Professional Documents
Culture Documents
Electric Vehicle
Solutions Guide
Automotive
Solutions
www.ti.com/hev 2013
Start/Stop Function
28
Introduction to Start/Stop
28
Why TI?
29
29
29
TPIC74100-Q1 Buck-Boost-Converter
Integrated Switches
30
30
LM5122 Wide Input Range Synchronous Boost Controller with Multiphase Capability
31
Battery Management
5
10
10
11
32
33
STOV Products
33
34
34
35
12
13
13
13
14
15
16
35
16-17
36
17
36
18
18
ControlSuite Software
37
19
19
37
19
38
Motor Control
20
21
39
40
22
41
24
25
41
26
42
Texas Instruments
Within this guide, you will find solutions and support for your hybrid and electric
vehicle application designs in the following categories:
Start/
Stop
Micro
Hybrid
Mild
Hybrid
Full
Hybrid
(Parallel)
Texas Instruments
Full
Electric
Full
Hybrid
(Serial)
Commitment
Design support
Tools
Training
Distribution
Electrical
Motor/
Generator
DC/AC
Inverter
Motor Control
DC/DC
Converter
(Reversible)
Energy Conversion
Battery
Monitoring
Battery
Management
HighVoltage
Li-Ion
Battery
AC/DC
Converter
(PFC + PLC)
DC/DC
Converter
(Full Bridge)
12-V Board
Net
Charger
Infrastructure/Charging Spot
LowVoltage
12-V
Battery
Texas Instruments
Battery Management
Temp
Sensor
Boosted DC
Output
385 V-400 V
Rectified AC
Isolation Boundary
Protection
AC Line
83-265 VAC
BMS
MOSFET
Driver
BMS
Relay
Driver
Current
Sense
Current
Sense
BMS
+
I
+
I
+
I
+
I
+
I
+
I
+
I
+
I
+
I
+
I
+
I
+
I
+
I
Power Line
Communication
Isolation
Interface
Option
Interface
Option
Isolation
Auxiliary
Power
Texas Instruments
Temp
Sensor
Legend
Other
Interface
Power
Amplifier
Battery Management
Safety
Disconnect
ISENSE
Shunt
+ + + + +
+ + + + +
Cell Monitoring
Cell Monitoring
Cell Monitoring
e.g. 400 V
+
Isolation
Power Supply
MCU
Supervisor
ADC
Digital
Isolator
Reference
Isolated
DC/DC
Converter
CAN
Temp Sensor
Texas Instruments
Battery Management
LDOD
LDO-A
LDO-D
VBAT
LDOA
REG50
AUX
Cell voltage and temperature protection functions are independent of the ADC.
The bq76PL536A is intended to be used with a host controller to maximize the
functionality of the battery management system. However, the protection functions
do not require a host controller. The bq76PL536A can be stacked vertically to
monitor as many as 192 cells without additional isolation components between ICs.
bq76PL536A
LevelShifted
North
Comms
Interface
TS2+
OT1
5-V LDO
(User Circuitry)
TS2
TS1+
TS1
OT2
Thermal
Shutdown
OV
VC6
UV
EEPROM
CB6
OV
VC5
Shadow RAM
UV
CB5
VREF
2.5 V
LevelShifted
South
Comms
Interface
VC4
UV
OV
UV
Cell Balancing
AMP
Digital
Control
Logic
14-Bit
ADC
Ultra-Precision
Bandgap
Host Interface
OV
OV
CB2
VC1
CB1
VC0
VSS
VSS
GPAI
GPAI+
VREF
GPIO
CB3
VC2
UV
REF2
WDT
VC3
OV
UV
OSC
CB4
Key Features
Three- to six-series cell support, all
chemistries hot-pluggable
Stackable vertical SPI interface
No isolation components required
High-speed SPI for data
communications
Dedicated fault signals
High-accuracy ADC:
1-mV typical, 3-mV max
14-bit resolution
6-s conversion time
Nine ADC inputs: six cell voltages,
one six-cell brick, voltage, two
temperatures,one general-purpose
input
Built-in comparators (secondary
protector) for overvoltage,
undervoltage and over-temperature
protection
Programmable thresholds and delay
times
Supply voltage range from
5.5 V to 30 V
Low power:
12-A sleep current typical
48-A idle current typical
Integrated precision 5.0-V 3-mA LDO
High Voltage
PWM 3 a
Low Voltage
PWM 4 a
PWM 3 a
PWM 4 a
High-Voltage
Battery
PWM 3 b
PWM 4 b
PWM 3 b
Gate
Drivers
Gate
Drivers
PWM
Controller
PWM
Controller
PWM
ADC
Reference
ADC
Temp
Sensor
ADC
V and I
Sense
ADC
Digital
Isolator
PWM 4 b
12-V
Vehicle
Power Net
V and I
Sense
MCU/DSP
Core and I/O
Supply
System Power
Legend
Network MCU CAN
Isolated
DC/DC
Converter
CAN
Supervisor
Processor
Interface
Power
ADC
Design Option
Amplifier
Texas Instruments
ADEL
14
VDO
VDD 23
UVLO
COMP
_
EN
+
+
_
VREF
COMP
EA-
EA+
VDO
Thermal
Shutdown
22 OTA
Reference
Generator
Programmable
Delay AB
VDO
7.3 VRse
6.7 VFall
5V LDO
PWM
Comp
20 OTC
+
_
Programmable
Delay CD
Logic Bock
RT 10
EDLAB
