Professional Documents
Culture Documents
Order 21-10
Ouhua Shipyard
EMERALD 82
Approved by LR :
XXX/XXXX/XXX/XXXXXXX/X-XXXXX
Approved by Owner: 2011-XX-XX
2011-XX-XX
Checked by NS:
Date: 23.07.2010
Date: 23.07.2010
Date xx.xx.2010
D.Lorenz
C.Kieckhaefer
HAN/T
Lorenz
Page 1 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
List of contents
1.
General..................................................................................................................... 4
1.1.
1.2.
1.3.
2.
3.
9.
Connection from stiffeners of bulb bar through bulk and walls(without clip) .... 14
Connection from stiffeners of bulb bar through bulk and walls(with clip) ......... 15
Connection stiffeners with shell profiles .......................................................... 17
8.
T-profile .................... 13
7.
6.
General representation.................................................................................... 10
Symbolic representation.................................................................................. 12
5.
4.
Moulded line
See also Drawing 2110-1100-0010 ...................................... 4
Positions numbers............................................................................................. 4
Material ............................................................................................................. 4
Cut outs for cross through without collar and slot (or with slot on one side).... 25
Cut outs for cross through with collar and slot (both side)............................... 26
Lorenz
Page 2 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
12.
Excess end...................................................................................................... 43
13.
13.1.
13.2.
14.
15.
Welding ........................................................................................................... 45
15.1.
15.2.
Lorenz
Page 3 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
1. General
1.1.
-
Moulded line
Longitudinal direction
From aft to Fr.36 all plates and profiles strike forward.
From Fr.37 to fore all plates and profiles strike aft ward.
Exception: Transverse direction
All plates and profiles strike to centreline.
Exception: -plate 7500 strike to outside
Horizontal direction
All plates strike upward and profiles strike downward.
Exception: lower plate of wing tank, top of coaming 22050 a.BL strike downward.
1.2.
Positions numbers
Pos.
Pos.
Pos.
Pos.
Pos.
Pos.
1.3.
1 49
400 449
50 399
450 699
700 899
900 1199
Shell plating
Shell profiles
internal construction plates
internal construction profiles
Brackets
Clips and collar
Material
1. Plates
Thickness
Designation
Width (mm)
Length (mm)
5mm
1600
6000
6mm
6000, 8000
7mm
8mm
8000, 10000
9 - 11mm
A, B, AH32, AH36
1800, 2000,
2200, 2400
12 - 14mm
A, B, D, AH32,
AH36, DH32,
DH36
2400
12000
> 14mm
A, B, D, AH32,
AH36, DH32,
DH36
3400
12000
Remarks
In special cases
it is allowed
to use plates
with wide up
to the list
after confirmation
of yard and Class
Lorenz
Page 4 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
2. Profiles
Bulb bar Profiles in the European standard (max 430x20).
The designations of bulb bars are: A, AH32, AH36.
Angle bar, square bar, square pipe, round bar. pipe, these only can apply CCSS
(china standard)
[material grade]: In general material limit is about from A to AH36. In other special
cases it is allowed to use upper grade after confirmation of yard.
Pipes diameter is less than 700.
The profiles length is less than 12m.
Angle bar only:
L 63x 6
L 90x56
L100x63
L 100x75
L 100x80
L 110x70
L 125x80
L 149x90
L 160x100
3. General
The materials used comply with the rules, regulations and procedures and the
work be carried out to the Societys satisfaction.
Steel materials should be provided with Class Society certificates.
Lorenz
Page 5 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
2. Clearance cuts
2.1.
>
>
2.2.
>
Lorenz
Page 6 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
Plates
KS 10 in dry cell, voids and superstructure
Profiles
KS 10 in dry cell and superstructure
R 50 in general
In bottom R 75
R 2t 50
Lorenz
Page 7 of 47
R 60
17/12/2010
Ouhua Shipyard
EMERALD 82
400
R=35 : in all web over chord butts and over seams in profiles
R1=50
2.6.
Lorenz
Page 8 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
The length of drain holes is not to exceed the web depth or 60 percent of the
secondary member spacing, whichever is greater.
2.7.
A
R35
CIRCULAR WELDING
W.T. TANK
W.T. TANK
A-A
Lorenz
Page 9 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
General representation
>
= 30 is standard
= 45 exception (to short profile) L < 5xh
Lorenz
Page 10 of 47
17/12/2010
R50 when
Lorenz
Ouhua Shipyard
EMERALD 82
< 45
Page 11 of 47
17/12/2010
3.2.
Ouhua Shipyard
EMERALD 82
Symbolic representation
in basic steel plans
F
1)
B
2)
W
Remarks: 1) Not to use at Hatch Coaming and Coaming top
2) longitudinal stiffeners and frames of longitudinal panels shall be
continuous ( LR)
Lorenz
Page 12 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
T-profile
100
200
300
400
500
-knuckle
support
- knuckle
support
when c<20mm
no slope
if ifnecessary
necessary ACC.
