Professional Documents
Culture Documents
Rotary Compressors
RK, RG and HG
1 General Information
1.1
1.2
Range
1.3
Performance
1.4
1.4.1
Single phase
1.4.2
Three phase
1.5
1.6
Mountings
1.7
Oil type
2 Operating Range
2.1
Operating envelope
2.2
2.3
3 Temperature Criteria
10
3.1
Ambient temperature
10
3.2
Discharge temperature
10
3.3
Motor temperature
10
3.4
10
4 General Recommendations
11
4.1
System requirements
11
4.2
Pipework design
11
4.2.1
11
4.2.2
Connections
14
4.2.3
Flexible connections
14
4.2.4
14
4.2.5
Capillaries
16
Refrigerant charge
21
4.3.1
21
4.3.2
Refrigerant charge
21
4.3
4.4
Starting
21
4.4.1
Frequency of starts
21
4.4.2
Start-up pressure
21
22
4.6
22
4.6.1
Band heaters
22
4.6.2
Non-return valves
22
4.7
5 Security
22
23
5.1
Pressure
23
5.2
Electrical
23
5.3
Declaration of incorporation
23
6 Appendices
25
6.1
Documents
25
6.2
Contacts
25
Tecumseh Europe with its long experience of compressor development has introduced
a range of rotary compressors for air conditioning and commercial refrigeration.
This operating manual has been designed to help you correctly install this compressor
range in your applications.
General Information
1.1
Rotary compressors are high pressure shell type compressors. The suction on these compressors
is taken directly into the compression chamber. Gas compressed in the compression chamber is
discharged into the compressor casing. It should be noted that from a cold start-up, high pressure shell
type compressors take longer to reach their normal operating pressure in the compressor shell. This
is partly due to the larger volume of the compressor casing and partly as a result of refrigerant being
trapped in the oil. Any refrigerant in the oil has to completely evaporate before condensing pressure can
reach its operating level.
Sucking bottle
Excessive refrigerant, oil or impurity in the suction chamber of the compressor can result in mechanical
damage. As a result, all our compressors are fitted with an accumulator equipped with a filter.
AIR CONDITIONING
COMMERCIAL
VERTICAL
RG range, accumulator
capacity > 100 cm3
RK range, accumulator
capacity > 160 cm3
RG range, accumulator
capacity > 680 cm3
HORIZONTAL
HG range, accumulator
capacity > 405 cm3
Please note that overcharging with refrigerant is one of the major causes of damage to the compressor.
It is important to check the amount of refrigerant being used is correct.
1.2 Range
VERTICAL
Application
RG
RK
HG
R22
R22
R22
Air Conditioning
or Heat Pump
R134a
R407C
Commercial Refrigeration
Low Back Pressure
Commercial Refrigeration
High Back Pressure
HORIZONTAL
R407C
R407C
R404A
R404A
R134a
R134a
R404A
R404A
1.3
Performance
Please refer to the Technical Data Sheets for information on compressor performance.
1.4
1.5
1.6
Mountings
We recommend the fitting of anti-vibration mounting feet as specified by Tecumseh Europe (see table
below).
Natural or synthetic rubber products bearing weight for long periods tend to loose their shape. This
occurs more quickly when they are subject to an excessive loading and/or heat. Anti-vibration mounting
feet should be regularly checked to ensure optimal operation of the installation and replaced where
necessary to ensure the sound level does not increase.
MAXIMUM
STANDARD
STANDARD
MOUNTING
PLAY
RANGE
TORQUE
SETTINGS
RG
3 feet
8 682 021
13.8 Nm to 17.9 Nm
HG
4 feet
8 682 025
(10 to 13 ft.lbs)
RK
3 feet
8 682 021
The length of the AV mount insert used allows the mounts to function correctly and prevents overtightening.
Specific mounts can be supplied for applications where greater vibration reduction is required. For further
information, contact your local representative.
1.7
Oil type
APPLICATION
Air Conditioning
or Heat Pump
Commercial Refrigeration
Low Back Pressure
Commercial Refrigeration
High Back Pressure
REFRIGERANT
OIL
R22
Alkyl Benzene
R407C
R134a
Polyolester
R404A
Polyvinyl ether
R404A
Polyvinyl ether
R134a
Polyolester
* Short or long pipe run: Distance between the condenser and the evaporator.
