Professional Documents
Culture Documents
BMS 2 System
GA 610
www.hetronic.com
YOUR #1 PARTNER IN RADIO REMOTE CONTROLS
Hetronic USA
4300 Highline Blvd., Bldg. A
Oklahoma City, OK 73108
405-946-3574
Fax 405-946-3564
Hetronic Canada
45 Sinclair Avenue
Halton Hills, Ontario L7G 4X4
+1-800-816-4459
Fax +1-905-702-0501
OPMN_BMS2_0001.0
8/04
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
The Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Visual Check . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . 9
Emergency Stop. . . . . . . . . . . . . . . . . . . . . . . 10
Theory of Operation . . . . . . . . . . . . . . . . . . . . . 4
Safe Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Proportional Functions . . . . . . . . . . . . . . . . . . 10
Notations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Option Controls . . . . . . . . . . . . . . . . . . . . . . . 10
Transmitter Shutdown . . . . . . . . . . . . . . . . . . 10
Transmitter . . . . . . . . . . . . . . . . . . . . . . . 10
Protective Features . . . . . . . . . . . . . . . . . . . . . 5
Receiver . . . . . . . . . . . . . . . . . . . . . . . . . 11
To Stop In An Emergency . . . . . . . . . . . . . . . . 6
System Features . . . . . . . . . . . . . . . . . . . . . . 11
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Receiver Display . . . . . . . . . . . . . . . . . . . 11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Ramp Function . . . . . . . . . . . . . . . . . . . . 11
Interlocking Functions . . . . . . . . . . . . . . . 12
Hold Function . . . . . . . . . . . . . . . . . . . . . 12
Optional Feedback . . . . . . . . . . . . . . . . . 12
System Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Quick-Set System . . . . . . . . . . . . . . . . . . . . . . 7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 13
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
INTRODUCTION
INTRODUCTION
Transmitter Type
Transmitter Production Number
THE MANUAL
System Number
4
5
THEORY OF OPERATION
GR
GL
GL-3
Nova-S
Nova-M
Nova-L
Nova-XL
Setup/Adjustment Software
Quick-Set Function
E-Stop Function
The most important feature of the radio remote control
system is the E-Stop. The transmitter sends the E-stop
status signal along with the specified crane/machine
function. This method confirms that ongoing operations
are safe. If the E-stop pushbutton is pressed, the relay
module in the receiver causes all crane/machine
motions to stop. The receiver goes into Safe mode.
The BMS-2 receiver display will show "0 0 2" indicating
an active E-Stop condition.
To restart the system, disengage the E-stop button.
The E-Stop responds faster than any other function.
When E-Stop is engaged, the system ignores any other
signal that is transmitted. E-Stop must be disengaged
before the system will respond to any other signal.
SAFETY
SAFETY ALERTS
Attention!
Personal Safety Is Involved!
Become Alert!
Obey The Message!
The safety alert symbol is used in decals on the unit
and with proper operation procedures in this manual.
Understand the safety message. It contains important
information about personal safety on or near the unit.
NOTATIONS
PROTECTIVE FEATURES
This radio remote control system is equipped with
electronic and mechanical safety features. Processing
of control signals transmitted from other transmitters is
not possible, since transmission coding is unique to
each system.
TO STOP IN AN EMERGENCY
MAINTENANCE
INSTALLATION
Antenna must
be vertical
(pointing up).
Area must be
free of
obstructions
Diagnostic
Display Panel
8.29"
(210.5 mm)
DRILL PATTERN
4.57"
(116 mm)
9.72"
(246.8 mm)
9.13"
(232 mm)
Area must
be free of
obstructions
2.80"
(71.1 mm)
4.47"
(113.5 mm)
6.38"
(162 mm)
Do not block
visibility of
diagnostic
panel.
SYSTEM SET-UP
QUICK-SET SYSTEM
OFF
35.0
ON
PROGRAM
-RPM
- P
+
+
Typical
Start
Pushbutton
7.5
-RPM
- P
+
+
CAUTION: AVOID INJURY OR DAMAGE Operating the transmitter without its antenna
could destroy the final stage of the RF
module. DO NOT attempt to change the
Hetronic pre-set frequency or the 16-bit
address. Personal injury and property
damage could result from transmission
interference and may void the warranty.