21 OTB
_
+
+
Lower + hput
is Dominant
CLK
EDLCD
19 OTD
Oscillator
RAMP
2.8
0.8
13 DELEF
Ramp
Summing
RSUM 11
18 OTE
CS
Cycle-by-cycle
ILIM
CS 15
Synchronization
Block
Key Features
Qualified for automotive applications
AEC-Q100 qualified with the
following results:
Device temperature grade 1:
40C to 125C ambient operating
temperature range
Device HBM ESD classification
level H2
Device CDM ESD classification
level C3B
Enhanced wide-range resonant zerovoltage switching (ZVS) capability
Direct synchronous rectifier (SR)
control
Light-load efficiency management
Average- or peak-current mode
control with programmable slope
compensation and voltage-mode
control
Closed-loop soft-start and enable
function
Programmable switching frequency
up to 1 MHz with bidirectional
synchronization
(3%) Cycle-by-cycle current limit
protection with hiccup mode support
150-A start-up current
VDD undervoltage lockout
+
_
Programmable
Delay EF
EDLEF
CS
Light-load
Efficiency Bock
2V
15
24
12
SYNC
GND
DCM
TMIN
SS/EN
17 OTF
Texas Instruments
VHV
VLV
IHV
High
Voltage
ILV
CT
1A
2A
3A
4A
1B
2B
3B
4B
HS
DRV
CT
Low
Voltage
3A
4A
LS
DRV
3B
4B
HS
DRV
LS
DRV
Piccolo
CPU
32-bit
DSP
60 MHz
CLA
32-bit
FPU
60 MHz
ILV
IHV
VHV
VLV
Temp
ADC
12 bit
PWM1 AB
PWM2 AB
PWM3 AB
PWM4 AB
I2C
SPI
UART
CAN
LIN
LIN/CAN
Bus
Isolation
Isolation
VREF Lo
VREF Hi
A0
A1
A2
A3
A4
A5
A6
A7
B0
B1
B2
B3
B4
B5
B6
B7
ADC
VREF
X1
X2
10
Flash 64 KB
PWM2 AB
RAM 12 KB
2
3
VREG
Int-OSC-1
Int-OSC-2
Ext-OSC-2
POR/BOR
PWM3 AB
CMP1 - OUT
Analog
Comparators
PLL
CAP
Comms
UART
Timers - 32 bit
Timers - 0
Timers - 1
Timers - 2
System
TZ1
TZ2
TZ3
CMP1 - OUT
CMP2 - OUT
TripZone
Logic
+ CMP2 - OUT
WD
PWM - 1A
PWM - 1B
PWM - 2A
PWM - 2B
PWM - 3A
PWM - 3B
PWM - 4A
PWM - 4B
PWM4 AB
Temp
Sensor
DAC
10 bit
GND
PWM1 AB
12 bit
4.6 MSPS
Dual S/H
Auto Seq
DAC
10 bit
PWR
C28x Core
32 bit - 40/60 MHz
SPI
I2C
GPIO
Control
ECAP
3
2
1
Key Features
Qualified for automotive applications
C28x MCU 32-bit CPU
Single-cycle 32-bit MAC
Up to 60-MHz performance
Full software compatibility with previous
generations
Memory
Flash: 16, 32, 64 KB
RAM: 4, 6, 10, 12 KB
Peripheral highlights
Single 3.3-V supply
Two high-accuracy on-chip oscillators
(10 MHz)
Best-in-class PWM and event capture
150-ps resolution on PWM duty and
frequency
12-bit ratio-metric ADC with individual
channel triggers and 4.6-MSPS speed
Two analog comparators with 10-bit
reference
Robust serial communication interfaces
Up to 22 general-purpose I/Os
Packages: 38-pin TSSOP, 48-pin LQFP
PWMs: Includes ePWM channels and
captures used as basic PWMs.
Timers: Timers include CPU, PWM and
watchdog timers.
Texas Instruments
11
NL
BR1
PWM
AC/DC
System
Power
Metrology
10,980.4
MSP430TM
Embedded
E-Meter
SoC
Signal
Processor MCU, RTC, LCD
ISENSE
VSENSE
Application Processor
Application Processor
TivaTM C Series ARM
MS/MSP430
CC25xx
802.15.4 SoC
Radio, MCU
Antenna
RF Front
End
TX
RX
PWM
ADC
TMS320F28xx
Flexible, 32-Bit
PLC Controller
CC11xx/CC430
ISM-Band SoC
Radio, MCU
Antenna
Matching
Circuit
Interface Options
Wired
Interface
(RS485)
Enfora
GSM/GPRS
Module
Prepayment
RFID
(Wireless)
Legend
Processor
Interface
Power
Amplifier
12
Texas Instruments
Passive Tx Filter
AFE031
Tx
10-Bit
DAC
LFP
Euridis
PA
Zero Cross
Detector
Gain Control
OPA564
I/O
Tx
Rx
BIAS
SPI
Passive Rx Filter
PGA
LFP
ATTN
Rx
Interface
PGA112
4th Order Active Rx Filter
13
14
Texas Instruments
Texas Instruments
15
DCBUS
VBOOST
VRECT
95-275
VAC
VOUT
VBUS
HighVoltage
Battery
1A
Filter
CT
1B
IOS
2A
2B
IPFC
IPBC
IPBD
IPBB
IPBA
Piccolo
CPU
32-Bit
DSP Core
40/60 MHz
PWM1
PWM2
L8
DRV
1A
1B
2A
2B
A
B
C
D
Piccolo
HS + LS
DRV
HS + LS
DRV
ADC
Comms
I2C
SPI
UART
12-Bit
4.6 MSPS
VREF
PWM2
Sync
PWM4
I/O
PWM1
VRECT
VBOOST
IPFC
IPHA
IPHB
IPHC
IPHD
CPU
32-Bit
DSP Core
40/60 MHz
PWM3
E
F
HS + LS
DRV
VOUT
VBUS
IOS
PWM4
ADC
12 -Bit
4.6 MSPS
VREF
Comms
I2C
SPI
CAN
UART
Texas Instruments
Benefit
communication, several
additional members of the C2000
family are available, offering floatingpoint performance up to 300 MHz
and high-performance peripherals
like a 12.5-MSPS 12-bit ADC.
