Professional Documents
Culture Documents
Operation Manual
ISO 9001:2008
RM5G series
QualitySatisfactionImprovementInnovation
http://www.rhymebus.com.tw
PREFACE
Thank you for using RHYMEBUS RM5G/P series drive. For proper operations and
safety purposes, please do read and follow specific instructions contained in this
manual before using the product. The manual shall be placed on the top of the
machine, and all the setup parameters and reference numbers must be properly
recorded in Attachment 2 to facilitate future maintenance and repairs.
SAFETY PRECAUTION
Please read this manual thoroughly and pay attention to the safety precautions
marked with DANGER or CAUTION before the installation, wiring,
maintenance, or troubleshooting.
Only the qualified personnel may proceed with the installation, wiring, testing,
troubleshooting, or other tasks.
Qualified Personnel: Must be familiar with the fundamentals, structures,
characteristics, operating procedures, and installation, and this personnel must
read the manual in details and follow the steps of security measures to prevent
possible dangers.
DANGER
CAUTION
Although the
mark may indicate minor damages, serious damages or
injuries may be possibly incurred if the caution is not under users attention.
Installation
CAUTION
a. The installation shall take place only on top of the metal surface or any material
with the fire resistant. Any place or location of high temperature, moist, oil and
gas, cotton fiber, metal powder and erosive gas shall be avoided.
b. If the product specification indicates IP00 (the protective level of the equipment
structure), any human contact is forbidden at the installation location to avoid the
electric shock. The option of installing AC reactor(ACL) or DC reactor(DCL) shall
be very cautious, too.
c. Please note the surrounding temperature shall not exceed 50C (or 40C for
RM5P) when the installation needs to be placed inside the control panel.
d. For the environment of storage and installation, please follow the instructions of
the environmental conditions illustrated in the sections of the common
specification of RM5G and RM5P.
Wiring
DANGER
a. Do Not conduct any wiring during the system power ON to avoid the electric shock.
b. R/L1,S/L2,T/L3 are power inputs (electric source terminals) and U/T1,V/T2,W/T3
are drives outputs connecting to a motor. Please Do Not connect these input and
+ , N, N
- , P1 and PR terminals.
output terminals to P, P
c. Once the wiring is completed, the cover of the drive must be put back and must
seal the drive to avoid others accidental contact.
d. 100V or 200V series drives must not be connected to the electric source of
346/380/415/440/460/480V.
e. The main circuit and multi-function terminals cannot connect to ground (PE).
f. PE
terminal must be exactly grounded. Ground the drive in compliance with
the NEC standard or local electrical code.
g. Please refer to the section 2-3-4 Description of Terminals for the screwing
torque of the wiring terminal.
h. Please refer to the national or local electric code for the appropriate spec. of the
cords and wires.
i. Please install an appropriate Molded Case Circuit Breaker (MCCB) or Fuse at
each path of power lines to a drive.
j. Please install the thermal relay between the individual motor and the drive when
using one drive to propel several motors.
k. Do Not connect power factor leading capacitor, surge absorber, or
non-three-phase motor to drives U/T1,V/T2,W/T3 side.
l. AC reactor (ACL) installation is required when the power capacity exceeds
500kVA or 10 times or more than the drive rated capacity.
m. After power off (30HP below models must wait at least 5 minutes; 40HP~75HP
models must wait at least 10 minutes; 100HP above models must wait at least
20 minutes). Do Not touch the drive or perform any unwiring actions before drive
indicator light (CHARGE) turns off. Use a multimeter with the DC voltage stage
to measure the cross voltage between P(+) and N(-) ports (DC bus voltage must
be less than 25V).
n. When the motor do the voltage-proof, insulation testing, unwiring the U/T1,V/T2,W/T3
terminal of drive at first.
CAUTION
a. The RM5G/P series are designed to drive a three-phase induction motor. Do Not
use for single-phase motor or other purposes.
b. The main circuit and control circuit must be wired separately; control circuit must
use a shielded or twisted-pair shielded wires to avoid possible interferences.
Operation
DANGER
a. Do Not open or remove the cover while power is on or during the operation. Do
close up the cover before powering on the drive. Do Not remove the cover except
for wiring or periodic inspection when power off.
b. At the function F_078=1 or 3, the drive will automatically restart when the power
is restored. Stay away from the motor and machine.
STOP
d. The drive can produce high frequency outputs. Before adjusting the frequency,
please check the specifications of motor carefully to prevent the motor from
unexpected damages.
e. If any of the protective functions have been activated, and the start command is
set to terminal control (F_001=0 or 1). First remove the case and check if the all
running commands set to OFF. Then press the
key to release the alarm.
STOP
RESET
CAUTION
a. Do Not touch the heat sink or brake resistors due to the high heat.
b. Somemodels attach nylon rope when shipping. Do Not proceed the movement or
hanging the drive by this nylon rope to avoid unexpecting accident. Please select
a suitable rope to proceed the movement or hanging the drive.
CAUTION
1. "Risk of Electric Shock"
Before starting or inspection, turn OFF the power and wait at least 5 minutes,
and check for residual voltage between terminal P and N with a multimeter or
similar instrument has dropped to the safe level (50VDC or below), to avoid a
hazard of electric shock.
2. These devices are intended for use in Pollution Degree 2 environments.
3. Maximum surrounding air temperature is 50C for G type and 40C for P type.
4. Short circuit rating
"Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms
Symmetrical Amperes, 240V Maximum for 200V class." Models RM5G, RM5P
rated for 200V class input.
"Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms
Symmetrical Amperes, 480V Maximum for 400V class." Models RM5G, RM5P
rated for 400V class input.
"Integral solid state short circuit protection does not provide branch circuit
protection. Branch circuit protection must be provided in accordance with the
National Electrical Code and any additional local codes."
5. Install UL certified branch circuit fuse between the power supply and the drive,
referring to the table below.
Single-Phase 200V Series
Model number
Fuse type
RM5G-2001/2-1PH
RM5G-2001-1PH
RM5G-2002-1PH
Class RK5
10
20
50
Fuse type
Class RK5
Class T
5
10
15
20
30
50
80
100
80
100
CAUTION
Three-Phase 400V Series
Model number
Fuse type
RM5G-4001
RM5G-4002
RM5G-4003
RM5G-4005
RM5G-4007
RM5G-4010
RM5G-4015
RM5G-4020
RM5P-4010
RM5P-4015
RM5P-4020
Class RK5
Class T
Input
(R/L1, S/L2, T/L3)
16 (1.3)
Grounding
16 (1.3)
12 (3.3)
12 (3.3)
16 (1.3)
16 (1.3)
14 (2.1)
10 (5.3)
8 (8.4)
6 (13.3)
4 (21.2)
6 (13.3)
4 (21.2)
16 (1.3)
14 (2.1)
10 (5.3)
8 (8.4)
6 (13.3)
4 (21.2)
6 (13.3)
4 (21.2)
14 (2.1)
10 (5.3)
10 (5.3)
8 (8.4)
CAUTION
400V Class Series
Input
18 (0.8)
18 (0.8)
18 (0.8)
RM5G-4003
16 (1.3)
16 (1.3)
16 (1.3)
RM5G-4005
14 (2.1)
14 (2.1)
14 (2.1)
RM5G-4007
12 (3.3)
12 (3.3)
12 (3.3)
RM5G-4010
10 (5.3)
10 (5.3)
RM5G-4015
8 (8.4)
10 (5.3)
RM5G-4020
8 (8.4)
8 (8.4)
RM5P-4010
10 (5.3)
10 (5.3)
RM5P-4015
8 (8.4)
10 (5.3)
RM5P-4020
8 (8.4)
8 (8.4)
Model number
RM5G-4001
RM5G-4002
Grounding
10 (5.3)
INTRODUCTIONS
Features
a.
RM5G series are suitable for the constant torque load, like mixer,
conveyor, etc.
b.
RM5P series are suitable for variable torque load, like fan, pump, etc.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
o.
p.
q.
