Professional Documents
Culture Documents
Todays building owners and designers need to provide a high level of structural flexibility
to meet changing user requirements.
Post-tensioning provides greater spans with reduced structural beam depths, resulting in larger column-free
areas. As a result, internal layouts are not dictated by tight column grids. Positive deflection and crack control
and, if necessary, joint-free slabs, free designers from the limitations of conventional reinforced
concrete structures.
Our Unbonded Slab Post-Tensioning System has been used in many buildings and structures. The system
foresees strands individually stressed and gripped by wedge action.
Bonded and greased mono strand tendons can be supplied, rolled and equipped with pre locked
anchorage, directly from TTM.
This kind of provision reduces activities on site.
Properly cut Tendons for 1EX15 pre locked anchorage at one edge
Monostrand Post-tensioning
The commercial building segment, including: hotels office towers and condominiums, benefit from a weight
reduction from thinner slabs. Furthermore, post-tensioning allows earlier stripping of formwork shortening
overall construction time.
.
For cast-in place parking structures, it is the improved ride and architectural lighting advantages that are main
benefits over precast design. Tendons for slab-on-ground provide a virtually crack-free slab for high durability
with direct exposure to expansive soils, groundwater and contaminated run-off .
Our Monostrand system uses 0.6" (15,2mm) diameter strands with compact cross area (165mm2). The strands
are given a coating of permanent corrosion-inhibiting coating and are enclosed in an extruded plastic sheath.
The grease and plastic provide double corrosion protection, as well as preventing any bonding between the
strands and the surrounding concrete.
The plastic sheath is polyethylene with approximately 50 mil wall thickness. To ensure continuous corrosion
protection in aggressive environments, special sleeves are used to join the sheaths to the anchorages and each
anchorage is provided with a protective cap.
Our Monostrand System features factory-applied corrosion protection, very low friction losses, and full
utilization of the structural depth. These light, flexible monostrands can be easily and rapidly installed, leading
to economical solutions.
1. Introduction
1.1. General
Post-tensioning technology has for many yeas occupied a very important position in the construcion of
bridges and storage tanks. The reason lies in its decisive technical and economical advantages. The
more important advantages, offered by post-tensioning, may be briefly recalled here:
By comparison with reinforced concrete, a considerable saving in concrete and steel quantities
since, due to the working of the entire concrete cross-section more slender design are possible.
Good crack behaviour and therefore permanent protection of the steel against corrosion.
Almost unchanged serviceability even after considerable overload, since temporary cracks close
again after the overload has disappeared.
High fatigue strength, since the amplitude of the stress changes in the post-tensioning steel under
alternating loads
In addition to the already mentioned general features of post-tensioned construction, the following advantages
of post-tensioned slabs over reinforced concrete slabs may be listed as it follows:
More economical structures resulting from the use of post-tensioning steels with a very high tensile
strength instead of normal reinforcing steels;
Larger spans and greater slenderness. The latter results in reduced dead load, which also has a
beneficial effect upon the columns and foundation and reduces the overall height of buildings of a given
height (Fig.2);
Under permanent load, very good behaviour in respect of deflections and cracking;
This kind of technology is very advantageous to build rectangular slabs with sides 6 10 metres long. The
design of these slabs are foresees the use a mesh of mono-strand cables (0.6) with 165mm2 cross section area.
The shape of the cables follows the spatial funicular of semi dead load, it has held in the thickness of the
reinforced concrete slab and the anchorages at the border are placed in central position fixed to the boundary.
Slab, Bonded and unbonded Post-Tensioning System Rev. B
Semi dead load is obtained adding the whole dead load and half of live load. In these conditions the slab has
subjected to axial force without bending moment and shear force.
If the live load is lower than 30% of total load, calculus is statically determinate because the bending moment is
produced only by +/- the half of live load The compressive stress in slabs with may varies between 1,5 and 2,5
N/mm2.
4.
5.
6.
After 2-3 day from casting it is possible stress the structure ( Rck>150 Kg/cm2 ),
By the striking of formwork real slabs and the immediate re-assembling of the formwork for the
subsequent slab the testing of the floors is easily obtained;
7.
8.
9.
The surface of the intrados may have a finish that does not need further workings.
;
It is easy to make holes while projecting; however, facility is kept after the projecting phase
also if it is not necessary to cut the strands
adopting some precautions it is possible to extend the drilling to the spaces near the pillars and
put in axis
This kind of structure is usually safer than traditional ones, The structure is less sensitive to
imprecision of construction; therefore, a qualified personnel is required only during the
stressing operations. (1 or 2 people).
10.
11.
As is well-known, in this method of post-tensioning, the post-tensioning steel is placed in ducts, and after
stressing is bonded to the surrounding concrete by grouting with cement suspension.