The design of the rotary compressors is such that an oil change or the addition of oil should not be
carried out.
We strongly advise against adding oil to the refrigeration system whether the pipework is long or short.
Operating Range
2.1
Operating envelope
The operating envelope is in accordance with EN 12 900, with a superheat of 10K for air conditioning
and heat pump applications, and return gas of 20C for all other applications (See diagrams in
the appendices).
For more information please refer to the Technical Data Sheet for each product.
2.2
Air Conditioning
or Heat Pump
Commercial Refrigeration
Low Back Pressure
Commercial Refrigeration
High Back Pressure
2.3
REFRIGERANT
COMPRESSION RATIO
R22
R134a
15.8
R407C
R404A
22
R404A
R134a
15.8
Air Conditioning
or Heat Pump
Commercial Refrigeration
Low Back Pressure
Commercial Refrigeration
High Back Pressure
REFRIGERANT
R22
22
R407C
23.5
R134a
23
R404A
27.1
R404A
25
R134a
23
Temperature Criteria
3.1
Ambient temperature
The compressors have been designed to operate in the following ambient temperatures (with forced
air cooling).
AMBIENT TEMPERATURE
Air Conditioning
or Heat Pump
46C
Commercial Refrigeration
43C
Comment:
For air conditioning applications operating in high ambient conditions, see our tropical range. These
products use R-134a and have an evaporating temperature range of 10C to +30C, and a condensing
temperature range of +30C to +80C for a temperature of 55C.
3.2
Discharge temperature
The maximum discharge temperature is 127C. This temperature can be measured by soldering a
thermocouple onto the discharge pipe 5 cm from the compressor and insulating it for 10 cm.
3.3
Motor temperature
All our single phase rotary compressors are supplied with an external overload protector. The maximum
permitted operating temperature is 130C which is measured by the resistance variation method.
Resistance variation method: Leave the application switched off in a constant temperature
(temperature t1) for at least 8 hours. Measure the motor winding resistance R1 at this temperature t1.
With three phase motors, measure the resistance between 2 electrical supply terminals to the compressor.
Run the application in the most difficult conditions foreseeable, switch off the machine and immediately
measure the new motor winding resistance (R2). With three phase motors, measure the resistance
between the 2 terminals used before.
The new temperature t2 can easily be calculated using the following equation:
3.4
10
General Recommendations
4.1
System requirements
Rotary compressors are direct suction. The suction gas enters directly into the compression chamber.
The suction accumulator incorporates a filter to protect the compressor against dirt and debris entering
the pump.
It is essential that all necessary precautions are taken to ensure the system is kept clean during
installation and service e.g. purge the system with Nitrogen whilst brazing.
4.2
Pipework design
The function of the pipework is to allow the refrigerant to circulate through the system components in
such a way as to provide optimum operating conditions, i.e.:
> Limited pressure drop,
> Velocity is sufficient to entrain the oil,
> Ensure that the compressor is protected against the return of liquid refrigerant particularly when
the installation is switched off.
> A full head of liquid refrigerant at the expansion device.
As in all refrigerating systems using hermetic compressors, some of the oil from the compressor
circulating within the system is entrained with the refrigerant. The amount varies according to the operating conditions of the installation. No additional components e.g. oil separator, oil coolers etc. are
required to assist with oil control in rotary compressor systems.
However, it is essential to ensure the oil return to the compressor otherwise its working life may be
shortened and its performance affected.
All pipework in the refrigerating system must be designed to return oil to the compressor. The design
must prevent oil being trapped in the pipework, the system components and the heat exchangers.
Refrigeration best practice must be respected.
Due to the difficulty of controlling the return of oil in a multi-evaporator system, we advise that the
rotary compressors should only be used in a single circuit system.
11
Suction pipework
Discharge pipework
13
4.2.2 Connections
The rotary compressors have copper connections. The positioning of connections is given in the
Technical Data Sheets. Please note the following:
Brazing should be carried out using an inert gas (Nitrogen).
Protect paintwork while brazing by covering the accumulator and compressor with a damp cloth.