TABLE OF CONTENTS
Chapter 1
Chapter 6
Appendix C
Appendix D
Appendix F
.......................................................................................................................... 136
Appendix G Selection of EMI Filter ............................................... 140
Appendix H
Chapter 1
Chapter 1
TYPE
RM5G-2007
INPUT
3PH 200-240V 30A 50/60Hz
OUTPUT
3PH 200-240V 25A 0.1-400.0Hz
PGM NO.
103F4-1(AZXXXXXX)
BXXXXXXXX
SERIAL NO.
BXXXXXXXX
-1PH: Single-phase
Blank: Three-phase
Brake type
B: build-in braking transistor
(with build-in braking transistor which is the
standard for the drive with rated power less
than 15HP, 200V class and 20HP, 400V class.
These standard brake type is not indicated in
the nameplate of the drive)
Blank: no braking resistor included
Horse power
Input voltage
See HP Table
1: AC 110~120V
2: AC 200~240V
4: AC 380~480V
Product series RM5G: Heavy-duty load usage
RM5P: Light-duty load usage
Chapter 1
Horse
power
0.5
1
2
3
5
7.5
10
Horse
power
code
015
020
025
030
040
050
060
Horse
power
code
075
100
125
150
175
200
250
Horse
power
15
20
25
30
40
50
60
Horse
power
code
300
350
420
500
600
Horse
power
75
100
125
150
175
200
250
Horse
power
300
350
420
500
600
1001/2
1001
1002
0.5/0.4
1/0.75
1.5/1.1
1.6
2.3
2.5
4.2
Three-phase 200~240V
0.1~400.00Hz
8.8
24
90~132V 50/60Hz / 5%
150% of drive rated output current for 1 min.
Nature cooling
IP20
1.7
1.8
18
Fan cooling
1.8
Chapter 1
Chapter 1
Model name
2020 2025 2030 2040 2050 2060 2075 2100
(RM5G-)
Maximum applicable
20/15 25/18.5 30/22 40/30 50/37 60/45 75/55 100/75
motor (HP / kW)
Rated output capability
23
28
34
44
55
67
84
112
(kVA)
60
74
90
115 145
175
220
295
Rated output current (A)
Rated output voltage (V)
Three-phase 200~240V
Range of output
0.1~400.00Hz
frequency (Hz)
Power source (, V, Hz)
Three-phase 200~240V 50/60Hz
Input current (A)
71
98
110 133 176
200
240
280
Permissible AC power
176~264V 50/60Hz / 5
source fluctuation
Overload protection
150% of drive rated output current for 1 min.
Cooling method
Fan cooling
Applicable safety
standards
Protective structure
IP20
IP00 (IP20 OPTION)
Weight / Mass(kg)
16
16
16
17
40
41
44
61
Model name
2125
2150
2200
2250
(RM5G-)
Maximum applicable
125/90 150/110 200/160 250/200 motor (HP / kW)
Rated output capability
132
154
223
267
(kVA)
Rated output current (A)
346
405
585
700
Three-phase 200~240V
Rated output voltage (V)
Range of output
0.1~400.00Hz
frequency (Hz)
Power source (, V, Hz)
Three-phase 200~240V 50/60Hz
Input current (A)
330
380
550
660
Permissible AC power
176~264V 50/60Hz / 5
source fluctuation
Overload protection
150% of drive rated output current for 1 min.
Cooling method
Fan cooling
Applicable safety
standards
Protective structure
IP00 (IP20 OPTION)
Weight / Mass(kg)
89
90
164
167
-
Chapter 1
Chapter 1
Model name
(RM5G-)
Maximum applicable
motor (HP / kW)
Rated output capability
(kVA)
193
232
446
533
655
253
700
860
650
800
366
217
Permissible AC power
source fluctuation
282
355
385
440
540
332~528V 50/60Hz / 5
150% of drive rated output current for 1 min.
Overload protection
Cooling method
Applicable safety
standards
Protective structure
Weight / Mass(kg)
316
0.1~400.00Hz
287
Fan cooling
-
65
91
95
217
225
The weight illustrated in the standard specifications of RM5G does not include the weights of
AC reactor (ACL) and DC reactor (DCL).
Chapter 1
2010
2015
2020
2030
2040
2050
10/7.5
15/11
40/30
50/37
12
16
31
41
22
2025
28
34
43
55
112
144
176
58
74
90
Three-phase 200~240V
0.1~120.00Hz
41
176~264V 50/60Hz / 5
120% of drive rated output current for 1 min.
Fan cooling
UL508C, CSA
C22.2 No.14-05
IP20, UL open
IP20
type
17
5.4
5.7
16
16
16
16
Model name
2060 2075 2100 2125 2150 2200 2250
(RM5P-)
Maximum applicable
60/45 75/55 100/75 125/90 150/110 200/160 250/200
motor (HP / kW)
Rated output capability
67
83
105
132
154
223
267
(kVA)
Rated output current (A) 175
218
275
346
405
585
700
Rated output voltage (V)
Three-phase 200~240V
Range of output
0.1~120.00Hz
frequency (Hz)
Power source (, V, Hz)
Three-phase 200~240V 50/60Hz
Input current (A)
200
240
280
330
380
550
660
Permissible AC power
176~264V 50/60Hz / 5
source fluctuation
Overload protection
120% of drive rated output current for 1 min.
Cooling method
Fan cooling
Applicable safety
standards
Protective structure
IP00 (IP20 OPTION)
40
41
44
61
89
164
Weight / Mass(kg)
164
Chapter 1
Model name
(RM5P-)
Maximum applicable
motor (HP / kW)
Rated output capability
(kVA)
Rated output current (A)
Rated output voltage (V)
Range of output
frequency (Hz)
Power source (, V, Hz)
Input current (A)
Permissible AC power
source fluctuation
Overload protection
Cooling method
Applicable safety
standards
Protective structure
Weight / Mass(kg)
4075 4100
4125
4150
4175
4200
4250
4300
105
134
160
193
232
287
316
108
138
176
210
253
304
Three-phase 380~480V
377
415
385
0.1~120.00Hz
130
155
332~528V 50/60Hz / 5
120% of drive rated output current for 1 min.
Fan cooling
IP20
18
44
45
95
97
Chapter 1
Model name
(RM5P-)
Maximum applicable
motor (HP / kW)
Rated output capability
(kVA)
Rated output current (A)
Rated output voltage (V)
Range of output
frequency (Hz)
Power source (, V, Hz)
Input current (A)
Permissible AC power
source fluctuation
Overload protection
Cooling method
Applicable safety
standards
Protective structure
Weight / Mass(kg)
4350 4420
4500
4600
4700
732
366
396
533
480
520
700
860
960
Three-phase 380~480V
0.1~120.00Hz
440
540
332~528V 50/60Hz / 5
120% of drive rated output current for 1 min.
Fan cooling
159
163
The weight illustrated in the standard specifications of RM5P does not include the weights of
AC reactor (ACL) and DC reactor (DCL).