Rounded corrugated ducts are normally used.
For the relatively thin floor slabs of building, the reduction in the possible eccentricity of the post-tensioning
steel with this arrangement is, however, too large, in particular at cross-over points, and for this reason flat
ducts have become common
In the early stages of development of post-tensioned concrete in Europe, post-tensioning without bond was also
used to some extent After a period without any substantial application, some important structures have again
been built with unbonded post-tensioning in recent years.
In the first application in USA, the post-tensioning steel was grassed and wrapped in wrapping paper,
to facilitate its longitudinal movement during stressing.
During the last few years, however the method described below for producing the sheathing has generally
become common. The strands is first given a continuous film of permanent corrosion preventing grease in a
continuous operation, either at the manufacturers works or at the post-tensioning firm.
A plastic tube of polyethylene or polypropylene of at least 1mm wall thickness is then extruded over this. The
plastic tube forms the primary and the grease the secondary corrosion protection.
Strands sheathed in this manner are known as monostrands (fig. 3). The nominal diameter of the strands used is
15mm (0.6).
10
This question was and still is frequently the subject of serious discussion. The subject will not be discussed in
detail here, but instead only the most important arguments far and against will be listed:
Comparazione delle eccentricit che possono essere ottenute con diversi tipi di cavi
11
Maximum possible tendon eccentricities, since tendon diameter are minimal; of special importance in
thin slabs (see Fig.4);
Post-tensioning steel protected against corrosion ex works;
Simple and rapid placing of tendons;
Very low losses of post-tensioning force due to friction;
Grouted operation is eliminated;
In general more economical
12
losses due to the anchorage return (wedge draw-in),
lossess due to elastic deformation of piling,
2.
3.
sl
el
Immediate shrinkages appear during the post-tensioning, reducing the tension generated by the
hydraulic jack.
Where:
->It is the sum of angular displacements over a distance x (regardless of direction or sign);
- It is the distance along the strand from the point where pre-stressing force is equal to Pmax
(the force at the active end during tensioning).
It is a non intentional angular deviation for internal strands (per unit length, rad/m);
The value depends on the characteristics of the strand and the sheath, on the presence of rust, on the
elongation of the tendon and on the tendon profile. The k value for unintentional displacement depends
on the quality of workmanship, on the distance between tendons supports, on the type of sheath or duct
employed, and on the degree of vibration used in placing the concrete.
13
P 0,max ( + kl )
l
where:
l
The reduction of stress, which reaches its higher value near the active anchorage device, progressively
and symmetrically decreases and ceases at a certain distance d from the anchorage.
where:
c
14
c=
l E p A p
l
where:
c
(c x )
Losses of stress due to elastic deformation of concrete are often negligible; however, in a section with
n post- tensioning strands, deformation of concrete during stressing operations causes deformation
of the element under stress and shortening of the already stressed tendons.
el =
Slab, Bonded and unbonded Post-Tensioning System Rev. B
n 1 EP
cP (t ) AP
2n E cm (t )
15
where:
n
EP
Ecm
cP (t )
time t
number of strands
is the modulus of elasticity for the prestressing strand
is the modulus of elasticity for the concrete
is the variation of stress in strands the centre of gravity of the tendons of post-tension at
where:
La
Lb
Lc
Ld
Le
is the elongation of strand calculated by considering the extra-length necessary for the
hydraulic jacks seize;
is the elastic deformation of concrete. The measured elongation usually includes the
elastic shortening of concrete;
is the sum of deformations of anchorage devices and wedges draw-in;
is the wedge draw-in;
is the internal deformation of the hydraulic jack.
16
These deformations are gathered from the elongation of strands when the evaluations are taken from
the piston of the hydraulic jack.
Internal losses of hydraulic jacks are considered:
TTM Hydraulic jack = 8 mm
Elongations directly obtained from strands should not be considered.
Technical norms for calculation, execution and test of structures made of reinforced concrete, normal
and pre-stressed and for metallic structures.
Maximum stress applicable on a strand
Maximum stressing force has to be limited at:
sp = 0,60 x fptk
(t=)
where:
Pspi
fp(0,1)k
fptk
Ap
sp
17
Pm0(x)=Ap x P ,max
P ,max = min {0,75 fpk; 0,85 fp0,1k}
where:
Pm0
P ,max
fpk
fp0,1k
Concrete tension, caused by stressing force and further loading forces involved in the stressing phase,
should be limited at:
c 0,6 fck(t )
Where:
fck(t)
If Tension of stressing permanently exceeds 0,45 fck(t ), the non linearity viscosity must be considered.