ACC.LR
GL I-1-1 section
3.H.
-FC:
fatigue
- FC:
fatigue
check especially
check especially
in case of
in case of
longitudinal
longitudional
girders
/ stiff.
girders / stiff.
l 5a
Lorenz
Page 13 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
Connection from stiffeners of bulb bar through bulk and walls(without clip)
Endcut for bulb bar : for BP 180
at shell longitudinals
Z=ax 2
Bulb bar :
Flat bar :
or:
Lorenz
Page 14 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
Connection from stiffeners of bulb bar through bulk and walls(with clip)
Endcut for bulb bar :
Endcut for Flat bar :
clip both side
for BP 160
CUT= 2211
for BP 180
CUT= 2221
for FB 120 -150 CUT= 1210
for FL > 150
CUT= 1220
1.)
at shell longitudinals
typical
Bulb bar :
Flat bar :
1.) In general this type is to avoid and may be only in exception. This type must
be special marked.
Reference: clearance cut on the clips applies also to other construction units
(brackets).
Lorenz
Page 15 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
Bulb bar :
Flat bar :
at shell longitudinals
1.) In general this type is to avoid and may be only in exception. This type must
be special marked.
2.)
at shell longitudinals
Reference: clearance cut on the clips applies also to other construction units
(brackets).
Remarks:
T bar through bulk and walls are similar.
Lorenz
Page 16 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
Applicable at every intersection of (watertight) webs and (side) shell longitudinal, where
heel stiffeners are be arranged.
R 56 N/mm
3
00
Criterion :
Lorenz
Page 17 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
Exception:45
40 for B<=130
50 for B > 130
6.2.
Exception:45
Lorenz
Page 18 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
R=KS10 B 120
R=35 B > 120
R=50 B 200
designation
1100,1
1110,1
1120,1
1190,1
R
0
35
50
KS10
Type: 12
1
designation
1210a,b,1
1220a,b,1
1230a,b,1
Lorenz
R
35
50
75
Page 19 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
Type: 13
2
b and 1
freely selectable
R / b 0,25
designation
1301,b,1
1302,b,1
1303,b,1
1304,b,1
1311,b,1
1312,b,1
1313,b,1
1314,b,1
2
18
30
45
11
18
30
45
11
R
0
0
0
0
35
35
35
35
designation
1321,b, 1
1322,b,1
1323,b, 1
1324,b, 1
1391,b, 1
1392,b,1
1393,b, 1
1394,b, 1
2
18
30
45
11
18
30
45
11
R
50
50
50
50
KS10
KS10
KS10
KS10
Type: 14
2
1
b and 1
freely selectable
designation
1400,b,c,1
1402,b,c,1
Lorenz
a2
9
30
Page 20 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
End cut for L -and bulb bar (Selection from Tribon M3)
Type: 21
1 freely selectable
R=KS10 B<=120
R=35 B > 120
R=50 B > 180
designation
2100,1
2101,1
2110,1
2111,1
2120,1
2121,1
2190,1
2191,1
2
90
30
90
30
90
30
90
30
R
0
0
35
35
50
50
KS10
KS10
Type: 22
2
designation
2210 a,b,1,2
2211 a,b,1,2
2220 a,b,1,2
2221 a,b,1,2
Lorenz
R
35
35
50
50
Page 21 of 47
2
90
30
90
30
a ,a1 150
17/12/2010
Ouhua Shipyard
EMERALD 82
Type: 23
2
3
b and 1
freely selectable
R / b 0,25
designation
2303,b,1
2304,b,1
2306,b,1
2313,b,1
2314,b,1
2323,b,1
2324,b,1
2393,b,1
2394,b,1
2
30
90
90
30
90
30
90
30
90
R
0
0
0
35
35
50
50
KS10
KS10
3
30
30
45
30
30
30
30
30
30
Type: 25
1
W / HP
designation
2501, B, C
2511, B, C
2521, B, C
2591, B, C
Lorenz
R
0
35
50
KS10
1
18
18
18
18
addition
30
30
30
30
designation
2502, B, C
2512, B, C
2522, B, C
2592, B, C
Page 22 of 47
R
0
35
50
KS10
1
11
11
11
11
addition
30
30
30
30
17/12/2010
Ouhua Shipyard
EMERALD 82
7.4.
typical for BP or FB
B max is to be considered from the technical designer to
HP
430 400 370 340 320 300 280 260 240 220 200 180 160 140 120 100
62.5 58
Lorenz
53.5 49
46
43
40
37
34
Page 23 of 47
31
28
25
22
19
17
80
15.5 14
17/12/2010
Ouhua Shipyard
EMERALD 82
Doubling on Pillars
Lorenz
Page 24 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
Cut outs for cross through without collar and slot (or with slot on one side)
Flat bar
T
Tribon type = 1
R = KS8
Prof.-h. 150
R = KS10 Prof.-h. > 150
Tribon type=931
R=KS10
Prof.-h. 120
R=35
120<Prof.-h. 180
R=50
Prof.-h. 200
R=KS10 always : Tribon type=930
Input form c - is possible
Bulb bar
Tribon type=900
R=KS10 by all Profile height
Lorenz
17/12/2010
Ouhua Shipyard
EMERALD 82
8.2.
