Librería de Procesos

Devices & Process Library
Max Hernndez
Marzo 14, 2013
Audio:
4780-1000
01-800 062-0000
Cdigo Part. 0104136
Clave Webex:
IndGo2013
Devices and
Process
Library
Schneider Electric - Division - Name Date
Device & Process Library Objectives

Implement process, regardless
its nature:
Continuous
Batch
DCS
Hybrid (the more common)
Serve all markets:

Process: WWW, Food & Beverage,
Chemical, Cement, Power, etc.
Infrastructures: airports, tunnels,
building, water distribution, etc.
DPL UVP and Benefits

Unique Value Proposition
Standardize Process Control Operating modes
Benefits
Reduce engineering effort
Improve operability
Reduce training effort
Simplify maintenance
Selling against
Siemens PCS7
Device & Process Library (DPL)

Library for diverse segments in
process industry
Large number of supported
Schneider Devices, e.g. Sepam,
ATV, Tesys etc.
No special industry focus
Functions
Schneider Devices
Signal Conditioning
Motors, Valves & Actuators
Regulation and Control
Benefits
Strong in device support
Modular approach
Scope DPL
Scope of
the
Device
and
Process
Library
DPL offer
DPL Control system
Citect - Supervision (Vijeo Citect)
Devices
Comms
Communication
Devices
Devices
Process
Process
Process
Diagnostic
Diagnostic
Diagnostic
Unity - Control (Unity)

SERVICES
TECHNOLOGICAL
FUNCTIONAL
Libraries abstraction layers

Process
Signal conditioning
Devices
Regulation
Sequential
Auxiliary
Diagnostic
Devices
Energy
Starters
Drives
Motion
Safety
Processor
Communications
Modbus
Ethernet
CanOpen
Process Library
Signal Conditioning
AINPUT, AINPUT1, AOUTPUT, DINPUT, DOUTPUT.
ON/OFF Devices
DEVCTL, DEVLP, DEVMNT, MOTOR2.
Motorized Valves
MVALVE, MVALVED.
Control and Hand Valves
CVALVE, HVALVE.
Speed Driven Devices
SDDEVCTL.
Regulation
PIDCTL, ARAMP, ASELECT, ASELECT1, ALINEAR,
RATIOCTL, LDLGCTL, IMCTL, PWMCTL, SPLRGCTL,
PIDMUX.
ON/OFF Control
STEP3CTL.
Sequential Control
SEQCTL1 (and auxiliary blocks).
Auxiliary Blocks
AALARM, ACALC, DCALC, CONDSUM, CONDSUM1,
MSGBOX.
Device Libraries
Communications
Ethernet (Modbus TCP), CANopen, Modbus.
Modbus TCP to Modbus and CANopen a Advantys STB
/RTP) Gateways.
Communication statistics.
Motor Controllers and Starters

Tesys U y Tesys T
Speed Drives
ATV31, ATV61 y ATV71.
Progressive Starters
ATS48.
Power Meters
PM710 y PM800.
Electrical Network Protection

SEPAM20, SEPAM40 y SEPAM80
Servo Drives
Lexium05 e Icla.
10
Other Resources
System Diagnosis Library
Controllers and Supervision nodes.
User authentication based on Operating

System user accounts
Associate privileges and areas to User Groups.
Parameters/Recipe management
Download/Upload, enumeration sets, ODBC.
Vijeo Citect Pages Templates

PID Groups
11
[Functional layer] Process offer
Signal
conditioning:
-AINPUT
-AINPUT1
-AOUTPUT
-DINPUT
-DOUTPUT
Devices:
-DEVCTL
-DEVLP
-DEVMNT
-MOTOR2
-MVALVE
-MVALVED
-CVALVE
-HVALVE
-SDDEVCTL
Regulation:
-PIDCTL
-ARAMP
-ASELECT
-ASELECT1
-ALINEAR
-RATIOCTL
-LDLGCTL
-IMCTL
-PWMCTL
-SPLRGCTL
-PIDMUX
-STEP3CTL
Sequential:
-SEQCTL1
Auxiliary:
-AALARM
-ACALC
-DCALC
-CONDSUM
-CONDSUM1
-MSGBOX
12
Devices and
Process
Library
The Object Model
13
DFB Interfaces
STatus data (_ST)