Chapter 1
Range of
0.1~400.00Hz
frequency setting
Resolution
of frequency
setting
Resolution
of output
frequency
0.01Hz
Control Characteristics
Frequency setting
DC 0~10V, 4~20mA
signal
Overload
protection
DC braking
Braking torque
10
Chapter 1
Input
Keypad
(KP-201C)
Fault protection
Display
Protections
Output
Operation Characteristics
Start method
Cooling method
11
Environment
Chapter 1
Atmosphere
Surrounding
temperature
Storage
temperature
Vibration
Altitude
12
Chapter 1
Range of
0.1~120.00Hz
frequency setting
Resolution
of frequency
setting
Resolution
of output
frequency
0.01Hz
Frequency setting
DC 0~10V, 4~20mA
signal
Control Characteristics
Overload
protection
DC braking
Braking torque
13
Chapter 1
Input
Keypad
(KP-201C)
Fault protection
Display
Protections
Output
Operation Characteristics
Start method
14
Environment
Chapter 1
Atmosphere
Surrounding
temperature
Storage
temperature
Altitude
15
Chapter 1
16
Chapter 2
Chapter 2
5cm above
5cm above
10cm above
17
Chapter 2
2-2-3 Arrangement: Due to the heat generated at the machine operation, the
drive must be installed in the ventilate space. The
installations of drive are shown as below figure1 and
figure 2:
a. Internal cooling
Correct
Incorrect
Outlet
Outlet
Fan
Fan
Fan
Outlet
Fan
Outlet
RM5G/P
Drive
Driver
RM5G/P
Drive
Driver
Inlet
Intlet
Inlet
Intlet
Correct
Incorrect
Outlet
Fan
Outlet
Fan
Fan
Outlet
Fan
Outlet
RM5G/P
Drive
Driver
RM5G/P
Drive
Driver
RM5G/P
Drive
Driver
RM5G/P
Drive
Driver
Guide
Inlet
Intlet
Inlet
Intlet
18
Chapter 2
b. External cooling
Correct
Incorrect
Outlet
Outlet
Fan
Fan
Fan
Fan
Outlet
Outlet
RM5G/P
Drive
Drive
RM5G/P
Drive
Drive
Guide
RM5G/P
Drive
Drive
Inlet
Intlet
RM5G/P
Drive
Drive
Inlet
Intlet
Inlet
Intlet
Inlet
Intlet
Correct
Incorrect
Outlet
Fan
Outlet
Fan
Fan
Outlet
Outlet
RM5G/P
Drive
Drive
Inlet
Intlet
RM5G/P
Drive
Drive
Inlet
Intlet
Inlet
Intlet
Inlet
Intlet
19
Chapter 2
M5-2
Screw
Step2
M5-4
Screw
Step1
20
Chapter 2
Braking Resistor(option)
PR
Single-Phase, 50/60Hz
AC Power Input
Induction Motor
V
W
RM5G
FWD
REV
X1
1
X2
X3 SINK
X4
SW2
X5
SOURCE
X6
COM
Forward
Reverse
Multi-function Input Terminal 1
Multi-function Input Terminal 2
Multi-function Input Terminal 3
Multi-function Input Terminal 4
Multi-function Input Terminal 5
Multi-function Input Terminal 6
IM
G
AM+
(+)
Analog Output Terminal
(+) (DC 0~10V)
(-)
FM+
GND
Ta2
Tc2 Multi-function Output Terminal
(Relay Type)
Ta1
(AC 250V/0.5A COS=0.3)
Tb1
Tc1
12V
Vin
VR 1K,1/4W
Y2
P P P
GND
Y1
SW1
Iin
CME
Shielded
Wire
Twisted-Pair
Shielded Wire
21
Chapter 2
Braking Resistor(option)
PR
Three-Phase,
50/60Hz AC
Power Input
Induction Motor
R/L1
R/L1
U/T1
S/L2
S/L2
T/L3
T/L3
G
V/T2
W/T3
RM5G
FWD
REV
X1
1
X2
X3 SINK
X4
SW2
X5
X6 SOURCE
COM
Forward
Reverse
Multi-function Input Terminal 1
Multi-function Input Terminal 2
Multi-function Input Terminal 3
Multi-function Input Terminal 4
Multi-function Input Terminal 5
Multi-function Input Terminal 6
IM
G
AM+
(+)
Analog Output Terminal
(+) (DC 0~10V)
(-)
FM+
GND
Ta2
Tc2 Multi-function Output Terminal
(Relay Type)
Ta1
(AC 250V/0.5A COS=0.3)
Tb1
Tc1
12V
Vin
VR 1K,1/4W
Iin
Y2
P P P
GND
Y1
SW1
CME
Shielded
Wire
Twisted-Pair
Shielded Wire
22
Chapter 2
DC Reactor(DCL; option)
Braking Resistor(option)
Jumper
P (+)
PR
P1
Three-Phase, 50/60Hz
S/L2
AC Power Input
IM
V/T2
W/T3
T/L3
T/L3
Induction Motor
U/T1
R/L1
S/L2
R/L1
RM5G/P
FWD
REV
X1
1
X2
X3 SINK
X4
SW2
X5
X6 SOURCE
Forward
Reverse
Multi-function Input Terminal 1
Multi-function Input Terminal 2
Multi-function Input Terminal 3
Multi-function Input Terminal 4
Multi-function Input Terminal 5
Multi-function Input Terminal 6
COM
AM+
(+)
Analog Output Terminal
(+) (DC 0~10V)
(-)
FM+
M-
Ta2
Tc2 Multi-function Output Terminal
(Relay Type)
Ta1
(AC 250V/0.5A COS=0.3)
Tb1
Tc1
12V
Vin
VR 1K,1/4W
Y2
P P P
GND
Y1
SW1
Iin
CME
Shield Wire
Twisted-Pair
Shield Wire
23
Chapter 2
Model:RM5G-2020B ~ RM5G-2075B
RM5G-4025B ~ RM5G-4125B
Braking Resistor(option)
PR
Three-Phase,
50/60Hz AC
Power Input
Induction Motor
R/L1
R/L1
U/T1
S/L2
S/L2
T/L3
W/T3
T/L3
PE
RM5G/P
FWD
REV
X1
1
X2
X3 SINK
X4
SW2
X5
X6 SOURCE
COM
Forward
Reverse
Multi-function Input Terminal 1
Multi-function Input Terminal 2
Multi-function Input Terminal 3
Multi-function Input Terminal 4
Multi-function Input Terminal 5
Multi-function Input Terminal 6
IM
V/T2
PE
AM+
(+)
Analog Output Terminal
(+) (DC 0~10V)
(-)
FM+
M-
Ta2
Tc2 Multi-function Output Terminal
(Relay Type)
Ta1
(AC 250V/0.5A COS=0.3)
Tb1
Tc1
12V
Vin
VR 1K,1/4W
Iin
Y2
P P P
GND
Y1
SW1
CME
Shielded
Wire
Twisted-Pair
Shielded Wire
24
Chapter 2
Jumper
P + P1 N
Three-Phase,
50/60Hz AC
Power Input
Induction Motor
S/L2
R/L1
S/L2
U/T1
V/T2
T/L3
T/L3
W/T3
R/L1
PE
RM5G/P
FWD
REV
X1
1
X2
SINK
X3
X4
SW2
X5
SOURCE
X6
COM
Forward
Reverse
Multi-function Input Terminal 1
Multi-function Input Terminal 2
Multi-function Input Terminal 3
Multi-function Input Terminal 4
Multi-function Input Terminal 5
Multi-function Input Terminal 6
IM
PE
AM+
(+)
Analog Output Terminal
(+) (DC 0~10V)
(-)
FM+
M-
Ta2
Tc2 Multi-function Output Terminal
(Relay Type)
Ta1
(AC 250V/0.5A COS=0.3)
Tb1
Tc1
12V
Vin
VR 1K,1/4W
Y2
P P P
GND
Y1
SW1
Iin
CME
Shielded
Wire
Twisted-Pair
Shielded Wire
25
Chapter 2
DCL
Jumper
3
ACL
Three-Phase,
50/60Hz AC
Power Input
P1 + P1 N
S/L2
R/L1
S/L2
T/L3
T/L3
R/L1
PE
Forward
Reverse
Multi-function Input Terminal 1
Multi-function Input Terminal 2
Multi-function Input Terminal 3
Multi-function Input Terminal 4
Multi-function Input Terminal 5
Multi-function Input Terminal 6
Induction Motor
U/T1
IM
V/T2
W/T3
RM5G/P
FWD
REV
X1
1
X2
X3 SINK
X4
SW2
X5
SOURCE
X6
COM
PE
AM+
(+)
Analog Output Terminal
(+) (DC 0~10V)
(-)
FM+
M-
Ta2
Tc2 Multi-function Output Terminal
(Relay Type)
Ta1
(AC 250V/0.5A COS=0.3)
Tb1
Tc1
12V
Vin
VR 1K,1/4W
Y2
P P P
CME
GND
Y1
SW1
Iin
Shielded
Wire
Twisted-Pair
Shielded Wire
26
Chapter 2
SINK
SINK
1
2
3
1
2
3
SOURCE
SOURCE
Drive
Drive
+24V
X1~X6
FWD
REV
X1~X6
FWD
REV
+24V
COM
COM
0V
0V
0V
Figure(a) and (b) show two examples by using a switch to control X1 to X6, FWD, or
REV terminals with sink or source mode.