Enabling Feature
High-performance C28xTM core supports adaptive control algorithms for efficiency across load curve
High-resolution 150-ps PWM modules and high-speed on-chip ADC
Added functions/features
Increased reliability
Texas Instruments
17
The TMS320F2803x includes the same C28x MCU core, enhanced highresolution PWM technology and a high-speed ADC, but combines more
features and additional memory.
VREF Lo
VREF Hi
A0
A1
A2
A3
A4
A5
A6
A7
B0
B1
B2
B3
B4
B5
B6
B7
ADC
VREF
DAC
10 Bit
X1
X2
Flash 128 KB
PWM2 AB
CLA Core
60-MHz F1tPt
(Accelerator)
Temp
Sensor
+ CMP1 - OUT
DAC
10 Bit
GND
PWM1 AB
RAM 14 KB
RAM 6 KB
(Dual Access)
12-Bit
4.6 MSPS
Dual S/H
Auto Seq
DAC
10 Bit
PWR
C28xTM Core
32 Bit - 60 MHz
4
5
PWM3 AB
PWM4 AB
PWM5 AB
PWM6 AB
PWM7 AB
6
TripZone
Logic
CMP2 - OUT
CAP
QEP
CMP3 - OUT
Analog
Comparators
VREG
Int-OSC-1
Int-OSC-2
Ext-OSC-2
POR/BOR
WD
PLL
Comms
Timers - 32-Bit
Timers - 0
Timers - 1
Timers - 2
System
UART x2
SPI x2
I2C
CAN
C28
32-Bit Core
60 MHz
PWM - 1A
PWM - 1B
PWM - 2A
PWM - 2B
PWM - 3A
PWM - 3B
PWM - 4A
PWM - 4B
PWM - 2A
PWM - 2B
PWM - 3A
PWM - 3B
PWM - 4A
PWM - 4B
TZ1
TZ2
TZ3
CMP1 - OUT
CMP2 - OUT
CMP3 - OUT
ECAP
ADC
12-Bit
4-6 MSPS
Ch 1
Ch 2
Ch 16
CLA
60-MHz F1tPt
Accelerator
PWM1
1A
1B
PWM2
2A
2B
PWM3
3A
3B
Piccolo
QEP
4
6
2
GPIO
Control
ControlSuite Software
ControlSuite software for C2000 microcontrollers is a cohesive set of infrastructure and
software tools designed to minimize software
development time. From device-specific drivers
and support software to complete system
examples in sophisticated system applications,
ControlSuite software provides libraries and
examples at every stage of development and
evaluation. ControlSuite software contains a
full digital motor control library as well as motor
control kits.
Library
Repository
Device Support
Math Library
Hardware
Package
API Drivers
DSP Library
Software
Examples
RTOS
Examples
Application
Library
Complete System
Frameworks
Emulation
Utilities
Graphical User
Interfaces
Device Support
Bit Fields
Device Support
IDE
ACI
BLDC
PMSM
Stepper
Brushed
Technique
Type
Feedback
FOC
Tachometer
FOC
Sensorless
Trapezoidal
Trapezoidal
Sinusoidal
Sinusoidal
FOC
FOC
FOC
Microstep
DirectDrive
Speed
Speed
Speed
Speed
Speed and Torque
Position
Speed and Torque
Position
Speed and Position
Half Effect
Sensorless
Half Effect
Sensorless
Encoder
Encoder
Sensorless
Sensorless
Encoder
Texas Instruments
L1
VOUT
D1
COUT
12 V to 21 V
+
CCDR
RRDM
RA
DMAX 20
2 RDM
RT 19
3 VAO
RIMO
RB
RSYN
CZV
CPV
RZV
From Ixfirms
UCC28070-Q1
1 CDR
SS 18
4 VSENSE
GDB 17
5 VINAC
GND 16
6 IMO
VCC 15
7 RSYNTH
GDA 14
8 CSB
VREF 13
9 CSA
CAOA 12
10 PKLMT
CAOB 11
RPK1
RDMX
To CSB
RRT
RS
CSS
T1
M1
L2
D2
Key Features
Interleaved average current-mode PWM
control with inherent current matching
Advanced current synthesizer current
sensing for superior efficiency
Highly linear multiplier output with
internal quantized voltage feed-forward
correction for near-unity PF
Programmable frequency (10 kHz to 300
kHz)
Programmable maximum duty-cycle
clamp
Programmable frequency dithering
rate and magnitude for enhanced EMI
reduction
Magnitude: 3 kHz to 30 kHz
Rate: up to 30 kHz
External clock synchronization capability
Enhanced load and line transient
response through voltage amplifier output
slew-rate correction
Programmable peak-current limiting
Bias-supply UVLO, overvoltage
protection, open-loop detection and
PFC-enable monitoring
External PFC-disable interface
Open-circuit protection on VSENSE and
VINAC pins
Programmable soft start
20-lead TSSOP/SOIC package
To CSA
RS
CZC
CREF
RPK2
CPC
CPC
RZC
T2
RA
CZC
RZC
M2
RB
Texas Instruments
19
Motor Control
Legend
High-Voltage
Battery
Processor
Interface
Power
ADC
Amplifier
High-Voltage
System Supply
Phase voltage
Isolation
Gate
Driver
Core Supply
Current Sense
Gate
Driver
I/O Supply
MCU
(TMS570 or
C2000)
ADC
Supervisor
20
CAN
CAN
Temp
Sensor
ADC
ADC
Isolated
DC/DC
Converter
Rotor Position
ADC
Reference
Texas Instruments
Motor Control
TMS570 Microcontroller
Battery
Temperature PCB
NHET functions
shown here are
programmable
BLDC
motor
Absolute angle
sensor
(sine/cosine)
Hall elements
Incremental
encoder
Position / speed
measurement.