FIC1_PIDCTL_ST
FIC1_CONDSUM_ST
FIC1_PIDCTL.SC.LSP :=
5000
STatus data (_ST)
FIC1_PIDCTL.SC.PV > 1000

?
FIC1_PIDCTL_ST
FIC1_CONDSUM_ST
+ (when applicable)
ConFiGuration data
(_CFG)
FIC1_PIDCTL_CFG
Sequential Control
Supervision
FIC1_PIDCTL
PIDCTL
SC
Inputs &
Configuration
Parameters
PV
Outputs
LSP
SetPoint,
Interlocks,
Maintenance,
Interlocks,
...
Continuous Control
FIC1_PIDCTL_CFG
FIC1_PIDCTL_ST
PIDCTL_CFG
PIDCTL_ST
14
Supervision
Integration Basis
SGC
Faceplate
(DEVCTL)
Interlocks
Fail Cond.
Operation
Maintenance
SGC Genies
(DEVCTL)
Continuous Control
SGCU
Components
CONDSUM
CONDSUM
DEVCTL
SGU Component
(Control Module) [CONDSUM]
[CONDSUM]
Interlock
Conditions
summary
Fail
Conditions
summary
DEVCTL
Motor
Control
DEVMNT
[DEVMNT]
Device
Maintenance
Tesys U
Technological
Block
15
[DPL] Object Model Philosophies

Device Objects
Object Interface
Device
Configuration
Object.SC.Element
Device Object
Object Control
Process
Management
Device Control
COM Status
Process
Feedback
Operator
Actions
Device Feedbacks
Process
Management
& GUI Feedback
Device Status
Supervision
GUI Feedback
16
[DPL] Object Model Philosophies

Process Object
Object Interface
Control Sequence
(Cascade Mode)
Process
Management
Configuration
Safety
Operator
Actions
Object.SC.Element
Sequence Feedback
Process Object
Object Control
Process Control
Process State
Process Feedbacks
Object CTRL
Process
Management
& HMI Feedback
Interlocks
Supervision
HMI Feedback
17
[DPL] Composite Object

Process Object
Process Fct
Object Control
Process Control
Process State
Process Feedbacks
Object CTRL
Interlocks
Process Fct
Supervision
Device Object
Object Control
Device
Feedbacks
Device Control
COM Status
Device Status
Supervision
18
Devices and
Process
Library
Communication Layer
19
Adaptability
iPMCCs
Traditional wiring
Common
Function
Interface
SDDEVCTL
Motor
Control
Common
Device
Interface
Hybrid (Traditional + iPMCC)
SDDEVCTL
Motor
Control
SDDEVCTL
Motor
Control
SDDEVCTL
Motor
Control
SDDEVCTL
Motor
Control
ATV61
Device
Control
MBATV31
Device
Control
ATV61
Device
Control
MBATV31
Device
Control
MBPort
Port
Management
Communications Communications
Fieldbus
Messaging
I/O
In/Out Channels
MBPort
Port
Management
Communications Communications
Fieldbus
Messaging
I/O
In/Out Channels
I/O
In/Out Channels
20
[Functional layer] Devices integration

ATS
TesysU
TesysT
ATV
Motor management
1 Speed 1 Direction
DEVCTL
1 Speed 2 Directions
MOTOR2
2 Speeds 1 Direction
MOTOR2
2 Speeds 2 Directions
SDDEVCTL
Variable speed
SDDEVCTL
21
[Technological layer] Devices offer