2-3-3 Using a PLC Circuit
There are two ways of connection for multi-function input terminals by PLC
circuit:
SINK (NPN) logic
SINK
1
2
3
1
2
3
SOURCE
SOURCE
PLC(NPN)
Drive
Drive
PLC(PNP)
+24V
X1~X6
FWD
REV
COM
+24V
X1~X6
FWD
REV
COM
0V
0V
0V
Figure(a) and (b) show two examples by using PLC to control X1 to X6, FWD, or
REV terminals with sink or source mode.
27
Chapter 2
Symbol
R,S
(L,N)
Power
Source
R,S,T
(L1,L2,L3)
, N
Motor
U,V,W
(T1,T2,T3)
Function
AC power
source input
terminals
DC power
source input
terminals
Drive outputs
to motor
terminals
Description
Single-phase; sinusoidal power
source 110V terminals.
Three-phase; sinusoidal power
source input terminal.
External DC power source terminal.
Only 2007, 2010, 2015, 4007, 4010,
4015, 4020 models have the terminal.
P(+), N(-)
, N(-)
P
P, N
P, PR
Power
and
Braking
P(+), PR
External
The terminals can connect to
braking resistor
external brake resistor (option).
terminal
, PR
P
P(+), P1
, P1
P
External
reactor
terminal
P, P1
Grounding
PE(or G)
Grounding
terminal
28
Chapter 2
G
R S
P N PR U V W
Grounding
Grounding
Motor
MCCB
Resistor
*(1): The grounding marking of 100V series is PE.
Model number
Terminal
screw
size
Tightening
torque
lb-in (kgf-cm)
Grounding
terminal
size
Tightening
torque
lb-in (kgf-cm)
RM5G-:
1001/2-1PH, 1001-1PH, 1002-1PH
2001/2-1PH, 2001-1PH, 2002-1PH
M4
13.8 (15)
M4
13.8 (15)
(2)
G
R S T P N PR U V W
Grounding
Grounding
Motor
MCCB
Resistor
Model number
RM5G-:
2001/2, 2001, 2002, 2003, 2005
4001, 4002, 4003, 4005
Terminal
screw
size
Tightening
torque
lb-in (kgf-cm)
Grounding
terminal
size
Tightening
torque
lb-in (kgf-cm)
M4
13.8 (15)
M4
13.8 (15)
29
Chapter 2
(3)
+
Grounding
Grounding
Jumper
MCCB
Motor
Resistor
Model number
RM5G-:
2007, 2010, 2015, 4007, 4010,
4015, 4020
RM5P-:
2010, 2015, 4010, 4015, 4020
Terminal
screw
size
Tightening
torque
lb-in (kgf-cm)
Grounding
terminal
size
Tightening
torque
lb-in (kgf-cm)
M5
20.8 (24)
M4
13.8 (15)
(4)
PE
Grounding
R S T
/L1 /L2 /L3
P
+
P1
PE
N U V W
- /T1 /T2 /T3
Grounding
Jumper
MCCB
Model number
RM5G-:
2020, 2025, 2030, 2040, 4025,
4030, 4040, 4050, 4060
RM5P-:
2025, 2030, 2040, 2050, 4025,
4030, 4040, 4050, 4060, 4075
Motor
Terminal
screw
size
Tightening
torque
lb-in (kgf-cm)
Grounding
terminal
size
Tightening
torque
lb-in (kgf-cm)
M6
52 (60)
M5
20.8 (24)
30
Chapter 2
(5)
PE
Grounding
R S T
/L1 /L2 /L3
PE
P PR N U V W
- /T1 /T2 /T3
+
Grounding
MCCB
Motor
Resistor
Model number
RM5G-:
2020B, 2025B, 2030B, 2040B,
4025B, 4030B, 4040B, 4050B,
4060B
Terminal
screw
size
Tightening
torque
lb-in (kgf-cm)
Grounding
terminal
size
Tightening
torque
lb-in (kgf-cm)
M6
52 (60)
M5
20.8 (24)
(6)
PE
R S T U V W N
/L1 /L2 /L3 /T1 /T2 /T3 -
P1
P
+
PE
Grounding
MCCB
Grounding
Motor
Model number
RM5G-:
2050, 2060, 2075, 4075, 4100,
4125
RM5P-:
2060, 2075, 2100, 4100, 4125,
4150
Terminal
screw
size
Tightening
torque
lb-in (kgf-cm)
Grounding
terminal
size
Tightening
torque
lb-in (kgf-cm)
M8
104 (120)
M8
104 (120)
31
Chapter 2
(7)
PE
Grounding
R S T U V W N
/L1 /L2 /L3 /T1 /T2 /T3 -
PR
P
+
PE
Grounding
Resistor
MCCB
Motor
Model number
RM5G-:
2050B, 2060B, 2075B,
4075B, 4100B, 4125B
Terminal
screw
size
Tightening
torque
lb-in (kgf-cm)
Grounding
terminal
size
Tightening
torque
lb-in (kgf-cm)
M8
104 (120)
M8
104 (120)
(8)
PE
Grounding
R S T U V W N
/L1 /L2 /L3 /T1 /T2 /T3 -
P1
P
+
PE
DBU
MCCB
Resistor
Motor
DCL
ACL
Grounding
Model number
RM5G-:
2100, 2125, 2150, 2200, 2250,
4075 ~ 4600
RM5P-:
2125, 2150, 2200, 2250,
4175 ~ 4700
Terminal
screw
size
Tightening
torque
lb-in (kgf-cm)
Grounding
terminal
size
Tightening
torque
lb-in (kgf-cm)
M12
347 (400)
M8
104 (120)
, N
terminals of drive to
Be caution of the electrodes of DBU when connecting to P
avoid any possible damages to drive.
32
Chapter 2
RM5G-4075 / RM5P-4100 above models have the voltage selection board shown
in above figure when removing the main circuit terminal cover of the drive. Please
carefully select the jumper position according to the power source (actual power
voltage level) to avoid the burnout of the fan or the overheating of the drive.
(EX: When the power source is 460V, selecting the position from 380V to 460V)
d. Control Terminals
Input terminals
Control
power
Type
Symbol
Function
Power terminal;
P12/12V
Control device usage
Grounding of control
GND
power terminals
Forward command
FWD
terminal
Reverse command
REV
terminal
X1
Multi-function input
terminal 1
X2
Multi-function input
terminal 2
X3
Multi-function input
terminal 3
X4
Multi-function input
terminal 4
Description
Output DC+12V; Maximum supplied current
is 20mA.
Grounding terminal for control power (P12/12V)
and analog input terminal (Vin, Iin).
Connect the FWD and COM terminals for
forward operation. (F_001=0,1,2)
Connect the REV and COM terminals for
reverse operation. (F_001=0,1,2)
Connect the X1 and COM terminals and
set the function F_052.
Default setting: Multi-speed level 1
command
Connect the X2 and COM terminals and
set the function F_053.
Default setting: Multi-speed level 2
command
Connect the X3 and COM terminals and
set the function F_054.
Default setting: Jog command
Connect the X4 and COM terminals and
set the function F_055.
Default setting: Switch of secondary
accel/decel time
33
Chapter 2
Type
Symbol
X5
X6
COM
Vin
Iin
FM+
AM+
M-
Ta1
Output terminals
(GND)
Tb1
Tc1
Ta2
Tc2
Y1
Y2
CME
Description
Connect the X5 and COM terminals and
set the function F_056.