(Usually just one of
the three shown sensor
types used)
21
Motor Control
DRV3201
DRV3204
DRV3203
DRV3210
DRV3202
DRV3211
140 mA to 1 A,
programmable
current sources
Current Sense
Amplifiers
VDS
Watchdog
No watchdog
Pulse, WD input
Pulse, WD input
Pulse, WD input
Pulse, WD input
Pulse, WD input
Phase comparators
Three phase
comparators
Three phase
comparators
Three phase
comparators
Three phase
comparators
Three phase
comparators
Three phase
comparators
Voltage Monitoring
VS
VB,VCC5
VB,VCC3
VB,VCC5
VB,VCC5
VB,VCC5
5 V MCU LDO
CAN,
5 V MCU LDO
5 V MCU LDO
40 V
40 V
40 V
40 V
40 V
40 V
Ta = 125C
Ta = 125C
Ta = 150C option
Ta = 12C
Ta = 150C option
Ta = 125C
Ta = 125C
Ta = 125C
64-pin HTQFP
PowerPADTM
48-pin HTQFP
PowerPADTM
48-pin HTQFP
PowerPADTM
48-pin HTQFP
PowerPADTM
80-pin HTQFP
PowerPADTM
80-pin HTQFP
PowerPADTM
Transmission,
Pumps, FAN
Transmission,
Pumps, FAN
Transmission,
Pumps, FAN
Transmission,
Pumps, FAN
Transmission,
Pumps, FAN
Short protectiong
Others
Maxmum Supply
Voltage
Maximum Operating
Temperature
Package
Target application
22
Texas Instruments
Motor Control
L/C
DRV3201-Q1
x3
Boost
Boost
Converter
5V/3.3V
Regulator
MCU
CTRL logic
Safety
Diagnostic
Pre-driver x3
Shunt
Phase Comp. x3
Current Sense x2
Key Features
Max 1 A (programmable) pre-drive
with 2x Internal programmable gain
amplifiers for shunt current sensing
Operating supply voltage 4.75 V to
30 V
5-V step down converter(2.5-A) and
3.3 V LDO (400-mA)
Six N-channel MOSFETs
Isolated 5-V controller area network
(CAN) transceiver
DIMM-100 socket using control card
of Texas Instruments
Sockets for sensor input
Texas Instruments
23
Motor Control
High-performance
ARM Cortex-R4F
core
Memory
Safety-oriented
memory
architecture
ARM
CortexR4F
160MHz
Memory Interface
Lockstep CPU
safety architecture
DMA
Enhanced System Bus and Vectored Interrupt Management
Enhanced Peripheral Bus
SerialI/F
NetworkI/F
Control
Co-ProcTimers
Flexible real-time
control peripherals
Certified safety
The TMS570 family was assessed by exida to the IEC 61508
safety standard and certified that the device family is suitable
for use in SIL3 based systems.
The complete TMS570 Safety Manual with FMEDA, FIT rates
and several guidelines how to make the safety implementation
as easy as possible is available on demand.
The TMS570 family is used in a variety of safety related automotive applications like braking and steering a safe choice.
24
Texas Instruments
Motor Control
TPS65381
Connectivity
CAN or FlexRay
Multi-rail
Supply
Bridge driver
Microcontroller
Power Supply
Q&A window
watchdog
Embedded processor
Safety
diagnostics
Error signaling
Driver and
control monitor
Key Features
Multi-rail power supply supporting
among others
Supply rails:
Input voltage range:
5.8 V to 36 V (CAN, I/O, MCU
core, and sensor supply regulators
functional)
4.5 V to 5.8 V (3.3-V I/O and MCU
core voltage functional)
Power supply/system monitoring:
Under- and Over-voltage
monitoring on all regulator outputs,
battery voltage, and internal
supplies
Self-check on all voltage
monitoring (during power up and
after power up initiated by external
MCU)
Microcontroller Interface
SPI Interface
Package: 32-pin HTSSOP
PowerPAD package
Reset
Safety
diagnostics
SPI
ADC
Sensor Interface
Texas Instruments
GIO
Multi Ch
feedback
25
Motor Control
26
Texas Instruments
Motor Control
EMAC
FlexRay
CAN
MibSPI (cs)
SPI (cs)
I2C
UART (LIN)
HET(ch)
PWM (ch)
CAP/QEP
TRACE
(ETM/RTP/DMM)
256KB
32
16
1(4)
2(8)
1(1)
19
/2
1(16)
45(8)
TMS5700432PZQQ1
80
384KB
32
16
1(4)
2(8)
1(1)
19
/2
1(16)
45(8)
Temperature
Range (C)
80
Package
RAM (kB)
TMS5700332PZQQ1
Device
Speed (MHz)
Flash
TMS570LS04x/03x series
TMS570LS12x/11x series
TMS5701114PGEQQ1
160
1MB
128
64
3(12)
1(1)
2(1)
2(40)
14
6/2
2(24)
