, we
carefully analyze your process requirements
before recommending our most efficient and
cost effective equipment solution.
Equipment design, construction materials,
application needs, and a host of other criteria
are all critical to the decision making process.
But regardless of the variables, we will help
you identify the vacuum or pressure filtration
alternative that is best for your specific need.
We are your One Source for vacuum and
pressure filters.

Filtration Products
Pressure Filtration
AFP Filter Presses
Shriver Filter Presses
Kelly Filters-Vertical Pressure Filters
Beltpress Filters
Gravity Belt Thickeners
Dregs ClariPress Filters
White Liquor ClariDisc Filters
Pressure Tube Filters
Vacuum Filtration
Horizontal Belt Filters
Vacuum Drum Filters with scraper,
string roll, precoat, wire and belt
Horizontal Pan Filters
Indexing Belt Filters
Vacuum Disc Filters
Agidisc Vacuum Filters
American Disc Filters
Large Diameter Disc Filters
Lime Mud ClariDisc Filters
Special Vacuum Drum Filters
EimcoMet Filters
Extra Heavy Duty Iron Ore filters
Press Belt Drum Filters
Solvent Oil Dewaxing/Deoiling Filters
(SOD)
Rotary Vacuum Precoat Filters

Pumps & Valves


Pumps
Krebs millMAX severe-duty slurry pumps
have a unique design developed exclusively
for grinding mill discharge duties and
other abrasive slurries. FLSmidth Krebs
offers wet end conversions or complete
pump assemblies
to meet customer
desires and demands.The millMAX Pump
features a patented on-line wear clearance
adjustment, which minimizes cost per ton
pumped compared to conventional hard
metal and rubber lined pumps through:
- Increased Wear Life
- Lower Power Consumption
- On-line Wear Clearance Adjustment
- Increased Mill Throughput
- More Consistent Hydrocyclone
Separation
- Less Downtime
Filtrate pumps
Gorator pumps
Air-operated (ODS) diaphragm pumps
Valves
Knife Gate valves
The Krebs Technegate knife gate valve
is a bi-directional, packingless, on-off
slurry knife gate valve designed for
harsh service.
Tech-Taylor valves
Vacuum breaker valves

FLSmidth Minerals is a leading supplier of


high performance slurry handling equipment
for transporting liquid/solid slurries to their
desired destination.
We offer complete slurry pump, vertical pump,
centrifugal pump, pneumatic pump, valve,
and gate valve assemblies to meet customer
requirements while adhering to precise
industry specifications and tolerances.
We supply slurry handling equipment under
industry-leading brand names such as
Krebs, Technequip, Dorr-Oliver, and EIMCO
slurry handling equipment. Out products
include the popular Krebs millMAX slurry
pump, Dorr-Oliver ODS pump, or Technegate
Knife Gate Valve.
We specialize in equipment that is rugged
and durable, able to handle heavy slurries,
or even extremely corrosive or abrasive
materials. When your objective is to increase
wear life, lower power consumption, increase
mill throughput, or enjoy less downtime,
we can develop slurry handling products
exclusively too your particular requirements.
Our representatives can provide local service
and assistance in specifying, installing, and
maintaining your slurry handling equipment.
With the breadth of our product line,
FLSmidth Minerals is your One Source for all
slurry handling needs.

Pyroprocessing
FLSmidth Minerals provides a wide range of
thermal treatment systems for the minerals
industries. Each system and technology
provided by FLSmidth Minerals is based on
extensive raw material analysis and careful
review of product quality requirements. This
ensures the optimum process flow sheet
is developed from our extensive line of
proprietary technologies.

Pyroprocessing Products
Rotary Kilns & Dryers
Preheaters
Coolers
Fluid Bed Systems
Gas Suspension
Systems
Incinerators
Smelting
Combustion Systems
Pilot Processing Plants
Pyro Gears

Material Handling
The FLSmidth Minerals is your One Source for
both mechanical and pneumatic conveying
technologies for the mining and minerals
sector. We offer traditional trough type belt
conveyors as well as fully enclosed pipe
conveyors in both in-plant and overland
applications. Pipe conveyors are ideal for
projects requiring strict environmental
compliance or where difficult conveyor routing
would require several conventional trough
conveyors versus a single pipe conveyor.
Our experience also includes complete
crushing and screening plants and ancillary
equipment such as high capacity tripper cars,
shuttle conveyors, chain feeders, belt feeders
and apron feeders. Recent mechanical

conveying projects include equipment with


rated capacities as high as 10,000 metric
tons per hour.
Through FLSmidth Mller, we offer over
sixty years of experience in pneumatic
conveying systems in a variety of industries.
Through FLSmidth MVT, we also offer all
types of stacking, reclaiming, and spreading
technologies through. Through FLSmidth
KOCH, we are the worldwide market leader
in pipe conveyors.
FLSmidth RAHCO brings over 60 years of
experience providing conveying equipment
specifically designed, engineered and
manufactured to meet customers needs, .

