Axial Winder Guide #2

SPW420

June 2000

Page 0

MASTERDRIVE T400
Application Guide #2
Axial Winder SPW420 with 6SE70, 6RA70
June 2000

Axial Winder Guide #2

SPW420

June 2000

Page 1

Title: Using the SPW420 preloaded on a T400 Technology

Board, part # 6DD1-842-0AA0
1. Introduction:
The purpose of the application note is not to replace the Instruction Manual 6DD1-9030AB0.
Please refer to all sections for specific details expecially section 5
(commissioning). This application note will use the 6SE70 Demo Unit, but the 6RA70
demo unit could also be used.

2. Equipment Requirements:
2.1
2.2
2.3
2.4
2.5

6SE70 Demo Unit, part number A1-108-030-033, quantity (1)

Local Bus Adapter, LBA, part number 6SE7090-0XX84-4HA0, quantity (1)
T400 Board with SPW420 preloaded, part number 6DD1-842-0AA0,
quantity (1)
A PC will either Drive ES Basic or Simovis 5.3.1 loaded.
6SE70 VC Documentation CD, part number DRMS-02051 Version 3.0

3. Base Drive Setup and Programming:

3.1
3.2
3.3
3.4

Install the LBA adapter in the 6SE70 VC Demo Unit

Install the T400 card in the 6SE70 VC Demo Unit.
Pre-load the standard default parameter file Demo Drive Suggested
Tuning.DNL, as found on the 6SE70 VC Documentation CD DRMS-02051
Version 3.0.
Make the following specific parameter adjustments to suit the T400 card.

Axial Winder Guide #2

SPW420

June 2000

Page 2

Word
Bit
Select Control Type
Select Torque/
Current Control
Source of CW1
Source of CW2
On / Off1
Off2
Off3
Pulse Enable 1
Acknowledge Fault
External Fault 1
Speed Controller
Enable
Speed Setpoint
Suppl. Torque
Setpoint
Positive Torque
Limit
Negative Torque
Limit
Variable Moment of
Inertia
Status Word 1
Speed Actual Value
Open
Open
Torque Setpoint
Torque Actual

CUVC
Param
Value
P100
4

CUMC
Param
Value

DC-Master
Param
Value

P290

9
9
3100
3101
3102
3103
3107
3115
3409

W1.0
W1.1
W1.2
W1.3
W1.7
W1.15
W4.9

P554
P555
P558
P561
P565
P575
P585

3100
3101
3102
3103
3107
3115
3409

P554
P555
P558
P561
P565
P575
P585

3100
3101
3102
3103
3107
3115
3409

P169/
P170
P648
P648
P654
P655
P658
P661
P665
P675
P685

W2
W5

P443
P506

3002
3005

P443
P262

3002
3005

P625
P501

3002
3005

W6

P493

3006

P265

3006

P605

3006

W7

P499

3007

P266

3007

P606

3007

W8

P232

3008

P232

3008

P553

3008

W1
W2
W3
W4
W5
W6

P734.01
P734.02
P734.03
P734.04
P734.05
P734.06

32
148

P734.01
P734.02
P734.03
P734.04
P734.05
P734.06

32
91

U734.01
U734.02
U734.03
U734.04
U734.05
U734.06

32
167

165
24

165
241

0/1

141
142

Axial Winder Guide #2

SPW420

June 2000

Page 3

The following Digital Inputs / Outputs are available as default.

Terminal
46
47
48
49
51
52
53
54
55
56
57
58
59
60

Description
Output-Web Break Detection
Output Standstill
Output Tension On Confirmation
Output Base Unit On
Output Limit Value Monitor 1
Output Speed Setpoint=0
Input System Start
Input Tension Controller On
Input Inhibit Tension Controller
Input Set Diameter
Input - Suppl Velocity Setpoint
Input Local Positioning
Input Local Operating Control
Input Local Stop

Parameter
H521
H522
H523
H524
H526
H525
H021
H022
H023
H024
H025
H026
H027
H028

4. Calculations:
4.1 Winding Ratio

H222 = Diameter(Core) / Diameter(Full Roll)

4.2 Setting the Normalization Factor for Speed Reference

P353 = (Max Velocity[meters/min] * Gear Ratio)

Diameter(Core)[meters] * 3.141593

4.3 Find max winding torque referenced to the Motor Shaft

Twinding[Nm] = Max Tension[N] * Diameter(Full Roll) [m]