A gradual stressing of each single can reduce the required concrete resistance. The minimum
resistance fcm(t ) at t time must be 50% of concrete resistance required for the complete pre-stressing
phase. Between the minimum concrete resistance and the resistance required for the complete prestressing phase, there can be a value from 30% to 100% of complete pre-stressing force.
Slab, Bonded and unbonded Post-Tensioning System Rev. B
18
Strand
Diameter
Nominal
Strand type
diameter
Standard
Nominal
section
fptk
mm
mm2
N/mm2
Elastic
tension Carico di
Rilassamento
limit
fp(1)k Massa
1%
rottura
dopo 1000 h
allo 0,1%
of elong..
(Ptk)
0,7 - 0,8 fpt
Pt0,1k )
2
N/mm gr/m
KN
KN
KN
%
%
T15
T15S
EN 10138
normal
super
15.2
15.7
139
150
232
250
259
279
228
246
2.5
2.5
4.5
4.5
T15C
EN 10138
T15C
15.2
165
276
307
270
2.5
4.5
Diam
eter
T15
T15S
Standard
EN
10138
T15 EN 10138
C
Elastic
Breaking
Relaxation
limit at
load
after 1000 h.
0,1% Fp(0,1)
Fm
0,7 0,8 Rm
Nominal
diameter
Greased
nominal
dimater
mm
mm
g/m
g/m
g/m
mm2
KN
KN
normal
super
15.2
15.7
18.00
18.50
40
40
75
78
121
0
129
0
139
150
259
279
228
246
2.5
2.5
4.5
4.5
T15C
15.2
18.00
35
70
140
0
165
307
270
2.5
4.5
Strand
type
Area
19
Where the tendon curvature is inverted, i.e. over the grid lines between the columns, the deviation forces act
downward, inserting concentrated loads on the "column strip" tendons, i.e. the tendons running along the grid
lines.
These concentrated forces are balanced by the upward acting deviation forces from the column strip tendons
which in turn insert a downward acting force on the columns. Thus the system shown in the figure can be
compared to a net strung between the columns. When this net is stretched from all four edges it inserts the loadbalancing forces on the concrete. The amount of post-tensioning steel can be determined by the condition that
the draped tendons provide sufficient distributed deviation force to load-balance a certain percentage of the
floor self weight. This percentage depends on the ratio of total load to permanent load and is typically between
70 and 130 %.
For typical office or residential floors with live loads of 3 to 4 kN/m2 and 1 kN/m2 additional permanent load
one would normally balance 70 to 90 % of the self weight while for floors with higher live loads more than 100
% of the self weight would be load-balanced
20
The other effect responsible for the improved deflection and cracking behaviour of post-tensioned floors is the
in-plane compression stress field in the concrete stemming from the anchorages of the post-tensioning tendons.
Provided that there are no significant restraints, these compression stresses neutralise a part of the flexural
tensile stresses caused by the portion of the loading not balanced by deviation forces from the tendon drape.
Typically the post-tensioning in floors provides an average
in-plane compression stress of 1.0 to 2.5 N/mm2.
Now let us look at typical span-to-depth ratios of post-tensioned floors. For light loading, say up to about 3.5
kN/m2 and provided that punching shear is not critical, a post-tensioned flat plate can be designed with a
thickness of about 1/40 of the larger span dimension (for interior panels), compared to about 1/30 for a flat
plate in reinforced concrete.
If drop panels are provided over the columns the span-depth ratio can be increased to about 45 and 35 for
interior panels of post-tensioned and reinforced concrete slabs, respectively. For higher superimposed loading
the span/depth ratio decreases, particularly if the super-imposed load is predominantly variable in place and
time. Then the amount of post-tensioning cannot simply be increased to load-balance the super-imposed load so
that in order to meet the deflection limitations a greater floor thickness is required.
21
3.2 - Joints
The use of post-tensioned concrete and, in particular, of concrete with unbonded tendons necessitates a
rethinking of some long accepted design principles. A question that very often arises in building design is the
arrangement of joints in the slabs, in the walls and between slabs and walls.
Unfortunately, no general answer can be given to this question since there are certain factors in favour of a
certain factors against joints. Two aspects have to be considered:
-Ultimate limit state (safety)
-Horizontal displacements (serviceability limit state)
22
Temperature
Elastic shortening
(for an average centric post-tensioning
of 1.5 N/mm2 and Ec= 30 kN/mm2)
Creep
23
Shrinkage: Concrete always shrinks, the degree of shrinkage being highly dependent upon the water-cement
ratio in the concrete, the cross- sectional dimensions, the type of curing and the atmospheric humidity.
Shortening due to shrinkage can be reduced by up to about one-half by means of temporary shrinkage joints.
Temperature: In temperature effects, it is the temperature difference between the individual structural
components and the differing coefficients of thermal expansion of the materials that are of greatest importance.