Material Handling Products


Pipe Conveyors
Belt Conveyors
At-the-Face Mining
Conveyors
Feeders
Stackers-Reclaimers
Pneumatic Conveying
Reusable Leach Pads
Underground Mining

Specialty Products

Canal Diggers

Coking Plants

Rolling Mill Technologies

FLSmidth RAHCO supplied Canal Diggers


are so versatile that they can meet your
every need - operating on canal slopes,
on slope and bottom combinations, or
only on the canal bottom.
Trimmers
Slipform & Pavers
Workman Jumbos
Full-section Solutions
Half-section Solutions

The core our coking plant technology is


our patented stamp charging technology,
the most currently available, cost-effective
procedure for the production of either
low-quality coal or high-quality coke. This
stamp charging technology has been
refined over decades in by-product coking
plants with horizontal chamber ovens,
in heat recovery plants, and through
continuous development of machine
technology.

Today our rolling mill technology group


designs and produces individual units,
plant sections such as finishing lines or
rolling mill trains, and complete turnkey
plants.

Excavators
FLSmidth RAHCO supplies Continuous
Excavators and Wet & Dry Salt Harvesters
Continuous Excavators
Wet Salt Harvesters
Dry Salt Harvesters

We supply a broad range of services from


the construction of single machines to
the design and completion of turn-key
systems, from coal-preparation to feeding
the ovens. We also deliver economic
viability studies, consultations during the
change-over of procedures as well as
automation concepts, and complete the
FLSmidth KOCH scope of performance.

Rotary Agglomerators
FLSmidth Minerals has designed rotary
kilns and dryers since 1898 with over
2100 units sold and with kilns as large as
7.6m diameter x 232m long successfully
operating.
Our Rotary Agglomeration Drum
technology is based upon proven and
robust kiln and dryer components.
Due to their extra-heavy duty design,
FLSmidth Minerals agglomeration drums
are very low maintenance and offer high
mechanical availability

Customer Services
FLSmidth Minerals provides a wide range of
services for mineral processing equipment
and systems including raw material testing,
process design, equipment installation,
troubleshooting, process and mechanical
analysis and commissioning of new plants
Our customers are our most important assets.
Once we have designed and installed your
processing systems, we do everything possible
to provide the tools to ensure that those
systems continue to operate at optimum
levels, all the time. It is by no means a radical
concept. Indeed, everyone promises it; we
deliver it. Through the service technology
group, our sales, engineering, and support
staff remains accessible to you even after
your plant is running. Be assured that you
will always be able to draw on our depth
of knowledge, breadth of capabilities, and
improvements in technology.
FLSmidth Minerals Service Technology
Group is the only place in the world to get
authentic, high quality, original equipment
manufacturer spare and replacement parts for
your FLSmidth, Fuller, Traylor, and FLSmidth
Minerals supplied equipment. It is also
the only place to find field engineers and
technicians trained specifically to deal with
the unique characteristics of this equipment.
Browse through the associated pages to find
out more about how our service technology
group can help you get the most out of your
FLSmidth minerals equipment.

OEM Process Equipment Parts


FLSmidth Minerals is the only place in
the world to get authentic, high quality,
original equipment manufacturer spare
and replacement parts for your FLSmidth
Minerals supplied equipment, including all the
FLSmidth Minerals brands:

It is also the only place to find field engineers


and technicians trained specifically to
deal with the unique characteristics of the
equipment. Browse through the associated
pages to find out more about how we can
help you get the most out of your equipment.
FLSmidth Minerals is a supplier of customdesigned minerals processing equipment and
systems. As such, we do not maintain a large
inventory of spare parts. However, we do keep
some items on hand such as special seals,
graphite wearing parts, nuts and bolts, and
other more commonly used parts. In addition,
we occasionally inventory parts that were
never shipped to end users for a variety of
reasons.

Technical Services
Erection and
commissioning
Operations and
maintenance
Expert services
Technical assistance
Training
Products
Original OEM spares
Product review and
improvement
Life cycle analysis
Repair
Retrofits
Engineering Services
Equipment audits
Process audits
Testing
Erection supervision
Training
Operations and
Maintenance
Mill management
Plant maintenance
Asset management

As a single-source
supplier, we integrate
design engineering,
fabrication, and services
to ensure customized
total packages. We
provide a complete
range of products for
the minerals processing
industries.

For more information,


Contact your One Source today!

www.FLSmidthMinerals.com
FLSMidth Group 2008

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