ModBus
CanOpen
Quantum
(1)
CanOpen
M340
CanOpen
Premium
Advantys
Ethernet
Starters:
-ATS48
-TesysU (5)
-TesysT
Drives:
-ATV31
-ATV6171 (2)
Motion:
-Lexium
-Icla
Energy:
-Sepam (3)
-PowerMeter (2)
Safety:
-XPSMC
(1) Through Advantys STB
Explicit
messaging
Located data (%MW)

22
[Services layer] Modbus Communication

Device
ModBus
Client
ModBus
Client
ModBus
Gateway
ModBus
PortM
ModBus
Port
ModBus
Ethernet
PortM
ModBus
Ethernet
PortP
ModBus
Ethernet
PortQ
Explicit
messaging
Platform dependent
23
[Services layer] CANOpen Comm

Platform independent (Communication Abstraction Layer)
CanOpen
Client
CanOpen
Scanner
Advantys
Bridge
%MW
CanOpen
PortM
Implicit
messaging
CanOpen
Port
Explicit
messaging
Platform dependent
24
[Services layer] Ethernet Comm

Platform independent (Communication Abstraction Layer)
ModBus
Ethernet
Client
ModBus
Ethernet
PortM
ModBus
Ethernet
Scanner
ModBus
Ethernet
PortP
ModBus
Ethernet
PortQ
Explicit
messaging
Platform dependent
25
[Services layer] Communication solution

Same software structure as the real architecture:
Port
Workmemory
Client
Gateway
Workmemory
Client
Client
Device
Client
Scanner
26
Control solution
Device Objects:
Belong to hardware Layer
Implement technological device control
Use implicit communications in CANopen, Advantys and Ethernet
Explicit communications in Modbus (messaging solution)
Standard way to control devices whatever communications or device type
Hardware Abstraction:
Design process without focus on hardware, this can be done later
Interfaces describe the Connection Process Object <-> Device Object
27
Devices and
Process
Library
Ergonomic
28
Ergonomics
Consistent (and customizable) color definition:
Green:
energized status and analog set point

values (SP)
Gray:
Cyan:
Yellow:
Red:
Blinking:
de-energized status
present analog values (PV)
warnings and analog outputs (OP)
alarms
An operation intervention is being requested
Consistently standardized Icons
29
Operation Modes
Following Operation Modes are available for
managing SetPoints, avoiding SetPoint changes
when switching modes:
Operator (LSP-Local Set Point):
The operator establish the Set Point from the
Supervision subsystem .
Program/Local (LSP-Local Set Point):
The programmed sequences in the controller
establish the Set Points (by exception).
Program/Cascade (RSP-Remote Set Point):
The continuous control logics programmed in the
controller establish the Set Points (by level).
Facilitates the process operation
30
Interlocks and Initial Conditions

All Command Control Modules exist with
interlocking management, including:
State Interlocking (ILCK): Active / Inactive.
Position Security (ILCKSP).
Bypass switches from supervision
Provides greater visibility and operability of the process

31
Signals Simulation
The functional blocks with inputs from field can be
simulated in the supervision subsystem :
Digital Inputs
Analog Inputs
Device On / Off (confirmation of motion, limit switches, ...).
Facilitates the validation

and reduces
of the system before installation
impact by increasing the availability of the process
32
Commissioning & Signal Diagnostics

Operator Screens in the control
configuration (Unity Pro) allows to test
signal consistency of the field
Digital Inputs
Analog Inputs
Device On / Off (confirmation of motion, limit
switches, ...).
Integrated diagnostics to determine when there is
a problem with a signal field and how to respond
to this situation
Reduces the cost (time and effort) on the test signals and
increases the availability
of process
33
The DPL value

Delivers system standardisation for the
end user
Provides rich functionality
Engineering Time
Without DPL
With DPL
Decreases the engineering time for

projects (reuse)
Compatible with the installed base
Protection of the investment
=S= will port the functionality over time
34
Libraries for
Segment
Libraries
Cement
Lib V1.1
Advanced
Libraries
Low Voltage Power Control