In closed buildings, slabs and walls in the internal rooms are subject to low temperature fluctuations. External
walls and unprotected roof slabs undergo large temperature fluctuations. In open buildings, the relative
temperature difference is small. Particular considerations arise for the connection to the foundation and where
different types of construction materials are used.
Elastic shortening and creep due to post-tensioning: Elastic shortening is relatively small. By subdividing the
slab into separate concreting stages, which are separately post-tensioned, the shortening of the complete slab is
reduced. Creep, on the other hand, acts upon the entire length of the slab. A certain reduction occurs due to
transfer of the post-tensioning to the longitudinal walls. Shortening due to post-tensioning should be kept within
limits particularly by the centric post-tensioning not being made too high. It is recommended that an average
centric post-tensioning of cpm = 1.5 N/mm2 should be selected and the value of 2.5 N/mm2 should not be
exceeded. In concrete walls, the relative shortening between slabs and walls can be reduced by approximately
uniform post-tensioning in the slabs and walls.
24
4. CONSTRUCTION PROCEDURES
4.1. General
The construction of a post-tensioned slab is broadly similar to that far an ordinarily reinforced slab.
Differences arise in the placing of the reinforcement, the stressing of the tendons and in respect of the rate of
construction. The placing work consists of three phases: first, the bottom ordinary reinforcement of the slab and
the edge reinforcement are placed. The ducts or tendons must then be positioned, fitted with supports and fixed
in place. This is followed by the placing of the top ordinary reinforcement. The stressing of the tendons and, in
the case of bonded tendons the grouting also, represent additional construction operations as compared with a
normally reinforced slab. Since, however, these operations are usually carried out by the post-tensioning firm,
the main contractor can continue his work without interruption. A feature of great importance is the short
stripping times that can be achieved with post-tensioned slabs. The minimum period between concreting and
stripping of formwork is 48 to 72 hours, depending upon concrete quality and ambient temperature. When the
required concrete strength is reached, the full (or partially) post-tensioning force can usually be applied and the
formwork stripped immediately afterwards. Depending upon the total size, the construction of the slabs is
carried out in a number of sections. The divisions are a question of the geometry of the structure, the
dimensions, the planning, the construction procedure, the utilization of formwork material etc. The construction
joints that do occur, are subsequently subjected to permanent compression by the post-tensioning, so that the
behaviour of the entire slab finally is the same throughout. The weight of a newly concreted slab must be
transmitted through the formwork to slabs beneath it. Since this weight is usually less than that of a
corresponding reinforced concrete slab, the cost of the supporting structure is also less.
25
26
sheath display,
anchorage display,
vent display,
introduction of proper cut strand
into the sheath,
- strand stressing,
- grouting.
Anchorage series L,
Anchorage series N
27
Bonded post tensioning is used for grouted and sheathed strands. The sheath can be made of HDPE or
Steel. Sheath equipped with accessories (vent device and grouting) which guarantee proper adherence
of the strand into the sheath itself.
28
29
The E series mono strand anchorage is produced in full compliance with the Italian regulations in
force and according to the FIP recommendations. The E series mono strand anchorage
comprises the following parts: casting, clamps and HDPE joint for connecting the casting to the
strand coated with high density polyethylene.
Castings All the castings have holes for connection to the forming mould and set up to receive the
connection of a step which separates the anchorage from the mould. All the castings are made of
spheroid iron EN-GJS 500-7 EN-JS-1050 (Italy: UNI ISO 4544 GS 500-7, France: NF A 32-201
FGS 500-7, Germany: DIN 1693 GGG50, U.K: BS 2789 500-7, ISO R 1083 50-7, Japan: J.S.I. G
5502 FCD 50), which offers high resistance to stress and, as it can be welded, guarantees increased
safety during installation.
Wedges Anchorage of the strand is achieved using 7015-T15 type 16NiCr4Pb UNI EN 10277-4 steel
or 7017-T15 type 9SMnP28 UNI 4838 steel clamps.
Joint The connection between the anchorage and sheath is by means of a transition pipe that
guarantees correct sealing of the anchorage.
Slab, Bonded and unbonded Post-Tensioning System Rev. B
30
Iniezione / Sfiato
Testata 1E15
Baffo di tesatura
Spirale
Trefolo
Guaina corrugata
Guarnizione
Prolunga
Scassa
Iniezione / Sfiato
Testata 1E15
Spirale
Trefolo
Guaina corrugata
Prolunga
31
Prolunga
Cassaforma
Spirale
Trefolo
Guaina corrugata
Testata 1E15
Guarnizione
32
F
1E15
B
C
Last Charge
Type
T15
per cable
1EX15
( KN )
259
T15S
T15C
( KN )
279
( KN )
300
33
T T M
34
Support for connecting to forming mould DD7009-B without threaded pin for connecting to
infill mould. The support can be re-used. .