2 * Gear Ratio

4.4 Find Motor Rated Torque

Trated[Nm] = 9549 * Power(rated)[kW]

Speed(rated)[RPM]

4.5 Ratio of Max Winding Torque to Rated Motor Torque

BICO
B2501
B2502
B2503
B2504
B2114
B2505
B2003
B2004
B2005
B2006
B2007
B2008
B2009
B2010

Axial Winder Guide #2

SPW420

June 2000

Page 4

H200 = Winding Torque [Nm]

Rated Torque [Nm]

4.6 Calculation Time for Diameter Computer

H216[msec] = 3.141593 * Diameter (core)[m] * 60[sec] *1000[msec]

Max Velocity[m/min]

5. General Procedure:
5.1 Refer to Chapter 7 in instruction manual 6DD1-903-0AB0 for specific detailed
commissioning instructions.
5.2 Identify the type of winder / unwinder being used
Winder Type

Wind / Unwind

Page Reference
(6DD1-903-0AB0)

Indirect Tension Control

Indirect Tension Control
Speed Trim Control (Dancer)
Speed Trim Control (Dancer)
Direct Tension Control (Load Cell)
Direct Tension Control (Load Cell)
Constant Velocity Control

Winder
Unwinder
Winder
Unwinder
Winder
Unwinder
Winder

Section
Section
Section
Section
Section
Section
Section

4.7
4.8
4.9
4.10
4.11
4.12
4.13

Axial Winder Guide #2

SPW420

June 2000

Page 5

5.3 Identify Unwinder/Winder from above or below. A note of caution, the

examples below are the reference directions, not necessarily the specific
direction in your installation. A total of 16 possibilities exist.
v+

v+

n+

n+
Unwinder

M+

winding f. above

W inder
M+

winding f. above

n+

n+
Unwinder

M+

winding f. below

W Inder
M+

winding f. below

v+

v+

v+

v+

n+

n+
Unwinder

M+

winding f. below

Winder
M+

winding f. below

n+

n+
Unwinder

M+

winding f. above

v+

W inder
M+

winding f. above

v+

Axial Winder Guide #2

SPW420

June 2000

Page 6
v+

v+

n+

M+

n+
W inder
winding f. below

Unwinder
winding f. below

M+

n+

M+

n+
W inder
winding f. above

Unwinder
winding f. above

M+

v+

v+

v+

v+

n+

M+

n+
W inder
winding f. above

Unwinder
winding f. above

M+

n+

M+

n+
WInder
winding f. below

Unwinder
winding f. below

v+

M+

v+

5.4 For the 6SE70 Demo Unit, install standard default parameter file Demo Drive
Suggested Tuning.DNL, as found on the 6SE70 VC Documentation CD
DRMS-02051 Version 3.0
5.5 Install the standard T400 parameters as mentioned section 3 of this
document.
5.6 In this example the following information was used
Speed Pot #1
Speed Pot #2
Binary Input #1
Binary Input #2

Velocity Setpoint
Tension Setpoint
On/Off Command
Tension On

Axial Winder Guide #2

SPW420

June 2000

Page 7

Binary Input #3
Binary Input #4
Binary Input #5
Max Velocity
Max Tension
Motor Rated Speed
Motor Rated Power
Diameter of Core
Diameter of Full Roll

Winding from Above / Below

System Start
Local Mode On / Off
100 meters / minute
10 N
1370 RPM
0.37 kW
100 mm
100+ mm (For Demonstration Only)

5.7 In this demonstration the following parameters were adjusted. In this example
it is only practical to demonstrate as a Unwinder.
Parameter
H222
P353
H200

Description
Winding Ratio
Normalize Speed
Ratio of Torque

H216
H236
P590
P734.04
P734.07
P734.08
U076.01
U076.02
U076.03
U076.04
U076.05
U952.89
H203

Diameter Computer
Diameter Computer
Base / Reserve

H69
P632

Value
0.95
319
0.19

189
1
0
431
Speed Pot #1
11
Speed Pot #2
13
Binary Input #1
10
Binary Input #2
12
Binary Input #3
14
Binary Input #4
16
Binary Input #5
18
Binector / Connector 10
Indirect
Tension 0
Control
Velocity Setpoint
554
0-10 Volt range
1
selected