OPERATION
WARNING: FAILURE TO FOLLOW
INSTRUCTIONS could result in personal
injury and/or damage to equipment. Read and
understand the safety instructions in all
manuals provided.
START-UP PROCEDURE
This procedure must be carefully followed before
beginning any operation.
1. Be sure that all safety measures required by the
equipment manufacturer have been followed. (i.e.
crane level, stabilizers down, etc.)
VISUAL CHECK
Always check the transmitter for any physical damage
before any operation.
9
PROPORTIONAL FUNCTIONS
OPTION CONTROLS
Each transmitter can be equipped with a variety of
rotary switches, toggle switches or pushbuttons. Each
function is labeled. For specific operational
instructions, refer to the technical documentation
supplied with your transmitter, or contact Hetronic.
EMERGENCY STOP
For all emergency situations, push the E-Stop
pushbutton in. To restart the system, disengage the
E-Stop pushbutton and press the Start/Horn
pushbutton. Be sure any dangerous conditions are
corrected and follow the Start Up Procedure above.
TRANSMITTER SHUTDOWN
To shut down the transmitter, turn the key switch to
OFF. Remove the key and place it in a secure location
to prevent unauthorized or unintentional use.
SAFE MODE
Transmitter
1. Turn keyswitch to "ON".
2. One long acoustic signal (buzzer) sounds.
3. After the self-test routine, another buzzer sounds
to indicate that the system is ready to operate.
10
xx0
xx1
Receiver
xx2
www.hetronic.com
x x 2 - Active E-Stop
x x 4 - Passive E-Stop
x x 0 - Normal Operation
x x 1 - System Not Started
x x 3 - Communication Error
001
SYSTEM FEATURES
xx3
RF interference
004
000.
00.0
1xx
Exx
Receiver Display
The receiver has a 3-digit, 7-segment display on the
outside of the housing to show operation status and
Error Codes. The following table shows basic
operational status codes. Error Codes are assigned
per specific customer requirements.
Ramp Function
The purpose of the Ramp Function is to allow a gradual
start or stop to a machine movement to help prevent
load or basket swing. The rate of increase and
decrease is set with the BMS-2 software.
11
Interlocking Functions
This feature prevents contradictory operator
commands from the transmitter. Certain functions can
be enabled or disabled when another function is
activated or inactive. An example is hoist up and hoist
down. Activating both functions would most likely
damage the equipment. Therefore, hoist up is
interlocked with hoist down so that when one is
activated the other can not be.
Hold Function
This function makes it possible to "Hold" a position of a
joystick without actually holding the joystick in place.
Pressing the "Hold" button when the joystick is in its
desired position allows the operator to release the
joystick while having the crane/machine motion still
active. The crane/machine motion remains active until
the "Hold" button is released.
Optional Feedback
This feature allows the transmitter to receive and
display information such as crane/machine status,
warnings, etc. The feedback can be displayed as visual
graphics or buzzers.
12
TROUBLESHOOTING
Error Codes are defined by the customer. See
Technical Documentation provided with your system for
specific Error Codes. If the Error Code is not listed in
your Technical Documentation, please contact Hetronic
or your Dealer for more information.
PROBLEM
PROBABLE CAUSE
CORRECTION
E-Stop reset
Battery is discharged
The transmitter is
turned on, but does not
transmit (Power LED
not flashing)
13
PROBLEM
PROBABLE CAUSE
CORRECTION
Transmitter is
transmitting (Power
LED flashing), but
crane/machine will not
respond
All crane/machine
motions operate
intermittently
Some crane/machine
motions operate
intermittently
14
Operational Codes
xx0
xx1
xx2
xx3
004
000.
00.0
1xx
Error Codes
Exx
Error Codes are assigned numbers based on customer requirements.The errors listed below may or may not be
applicable to your system. See Technical Documentation for specific codes.