Support for connecting to infill mould DD7009-A with threaded pin for connecting to
infill mould. The support can be re-used.
35
Nut DD-9000
36
Anchorage series L has been design for slabs or where the thickness of the strand cover requires
flat sheath series SL.
Anchor plate They are made of steel C40-C45 EN 10083/1 or spheroid casting steel EN-GJS 500-7
EN-JS-1050
Wedges Fixing of strand is obtained by using wedges type 7015-T15 in steel 16NiCr4Pb UNI EN
10277-4 or type 7017-T15 in steel 9SMnP28 UNI 4838,
Joint in H.D.P.E. - Il raccordo svolge una funzione di cassero ed alloggiamento per la piastra
dancoraggio che calcolata per trasferire lo sforzo direttamente sul calcestruzzo.
Il raccordo predisposto per la connessione con gli accessori, garantendo iniezione e sfiato.
37
38
39
40
Anchorages series L
Type
Last charge
A
T15
T15S
T15C
259
279
300
per cable per cable per cable
( KN ) ( KN ) ( KN ) (mm)
777
837
900
350
3L15
1116
1200 350
4L15 1036
1395
1500 350
5L15 1295
(mm)
120
120
120
(mm)
360
360
360
(mm)
180
180
180
(mm)
200
200
200
(mm)
455
455
455
(mm)
78x30
78x30
96x30
Anchorage 5L15
42
43
44
Anchorage series N has been design for slabs or where the thickness of the strand cover requires
flat sheath series SL.
Anchor plate They are made of steel C40-C45 EN 10083/1 or spheroid casting steel EN-GJS 500-7
EN-JS-1050
Wedges Fixing of strand is obtained by using wedges type 7015-T15 in steel 16NiCr4Pb UNI EN
10277-4 or type 7017-T15 in steel 9SMnP28 UNI 4838,
Slab, Bonded and unbonded Post-Tensioning System Rev. B
45
46
Lancoraggio attivo serie M composto dalle seguenti parti: fusione, piastra ancoraggio, morsetti
e raccordo in H.D.P.E. per raccordare senza brusche deviazioni la fusione alla guaina metallica.
Anchorage- All anchorages have well rounded forming mould, jointing holes for cap and a "
grouting hole. Anchorages are made of spherical cast-iron EN-GJS 500-7 EN-JS-1050, which is
highly resistant to solicitations. Anchorage are welding, this guarantees higher security during
applications.
Anchor plate Strand blocking is obtained through: a shearing out plate, with conical holes, which is
made of steel C40-45 UNI EN 10083/1 ; wedges type 7015-T15 made of steel 16NiCr4Pb UNI EN
10277-4 or 7017-T15 in steel 9SMnP28 UNI 4838.
Connection Connection between sheath and anchorage is got through a transition pipe, which
guarantees a proper strand deviation, decreasing losses. Connectors can be supplied in steel or in
HDPE, in order to the applications.
Connection to the mould Anchorages have two equidistant holes, which facilitate the fixing by two
nuts.
Grouting Anchorages have a threaded gas hole for grouting where can be jointed the outing
accessories.
47
48
Anchorage series M
E
H
AxA
Type
4M15
7M15
Last charge
T15
T15S T15C
259
279
300
per cable
per cable
(KN)
1036
1813
(KN)
1116
1953
per cable
(KN) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
1200 130 105 106 300 330 220 45/50 50
12
45
2100 160 125 133 340 390 260 62/67 55
12
45
The company has the faculty to change its products and its features without any forewarn.
All anchorages are designed according to the Circular 15th October 1996 n 252 AA.GG./S.T.C. and have a ministarial deposit.
49
The fabrication of mono strand tendons is usually carried out at the works of the post-tensioning firm but can, if
required, also be carried out on site.
50
1E15 Anchorage
The E series mono strand anchorage is produced in full compliance with the Italian regulations in
force and according to the FIP recommendations. The E series mono strand anchorage
comprises the following parts: casting, clamps and HDPE joint for connecting the casting to the
strand coated with high density polyethylene.
Anchorage All anchorages have holes for casting jointing, so that they can be connected to a
wooden mould which separates the anchorage from the form mould. Anchorage are made of C40-C45
EN 10083/1,
Wedges Anchorage of the strand is achieved using 7015-T15 type 16NiCr4Pb UNI EN 10277-4 steel
or 7017-T15 type 9SMnP28 UNI 4838 steel clamps.
Joint The connection between the anchorage and sheath is by means of a transition pipe that
guarantees correct sealing of the anchorage.