64(10)
144QFP
TMS5701114ZWTQQ1
180
1MB
128
64
3(16)
2(3)
2(1)
2(44)
14
6/2
2(24)
Yes
101(16)
337BGA 40 to 125
TMS5701115PGEQQ1
160
1MB
128
64
2 ch
3(12)
1(1)
2(1)
2(40)
14
6/2
2(24)
58(4)
144QFP
TMS5701115ZWTQQ1
180
1MB
128
64
2 ch
3(16)
2(3)
2(1)
2(44)
14
6/2
2(24)
Yes
101(16)
337BGA 40 to 125
160
1.25MB
192
64
3(12)
1(1)
2(1)
2(40)
14
6/2
2(24)
64(10)
144QFP
TMS5701224ZWTQQ1
180
1.25MB
192
64
3(16)
2(3)
2(1)
2(44)
14
6/2
2(24)
Yes
101(16)
337BGA 40 to 125
TMS5701225PGEQQ1
160
1.25MB
192
64
2 ch
3(12)
1(1)
2(1)
2(40)
14
6/2
2(24)
58(4)
144QFP
TMS5701225ZWTQQ1
180
1.25MB
192
64
2 ch
3(16)
2(3)
2(1)
2(44)
14
6/2
2(24)
Yes
101(16)
337BGA 40 to 125
160
1.25MB
192
64
10/100 2 ch
3(12)
1(1)
2(1)
2(40)
14
6/2
2(24)
58(4)
144QFP
180
1.25MB
192
64
10/100 2 ch
3(16)
2(3)
2(1)
2(44)
14
6/2
2(24)
Yes
101(16)
337BGA 40 to 125
160
2MB
192
64
3(12)
1(1)
2(1)
2(40)
2(24)
64(10)
144QFP
TMS5702124AZWTQQ1 180
2MB
192
64
3(16)
2(3)
2(1)
2(44)
2(24)
Yes
120(16)
Yes
TMS5702125APGEQQ1
160
2MB
192
64
2 ch
3(12)
1(1)
2(1)
2(40)
2(24)
58(4)
TMS5702125AZWTQQ1 180
2MB
192
64
2 ch
3(16)
2(3)
2(1)
2(44)
2(24)
Yes
120(16)
Yes
TMS5702134APGEQQ1
160
2MB
256
64
3(12)
1(1)
2(1)
2(40)
2(24)
64(10)
TMS5702134AZWTQQ1 180
2MB
256
64
3(16)
2(3)
2(1)
2(44)
2(24)
Yes
120(16)
Yes
TMS5702135APGEQQ1
160
2MB
256
64
2 ch
3(12)
1(1)
2(1)
2(40)
2(24)
58(4)
TMS5702135AZWTQQ1 180
2MB
256
64
2 ch
3(16)
2(3)
2(1)
2(44)
2(24)
Yes
120(16)
Yes
TMS5703134APGEQQ1
160
3MB
256
64
3(12)
1(1)
2(1)
2(40)
2(24)
64(10)
TMS5703134AZWTQQ1 180
3MB
256
64
3(16)
2(3)
2(1)
2(44)
2(24)
Yes
120(16)
Yes
TMS5703135APGEQQ1
160
3MB
256
64
2 ch
3(12)
1(1)
2(1)
2(40)
2(24)
58(4)
TMS5703135AZWTQQ1 180
3MB
256
64
2 ch
3(16)
2(3)
2(1)
2(44)
2(24)
Yes
120(16)
Yes
TMS5703137APGEQQ1
160
3MB
256
64
10/100 2 ch
3(12)
1(1)
2(1)
2(40)
2(24)
58(4)
TMS5703137AZWTQQ1 180
3MB
256
64
10/100 2 ch
3(16)
2(3)
2(1)
2(44)
2(24)
Yes
120(16)
Yes
TMS5701224PGEQQ1
TMS5701227PGEQQ1
TMS5701227ZWTQQ1
40 to 125
40 to 125
40 to 125
40 to 125
40 to 125
TMS570LS31x/21x series
TMS5702124APGEQQ1
40 to 125
337BGA 40 to 125
144QFP
40 to 125
337BGA 40 to 125
144QFP
40 to 125
337BGA 40 to 125
144QFP
40 to 125
337BGA 40 to 125
144QFP
40 to 125
337BGA 40 to 125
144QFP
40 to 125
337BGA 40 to 125
144QFP
40 to 125
337BGA 40 to 125
Note: Above refl ects max confi guration of each module some functions are multiplexed.
Texas Instruments
27
Start/Stop Function
Introduction to Start/Stop
TIs solution
Supply
Vdriver
VBAT
Cboot1
L1
VS
AIN
Vlogic
Rmod
L2
Constant 5-V
output at supply
voltage from
1.5 V to 40 V
Cboot2
VOUT
PGND
GND
5Vg
Enable
Aux 5-V
Output
AOUT
2 V-4 V
5Vg_Enable RESET
REST
CLP
VBAT
VOUT
High-Power Booster
VOUT
PWM
Controller
Phase 1
Gate
Driver
VS
VOUT
6 V-7 V
Phase n +1 Gate
Driver
28
Texas Instruments
Start/Stop Function
RC
VDD
SS
VBP
DIS/EN
GDRV
COMP
ISNS
Key features
Wide-input voltage range: 4.5 V to 52 V
Current-mode controller
TPS40210-Q1: internal reference voltage:
0.70 V
Internal undervoltage lockout
Programmable frequency 35 kHz to 500
kHz
Frequency synchronization
Closed-loop soft start
Overcurrent protection
Integrated NMOS-FET driver
Small package size: 10-pin MSOP
RSENSE
GND
FB
Benefits
Suitable for any type of boost application
Boost, flyback and SEPIC topologies
possible
Vdriver
Cboot1
Supply
AIN
L1
Vlogic
L2
Rmod
Cboot2
GND
Vout
Main
5-V output
GNDP
Enable
5Vg
5Vg_Enable
Aout
Aux
5-V output
CLP
RESET
EVM available
Texas Instruments
Key features
Wide-input voltage range: 1.5 V to 40 V
Max. load current: 1 A (TPIC74100-Q1)
500 mA (TPS55065-Q1)
Max. load current: 200 mA @ VIN = 2.0 V
Max. load current: 120 mA @ VIN = 1.5 V
Fixed output voltage: 5 V
Enable function, shutdown current
< 20 A
Switching frequency 440 kHz nom
Slew-rate control and frequency
