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S. Betancourt, Schlumberger, K. Dahlberg, Norsk Hydro, . Hovde, Norsk Hydro, Y. Jalali, Schlumberger
Copyright 2002, Society of Petroleum Engineers Inc.
This paper was prepared for presentation at the SPE International Petroleum Conference and
Exhibition in Mexico held in Villahermosa, Mexico, 1012 February 2002.
This paper was selected for presentation by an SPE Program Committee following review of
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Abstract
This paper examines the concept of natural gas-lift or
production of oil by in situ gas. This process involves the
commingled production of an oil reservoir and a contiguous or
non-contiguous gas zone in a controlled mode as an alternative
to artificial gas-lift. Besides the normal conception of gas-lift
as a remedy to high water-cut flow, lift assistance may be
required at startup to commission production, and can also be
required at low to moderate water-cut, when the wellhead
pressure requirements are stringent. The latter is typical of
subsea installations and platform installations with highpressure processing. Contiguous gas-lift is a more complex
process, due to the interaction of the oil column with the
overriding gas-cap, but can be envisaged more easily than
non-contiguous gas-lift which requires the presence of a
suitable gas zone or depleted oil zone. We present results of
numerical modeling of the contiguous gas-lift process for
horizontal wells, for the case of a conceptual reservoir model
with characteristics similar to certain North Sea provinces.
Results show the applicability of natural gas-lift dependent
upon standoff (with respect to the initial gas-oil and water-oil
contacts) and target production rate. We also address design
considerations for natural gas-lift applications and report the
operational experience gained in the Troll field with
contiguous or gas-cap gas-lift applications. Finally we
examine a gas-lift application of the non-contiguous type.
Introduction
Artificial lift represents a major cost in the operation of oil
fields, and this cost becomes more severe as the production
environment becomes more challenging, as is the case of
offshore developments and remote areas. This paper evaluates
the alternative of using the energy of the reservoir by
case the well will very likely need gas-lift to handle the
required liquid production rates, and even to restart the well
every time it is shut-in. For this application, perforations in
the gas-zone will provide the source of gas, and a surface
controlled valve will be used to control the required amount of
gas entering the tubing, as in a conventional gas-lift
installation. The main advantage of this completion scheme is
to reduce the costs of artificial lift infrastructure, especially for
offshore or remote locations.
A simulation model of a conceptual reservoir representing this
situation was built using a commercial black oil simulator.
Sensitivities on well placement and target rate were made to
observe the impact on oil recovery and the variations in gaslift requirements. This is followed by a discussion on the
selection of the flow control device.
SPE 74391
Well Placement
9.E+06
8.E+06
7.E+06
Np (bbls)
6.E+06
5.E+06
4.E+06
3.E+06
2.E+06
10000
12000
14000
16000
18000
20000
Figure 1. Effect of the standoff on the total recovery after five years of
production.
Well Placement
10000
Simulation Results
Sensitivity to Standoff
Although some studies have addressed the possibility of
placing the well inside the water zone and inducing inverse
coning of the oil phase for higher recovery, this was not
considered in this study due to the risks that it involves should
heterogeneities be present. In this study, the gas breakthrough
time and cumulative oil recovery (for a five-year period) were
computed for different well placements in the oil column and
different initial liquid production rates. As may be seen in
figure 1, higher recoveries are achieved when the well is
placed closer to the water-oil contact, and is produced at high
rates. The crossover of the two top curves in figure 1 shows
the interplay between standoff and rate. Figure 2 shows that
gas breakthrough time is noticeably delayed by placing the
well far from the gas-cap.
Model Description
1000
100
10
1
10000
12000
14000
16000
18000
20000
Figure 3 shows the production profile for the case when the
standoff to the water-oil contact is 2.5 ft and the initial liquid
production rate is 18000 stb/d. A production strategy is
adopted such that the well is choked at the wellhead when the
gas rate on surface exceeds 10 MMscf/day, due to gas
handling limitations. It was also considered that if the well
reached an oil production rate lower than 2000 b/d, it would
be shut-off.
Well Production Profile
GOR (Mscf/stb),
W-cut (fraction)
5
Qo
4.5
16000
GOR
14000
Wcut
3.5
12000
10000
2.5
8000
6000
1.5
4000
2000
0.5
0
0
365
730
1095
1460
0
1825
Time (days)
Figure 3. Production profile for the well placed at 2.5 feet from the water-oil
contact. The liquid production rate is initially constant at 18000 b/d. After
the gas breakthrough time the liuid rate is gradually adjusted to satisfy the gas
production constraint of 10 MMscf/d.
SPE 74391
16000
14000
Without Lift
12000
10000
8000
6000
4000
2000
0
0
365
730
1095
1460
1825
Time (days)
The optimum gas-lift rates for the well were computed over
the study time using the reservoir simulator. This was more
efficient than doing separate nodal analysis calculations for
different periods of time. The process consisted in finding the
optimum gas-lift rate at each simulation time step subject to
certain constraints, in this case the desired liquid rate and the
maximum gas production allowed. An important factor to
keep in mind is that the well should be able to deliver the
fluids at the required production manifold pressure of
500 psia.