Cut outs for cross through with collar and slot (both side)
Flat bar
Tribon type = 5
Bulb bar
Lorenz
Page 26 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
Slot of profiles
Bulb bar and flat bar
(t)
(t)
CT1=100
CT2=010
CT1=100
CT2=010
CT1=101
CT2=011
CT1=101
*b(mm)
120
120
120
120
120
120
120
120
150
150
150
150
150
150
150
150
150
150
150
150
CT2=011
for Profile
BP100x7,BP100x8
BP120x8
BP140x7,BP140x8
BP160x7-8
BP180x8-9
BP200x9-10
BP220x10
BP240x10-11
BP260x10-11
BP280x11-12
BP300x11-12
BP320x12-13
BP340x12
BP370x13
BP400x14
BP430x15
FB.200x15-30
FB.250x20-50
FB.300x25-30
FB.400x20;50
Page 27 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
BP 80-430
CT2=020
CT2=021
(t)
(t)
X = moulded line
t = thickness
a = welding
BP
80
100
120
140
160
180
200
220
240
FB
80
100
120
150
180
3.5
200
275
260
280
300
320
300
325
340
350
370
400
375
400
425
450
475
500
525
550
430
Lorenz
E
40
40
60
80
90
110
100
110
120
120
140
170
150
170
200
200
210
230
230
230
230
260
300
300
320
320
350
350
400
E*:
E* according to prolongation of web in non
perpendicular sections of the profile.
( appr. 10 mm below intersection of bulb
and web at BP`s.
20 mm below top at FB`s ).
Page 28 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
T bar
(t)
(t)
40X40
40X40
h
h>200
r e
35 50
(t)
(t)
(t)
40X40
40X40
r
(t)
CUT= 510 (CT2=010 or 020 or 030), CUT= 547 (CT1=010 or 020 or 030)
CUT= 513 (CT2=010 or 020 or 030)
Lorenz
Page 29 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
CT2=070
Welding a = 0.5s
Material (t): collars are to be of the same materials as the primary supporting
members
Lorenz
Page 30 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
CT1=770
T bar
GAP 1mm
10X10
(t)
(t)
10X10
R35
R35
(t)
R85
R85
Lorenz
Page 31 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
l
lb
t bnet
a
b'
Profile - Material
Profile - Material
Profile - Material
Bracket - Material
Lorenz
A
A32
A36
A
Page 32 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
Profile max.
b
BP 80x7.0
BP 100x8.0
BP 120x8.0
BP 140x9.0
BP 160x9.0
BP 180x11.0
BP 200x12.0
BP 220x12.0
BP 240x12.0
BP 260x12.0
BP 280x13.0
BP 300x14.0
BP 320x15.0
BP 340x15.0
BP 370x15.0
BP 400x15.0
BP 430x15.0
Remarks:
150
150
150
150
200
250
270
300
330
350
400
450
500
500
550
620
700
tcmax=3mm
- Fuel Oil and Lub Oil Tanks
- Fresh water tanks
- Dry space / Void / Other
compartments
- General ballast water tank
tmin=10 Flange
tmin=11
10
10
11
10
11
12
12
12
80
80
80
80
100
100
100
120
tc=4mm
Welding
Flange
throat
thickness
11
11
11
11
12
12
13
13
3
3.5
3.5
4
4
4
4.5
4.5
5
5
5.5
5.5
5.5
5.5
6
6
6
80
80
80
80
100
100
100
120
Lorenz
Page 33 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
Generally:
Dimension a after
the smaller profile,
after the larger profile at
transverses shell frames
10.3. Criteria for the bracket connection with strongly failing outline
On the basis of the bracket table a. Pt. 10.1 is in accordance with the following
criteria to be proceeded.
1. Bracket without Flange: by 5 - 35 Flange arrange
by > 35 - 45 extension of a = 50mm
Flange arrange
by > 45
extension of a =100mm
Flange arrange
2.: Bracket with Flange:
Lorenz
by 10 - 20 extension of a = 50mm
by 20 - 30 extension of a =100mm
by > 30
extension of a =100mm
Page 34 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
(t)
(t1)
(t1)
(t)
(t)
Flange
Lorenz
t web thickness t1
a girder height
Flange acc. Pt. 10.2.