Multi-function input
Default setting: External fault command
terminal 5
(thr)
Connect the X6 and COM terminals and
Multi-function input
set the function F_057.
terminal 6
Default setting: Reset command
Common of input
The common of input control signal
control terminals
terminals. (FWD, REV and X1 ~ X6)
Analog input terminal Input range: DC 0~10V
Input signal selection
SW1: I position (current signal)
SW1: V position (voltage signal)
Analog input terminal
Input range: DC 4~20mA (2~10V) or
DC 0~20mA (0~10V)
The function is set by F_126.
Voltage meter with 10V full scale spec.
Analog output
(meter impedance: 10K above)
terminal
Maximum output current: 1mA
Common of analog
Common of analog output terminals.
output terminals
N.O (contact a); The function is set by
F_060 (default setting: Error detection).
Capacity: AC250V, 0.5AMax, cos=0.3
N.C (contact b); The function is set by
F_060 (default setting: Error detection).
Multi-function output Capacity: AC250V, 0.5AMax, cos=0.3
terminals
Common terminal for Ta1, Tb1.
(relay type)
N.O (contact a); The function is set by
F_131 (default setting: Operation
detection).
Capacity: AC250V, 0.5AMax, cos=0.3
Common terminal for Ta2.
Multi-function output The function is set by F_058, F_059.
Capacity: DC48V, 50mAMax
terminals
(open collector type) Common terminal of Y1, Y2.
34
Chapter 2
CN3
GFD
ILD
I mode
J5
500ohm
I
V mode
SOURCE
SW1
SINK
250ohm
SW2
J5
SW1
500ohm
250ohm
SW2
250ohm
CN1
SINK
TB1
Tc2 Ta2 Ta1 Tb1 Tc1
SOURCE
SW2
SW1
TB2
SINK
SOURCE
2
J5
SINK
500ohm
V
SOURCE
Y1 CME X4
X3
X2
X1
35
Chapter 2
ILD
GFD
500ohm
1
2
3
250ohm
SINK
CN2
J5
SINK
500ohm
SW2
2
3
250ohm
SOURCE
CN1
J5
SOURCE
500ohm
SW1
SW2
SW2
250ohm
SINK
SINK
SOURCE
JP3
SOURCE
TB1
I
V
V
SW1
SW1
V
AM+ 12V
FM+
M-
Vin
GND
Y1
Iin
CME
FWD COM
Y2
X3
REV
X1
X5
COM
COM
X2
X4
Ta1
X6
Tb1
Ta2
Tc1
Tc2
36
Chapter 2
10m
20m
30m
50m
100m
100m
above
1/2~5HP
10KHz
7.5KHz
5KHz
2.5KHz
800Hz
800Hz
7.5~10HP
10KHz
7.5KHz
5KHz
2.5KHz
800Hz
800Hz
15~30HP
7.5KHz
5KHz
2.5KHz 2.5KHz
800Hz
800Hz
40~75HP
5KHz
5KHz
2.5KHz 2.5KHz
800Hz
800Hz
2.5KHz
800Hz
800Hz
100~600HP
2.5KHz 2.5KHz
800Hz
800Hz
=1
2.5KHz
=2
F_081
=3
=4
=5
=6
5KHz
Switching
frequency
7.5KHz
10KHz
Note:
1. When the setting value of F_081 exceeds 4(10KHz) in
RM5G drive, recommending decrease the output
current or selecting the higher rated output capacity.
2. When the setting value of F_081 exceeds 2(15KHz) in
RM5P drive, recommending decrease the output
current or selecting the higher rated output capacity.
b.The wiring length between the drive and motor must keep as short as
possible. The parasitic capacitance effect is minor within 10 meters.
The drive shall connect an AC reactor (ACL) on the side of drive
output terminals U/T1,V/T2,W/T3 and decrease the switching
frequency if the wiring length is over 30m.
c.If the drive is used at the altitude over than 1000m, the relationship of
drives rated current and altitude is shown as below figure.
100%
Percentage 90%
of the rated
80%
current of
drive
70%
60%
0
1000
2000
37
3000
Chapter 2
MCCB
(A)
Main circuit
wire size
(R/L1,S/L2,T/L3)
(mm)
Control circuit
wire size
(mm)
Grounding
wire size
(mm)
1001/2-1PH
1001-1PH
1002-1PH
15
30
30
2.0
0.75~1.25
2.0
MCCB
(A)
Main circuit
wire size
(R/L1,S/L2,T/L3)
(mm)
Control circuit
wire size
(mm)
Grounding
wire size
(mm)
2001/2-1PH
2001-1PH
2002-1PH
10
20
30
2.0
0.75~1.25
2.0
Main circuit
wire size
(R/L1,S/L2,T/L3)
(mm)
2.0
2.0
2.0
2.0
3.5
5.5
8
14
22
22
38
60
80
100
60*2
100*2
150*2
200*2
200*2
250*2
Control circuit
wire size
(mm)
Grounding
wire size
(mm)
0.75~1.25
2.0
2.0
2.0
2.0
3.5
5.5
8
14
22
22
38
60
80
100
60*2
100*2
150*2
200*2
200*2
250*2
MCCB
(A)
2001/2
2001
2002
2003
2005
2007
2010
2015
2020
2025
2030
2040
2050
2060
2075
2100
2125
2150
2200
2250
5
10
15
20
30
50
75
100
125
150
175
200
300
350
400
500
500
600
800
1000
38
Chapter 2
MCCB
(A)
Main circuit
wire size
(R/L1,S/L2,T/L3)
(mm)
4001
2.0
2.0
4002
10
2.0
2.0
4003
15
2.0
2.0
4005
20
3.5
3.5
4007
30
3.5
3.5
4010
30
5.5
5.5
4015
40
8.0
8.0
4020
50
8.0
8.0
4025
75
14
14
4030
100
22
22
4040
125
22
22
4050
150
22
4060
150
38
4075
200
60
4100
250
80
80
4125
300
100
100
4150
300
60*2
60*2
4175
350
100*2
100*2
4200
400
100*2
100*2
4250
600
150*2
150*2
4300
600
200*2
200*2
4350
700
250*2
250*2
4420
800
250*2
250*2
4500
1000
325*2
325*2
4600
1200
325*2
325*2
Control circuit
wire size
(mm)
Grounding
wire size
(mm)
22
0.75~1.25
38
60
Cautions:
i. Please refer to the local electrical code with respect to the wiring(the loading
and continuity, the wire capability for the current and temperature, the length of
wiring, and the surrounding temperature must be all considered in order to add
or reduce the size of the wire).
ii. Please use the cable that is suitable for 600V, 75 above.
iii. This table is only for reference.
39
Chapter 2
40
Chapter 3
Chapter 3
Note:
KP-201C transmission cable can select 8-pin telephone cable (flat) or network cable (AMP)
8-pin telephone cable: The length must be within 5 meters.
Network cable (AMP): The length can be over 5 meters (the longest length is 25 meters)
There are 6 length of specifications of network cable (1M, 2M, 3M, 5M, 7M, 10M).
Pot knob
Note:
KP-202 transmission cable can select 8-pin telephone cable (flat) or network cable (AMP)
8-pin telephone cable: The length must be within 5 meters.
Network cable (AMP): The length must be within 5 meters.
41
Chapter 3
Function
Corresponding
VR
Range
Default setting
Page
Output frequency
N/A
----
----
----
Starting voltage
0.1~127.5V
Primary
acceleration time
0.5~5HP: 5.0sec.
0.0~165.0sec 7.5~30HP: 15.0sec.
40HP above: 30.0sec.
108 &
109
Primary
deceleration time
0.5~5HP: 5.0sec.
0.0~165.0sec 7.5~30HP: 15.0sec.
40HP above: 30.0sec.
108 &
109
Preset speed 1
0.0~120.0Hz 10.0Hz
108 &
109
Maximum output
frequency
0.0~120.0Hz 60.0Hz
108 &
109
Secondary
accel/decel time
0.5~5HP: 5.0sec.
0.0~165.0sec 7.5~30HP: 15.0sec.