Do not allow the flame to come in contact with paintwork.
Brazing of the connections must comply with the recommendations of the Standard NF EN 378-2.
Carry out pipe cutting and bending operations carefully in order to prevent dust and swarf contaminating
the system.
Care should be taken to ensure that flux does not contaminate the system.
SUCTION
Connections
Minimum
Maximum
Minimum
25 m/s
Anti-vibration loops
Pipework
4 m/s
15 m/s
Evaporator
3 m/s
8 m/s
Condenser
DISCHARGE
Maximum
LIQUID
Minimum
Maximum
0.3 m/s
1 m/s
25 m/s
4 m/s
15 m/s
3 m/s
10 m/s
Anti-vibration loops are used to provide a very flexible pipework system which absorbs vibration. The velocity
in the AV loops should not exceed that stated in the table.
A minimum velocity of 8 m/s is necessary in any vertical risers, suction or discharge to ensure adequate
oil return to the compressor.
The velocity within the heat exchangers should not drop below 3 m/s to guarantee oil return.
The table page 21 lists the velocities for different internal diameter pipework and compressor models.
The choice of pipework should therefore be made for a particular model of compressor and specified
type of connection (suction, discharge or liquid pipework) in accordance with the velocity ranges recommended in the above table.
14
In the case of the heat exchangers, the number of circuits can be defined on the basis of the refrigerant
velocity circulating in the tubes, taking as reference the value calculated at the suction for the evaporator
and at the discharge for the condenser.
HG/RG2426Z
HG/RG2432Z
HG/RG2436Z
HG/RG2446Z
HG/RG4467Z
HG/RG4480Z
HG/RG4492Z
HG/RG4512Z
HG/RG4445Y
HG/RG4450Y
HG/RG4460Y
HG/RH4476Y
RK5450Y
RK5480Y
RK5512Y
RGA5480C
RGA5492C
RGA5510C
RGA5512C
RK5480C
RK5490C
RK5510C
RK5512C
RK5513C
RK5515C
RK5518C
RGA5480E
RGA5492E
RGA5510E
RGA5512E
RK5480E
RK5490E
RK5510E
RK5512E
RK5513E
RK5515E
RK5518E
13.7
7.7
16.2
Suction
10
12
14
16
Discharge
7
9
4.9
3.4
2.5
1.9
6.7
2.4
1.2
0.7
0.5
11
Liquid
7
11
9.1
5.8
4.1
3.0
2.3
7.9
2.8
1.5
0.9
0.6
17.9 10.1
6.4
4.5
3.3
2.5
8.7
3.1
1.6
1.0
0.6
23.3 13.1
8.4
5.8
4.3
3.3
11.3
4.1
2.1
1.3
0.8
14.6
8.2
5.2
3.6
2.7
2.0
18.5
6.6
3.4
2.1
1.4
17.4
9.8
6.3
4.3
3.2
2.4
22.1
7.9
4.1
2.5
1.6
19.9 11.2
7.2
5.0
3.7
2.8
25.3
9.1
4.6
2.8
1.9
24.7 13.9
8.9
6.2
4.5
3.5
31.3 11.3
5.7
3.5
2.3
14.2
8.0
5.1
3.6
2.6
2.0
16.0
5.7
2.9
1.8
1.2
17.2
9.7
6.2
4.3
3.2
2.4
19.3
7.0
3.5
2.1
1.4
19.2 10.8
6.9
4.8
3.5
2.7
21.6
7.8
4.0
2.4
1.6
25.0 14.1
9.0
6.2
4.6
3.5
28.1 10.1
5.2
3.1
2.1
18.1 10.2
6.5
4.5
3.3
2.6
21.2
7.6
3.9
2.4
1.6
7.4
5.5
4.2
34.7 12.5
6.4
3.9
2.6
9.6
7.0
5.4
44.8 16.1
8.2
5.0
3.3
17.6
9.9
6.3
4.4
3.2
2.5
21.5
7.7
3.9
2.4
1.6
19.8 11.1
7.1
5.0
3.6
2.8
24.2
8.7
4.4
2.7
1.8
22.3 12.5
8.0
5.6
4.1
3.1
27.3
9.8
5.0
3.0
2.0
24.5 13.8
8.8
6.1
4.5
3.5
30.0 10.8
5.5
3.3
2.2
17.7 10.0
6.4
4.4
3.3
2.5
21.7
7.8
4.0
2.4
1.6
19.2 10.8
6.9
4.8
3.5
2.7
23.5
8.4
4.3
2.6
1.7
23.0 12.9
8.3
5.7
4.2
3.2
28.1 10.1
5.2
3.1
2.1
24.5 13.8
8.8
6.1
4.5
3.5
30.0 10.8
5.5
3.3
2.2
7.0
5.1
3.9
34.1 12.3
6.3
3.8
2.5
8.5
6.2
4.8
41.5 14.9
7.6
4.6
3.1
9.7
7.1
5.5
47.6 17.1
8.7
5.3
3.5
17.7 10.0
6.4
4.4
3.3
2.5
24.0
8.6
4.4
2.7
1.8
19.8 11.1
7.1
4.9
3.6
2.8
26.7
9.6
4.9
3.0
2.0
21.0 11.8
7.6
5.3
3.9
3.0
28.4 10.2
5.2
3.2
2.1
24.9 14.0
9.0
6.2
4.6
3.5
33.7 12.1
6.2
3.7