9000
Qo
16000
14000
7000
12000
6000
10000
5000
8000
4000
6000
3000
4000
2000
2000
1000
0
0
365
730
1095
1460
1825
Time (days)
GBT(days)
9.0E+06
2000
8.0E+06
1800
1600
7.0E+06
Np (GC=360')
1400
Np (GC=140')
GBT (GC=360') 1200
GBT (GC=140')
6.0E+06
5.0E+06
1000
4.0E+06
8000
GIR
3.0E+06
800
2.0E+06
600
1.0E+06
400
0.0E+00
10000
12000
14000
16000
18000
200
20000
Figure 6. Effect of the gas-cap size on the total recovery after five years of
production and on the gas breakthrough time.
SPE 74391
1%, i.e., the production rate was slightly lower as the valve
was placed higher in the completion, for the same gas-lift rate.
For the conceptual reservoir studied it is necessary to select a
valve with a range of openings that will allow the flow of 3 to
8 MMscf/day of gas. For this type of applications, where the
gas is coming from a contiguous gas zone, as the differential
pressures across the valve increases, a smaller size valve will
be required. A discrete control valve with six positions was
found to give enough flexibility for the operation of the well.
Oil Production
(stb/d)
18000
16000
14000
Qo (Np =8.17MMstb)
12000
GIR
8000
7000
6000
10000
5000
8000
4000
6000
3000
4000
2000
2000
1000
0
0
365
730
1095
Tim e (days)
0
1825
1460
Gas Injection
Rate (Mscf/d)
9000
Oil Production
(stb/d)
18000
Oil Production
(Np=8.09MMstb)
16000
14000
12000
8000
7000
6000
10000
5000
8000
4000
6000
4000
3000
2000
1000
2000
0
0
365
730
1095
1460
0
1825
Tim e (days)
SPE 74391
Operational Experience
Gas-cap gas-lift is mainly chosen for wells located in a part of
the field where an upwards movement of the oil column is
expected. The gas-lift will then enable a high enough
production rate in order to produce oil by inverse coning.
The main objective with gas-lift completion on Troll is to
ensure production from wells in areas with upwards
movement of the oil column. In addition other benefits can be
seen. Production from wells with high water-cut can be
boosted in the period prior to gas breakthrough. In one case,
the oil rate was boosted by more than 6000 bbl/d initially with
the use of gas-lift. In addition, gas-lift can be used to optimize
oil production from a well cluster in that a poor well can be
boosted, instead of choking good wells back in order to keep
the poor well flowing. Wells with gas-cap gas-lift are restarted
more easily after shut down. Gas-lift is necessary for some
wells at the Troll field at present.
Case Study
Three wells at the Troll B platform are completed with gascap gas-lift. The wells were chosen based on expectations of
early high water-cut, as well as simulated steep rise in watercut. Two of the wells were using gas-cap gas-lift to meet the
target oil rate, and significant increases in daily oil rate were
obtained initially.
Field Description
The Troll Oil field, offshore the western coast of Norway
consists of one oil province in the west with an oil column of
ca 85 ft and a gas province in the east with a much thinner oil
column of 33-43 ft. The reservoir is overlaid by a gas-cap and
is also in contact with a vast bottom drive aquifer. The Troll
Oil development has two oil processing platforms, Troll B and
Troll C. Today, 69 wells are in production, and a total of 108
production wells are planned to be drilled.
6000
2.5
5000
Qo (stb/d)
Qo, GIR
4000
GIR (Mscf/d)
GOR (Mscf/stb)
3000
WOR (frac)
2000
2
1.5
1
0.5
1000
0
0
365
0
730
Time (days)
7000
6000
Qo, GIR
GOR, WOR
SPE 74391
0.7
0.6
WOR (frac)
5000
0.5
4000
0.4
3000
0.3
2000
0.2
1000
0.1
0
0
365
WOR
0
730
Time (days)
SPE 74391
Qo (stb/d)
8000
GIR (Mscf/d)
7000
6000
Qo, GIR
5000
4000
3000
2000
1000
0
0
365
730
Time (days)
Figure 10. Production behavior by commingling of the oil and gas zones.
Five changes in the valve position were simulated.
Conclusions
Lifting by in-situ gas is a viable alternative for the exploitation
of oil reserves. The use of surface-operated downhole flow
control valves for this purpose enables the operator to regulate
the amount of gas produced and therefore optimize
production, as in any other artificial lift situation. The main
advantage of a Natural Gas-Lift process is the reduction in
costs in artificial lift infrastructure, especially for offshore or
remote locations.
For the case of gas prodution from a contiguous gas zone, the
lifting requirements are strongly dependent on the
breakthrough of the gas-cap gas into the well. A simulation
model of the well and reservoir permits the identification of
Acknowledgements
The authors would like to thank the Troll unit members (A/S
Norske Shell, TotalFinaElf Petroleum, Conoco Norge,
Statoil), Norsk Hydro and Schlumberger for the permission to
publish this paper.
References
1.
2.
3.
Haug, B., Ferguson, W., Kydland, T., Horizontal Wells in the Water
Zone: The Most Effective Way of Tapping Oil from Thin Oil Zones?,
paper SPE 22929, presented at the 66th ATCE, Dallas, TX, October
1991.
North Sea Fields Atlas, Energy Resources Consultants, UK 1996.
Sinha, S., Kumar, R., Vega, L., Jalali, Y., Flow Equilibration Toward
Horizontal Wells Using Downhole Valves, Paper SPE 68635, presented
at the Asia Pacific Oil and Gas Conference and Exhibition, 17-19 April
2001, Jakarta, Indonesia.