H81
H206
H145

Tension Setpoint
Saturation Level

555
1
-0.1

H43
H45
H22

Winder / Unwinder
On / Off
Tension Control On

2000
2660
2661

Comment
For demostration only
Winding vs Available Motor
Torque
Unwinder
Will re-use Binary Input 3
Transfer Binary Input to T400
Re-directing signal to T400
Re-directing signal to T400
Re-directing signal to T400
Re-directing signal to T400
Re-directing signal to T400
Re-directing signal to T400
Re-directing signal to T400
Enables Free Block
Connects Pot#1 to T400
Because Demo Drive uses a
bipolar pot connection that
must be defeated.
Connects Pot#2 to T400
Always Positive for Winder
Always Negative for Unwind
Unwinder selected
Binary Input #1
Binary Input #2

Axial Winder Guide #2

SPW420

June 2000

Page 8

H35
H21
H27
H50
H146
H43

Winding from Above

System Start
Local Control
Enable Setpoint
Velocity / Speed
Winder / Unwinder

2662
2663
2664
2001
0
2000

Binary Input #3
Binary Input #4
Binary Input #5
Select Velocity Control
Unwinder selected

The first start sequence

5.8 Jog and Verify Motor Speed.
Verify H143 jog reference speed. Default is 5% speed, on this case
0.58 Hz, 17.65 RPM.
Force a jog command by setting H038 = 2001
In a typical application, this would be an appropriate point to Hand Tach
the motor.
5.9 If a problem with speed values occur use the following parameters to help
troubleshoot. d310, d412, d344, d303 and P353.
Parameter
H088
H024
H024

Description
Diameter Value
Diameter Set
Diameter Set

d310

Display Diameter
Value
Inch Ramping

H160

Value
1.0
2001
2000

Comment
A rising edge is all that is
necessary to set the diameter
value.
Adjusts the jog ramp

5.10 Compensation of Friction Torque. Refer to instruction manual 6DD1-9030AB0 Section 7.2.2 for specific procedure. In the case of the Demo Unit, this
compensation is not required.
5.11 Turn on Binary Input #1, (ON/OFF) and then turn on Binary Input #4 (System
Start). The motor will ramp up in speed very slowly to the setpoint of Analog
Input #1. If Binary Input #1 is turned off, the drive will continue to operate,
since the drive is looking for the main line speed to go to zero before
stopping.

Axial Winder Guide #2

SPW420

June 2000

Page 9

5.12 Set H154=0, this will activate the ramp function generator on the T400 card,
and now Binary Input #1 will stop the drive.
5.13 Default ramp times are set for 30 seconds. Parameters H133 and H134
adjust the ramp rates.
5.14 Adjust Pot#2 on the Drive Demo Unit until the Tension Setpoint is
positive(d304). It is also possible to use H560 and H561 as test points to
inspect this value. Further adjust Pot#2 until the Tension setpoint is 0.1.
When the drive is started the motor will rotate backwards at the saturation
speed set by H145. The drive is attempting to develop tension, but since no
tension exists the motor rotates backwards until the speed limit is reached
(H145).
5.15 Speed deviation faults (F15) may occur. To avoid this set P792 = 200%.
5.16 Apply manual pressure to the shaft of the motor and gently increase the
tension setpoint (Pot#2). Note that the Tension is ramped up through
parameters H175 and H176. Default settings are 10 seconds.
5.17 Activate Binary Input #3 to change the winding direction. Originally, the motor
was winding from Above, and now it has been selected to wind from Below.
This will effectively change the motor rotation to the opposite direction.
5.18 To stop the motor, switch off the Tension Controller (Binary Input #2) and then
switch Off the drive through Binary Input #1. Wait until the motor ramps to
zero speed and then turn off System Start (Binary Input #4).

Other Features:
5.19
5.20
5.21
5.22

Standstill tension is set by H189

Gearbox Ratio is set by H127, H42,
Winding Hardness Control H180, H181, H182, H183, H184, H185, H186
Length Measurement and Length Stop is set through H218, H213, H252,
H541. Suggest setting H541=1000 for length measurement in Kilometers.
5.23 Web Break Detection is enabled by H285.

Additional Notes:
Note#1: Not all features or procedures have been completed in this demonstration
to successfully commission a Winder application. Please refer to Chapter
7 of the instruction manual 6DD1-903-0AB0 for specifics.
.