2.5
17.3
9.7
6.2
4.3
3.2
2.4
23.4
8.4
4.3
2.6
1.7
19.9 11.2
7.2
5.0
3.7
2.8
26.8
9.7
4.9
3.0
2.0
22.6 12.7
8.1
5.7
4.2
3.2
30.6 11.0
5.6
3.4
2.3
25.0 14.1
9.0
6.2
4.6
3.5
33.7 12.1
6.2
3.7
2.5
7.0
5.1
3.9
37.6 13.5
6.9
4.2
2.8
8.1
6.0
4.6
43.8 15.8
8.0
4.9
3.3
9.5
7.0
5.3
51.1 18.4
9.4
5.7
3.8
15
4.2.5 Capillaries
Capillaries are currently used as expansion devices in small refrigeration installations as they are:
>
>
>
>
Easy to use,
Inexpensive,
Reliable: there are no moving parts,
Permits the use of low starting torque compressors, provided pressure equalization can be achieved
during the off cycle.
However, selecting the appropriate capillary always requires great care and some experimentation may
be necessary if one does not have a thorough knowledge of the behaviour of the different parts of the
system and the factors which affect the way they function.
Capillaries must allow the correct amount of refrigerant to flow to the evaporator. The main factors
determining flow are:
> Evaporating temperature,
> Condensing temperature,
> The temperature of subcooled liquid entering the capillary.
As these parameters vary according to the application, it is very difficult to determine a capillary which
gives optimum performance across the range of operation when either running continuously or cycling,
at start-up or during pull down. The selection of a capillary will therefore always be the result of a compromise between these different criteria.
It is wrong to think that the selection of a capillary is based purely on the use of a mathematical formula. As an example, a variation of 10K in condensing temperature results in approximately a 5K variation in evaporating temperature.
If the diameter of your capillary is not listed in the tables (p. 18-19-20), the length can be calculated
from the nearest diameter provided that it does not exceed the diameter of your capillary by
+/-0.2 mm (0.008 inch).
D2 and L2 are respectively the recommended diameter and length listed in the tables (p. 18-19-20).
The tables give the recommended internal diameters and capillary length.
Note that a laboratory test with a longer capillary may give better results. However, if these parameters
were to be generally applied, problems would occur in a number of applications. A variation of 1/10 th in
the diameter will affect the length of the capillary.
It is essential to use capillary line specified as calibrated for refrigeration when selecting
your capillaries.
Capillary lengths from 1.5 m up to 3 m are considered to provide the best performance.
A capillary tube that is too short increases the risk of hunting. A capillary tube that is too long will not
allow the operating conditions to change and will require longer for the system to equalize. This will be
problematic in systems where the cycle time is short. In addition, the pull down time will be longer.
It is important to highlight the effect the charge of refrigerant has on the operation of systems with
capillary tube. A different charge weight of refrigerant is required for each capillary. It is therefore
essential to test the capillary / refrigerant charge combination when carrying out validation tests. If different capillaries are tested with the same charge, the results will differ.