40HP above: 30.0sec.
108 &
109
0.0~120.0Hz
108 &
109
Primary speed
----
Note: The function of RSW associated with VR can be changed, except for ADJ1~ADJ3.
108 &
109
42
Chapter 3
b. Display function
RSW
Function
Corresponding VR
Range
Default setting
Frequency
command display
N/A
----
----
Output voltage
display
N/A
----
----
DC bus voltage
display
N/A
----
----
Output current
display
N/A
----
----
Motor speed
(rpm) display
N/A
----
----
Machine speed
(mpm) display
N/A
----
----
Terminal status
display
N/A
----
----
DIP status
display
N/A
----
----
43
Chapter 3
DIP
Function
ON
1
1
3 4
ON
2
1
3 4
ON
3
1
3 4
ON
4
1
3 4
Description
Selection of
switching
frequency
Page
ON10KHz
OFFDepending on the setting of KP-201C
(default)
ON50Hz
Selection of
base frequency OFF60Hz
109
KEYPAD
DIP4 ON
DIP4 OFF
DIP3 ON
DIP2 ON
DIP1 ON
DIP3 OFF
DIP2 OFF
DIP1 OFF
Status of DIP
Status of DIP
KEYPAD
Ta1,Tb1
X4
Y2
X2
Y1
X1
Ta2/Tc2
X3
Status of terminal
44
109
109
109
Chapter 3
Hz
FUN
KEYPAD
PROG
Monitor mode
Hz
KEYPAD
DATA
PROG
FUN
Hz
DATA
STOP
RESET
PROG
KEYPAD
Hz
Fault message
The operation steps are shown as below table (by default setting)
Operation Steps
Display
KEYPAD
KEYPAD
2.Press
PROG
KEYPAD
3.Press
FUN
DATA
KEYPAD
4.Press
FUN
DATA
KEYPAD
5.Press
PROG
Display
KEYPAD
KEYPAD
STOP
RESET
45
Hz
Chapter 3
There are seven displays can be selected in the monitor mode. Press
to switch the display in accordance with below sequence under monitor
mode. User can determine one of seven displays as the main display from
function F_006 (Selection of Main Display). Please refer to the following
illustrations:
DATA
Display 1
(Output Frequency)
Display 2
(Frequency Command)
KEYPAD
Hz
Display 3
(Output Voltage)
KEYPAD
KEYPAD
FUN
FUN
DATA
DATA
Hz
Hz
FUN
DATA
DATA
Display 8
(Terminal Status)
Display 4
(DC Bus Voltage)
Monitor
Mode
KEYPAD
Hz
KEYPAD
Hz
DATA
KEYPAD
KEYPAD
FUN
FUN
DATA
Hz
FUN
Display 7
(Machine Speed(RPM))
KEYPAD
FUN
FUN
DATA
DATA
Hz
Display 6
(Motor Speed(RPM))
Hz
Display 5
(Output Current)
a. Select one of seven displays as the main display from function F_006 (Selection of
Main Display).
b. Determine one of seven displays as the main display according to the application.
When the parameter of function is completed without pressing
key, the drive
will automatically switch back to the main display after 3 minute.
PROG
46
Chapter 3
Display
KEYPAD
PROG
key to enter
Hz
KEYPAD
KEYPAD
Display
KEYPAD
Hz
KEYPAD
2.Press
FUN
DATA
KEYPAD
Hz
KEYPAD
FUN
DATA
4.Press
key to save the setting value and return
to function setting mode.
47
Hz
Chapter 3
Display
KEYPAD
Hz
KEYPAD
Hz
KEYPAD
Hz
FUN
DATA
KEYPAD
Hz
RUN
Display
KEYPAD
KEYPAD
Hz
KEYPAD
3.Press
drive.
STOP
RESET
48
Chapter 3
and
Display
KEYPAD
PROG
key to enter
Hz
FUN
DATA
FUN
DATA
KEYPAD
key to
Hz
KEYPAD
KEYPAD
Hz
KEYPAD
Hz
49
Chapter 3
Display
KEYPAD
PROG
key to enter
Hz
FUN
DATA
DATA
KEYPAD
key to
Hz
KEYPAD
KEYPAD
Hz
KEYPAD
Hz
parameter.
50
Chapter 3
Select the
below:
Operation Steps
Display
FUN
DATA
FUN
DATA
KEYPAD
key to
Hz
Hz
Hz
DATA
Display
FUN
KEYPAD
KEYPAD
parameter,
FUN
DATA
KEYPAD
key to
Hz
Hz
KEYPAD
parameter,
KEYPAD
Hz
Display
FUN
DATA
FUN
DATA
KEYPAD
key to
Hz
parameter,
KEYPAD
Hz
KEYPAD
display
message and back to function
setting mode.
Note: Restore parameter is activation when the setting value is saved by
Save parameter.
Hz
51
Chapter 3
52
Chapter 4
Chapter 4
Func.
Parameter List
Name
Description
Range of
Unit Def60 Page
Setting
65
0~4
65
0~4
68
0,1
69
0,1
69
0,1
69
1~8
70
Forward direction
4:
Reverse direction
0: Frequency command by analog signal via
terminal.
Primary 1: Frequency command by keypad.
Frequency 2: Motor speed (RPM) command by keypad.
F_002
Command 3: Machine speed (MPM) command by
Selection
keypad.
4: Frequency command by UP/DOWN
terminal.
0: Start command by terminal, STOP key
Selection of
disabled.
F_003 STOP Key
1: Start command by terminal, STOP key
Validity
enabled.
0: In the monitor mode, frequency command
Frequency
cannot be changed.
F_004 Command
1:
In the monitor mode, frequency command
Selection
is changeable.
Selection of 0: In the monitor mode, frequency command
auto-storing disable.
Frequency
F_005
Command 1: In the monitor mode, frequency command
Auto-Storing auto-storing after 3 minutes.
F_006
F_007
F_008
Digits of
Decimal
Select the digits of decimal values displaying
Value
the machine speed.
(Machine
Speed)
The color as
Parameter List
0.00~
500.00
0~3
0.01 20.00 70
70
53
Chapter 4
Func.
Parameter List
Name
Range of
Unit Def60 Page
Setting
Description
Jog speed
command
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
F_011
F_012
F_013
F_014
F_015
F_016
F_017
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
ON
ON
ON
ON
ON
ON
OFF
OFF
ON
ON
OFF
ON
OFF
ON
OFF
ON
F_018
F_019
F_020
F_021
F_022
F_023
F_024
F_025
F_026
F_027
F_028
Preset Speed 2
Preset Speed 3
Preset Speed 4
Preset Speed 5
Preset Speed 6
Preset Speed 7
Jog Speed
Primary
The acceleration time of primary speed,
Acceleration
preset speed 4~7, and jog speed.
Time
Primary
The deceleration time of primary speed,
Deceleration
preset speed 4~7, and jog speed.
Time
Acceleration
Time
Acceleration time of preset speed 1.
of Preset
Speed 1
Deceleration
Time of Preset Deceleration time of preset speed 1.
Speed 1
Acceleration
Time
Acceleration time of preset speed 2.
of Preset
Speed 2
Deceleration
Time of Preset Deceleration time of preset speed 2.
Speed 2
Acceleration
Time
Acceleration time of preset speed 3.
of Preset
Speed 3
Deceleration
Time of Preset Deceleration time of preset speed 3.
Speed 3
Secondary
Switch to secondary acceleration time by
Acceleration
multi-function input terminal.
Time
Secondary
Switch to secondary deceleration time by
Deceleration
multi-function input terminal.
Time
(Note2)
0.00~
400.00
0.0~
3200.0
54
71
60.00
Reference
Frequency of The frequency corresponding to accel/decel 0.01~
Accel/Decel time.
400.00
Time
The color as
50.00
(Note1)
10.00 71
0.01 20.00 71
Hz 30.00 71
0.00 71
0.00 71
0.00 71
0.00 71
6.00 71
50.00
0.01 (Note1)
73
Hz 60.00
(Note2)
0.1 15.0
73
sec (Note5)
Chapter 4
Func.