Lib V1.0
Core
Library
Device & Process Library

Lib V1.5
Liquid Food
Lib V1.2
Water
Lib V1.0
35
Libraries for
Whats presented here after is only a high level summary of each library.
Detailed customer benefits the value proposal are given for
reference at the end of this document.
But they wont be presented here.
We have not yet launched an Alliance Partner type of license for

these libraries: low cost and time limited.
So far only exist time unlimited licenses which are more targeted
for End Users.
But should a need exists right now with one of our Alliance Partners,
please contact Gururaja DP.
36
General Purpose / DPL Library offer

Supervision (Vijeo Citect)
Devices
ATV31,61,71
TesysU, Tesys T
PM710, PM800
SEPAM 20,40,80
Lexim , icla
Comms
Communication
Modbus Client,Scanner
Ethernet cient, Scanner
MB Ethernet Gateway
CanOpen client,
CanOpen Scanner
MBPor, EthPort,
CanOpen Port
Devices
Devices
ATV31,61,71
TesysU, Tesys T
PM710, PM800
SEPAM 20,40,80
Lexim , icla
Process
Signal Conditioning
ON-OFF Devices
Motorized valves
Speed Driven dev
Process regulation
Process
Process
Signal Conditioning
ON-OFF Devices
Motorized valves
Speed Driven dev
Process regulation
Diagnostic
RTC
Battery Diag
Comm Diag
TASK Diag
Diagnostic
Diagnostic
RTC
Battery Diag
Comm Diag
TASK Diag
Unity - Control (Unity)

37
Water Library
Main benefits
Adaption of DPL library for water domain requirements
Feature that can talk to 3rd party systems so that
unmanned remote station alarms & events can be sent
over SMS and e-mail.
Local Mode operation of equipments on remote
pumping stations
All devices and equipments have load shedding
functionality
Roadmap
V2.0 - Tank Management, Dual media
filter control, Normal & Backwash filter,
Water Quality Analysis
V3.0 Fuzzy based Chlorine
concentration Control, Sludge Waste
water treatment
V4.0 - Energy Management in
Aeration, Sludge Treatment
Whats inside?
Equiment
Motors
actuators
Process
PIDs
Ratio
Input/Output
(Analog/Digital)
Services
Scheduler
Pump selection
38
Liquid food Library

Main benefits
Roadmap
V3.0 - Bulk Material Handling
V4.0 - Sugar Crystallization
V5.0 - APC for Dryers, Pasteurizers
& refrigeration for achieving energy
management
V6.0 - Tetrapack processing
V7.0 - Edible Oil / Brewery Library
This library has been designed to comply with the

specific needs of the Liquid Food industry taking int o
account tank storage, liquid transfer, heat exchange,
separation, mixing, fermentation, distillation or
concentration as well as specific constraints such as
hygiene (capacity to clean, sanitize installation) and
cross contamination (mix-proof design)
Whats inside?
Device
Operation of SCAIME
eNode4-T weighing
device (Tank and Silo
weighing*)
Equipment
Equipment
Management
Process Valves and
pumps
Process
Function
Management
Function
Management from
Batch engine
Service
CIP Management
Transfer
Management
Parameters
Management
39
Cement Library
Main benefits
Roadmap
The MMM library contains all the common functions required
by most of the MMM segment industries (Cement &

Mining)
It is completed by the Cement library specific to cement
Industry specially managing the Kiln and the Mining library
with Mining Process control application templates
Whats inside?
Generic
Group Control
Group Start Management
Group Stop Management
Route Management
Bag Filter
Belt Conveyor one
Direction
Cement
Multi fuel Control
Gas Analyzer
Girth Gear Lubrication
MMM V2.0 - Weigh Feeder, Solid