16
> Insufficient charge results in low evaporation temperature, causing a reduction in cooling and only
partial use of the heat exchange surface of the evaporator,
> Excessive charge can cause excessive discharge pressure, overloading of the compressor, liquid
slugging to the compressor as well as reducing the capacity of the evaporator.
The use of a liquid / suction line heat exchanger made from the capillary tube and suction pipework
will produce:
> A 5% increase in performance,
> Greater reliability by reducing the likelihood of liquid / wet gas slugs.
It is even more effective when the contact, i.e. the heat exchange surface, is as long as possible or
when more than one capillary is used (2 capillaries are preferable to 1).
The diagrams below show the different types of heat exchange which can be used.
Coaxial
Capillary soldered
to the suction line
17
For this procedure use a cylinder of dry Nitrogen (or other source of dried and filtered compressed
air) fitted with a manual pressure regulator to ensure a constant pressure of, for example, 14 bar.
A capillary of the same dimensions as the one already tested in the system is fitted between pressure
gauges 1 and 2. This will be used as the reference capillary.
The calibrated capillary is fitted to the outlet of pressure gauge 2. This is the reference datum capillary.
Adjust the manual regulating device, take a reading of the pressures indicated.
For example: pressure gauge 1, 14 bar; pressure gauge 2, 7.8 bar.
These levels represent the reference pressure level. Maximum sensitivity is obtained with a pressure
from pressure gauge 2 equal to half the reading from pressure gauge 1.
Then replace the reference tube with the capillary to be checked. Adjust the manual regulating device
to read 14 bar on pressure gauge 1.
- If the tube to be checked is identical to the reference capillary, pressure gauge 2 will give a reading
of 7.8 bar.
- If the pressure reading from pressure gauge 2 is above 7.8 bar, the capillary is too resistant and must
therefore be shortened.
- If the pressure reading from pressure gauge 2 is lower than 7.8 bar, the capillary is not suitable for
this application.
NOTE: the pressure values 14 and 7.8 bar are arbitrary and are used only as an example. It is not recommended, however, to work below 5 bar on pressure gauge 1.
1.5m
2m
3.5m
4m
HG/RG2426Z
2x3m
2x1.5m 2x2.5m
3m
3.5m
2.5m
3m
2x2m
1.5m
1.8m
1.5m
3.5m
HG/RG2432Z
2x2.5m 2x3.5m 1.5m
2.5m
2x2m
2x3m
HG/RG2436Z
2x2m
2x3m
2.2m
2.5m
3m
HG/RG2446Z
2x2m
18
2x3m
The grey cells refer to cabinet applications with product temperatures in the region of -20C. The
other cells are deep freeze cabinet applications with product temperatures in the region of -30C.
HG or
RG4467Z
HG or
RG4480Z
HG or
RG4492Z
HG or
RG4512Z
2x2m
2x2m
1.4m
2x2.5m 2x3m
1.7m
1.80
2x1.4m
2m
2.5m
0.059"
0.064" 0.069" 0.075" 2 mm
1.5 mm
2x3.5
1.4m
2m
1.5m
1.9m
2.6m
2x3.6m
3.8m
2.4m
2.8m
2m
2.3m
2.6m
3.5m
1.7m
1.9m
2.6m
3.5m
3m
3.5m
.080'' 2.2 mm
1.5m
2m
3.2m
2x2m 2x2.9m
2x1.7m 2x2.1m 2x2.2m 2x2.5m 2x2.7m 2x3.3m 1.5m
2.1m
3.2m
3.8m
The grey cells refer to bottle cooler cabinet applications operating at +5C evaporation temperature
and +50C condensing temperature. The other cells refer to an application operating around -10C
evaporation temperature and +45C condensing temperature. All MHBP applications should come within
these two operating envelopes.
HG/RG4445Y 2x1.5m
HG/RG4450Y
0.049"
0.052"
0.055"
0.049
1.5m
2.1m
2.6m
3.5m
1.8m
2.5m
0.064"
HG/RG4460Y
2x2.5m 2x3.5m
1.5m
2.m
3.m
HG/RH4476Y
1.4m
2.m
0.069"
3.m
The operating envelope is +5C evaporation temperature +50C condensing temperature, with 0K subcooling.