Name
Description
Parameter List
Range of
Unit Def60 Page
Setting
Set S-curve
for
Set S-curve to slow the acceleration and
0.0~5.0
Accel/Decel deceleration time at start and stop.
Time
Limitation of
0: Output voltage of V/F pattern is not limited.
F_030
Output
0, 1
1: Output voltage of V/F pattern is limited.
Voltage
F_029
F_031
F_032
F_033
0.1
sec
0.0
73
75
50.0
Maximum
Output Maximum output frequency of drive.
Frequency
0.1~400.0 0.1Hz
Starting
Starting frequency of drives output.
Frequency
0.1~10.0 0.1Hz
Starting
Voltage
(Note1)
60.0
75
(Note2)
0.5
75
8.0
0.1~50.0
0.1V
0.1~100.0
(Note3)
12.0
75
(Note4)
50.0
F_034
Base
The frequency corresponds to the base
Frequency voltage in V/F pattern.
(Note1)
75
(Note2)
F_035
F_036
F_037
F_038
F_039
F_040
F_041
Base
Voltage
V/F
Frequency at the first point of V/F pattern.
Frequency 1
V/F
Voltage at the first point of V/F pattern.
Voltage 1
V/F
Frequency at the second point of V/F pattern.
Frequency 2
V/F
Voltage at the second point of V/F pattern.
Voltage 2
Vin Gain Analog input Vin gain ratio adjustment.
Vin Bias
0.1V
0.1~510.0
F_045
F_046
F_047
380.0
0.0
76
0.0
76
0.0~399.9 0.1Hz
0.0
76
0.0~255.0
0.0~510.0 0.1V
0.00~2.00 0.01
-1.00~
0.01
1.00
0.0
76
1.00
77
0.00
77
1.00
82
0.00
82
83
1.00
83
84
20
82
55
75
(Note4)
0.0~255.0
0.0~510.0 0.1V
Signal
3:
Vin
analog input signal.
Selection 4: Iin analog
input signal.
FM+ Analog
Analog output gain ratio adjustment.
0.00~2.00 0.01
Output Gain
0: Disable
Motor
1: Overload protection for dependent
Overload
cooling fan type motor: Enabled (OL)
0~2
Protection
2: Overload protection for independent
(OL)
cooling fan type motor: Enabled (OL)
Filter Setting Filter the analog input signal when the
of Analog frequency command is controlled by analog
0~255
The color as
(Note3)
0.0~399.9 0.1Hz
Frequency
F_042
Upper Limit
Frequency
F_043
Lower Limit
F_044
220.0
0.1~255.0
Chapter 4
Func.
F_048
F_049
Parameter List
Name
Description
Range of
Unit Def60 Page
Setting
According
10%~150%
to the
of drive
0.1A rated 84
rated
current of
current
motor
0~motor
rated
current
0.1A
The color as
56
1/3
motor
rated
current
84
0.0
84
4P
84
85
Chapter 4
Func.
Name
Description
Parameter List
Range of
Unit Def60 Page
Setting
Multi-function 0: Disable
Output
1: Operation command detection
Terminal Y1 2: Constant speed detection
3: Zero speed detection
4: Frequency detection
Multi-function 5: Overload detection (OLO)
-11 ~ +11
F_059
Output
6: Stall prevention detection
(Note 7)
Terminal Y2 7: Low voltage detection (LE)
8: Braking detection
9: Restart after instantaneous power failure
Multi-function
detection
Output
10: Restart after error condition detection
F_060
Terminal
11: Error detection
Ta1,Tb1
F_058
F_061
F_062
F_063
F_064
F_065
F_066
F_067
F_068
F_069
F_070
Constant
Speed
Set the bandwidth of constant speed
0.0~10.0
Detection detection range.
Range
Frequency
Set the bandwidth of frequency detection
Detection
0.0~10.0
range.
Range
Frequency
Set the frequency detection level of
Detection
0.0~400.0
multi-function output terminal.
Level
Automatic
According to the load condition, adjust the
Torque
output voltage of the V/F pattern.
0.0~25.5
Compensa(0.0: off)
tion Range
System
Overload 0: Disable
0,1
Detection 1: Enable
(OLO)
System
Overload 0: Detection during constant speed only
0,1
Detecting 1: Detection during operation only
Selection
Output 0: Drive keeps operation when the overload is
Setting after detected
0,1
System 1: Drive trips to protection when the overload
Overload
is detected
System
When the output current of drive is larger than 30%~200%
Overload
of drive
the level with the duration of F_069, the drive
rated
Detection
will trip to protection.
current
Level
System
When the output current of drive is larger than
Overload
the level (F_068 * drives rated current) with 0.1~10.0
Detection
the duration, the drive will trip to protection.
Time
Stall
30%~200%
If stall is occurred during acceleration, the
Prevention
of drive
motor keeps running at constant speed.
rated
Level at
(200%: off)
current
Acceleration
The color as
92
11
0.1Hz
2.0
97
0.1Hz
2.0
97
0.1Hz
0.0
97
0.1
1.0
97
97
97
97
1%
160
97
0.1
sec
0.1
97
1%
170
99
57
Chapter 4
Func.
F_071
F_072
F_073
F_074
F_075
F_076
F_077
F_078
F_079
Parameter List
Name
Description
Stall
While the stall is occurred during constant
30%~200%
Prevention
speed running condition, the prevention of
of drive
Level at
stall is to decrease the speed of motor.
rated
Constant
(200%: off)
current
Speed
Acceleration
Time Setting
after Stall
Set the acceleration time after stall prevention 0.1~
Prevention
under the constant speed.
3200.0
under
Constant
Speed
Deceleration
Time Setting
for Stall
Set the deceleration time at the stall
0.1~
Prevention
prevention under the constant speed.
3200.0
under
Constant
Speed
Stall
Prevention 0: Disable
0, 1
Setting at 1: Enable
Deceleration
0~150%
DC Braking
of drive
Set the current level of DC braking.
rated
Level
current
Time of DC
Set the time for DC braking after drive
Braking after
0.0~20.0
stopped.
Stop
Time of DC Set the time for DC braking before drive
Braking
0.0~20.0
before Start started.
Operation 0: Drive cannot be restarted
Selection at 1: Drive can be restarted
2: Ramp to stop
Instantane- 3: Drive will re-accelerate again during ramp
0~3
ous Power
to stop interval, when the power is
Failure
restored.
Voltage
150.0~
Level of
192.0
Ramp to Set the voltage of power source for ramp to
Stop by stop.
300.0~
Power
384.0
Failure
Auto-restart
Times
F_080
Setting of
Error Trip
Switching
F_081
Frequency
Range of
Unit Def60 Page
Setting
160
99
0.1 15.0
99
sec (Note5)
0.1 15.0
99
sec (Note5)
99
1%
50
100
0.1
sec
0.5
100
0.1
sec
0.0
100
101
175.0
(Note3)
0.1V
101
320.0
(Note4)
0~16
0~6
0~2
106
0, 1
106
58
1%
105
105
(Note6)
Chapter 4
Func.
Name
Description
Jump
F_084 Frequency 1 Avoid mechanical resonance point 1.
Jump
F_085 Frequency 2 Avoid mechanical resonance point 2.
Jump
F_086 Frequency 3 Avoid mechanical resonance point 3.
Jump
F_087 Frequency Set the range of the jump frequency 1, 2, 3.
Range
The Current When the current is higher than the speed
Level of
tracing current level, the output frequency
Speed
Tracing will trace downward.
Delay Time
Set the output delay time before the speed
before
F_089
Speed
tracing.
Tracing
The V/F
Pattern of Set the percentage of V/F output voltage at
F_090
Speed
the speed tracing.
Tracing
F_091 Error Record Display the latest 5 error records.
0: Parameters are changeable. Maximum
frequency cannot exceed 120.0Hz.