Flow feeder , Air Compressor,
Stacker, Reclaimer, Pre-heater fan
control
MMM V3.0 - Energy Management
for Slip power recovery
Mining V2.0 - Scrubber control,
Heavy Media Separator , Magnetic
Separator
Mining V3.0 - APC in Floatation &
Sag Mill Control
Mining
Crusher Control
Belt Conveyor
Wet Grinding Mill
Control
Hydro Cyclone Control
Floatation Control
Thickener Control
Agitator control
Rotary Dryer Control
Spiral Control
40
LVPC & EM-ILS Library

Main benefits
Roadmap
These two libraries bring Energy to Process

Management
Power Monitoring, Energy awareness, power control
and simulation functionalities are embedded with
loadshedding, optimization, dashboards and
demand/response functionalities
Whats inside?
Devices
Compact
Masterpact
Equipments
Source
In-feed
Load
Generator
Transformer
Version 2 - Energy data abstraction for

Electrical & Non electrical items
Energy aggregation ability @ different plant
levels, Build Energy Metrics with Normalized
energy data @ various levels
Version 3 - Demand & response algorithms @
plant level
Version 4 - Define different process states
and corresponding energy profiles for
devices, equipments & process cells
Build Energy metrics of process states of
plant units, Ability to Perform Process
Intelligent Energy load shedding
Services
Load Manager
Bus Bar
41
Libraries Distribution
Library Software
Distribution
All library
Software is
Available for
Download on
Web
(Automation
Store)
Licensing
One licensing
Electronic shipment
of license
On
commercial
Order
42
Pricing of Libraries on
3K
2K
Segment
Libraries
Cement
Lib V1.1
Advanced
Libraries
Low Voltage Power Control

Lib V1.0
Core
Library
1K
Liquid Food
Lib V1.2
Device & Process Library

Lib V1.5
Water
Lib V1.0
2K
1.5K
43
Water Library
Value Proposition
Process and Energy Management in Water in
the same system are facilitated thanks to load
shedding functionalities embedded in objects
Value Proposition
Management of multiple pumps is key for
this segment
WWW library allows up to 5 pumps at
run time
Value Proposition
Scheduler
Time based scheduling of operation on
equipments & devices
44
Liquid food Library

Value Proposition
Hygiene Management in liquid food
CIP Recipe Management (configure and manage
different phases and parameters)
CIP function Management
Source and destination selection for material transfer in
circuit (pre selection and on line switching of
alternative
T01
T02
T03
T04
T05
T06
45
Liquid food Library

Value Proposition
Equipment Management (Equipment status, operation
and product information)
Function Management (simplified state logic derived
from S88 standard)
Integration with Batch engine for function management
30 interlocks and failure conditions
46
Liquid food Library

Value Proposition
Mix proof design and weighing
To prevent cross contamination (2-way, 3 way
and 4 way valves)
Integrated weighing device (eNode-4T from
Scaime)
47
Cement Library
Value Proposition
Group Management
Ability to group equipments & Operate
- Manage both Start / Stop Sequence of a group
- Single point interlock management
Alarm Management as part of a group
- First Device Failure Alarm
- Alarm Inhibition : Populate only relevant alarm
- Alarm & Warning Masking
Group N
Group 1
Group 2
48
Cement Library
Value Proposition
Route Management
Routes are sub sets of a group
Single click selection of equipments belonging
to a path (Route)
- Manage Start / Stop Sequence of a
Route
Route 1
Route 2
49
Cement Library
Value Proposition
Kiln Management Fuel, Lubrication, Gas Analyzer
Manage Multi-fuel for Energy Efficiency
- Fuel usage by their priority
- Manage fuel ratio for a given heating set point
- Calorific value set point
- Up to Six different fuels
Monitoring of gear lubrication system and gas analysis
50
Mining Library
Value Proposition
Application templates embed the Mining process
knowhow such as:
- Crusher Control
It is used to control the crushing process. There
are different types of crushers such as Jaw
crusher, Gyratory crusher, Impact crusher,
Roller crusher etc.
- Hydro Cyclone Control
It is used to control the process of classification
or separation of coarse and fine particles. It is
used for a single hydro cyclone to control the
separation process or for a hydro cyclone
bank to control the separation in a series of
cyclones. Additionally it can monitor mass
balance in a single cyclone or in a cyclone
bank.
- Flotation Control
It is used to control the process of concentration
(Ore enrichment) in a Rougher or Scavenger
type Flotation Column.
51