modulation for EMI reduction
Alarm function for undervoltage detection
Switched 5-V output with current limit
Thermally enhanced 20-pin
PowerPAD packag
Benefits
Stable 5-V line, also during cranking
pulse
Wide-input voltage range, no external
protection required
Reset integrated, additional alarm
threshold integrated
Output voltage switched to second pin
(auxiliary 5-V output)
Designed for harsh automotive
environments (protections for
overtemperature, overvoltage)
System Solutions for Hybrid and Electric Vehicles 2013
29
Start/Stop Function
2 CS2
TPS40090
CS3 3
CCS3
4 CS4
CBP5
14 PGQOD
CSCN 5
22 BP5
6 ILIM
CSS
CCS1
RRT
RDROOP
VIN (4.5 V to 15 V)
VIN 23
8 REF
RFB3
CFB1
CIN
16 RT
7 DROOP
CREF
24 EN/SYNC
9 COMP
PWM1 21
BP5
RFB1
11 DIFFO
TI
Synchronous
Buck
Driver
L1
PWM2 20
PWM4 18
10 FB
RFB2
RCS1
CS1 1
15 SS
RILIM2
RILIM1
17 GND
RCS3
PWM3 18
TI
Synchronous
Buck
Driver
L2
VOUT(0.7 V to 3.5 V)
13 GNDS
COUT
12 VOUT
EVM available
Key features
Qualified for automotive applications
Two-, three- or four-phase operation
5-V to 15-V operating range
Programmable switching frequency
up to 1 MHz/phase
Current-mode control with forced
current sharing (1)
1 percent internal 0.7-V reference
Resistive divider set output voltage
True remote sensing differential amp
Resistive or DCR current sensing
Current-sense fault protection
Programmable load line
Compatible with TIs UCC37222
Predictive Gate Drive
technology drivers
24-pin space-saving TSSOP
package
Binary outputs
LM5122 Wide Input Range Synchronous Boost Controller with Multiphase Capability
Key features
Wide input voltage range: 3V to 65V
Output voltage up to 100V
Robust 3A integrated gate drivers
Multi-phase capable
Bypassing feature
Free-run or synchronizable FSW to
1MHz
Low shutdown IQ: 10uA
Programmable slope compensation
and skip cycle mode
Programmable cycle-by-cycle current
limit
eTSSOP-20 package
Benefits
Wide input/output range well suited
for automotive applications
Multiphase capability supports higher
power requirements with flexibility
Synchronous operation improves
efficiency and power density
30
Texas Instruments
Start/Stop Function
VIN-12 V
VIN
V-BOOST
CPU
32 Bit
DSP
60 MHz
1-phs 1
1-phs 2
1-phs 3
1-phs 4
ADC
12 Bit
4.6 MSPS
VREF
I2C
SPI
UART
CAN
+
1A
Piccolo
V-boost
V-IN
TempSense
PWM 2 (HR)
PWM 3 (HR)
PWM 4 (HR)
LS
DRV
CS
Gain
1-phx1
+
2A
1A
PWM 1 (HR)
VOUT
CS
Gain
1-phx2
2A
3A
4A
+
3A
CAN
bus
CS
Gain
1-phx3
+
4A
Texas Instruments
CS
Gain
1-phx4
31
Optional
Backlight
Speedometer
Battery Status
LCD
Clock
Horn
Relay
Drivers
GPIO
Temperature
Sensor
Brake
SDRAM
Controller
Optional
Isolation
Throttle
Gate
Drivers
Pedal Rotation
Plug
AC Line
Sensor
Control
System
Power
AC/DC Converter
with Green Mode
Controller
Battery
Charger
Battery
Protection
Fuel
Gauge
Temperature Sensor
Motor Power
(from Battery)
Battery Management
Selection Guide
Number of
Series Cells
Protection Method
Shutdown
Current (A)
bq77PL900
bq77908
bq77910
5 to 10
4 to 8
4 to 10
External PFET
External NFET
External NFET
5
5
bq77PL157A4225
3 to 6
bq78PL116
3 to 16
External PFET
bq76PL536AB
3 to 6
Integrated
12
N/A
Device
bq78412
See individual datasheets for full details. *Suggested resale price in U.S. dollars in quantities of 1,000.
32
Description
Package
Price*
48-pin SSOP
38-pin TSSOP
38-pin TSSOP
$2.95
$2.60
$2.70
16-pin TSSOP
$0.65
48-pin QFN
$4.50
64-pin TQFP
$5.05
44-pin TSSOP
$3.90
Texas Instruments
bq78PL116 Integrated Gas Gauge, Protection and Active Cell Balancing Controller for Up
to 16-Series Li-Ion Cells
RPRE
SDO0
VLD01
SO13
P-LAN
RSTN
SPROT
EFCID
EFCID
TAB
VSS
CBBAT
CCBAT
XT
SMBus
CSPACK
SPI-CLK
SPI-DO
SPI-DI
SELECT
SMBCLK
SMBDAT
V2
Aux FET
Control
ESD Protection
V3
VLDO2
V1
CRA
bq78PL116 GPIO
CCPACK
V4
Temperature
Sensor (typ.)