51
Testata 1E15
Baffo di tesatura
Spirale
Trefolo
Prolunga
Vipla
Guarnizione
Spirale
Trefolo
Scassa
Testata 1E15
Vipla
Prolunga
52
Prolunga
Cassaforma
Spirale
Trefolo
Vipla
Testata 1E15
Guarnizione
53
F
H
Type
1E15
Last charge
A
B
T15
T15S
T15C
per cable per cable per cable
( KN ) ( KN ) ( KN ) (mm) (mm)
259
279
300
43
40
(mm)
114
(mm)
76
(mm)
148
54
Bonded Post-tensioning uses strands which are protected from cement by grease and duct.
1E15 Anchorage
1EX15 Anchorage
55
56
1EX15 Anchorage
1E15 Anchorage
57
The EX series mono strand anchorage is produced in full compliance with the Italian regulations in
force and according to the FIP recommendations. The EX series mono strand anchorage
comprises the following parts: casting, clamps and HDPE joint for connecting the casting to the
strand coated with high density polyethylene.
Anchor plate All anchor plates have holes for connection to the forming mould and set up to receive
the connection of a step which separates the anchorage from the mould. All the castings are made of
spheroid iron EN-GJS 500-7 EN-JS-1050 (Italy: UNI ISO 4544 GS 500-7, France: NF A 32-201
FGS 500-7, Germany: DIN 1693 GGG50, U.K: BS 2789 500-7, ISO R 1083 50-7, Japan: J.S.I. G
5502 FCD 50), which offers high resistance to stress and, as it can be welded, guarantees increased
safety during installation.
Wedges Anchorage of the strand is achieved using 7015-T15 type 16NiCr4Pb UNI EN 10277-4 steel
or 7017-T15 type 9SMnP28 UNI 4838 steel clamps.
Joint The connection between the anchorage and sheath is by means of a transition pipe that
guarantees correct sealing of the anchorage.
Slab, Bonded and unbonded Post-Tensioning System Rev. B
58
Testata 1EX15
Spirale
Trefolo
Baffo di tesatura
Prolunga
Vipla
Scassa
Testata 1EX15
Spirale
Trefolo
Tappo di chiusura
Prolunga
Vipla
Morsetto
59
Prolunga
Cassaforma
Spirale
Trefolo
Vipla
Testata 1EX15
Guarnizione
60
61
62
Type
1EX15
Last charge
T15
T15S T15C
per cable
per cable
per cable
( KN )
259
( KN )
279
( KN ) (mm) (mm)
300
59
40
(mm)
130
(mm)
85
(mm)
155
63
Anchorage series L has been design for slabs or where the thickness of the strand cover requires
flat sheath series SL.
Anchor plate They are made of steel C40-C45 EN 10083/1 or spheroid casting steel EN-GJS 500-7
EN-JS-1050
Wedges Fixing of strand is obtained by using wedges type 7015-T15 in steel 16NiCr4Pb UNI EN
10277-4 or type 7017-T15 in steel 9SMnP28 UNI 4838
64
Joint H.D.P.E. - Il raccordo svolge una funzione di cassero ed alloggiamento per la piastra
dancoraggio che calcolata per trasferire lo sforzo direttamente sul calcestruzzo.
Il raccordo predisposto per la connessione con gli accessori, garantendo iniezione e sfiato.
65
66
Anchorage series L
( non bonded post-tensioning )
67
Type
Last Charge
T15
T15S T15C
259
279
300
(mm)
360
360
360
(mm)
180
180
180
(mm)
200
200
200
(mm)
455
455
455
(mm)
78x30
78x30
96x30
( KN ) ( KN )
837
3L15 777
4L15 1036 1116
5L15 1295 1395
( KN ) (mm) (mm)
900
350 120
1200 350 120
1500 350 120
The company has the faculty to change its products and its features without any forewarn.
68
Active Anchorage type M is composed by: anchorage, anchor plate, wedges and H.D.P.E.
connector.
Anchorage- All anchorages have well rounded forming mould, jointing holes for cap and a "
grouting hole. Anchorages are made of spherical cast-iron EN-GJS 500-7 EN-JS-1050, which is
highly resistant to solicitations. Anchorage are welding, this guarantees higher security during
applications.
Anchor plate Strand blocking is obtained through: a shearing out plate, with conical holes, which is
made of steel C40-45 UNI EN 10083/1 ; wedges type 7015-T15 made of steel 16NiCr4Pb UNI EN
10277-4 or 7017-T15 in steel 9SMnP28 UNI 4838.
Connection Connection between sheath and anchorage is got trough a transition pipe, which
guarantees a proper strand deviation, decreasing losses. Connectors can be supplied in steel or in
HDPE, in order to the applications.
Connection to the mould Anchorages have two equidistant holes, which facilitate the fixing by two
nuts.
Grouting Anchorages have a threaded gas hole for grouting where can be jointed the outing
accessories.