E00
Joystick 1 error - joystick 1 out of neutral without closed safety switch
E01
Joystick 2 error - joystick 2 out of neutral without closed safety switch
E02
Joystick 3 error - joystick 3 out of neutral without closed safety switch
E03
Joystick 4 error - joystick 4 out of neutral without closed safety switch
E04
Joystick 5 error - joystick 5 out of neutral without closed safety switch
E05
Joystick 6 error - joystick 6 out of neutral without closed safety switch
E06
Joystick 7 error - joystick 7 out of neutral without closed safety switch
E07
Joystick 8 error - joystick 8 out of neutral without closed safety switch
E08
Over-current 0 error, over-current on E-Stop circuit
E09
Over-current 1 error, over-current on switching output 1-6
E10
Over-current 2 error, over-current on switching output 7-12
E11
Over-voltage error >35V
E12
Under-voltage error <8V
E13
DV1 (Y0) read back error
E14
SW output 1 read back error
E15
Valve Supply 1 read back error
E16
Valve Supply 2 read back error
E17
Valve Supply 3 read back error
E18
Valve Supply 4 read back error
E19
Valve Supply 5 read back error
E20
Valve Supply 6 read back error
E21
Valve Supply 7 read back error
E22
Valve Supply 8 read back error
Error codes of 50 or greater are start-up or online test errors and require device re-start to clear.
E50
CPU_TEST_FAILED
E51
WATCHDOG_TEST_FAILED
E52
INTERRUPT_TEST_FAILED
E53
TIMER_TEST_FAILED
E54
EXTRAM_TEST_FAILED
E55
INTRAM_TEST_FAILED
E56
INTPRAM_TEST_FAILED
E57
PFLASH_TEST_FAILED
E58
STACK_OVERFLOW_DETECTED
E59
MAIN_LOOP_TIME_FAILED
E60
OP_COUNTER_ERROR
E61
Serial EEPROM checksum error
15
SPECIFICATIONS
Model
BMS-2
(Baseboard Module System)
System
GA 610
General Data
Frequency
70 cm Band (Selectable
458.800 Mhz to 459.175
Mhz) or CS434
Range
Address
Operating temperature
-30 to +70 C
(-22 F to 158 F)
Data Format
Receiver
Protective System
IP 65
System
Synthesizer Technology
Voltage Supply
Decoding
Fuses
Output
Antenna connection
TNC - socket
Dimensions
245 mm x 161 mm x 90 mm
LxBxH
Weight -
Transmitter
Protective System
IP 65
Battery Pack
Transmitting power
< 10 mW
approx. 75 mA
Current rating,
Transmission
approx. 83 mA
Dimensions
16
Crane Data
Manufacturer
Model Number
Serial Number
Year of Production
Hetronic
Model
BMS-2
System/Transmitter Type
Transmitter Production Number
Receiver Production Number
System Number
I/We installed the radio remote control system, performed the safety test and inspected the crane/machine. The
appropriate instructions and rules of this machine type are followed.
Place
Date
Company
17
DEFINITIONS
Acoustic signal
Analog signal
Belly box
Coder
Decoder
Digital signal
On/off control
Latching control
The function activates when the control is pushed and released. The function
stays on until the control is pushed and released again.
Mainline contactor
Maintained control
The function activates when the control is placed in the ON position. The
function stops when the control is placed in the OFF position.
Momentary control
The function activates when the control is placed in the ON position. The
control must be held in place to stay ON. When the control is released, it
returns to the OFF position and the function is stopped.
Proportional control
20
18
16
14
12
10
8
6
4
2
1/0 (0)
0.52
0.82
1.32
2.1
3.3
5.32
8.5
13.5
21.3
33.7
53
2/0 (00)
3/0 (000)
4/0 (0000)
67.6
84.4
107
0.75
1.0
1.5
2.5
4
6
10
15
25
35
70.0 (50.0 if current capacity not
exceeded)
70
95
120
18
ABBREVIATIONS
A/D
AK
AMP
AWG
BPS
CPU
DK
EMC
EMI
EPROM
FM
GND
HF
KHz
LED
LTO
mAH
mA
msec
MHz
MOV
mW
NiCd
NiMH
PLC
PLL
PTO
PWM
R/C
RF
RMS
Rx
RxD
SMD
SMT
TTL
Tx
TxD
Ub
Uv
VAC
VDC
19
WARRANTY
Hetronic USA
WRTY_002 Warranty & Terms
April 2003
www.hetronic.com
20