Page 35 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
(t1)
(t)
(t)
Lorenz
Page 36 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
(t)
(t)
Lorenz
(t)
BP-Profile
BP100-140
35
BP160-180
40
BP200-240
50
BP260-300
65
BP320-370
80
BP400-430
100
Page 37 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
R50
(t)
(t)
Lorenz
Page 38 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
>=45
(t)
>=45
KS10
<=45
(t)
<=45
R30
KS10
Lorenz
Page 39 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
KS10
(t)
a
120
150
t
8
8
welding
4
4
(t)
Lorenz
Page 40 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
R50
(t)
BP-Profil
100x7/8
120x7/8
140x7/8
160x7-9
160x10
180x8-10
200x9-12
220x10/11.5
240x10-14
AOV ; BOV
200
200
200
230
230
260
300
310
350
t
8
8
8
8
8
10
11
11
12
BP-Profi
260x10-11
280x11-12
300x11-12
320x12-13
340x12
370x13
400x14
430x15
AOV ; BOV
350
375
400
450
500
550
575
600
t
12
13
13
11
13
13
14
15
Flange
100
100
100
120
120
11. Carlings
11.1. Carling both side free-cut
Exeption 45
Lorenz
Page 41 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
Lorenz
Page 42 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
R30
30
Lorenz
Page 43 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
Bending-Radius
R = 20
R = 30
R = 50
R = 80
R =100
max.Pl.-thickness t
6mm
10mm
14mm
20mm
25mm
13.2. Bending radius for supporting plates with flange length <=1500mm
thickness t
8-10mm
11-13mm
14-15mm
Bending. R.
30
30
50
Min. Fl.breadth
80
100
120
Lorenz
Page 44 of 47
17/12/2010
15.
Ouhua Shipyard
EMERALD 82
Welding
No.
Type
angle
GAP
NOSE
TRIBON
Bevel
Remarks
Especially
10
100
I-welding seam
manual 4mm
UP t<=14mm
15
150
Fillet welding
16
variable
160
20
20
210
V-welding seam
20
20
220
manual
CO t<=24mm
CO -Profiles
25
40
240
CO t<=24mm
30
30
300
Y-welding seam
UP t=14.5-19mm
30
30
330
Y-welding seam
manual t=6-13mm
30
30
331
Y-welding seam
manual t=13.5-19mm
10
30
30
332
Y-welding seam
11
35
35
333
HY-welding seam
manual -Profiles
Manual, t<=45
Only with Bevel 243 (HV-welding
seam) to apply
12
35
45
334
HY-welding seam
17 <= t < 20
13
35
15
t/3
335
Deck to shell
14
35
25
t/3
336
Deck to shell
15
35
30
t/3
337
Deck to shell
16
35
45
t/3
340
17
46
45/45
451
t<=16mm
manual, 2t/3 : t/3
20<=t<=45
18
45
45/45
452
K-welding seam
19
45
45/45
0.2t
453
K-welding seam
20
46
45/45
0,36t
454
21
45
50/50
455
K-welding seam
22
50
20
501
X-welding seam
CO2 ; t>24mm
23
50
30
502
X-welding seam
24
51
20
503
25
51
30
504
26
41
30/35
505
2/3DY-welding seam
27
20
20
234
HV-welding seam
28
20
25
235
HV-welding seam
29
20
30
236
HV-welding seam
30
20
35
237
HV-welding seam
Manual; t>24mm
CO , t>24mm
h=t/3
Manual, t>20mm
h=t/3
UP, t>=20mm
h=t/3
Without sealing run
(void space)
Without sealing run
(void space)
Without sealing run
(void space)
Without sealing run
(void space)
Lorenz
Page 45 of 47
Hatch coming,
Main Deck to shell
Hatch coming,
Long. BHD to main deck
17/12/2010
Ouhua Shipyard
EMERALD 82
No.
Type
angle
GAP
NOSE
TRIBON
Bevel
Remarks
31
20
40
238
HV-welding seam
32
20
45
239
HV-welding seam
33
20
241
HV-welding seam
34
20
10
242
HV-welding seam
35
20
15
243
HV-welding seam
36
20
20
244
HV-welding seam
37
20
25
245
HV-welding seam
38
20
30
246
HV-welding seam
39
20
35
247
HV-welding seam
40
20
40
248
HV-welding seam
41
20
45
249
HV-welding seam
42
20
50
250
HV-welding seam
43
20
55
251
HV-welding seam
44
20
60
252
HV-welding seam
Especially
Without sealing run
(void space)
Without sealing run
(void space)
VARIANT 0
VARIANT 1
VARIANT 2
VARIANT 3
VARIANT 4
Lorenz
Page 46 of 47
17/12/2010
Ouhua Shipyard
EMERALD 82
Lorenz
Page 47 of 47
17/12/2010