69
70
Anchorage series M
( non bonded post-tensioning )
E
H
AxA
Type
Last charge
T15
T15S
T15C
259
279
300
(mm)
130
160
195
225
235
265
310
330
355
375
(mm)
105
125
146
160
176
200
230
250
270
280
(mm)
106
133
163
185
197
215
260
277
297
314
(mm)
300
340
360
385
430
430
490
500
525
590
(mm)
330
390
400
430
450
500
570
650
700
730
(mm)
220
260
270
320
360
400
430
470
535
560
(mm)
45
45
45
45
45
56
61
70
86
86
The company has the faculty to change its products and its features without any forewarn.
All anchorages are designed according to the Circular 15th October 1996 n 252 AA.GG./S.T.C. and have a ministarial deposit.
Slab, Bonded and unbonded Post-Tensioning System Rev. B
71
Piastra ancoraggio
Fusione
Tubo iniezione
Guaina corrugata
Raccordo
72
Cementing after positioning the vent and the HDPE conical reduction.
Insert of bonded strands into the anchorage. Cutting of HDPE protection in order to facilitate the
removing after grouting.
Iniezione / Sfiato
Dispositivo ad espansione
Fixing of confining tampon, protecting the integrity of bonded and greased strands.
Slab, Bonded and unbonded Post-Tensioning System Rev. B
73
74
Insert of grease into the hole of anchorage and filling of recess in the back side of anchor plate. This
filling can also be executed before installing the anchor plate; however, the first solution is better as it
is safer and it allows the complete eject of air.
75
Grasso
Iniezione grasso
700
Grouting is completed by positioning the cap filled with grease. The cap measure should contain the
elongation of strand for future de-stressing.
76
Six types of hydraulic pump are available for carrying out the stressing operations. This type of hydraulic pump
is arranged with a two pipes, for operating TTM stressing jacks.
All the machines are provided with three control circuits: stressing, looking and return..
All the circuits are provided with regulation valves and safety valves for overpressure.
The control gauges are serially analogical, but they can be paired to a digital gauge with 1 bar precision.
The pushing machines type: 450, 550 and 600 were realised to be employed with mono-strand jacks and for
simultaneous uses from 1 to 12 TTM250KN jacks.
All the machines are provided with a L=10 button strip, which allows to check all the operative phases of the
machine. Suitable regulation valves allow the operator to change manually the pressure in the two circuits of the
machine with high precision and ease.
Type
TTM450-A
Weight
max. pressure
Power
( Kg. )
bar.
KW
170
450-500
4.5
Voltage/Ampere
Use
380/16
TTM
77
This type of hydraulic pump is arranged with a two pipes, for operating TTM stressing jacks.
All the machines are provided with three control circuits: stressing, looking and return..
Type
TTM 650-E
Weight
Max pressure.
Power
( Kg. )
bar.
KW
290
600
Ampere
use
380/16
TTM
78
5.3 ManifoldDD-MF
( stressing of mono strand anchorages by multi jacks)
All the machines give, by a manifold, the possibility to be connected with multiple stressing jacks. In order to do
this they are provided with a manifold which allows the distribution of the pressure generated on multiple
outlets.
Manifold DD-MF offers 4, 6 or 10 hydraulic exits in iso pressure, it is made of zinc iron and it is
completely jointed.
manifold DD06MF
Manifold DD-MF can be connected to a manometer for pressure verifying during stressing activities.
It can resist to 700 bar pressure.
There are several type of manifold where the number indicate the number of exits for jacks
connections:
-
DD04-MF,
DD06-MF,
DD10-MF,
Weight
Pressuremax.
Dim. AxB
( Kg.)
( bar.)
( mm.)
( mm.)
DD 04-MF
20
450-500
40
500x500
DD 06-MF
28
450-500
40
900x500
DD 10-MF
35
450-500
40
1200x500
10
Type
Number of
exits
79
TTM jacks are available in three models. All the jacks are preset with an automatic wedging circuit and 4
meters flexible pipes
The principal use of this jack is in stressing TTR and E heads.
TTM250 KN jacks are provided together with the following equipment:
-
The main use of TTM250KN jacks are for tensioning on TTR heads or as single strand jacks on TTM
anchorings.
TTM250KN jacks have the following strokes: 400 mm., 200 mm., 100 mm. and 60 mm.
Tipo
TTM250KN
Peso
Corsa
Presa
Sezione
2
Capacit
( Kg. )
( mm. )
( mm. )
( mm. )
( mm. )
( cm )
( KN )
25
200
100
930
300
47,2
250
80
There are three different models of Hydraulic jacks. All the jacks are preset with an automatic wedging
circuit and 4 meters flexible pipes
Type
TTM280KN
Weight
Stroke
Diam.
max.