PRE
CHG
DSG
bq76PL102
bq76PL102
Cell-Balancing
Circuits
Cell-Balancing
Circuits
SD11
SD02
Texas Instruments
PACK+
Level-Shift Circuits
Cell-Balancing
Circuits
Key features
Three- to 16-series cell systems
PowerPump technology cell balancing for longer run time
and cell life
Supports discharge current levels of 10 A, 35 A and 110 A
Gauges up to 328-Ahr capacity batteries
High resolution 18-bit integrating delta-sigma Coulomb
counter for precise charge-flow measurements and gas
gauging
Multiple independent delta-sigma A/Ds: one-per-cell voltage,
plus separate temperature, current and safety
Fully programmable voltage, current, balance and
temperature protection
Remaining capacity indicators: LCD, LED, EPD
PACK
33
Charge
Pack +
Programmable
threshold and delay
time for:
Overvoltage
Undervoltage
Overcurrent in discharge
Short circuit in discharge
Fixed overtemperature
protection
Host control mode
I2C interface to host controller
Analog interface for host cell
measurement and system
charge/discharge current
Pack
Host-controlled
protection recovery
Host-controlled cell
balancing
bq77PL900
Discharge
Sense Resistor
bq77910
BAT
+
VREG
3.3-V
LDO
VC6
VTSB
TS
VC7
VC8
VC9
VC10
Cell Monitoring
and Control
Subsystems
NTC/
Charger
Disable
1 A
Thermistor
Check
CHG_DET
VC11
1 k
SENSE (+)
1 m
SENSE ()
DSG FET
NMOS Driver
CHG FET
NMOS Driver
VSS
PACK ()
Texas Instruments
Key features
Programmable models for cell formulations
Capacity up to 327 Ah
10-LED bar graph capacity display of run-time and percent
capacity
Records cumulative usage data for warranty return analysis
Data interface for usage data access via UART or InfraRed
(IrDA)
State-of-health determination and status reporting
Configurable audible indicator for low-capacity, low-voltage
or overvoltage warnings
Supports high-side or low-side current shunt
Addressable commands for multibattery systems
Works with single 12-V mono-blocks or external divider
permits use with 24-V, 36-V, 48-V and higher blocks
On-chip temperature sensor
VBAT
+3.3 V
Vs
bq78412
Rs+
TXD
RXD
SD
DSPLY_EN
SCLK
SDAT
Rs-
VCC
Vss
+3.3 V
1K
47K
RTTE/
%SOC
Buzzer
PACK (+)
LVD
LVN
VC1
VC2
CD
VC3
VD0
VC4
VC5
VC6
OUT
GND
LVD
LVN
VC1
VC2
CD
VC3
VD0
VC4
VC5
VC6
OUT
GND
PACK (-)
10-Cell Application
Texas Instruments
35
Key features
Gate driver with 8- to 60-V supply
voltage and 1.7-A gate current drives
up to 60-A external FETs
Dual-shunt current-sense amplifiers
Integrated buck converter with 3.5- to
60-V input, adjustable output, up to
1-A load
Bootstrap structure with trickle charge
Intelligent gate driver and crossconduction prevention
OC protection of external FETs with
programmable cycle-by-cycle current
limit
Independent control of six external
MOSFETs
SPI interface for programmability
Applications
PMSM and BLDC motors
CPAP
E-bike
Power tools
36
OCTW
FAULT
EN_GATE
DTC
SCLK
SDI
SDO
SCS
VDD_SPI
PVDD1
Gate Driver
Control
&
Fault
Handling
(PVDD_UV,
CP_UV,
OTW, OTSD,
OC_LIMIT)
OSC
CP2
Charge
Pump
Regulator
CP1
GVDD
Trickle
Charge
BST_A
Phase A
(repeated for B&C)
Timing
and
Control
Logic
INH_A
INL_A
PVDD2
High Side
Gate Drive
GH_A
Low Side
Gate Drive
GL_A
BST_BK
SL_A
SP1
SN1
Rshunt1
REF
PH
PGND
DC_CAL
Offset
Vref
PWRGD
SS_TR
Motor
SH_A
Current
Sense
Amplifier 1
VSENSE
EN_BUCK
PVDD1
SP2
Current
Sense
Amplifier 2
Buck
Converter
SN2
AVDD
Offset
Vref
RT_CLK
Thermal
Pad
GND
COMP
DVDD
SO1
SO2
AGND
AGND GND PGND
Digital Motor Control for E-Bikes, Scooters and STOVs Evaluation Module
The C2000 MCU platform of realtime controllers has been the industry
leader in digital motor control since the
inception of the TMS320F24x generation in 1996. Debuted in 2000, the
F281x series is based on the C28x
Texas Instruments
37
Microcontroller
12-Bit ADC
External
QuadraChannels/
Memory Core
On-Chip
Speed
RAM Flash ROM PWM HiRes ture
Event
Conversion McUART/
Bus Supply GPIO Oscillator/
2
(MHz) VCU DMA CLA (KB) (KB) (KB) Channels PWM Encoder Captures Timers* Time (ns) BSP I C SCI SPI Lin CAN (bit) (volts) Pins Regulator Package
Piccolo MCUs
TMS320F28022DAQ
TMS320F28022PTQ
TMS320F28023DAQ
TMS320F28023PTQ
TMS320F28026DAQ
TMS320F28026PTQ
TMS320F28027DAQ
TMS320F28027PTQ
TMS320F28030PAGQ
TMS320F28030PNQ
TMS320F28031PAGQ
TMS320F28031PNQ
TMS320F28032PAGQ
TMS320F28032PNQ
TMS320F28034PAGQ
TMS320F28034PNQ
TMS320F28033PAGQ
TMS320F28033PNQ
TMS320F28035PAGQ
TMS320F28035PNQ
40
40
40
40
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
Yes
Yes
Yes
Yes
12
12
12
12
12
12
12
12
12
12
16
16
20
20
20
20
20
20
20
20
32
32
64
64
32
32
64
64
32
32
64
64
64
64
128
128
64
64
128
128
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
9
9
9
9
9
9
9
9
13
15
13
15
13
15
13
15
13
15
13
15
4
4
4
4
4
4
4
4
6
7
6
7
6
7
6
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
9
9
9
9
9
9
9
9
11
12
11
12
11
12
11
12
11
12
11
12
7/ 325
13/ 325
7/ 325
13/ 325
7/217
13/217
7/217
13/217
14/ 500
16/ 500
14/ 500
16/ 500
14/217
16/217
14/217
16/217
14/217
16/217
14/217
16/217
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