Value Proposition
Perform automatic load shedding
Continuous power balance calculations
source & consumption
Simulation
Supports Testing & commissioning
Build Single line diagram of the plant electric
network
52

Value Proposition
Power Monitoring
Components to build one-line diagram
of the electrical system
Connections between components of
the electrical system
Each equipment uniquely identified
Ratings of equipments
Value Proposition
Power Control
Continuous power balance calculations
that enable decisions
Perform automatic load shedding
Re-connecting the disconnected loads
when power source is
restored
Interlocking between loads to control load
shedding
Value Proposition
Energy Awareness
Maximum (nominal) power a
capable of providing
Generation that can be picked
reasonable time after
the loss of connected generation
The maximum (nominal) power
load can draw
Criticality of every load connected
Priority of loads to re-connect
criticality group
source
is
up within
that every
with in a
Value Proposition
Simulation
Supports simulation for efficient design power
management
systems
Supports Testing & commissioning
Evaluate impact of power loss or overload
scenarios during
operation by simulation
53

Value Proposition
Complete with demand/response
Anything about EM-ILS library
Or explain in roadmap
54
Make the most of your energy

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Devices & Process Library

Device & Process Library Objectives

Serve all markets:

DPL UVP and Benefits

Device & Process Library (DPL)

Schneider Electric - Division - Name Date

DPL Control system

Citect - Supervision (Vijeo Citect)

Unity - Control (Unity)

Libraries abstraction layers

Schneider Electric - Division - Name Date

Motor Controllers and Starters

Electrical Network Protection

User authentication based on Operating

Vijeo Citect Pages Templates

Schneider Electric - Division - Name Date

[Functional layer] Process offer

Schneider Electric - Division - Name Date

Schneider Electric - Division - Name Date

STatus data (_ST)

STatus data (_ST)

FIC1_PIDCTL.SC.PV > 1000

Schneider Electric - Division - Name Date

[DPL] Object Model Philosophies

Schneider Electric - Division - Name Date

[DPL] Object Model Philosophies

Schneider Electric - Division - Name Date

[DPL] Composite Object

Schneider Electric - Division - Name Date

Schneider Electric - Division - Name Date

Hybrid (Traditional + iPMCC)

[Functional layer] Devices integration

Schneider Electric - Division - Name Date

[Technological layer] Devices offer

Located data (%MW)

[Services layer] Modbus Communication

[Services layer] CANOpen Comm

[Services layer] Ethernet Comm

Schneider Electric - Division - Name Date

[Services layer] Communication solution

Schneider Electric - Division - Name Date

Schneider Electric - Division - Name Date

Schneider Electric - Division - Name Date

energized status and analog set point

Consistently standardized Icons

Schneider Electric - Division - Name Date

Facilitates the process operation

Schneider Electric - Division - Name Date

Interlocks and Initial Conditions

Provides greater visibility and operability of the process

Facilitates the validation

of the system before installation

impact by increasing the availability of the process

Schneider Electric - Division - Name Date

Commissioning & Signal Diagnostics

The DPL value

Decreases the engineering time for

Low Voltage Power Control

Device & Process Library

Schneider Electric - Division - Name Date

We have not yet launched an Alliance Partner type of license for

General Purpose / DPL Library offer

Unity - Control (Unity)