19
HG/RG5480E
HG/RG5492E
2x2.3m 2x2.7m
HG/RG5510E
2m
2.8m
1.7m
2.3m
3.3m
2m
2.7m
2x2.3m 2x2.7m
HG/RG5512E
2x2.3m 2x2.8m
RK5480E
RK5490E
2x2.3m 2x2.7m
RK5510E
1.5m
0.059"/
0.064" 0.069" 0.075" 2 mm 2.2mm
1.5mm
1.7m
2m
2.2m
3m
1.7m
2.3m
3.3m
1.9m
2.6m
2x2.2m 2x2.6m
RK5512E
2x2.3m 2x2.8m
RK5513E
2x1.9m 2x2.3m
2m
3m
3m
2.5m
3m
RK5515E
2.4m
3.5m
RK5518E
2x1.9m 2x2.6m
1.7m
2.8m
The operating envelope is +5C evaporation temperature and +50C condensing temperature,
with 0K subcooling.
HG/RG5480C
HG/RG5492C
2x1.8m 2x2.2m
HG/RG5510C
1.6m
2.2m
1.4m
1.8m
2.6m
1.6m
2.2m
2x1.8m 2x2.2m
HG/RG5512C
2x1.8m 2x2.2m
RK5480C
RK5490C
2x1.8m 2x2.2m
RK5510C
1.2m
0.059"/
0.064" 0.069" 0.075" 2 mm 2.2mm
1.5mm
1.4m
2x1.8m 2x2.0m
RK5512C
2x1.8m 2x2.2m
RK5513C
2x1.5m 2x1.8m
1.6m
1.8m
2.4m
1.4m
1.8m
2.6m
1.5m
2m
1.6m
2.4m
2.4m
2m
2.4m
RK5515C
1.9m
2.8m
RK5518C
2x1.5m 2x2.0m
1.4m
2.2m
The operating envelope is +5C evaporation temperature and +50C condensing temperature
(Mid/Mid), with OK subcooling.
20
4.3
Refrigerant charge
4.3.1 Advice for installers
After pulling a vacuum in the system, break the vacuum by using the refrigerant specified on the
compressor identification plate. Charge into the liquid line between the condenser and the expansion
device an amount of refrigerant below that of the nominal charge so that the pressure is above
atmospheric pressure. The remaining refrigerant can then be charged in vapour form into the suction
line while the compressor is running. To prevent liquid refrigerant entering directly into the compressor, connect to the suction accumulator inlet if fitted and use an expansion device, either a capillary or
orifice, to restrict the flow.
4.4
Starting
Never switch on a compressor when under vacuum, an electric arc can occur inside the compressor.
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4.5
SOLUTIONS
1. Carry out adequate maintenance.
2. Correct installation design.
3. Check that the appropriate liquid receiver
is being used.
4. Reduce the charge.
4.6
4.7
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Security
5.1
Pressure
Rotary compressors comply with the Pressure Equipment Directive 97/23/CE.
They are classified under Class I, pressurized containers i.e. they are not required to have specific
labelling with regard to the PED.
5.2
Electrical
These compressors comply with the Low Voltage Directive 73/23/CE.
The applicable standards are:
CEI335-1 [EN 60 335-1]
CEI 335-2-34 [EN 60 335-2-34]
Most models are certified by NF, VDE, CCA, UL & CSA. Please contact Tecumseh Europe for more information.
5.3
Declaration of incorporation
The compressors are defined as for installation in machines according to the Machinery Directive
89392CE appendix II B, and the Pressure Equipment Directive 97/23/CE 97/23/CE.
A Declaration of incorporation is available on our website at www.tecumseh-europe.
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Appendices
6.1
Documents
6.2
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26
26
27
27
27
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Contacts
Customer Technical Support:
Tel.
Fax:
+33 (0) 4 74 82 21 04
+33 (0) 4 74 82 24 89
Email: technical.support@tecumseh-europe.com
Website:
http://www.tecumseh-europe.com
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26
Evaporating Temperature (C)
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www.tecumseh-europe.com