20
22
20
22
20
22
20
22
33
45
33
45
33
45
33
45
33
45
33
45
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
38TSSOP
48LQFP
38TSSOP
48LQFP
38TSSOP
48LQFP
38TSSOP
48LQFP
64TQFP
80LQFP
64TQFP
80LQFP
64TQFP
80LQFP
64TQFP
80LQFP
64TQFP
80LQFP
64TQFP
80LQFP
100
100
100
100
100
100
68
68
100
100
100
100
68
68
36
36
256
256
256
256
256
256
256
256
128
128
128
128
128
128
128
128
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
Boot
15
19
15
19
15
19
15
19
15
19
15
19
15
19
15
19
6
8
6
8
6
8
6
8
6
8
6
8
6
8
6
8
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
3
7
3
7
3
7
3
7
3
7
3
7
3
7
3
7
12
16
12
16
12
16
12
16
12
16
12
16
12
16
12
16
12 /325
16 /325
12 /325
16 /325
12 /325
16 /325
12 /325
16 /325
12 /325
16 /325
12 /325
16 /325
12 /325
16 /325
12 /325
16 /325
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
44
58
44
58
44
58
44
58
44
58
44
58
44
58
44
58
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
Yes / Yes
80HTQFP
100HTQFP
80HTQFP
100HTQFP
80HTQFP
100HTQFP
80HTQFP
100HTQFP
80HTQFP
100HTQFP
80HTQFP
100HTQFP
80HTQFP
100HTQFP
80HTQFP
100HTQFP
38
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Texas Instruments
The problem
No endurance existing isolation devices have a life
expectancy of only seven to 10 years
No high speed or precision existing isolation devices
low speed, high skew, high jitter and high pulse distortion
No high temp existing isolation devices cannot operate
at 150 Mbps at 125C. Only a few can operate at >100C at
any speed
Low EMI immunity existing high-speed isolators are
susceptible to EMI interference
Texas Instruments
OUT
The solution
The TI integrated SiO2 isolation barrier technology provides
the fastest, highest precision, highest temperature, high
EMI immunity and longest life solution
39
Isolation
The ISO7220 and ISO7221 are dual-channel digital isolators. To facilitate PCB
layout, the channels are oriented in the same direction in the ISO7220 and in
opposite directions in the ISO7221. These devices have a logic input and output
buffer separated by TIs silicon-dioxide (SiO2) isolation barrier, providing galvanic
isolation of up to 4,000 V. Used in conjunction with isolated power supplies,
these devices block high voltage, isolate grounds and prevent noise currents on
a data bus or other circuits from entering the local ground and interfering with or
damaging sensitive circuitry.
DC Channel
INA
INB
GND1
2
3
4
VCC2
VCC1
OUTA
OUTB
GND2
OUTA
INB
GND1
6
8
Isolation
1
Isolation
VCC1
FIlter
ISO7221
ISO7220
OSC
+
PWM
VCC2
INA
OUTB
GND2
6
8
IN
VREF
Input
+
Filter
Pulse-Width
Demodulation
Data MUX
AC Detect
VREF
OUT
Output Buffer
Galvanic Isolation
Barrier
DC Channel
Digital
Isolator Selection Guide
OSCDevice
+
PWMISO721-Q1
No. of
Channels
Channel
Configuration
Insulation Rating
(VRMS)
1/0
2,500
VREF
FIlter
Supply Voltage
(V)
Pulse-Width
3.3, 5.0
Demodulation
Data Rate
(Mbps)
ESD
(kV)
Package
Auto
Qual (Q1)
100
-40 to 125
8/SO
ISO722x-Q1
2/0, 1/1
2,500
3.3, 5.0
1, 5, 25
-40 to 125
8/SO
ISO724x-Q1
2,500
3.3, 5.0
1, 25
-40 to 125
16/SO
ISO7421A/E-Q1
2/0, 1/1
2,500
3.3, 5.0
-40 to 125
8/SO
Input
+
Filter
Learn
VREF
Data MUX
AC Detect
Output Buffer
Texas Instruments
OUT
40
VIN = 3.3V
10F
SN6501
4
GND
MBR0520L
D2
Vcc
5
GND
D1
TPS76350
VOUT
1:2.2
1
2
10F
0.1F
IN
GND
3 EN
OUT
NC 4
VOUT-REG = 5V
10F
MBR0520L
2nd-Order
Modulator
VINN
Interface Circuit
VINP
VREF
3-State
Output
Buffer
DATA
POR
Key features
AEC-Q100 qualified with the following
results
Device temperature grade 1: 40C to
125C ambient operating temperature
range
Device HBM ESD classification level H2
Device CDM ESD classification level
C3B
250-mV input voltage range optimized
for shunt resistors
Certified digital isolation
Long isolation barrier lifetime (see
application report SLLA197)
High electromagnetic field immunity
Outstanding AC performance
Excellent DC precision
External clock input for easier
synchronization
Fully specified over the extended
automotive temperature range
Buffer
41
VREF
2.5V
VREF
CLKIN
Texas Instruments
Description
AEC-Q100 status
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Preview
Preview
Qualified, Preview
Preview
Qualified
Qualified
Preview
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Preview
Preview
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Texas Instruments offers a wide range of devices specifically fitted for use in the HEV/EV space.
Please check www.ti.com for the latest device announcements.
Texas Instruments
42
Description
AEC-Q100 status
Qualified
Preview
Qualified
Qualified
Qualified
Qualified
Qualified
Preview
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Qualified
Automotive Logic
SN74AVCxT245-Q1
SN74LVCxT45-Q1
SN74HC244-Q1
SN74HC08-Q1
SN74HC00-Q1
SN74HC14-Q1
SN74HC04-Q1
Texas Instruments offers a wide range of devices specifically fitted for use in the HEV/EV space.
Please check www.ti.com for the latest device announcements.
43
Texas Instruments
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