Dimensions
( Kg. )
( mm. )
( mm. )
28
200
100
Section
Capacity
( mm. )
( cm2 )
( KN )
270x500x220
51.3
250
81
There are three different models of Hydraulic jacks. All the jacks are preset with an automatic wedging
circuit and 4 meters flexible pipes
TTM300KN hydraulic jack is mainly used for stressing on mono strand anchoring or even used as
hydraulic jack on TTM anchorages.
Type
TTM300KN
Weight
Lenght
Section
Capacity
( Kg. )
( mm. )
( mm. )
( mm. )
( cm2 )
( KN )
30
200
110
930
68.80
300
82
Jack B300KN has been designed to enable mechanical wedging of clamp on series 1E15 anchorages
and the use of the anchorage itself as passive anchoring completely buried in the concrete.
The principle of mechanically controlled wedging, is to eliminate drown-in of the clamps in the
anchoring cones. The elimination of drown-in of the clamps is achieved using the B300KN jack which
presses the clamp at such a thrust force that further loads applied after anchoring do not cause
additional entry and the anchoring of the wire strand remains stable, guaranteeing the holding
capacity of the passive anchoring.
Type
B300KN
Weight
Push value
Section
Dimensions
( Kg. )
( bar. )
( cm2 )
( mm. )
60
450
54.75
760x260x200
83
S 250KN Jack opens the strands and forms passive anchorages series S.
In this type of anchoring, the wire strand, in correspondence with the passive end, is opened in order
to improve adherence to the concrete
Using many tendons, strands are displayed in alternative sense in order to equally distribute the
fatigue on the concrete. .
The jack has been produced to open the wire strand at one end, allowing the strand itself, if correctly
covered in the concrete, to have sufficient adherence to allow the anchorage of the tie-rod and thus
eliminating the requirement for passive anchoring.
Type
S 250 KN
Weight
Push value
Hydraulic
pump
Dimensions
Pressure at
work
( Kg. )
( bar. )
Tipo
( mm. )
( bar. )
30
250
TTM
700x300x250
180
84
The wrapping device for cable wrapping is used for mono strand wrapping. Strand are cut and
engraved on the HDPE protection. F2300-E device wraps the strands creating rolls of diameter 2,2
m, which are easily moveable on site.
Type
F2300-E
Weight
Max. Diameter
Height
Dimensions AxB
max. load
( Kg. )
( mm. )
( mm. )
( mm. )
( Kg. )
250
2200
1250
1500x1500
160
85
.
Manometro campione S1000
The master gauge S1000 can carry out calibrations to compare the hydraulic system in use by means
of connections upstream and downstream of the circuit.
It is supplied in a suitable insulated aluminium box inside which is enclosed a digital gauge with four
digit read-out and 1 bar minimum read-out.
The read-out takes place by means of hydraulic insertion of a digital transducer with 1-1.000 bar.
scansion which enables viewing of the pressure at the point of application.
The instrument can be supplied on request with different certifications:
-
The master gauges are set for an operating pressure of 1.000 bar. They are supplied with CE
markings, completely protected and equipped with identification serial number for periodical controls
carried out by our technical service.
Type
S1000
Weight
Pression max.
Power
Dimensions
( Kg. )
bar.
Volt.
mm.
15
1.000
220
320x430x250
Use
TTM
86
Pump T 500
Characteristics
Model T500
ModelT400
Weight
( Kg. )
900
900
Dimensions
( mm. )
1900x1500x1900 mm
1900x1500x1900 mm
Mixing capacity
( litre)
190 litre
190 litre
40
40
( litre )
200 litre
200 litre
( bar. )
10-20 bar.
10-20 bar.
25-40 litre/minut
15-25 litre/minut
10 KW
10 KW
7,5 KW
7,5 KW
( Kw )
( Kw )
87
The B1500 Uncoiler has been designed to make the threading operations of the strand into the sheaths
easier.
It is usually used in combination with a strand pusher and guarantees unwinding of the strand without
tangling at a high unwinding speed. It is set up to host coils of different dimensions and by connecting
the two shoulders it can adapt to coils of different diameters.
The B1500 Uncoiler does not require special anchoring to the ground, its own weight is sufficient to
guarantee its stability when being used.
The coil of strand is inserted between the two shoulders, before cutting the metal band straps, the
correct tightening of the closing tie-rods, which guarantee correct blocking and safety of the
operations, must be checked.
On cutting the band straps the unwinding direction shown on the coil must be complied with to
guarantee the strand will unwind smoothly.
Type
B1500
Weight
max. capacity
Weight with
load
Dimensions
( Kg. )
( mm. )
( Kg. )
mm.
180
1.000
220
2500x2500
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Sites
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