F_088
Power
Source
Holding
Frequency
Holding
F_097
Time
Interval
Grounding
Fault
F_098
Protection
(GF)
F_096
The color as
Parameter List
Range of
Unit Def60 Page
Setting
0.0~400.0 0.1Hz
0.0
103
0.0~400.0 0.1Hz
0.0
103
0.0~400.0 0.1Hz
0.0
103
0.0~25.5 0.1Hz
0.0
103
0~200%
of drive
rated
current
1%
150
103
0.1~5.0
0.1
sec
0.5
103
0~100%
1%
100
103
106
0~3
106
0,1
106
0~3
107
190.0~
240.0
340.0~
480.0
0.1V
0, 1
(Note3)
380.0
0.5
104
0.1
sec
0.0
104
107
59
107
(Note4)
0.0~400.0 0.1Hz
220.0
Chapter 4
Func.
Parameter List
Name
Description
Range of
Unit Def60 Page
Setting
External
Indicator 1
External
F_100
Indicator 2
External
F_101
Indicator 3
104
104
104
F_102
107
0.1Hz
3.0
101
F_099
F_103
F_104
F_105
F_106
F_107
F_108
F_109
F_110
F_111
F_112
The color as
60
0.1 15.0
102
sec (Note5)
0.1 15.0
102
sec (Note5)
0.1Hz
0.0
102
0.01
Hz
0.00
82
1ms
10
92
108
20
108
17
108
Chapter 4
Func.
F_113
F_114
F_115
F_116
F_117
F_118
F_119
F_120
F_121
F_122
F_123
F_124
Name
DIP1
Function
Selection
DIP2
Function
Selection
DIP3
Function
Selection
DIP4
Function
Selection
Pot Knob of
KP-202
keypad
Function
Selection
Description
Parameter List
Range of
Unit Def60 Page
Setting
0~15
108
0~15
108
0~15
108
0~15
108
0~49
108
91
91
91
0.01
Hz
0.00
92
90
78
78
The color as
61
Chapter 4
Func.
F_125
F_126
F_127
F_128
F_129
F_130
F_131
F_132
F_133
F_134
Parameter List
Name
Description
The color as
0~3
78
0,1
78
1.00
77
0.00~2.00 0.01
-1.00~
1.00
0.01
0.00
77
0~4
83
1.00
83
92
0.5
100
0.00~2.00 0.01
-11~+11
(Note 7)
62
0.1~60.0 0.1Hz
78,
79,
89
70
Note:
1. Default value of 50Hz.
2. Default value of 60Hz.
3. Specification of 200V series.
4. Specification of 400V series.
Range of
Unit Def60 Page
Setting
Chapter 4
Parameter List
63
Chapter 4
Parameter List
64
Chapter 5
Chapter 5
Drive Information
a. The drives with different software versions cannot execute readout or writing, otherwise,
the parameters will occur error and the keypad will display
message.
b. Three LED indicators (Hz, V, A) replace the corresponding information of drive as below
table.
Software version
KEYPAD
c. Pressing the
F_001
or
a. F_001=0
(I).
(II).
FWD and REV terminals both control the start command and rotation
direction.
Drive stops operation when FWD and REV terminals are simultaneously
open-circuit or short-circuit.
COM
DC 24V
65
Chapter 5
b. F_001=1
Start command by FWD terminal.
Rotation direction command by REV terminal.
SINK (NPN) mode:
RUN / STOP
REV / FWD
RUN / STOP
REV / FWD
COM
DC 24V
c. F_001=2
(I).
(II).
FWD
REV
66
Chapter 5
FWD
REV
COM
DC 24V
d. F_001=3
Start command by the keypad RUN key.
Motor rotates at the forward direction (clockwise).
e. F_001=4
(I). Start command by keypad RUN key.
Motor rotates at the reverse direction (counterclockwise).
(II).
Note:
1.When F_001 set to 0 or 2 and FWD-COM and REV-COM are simultaneously
open-circuit, the monitor mode will display blanking
(except Display
FWD
DRIVE
FWD
REV
DRIVE
COM
Figure A
REV
COM
Figure B
EX: F_001=0,
Forward (FWD) rotation is clockwise (Figure A).
Reverse (REV) rotation is counter-clockwise (Figure B).
67
Chapter 5
F_002
a. F_002=0
Frequency command by Vin or Iin analog input terminal (select Vin or Iin
analog input sources by F_123).
(I). Vin-GND: Input range DC 0~10V
The gain or bias of frequency command can be set by function F_040 and F_041.
(II). Iin-GND: Select the input signal mode via SW1 switch.
SW1I position (current signal); Range: 4~20mA or 0~20mA (set by F_126).
SW1V position (voltage signal); Range: 2~10V or 0~10V (set by F_126).
The gain or bias of frequency command can be set by function F_127 and F_128.
b. F_002=1
Frequency command by keypad.
(I). In keypad KP-201C, the primary speed, jog speed and preset speeds (F_009 ~
F_017) can be set during operation and the frequency command can be set
under monitor mode.
(II). In keypad KP-202, the pot knob can be defined by speed control.
c. F_002=2
Motor speed (RPM) command by keypad (KP-201C).
d. F_002=3
Machine speed (MPM) command by keypad (KP-201C).
e. F_002=4
Frequency command by UP/DOWN terminal.
Multi-function input terminals can be set UP command, DOWN command, UP/DOWN
frequency clear and enter commands.
Note: In monitor mode, when F_002 sets 1, 2 or 3, pressing or key one time and the
frequency command will be blink but not changing. Press the or key again to
change the frequency command.
68
Chapter 5
F_003
a. F_003=0
When the start command by terminal, the STOP key of keypad disabled.
b. F_003=1
When the start command by terminal, the STOP key of keypad enabled.
c. The applications of STOP key.
(I). Emergency stop:
When the start and frequency command are both controlled by multi-function input
terminal (F_001=0 or 1), the output frequency will be decreased to 0Hz and
displaying
on keypad by pressing STOP key during operation.
If the drive needs to be restarted, cut off the wire between the terminals of the start
command (FWD or REV) and COM and restart the drive again.
(II). Normal stop:
F_001=2 or 3, the start command by RUN key of keypad KP-201C and the stop
is controlled by STOP key.
F_004
a. F_004=0
In the monitor mode, the frequency command cannot be changed by KP-201C keypad
to avoid possible mistakes and errors.
b. F_004=1
In the monitor mode, the frequency command can be changed by KP-201C keypad.
F_005
a. F_005=0
In the monitor mode, the frequency command will not be saved automatically.
b. F_005=1
In the monitor mode, the frequency command will be saved automatically after 3
minutes.
69
Chapter 5
F_006
5. Output Current
2. Frequency Setting
3. Output Voltage
4. DC bus Voltage
8. Terminals Status
Note: One of above 8 monitor modes can be selected as the main display, and others
can be as the auxiliary display. When the display is under auxiliary display
mode (including the setting mode and other monitor modes), the display will
switch to main display automatically after 3 minutes by idling the keypad.
F_007
Set the machine speed ratio for displaying the machine speed at monitor mode.
Machine speed = machine speed ratio (F_007) x output frequency
F_008
Set the digits of decimal values for machine speed to provide the better resolution for
observing. (the max. accuracy is the thousandth digit)
F_134
Default Setting
Drive can restore the default setting values and restoring the parameter setting values.
The parameter of F_134 are described as below table:
(0): Disable
(CLF): Clear error records
(dEF60): Restore the default value of drive for 60Hz.
(dEF50): Restore the default value of drive for 50Hz.
(SAv): Save the setting value.
(rES): Restore the setting value.
(rd_EE): Read the parameters from drive to digital keypad
(Wr_EE): Write the parameters from digital keypad to drive
Note:
and
70
Chapter 5
Primary Speed
F_010
Preset Speed 1
F_011
Preset Speed 2
F_012
Preset Speed 3
F_013
Preset Speed 4
F_014
Preset Speed 5
F_015
Preset Speed 6
F_016
Preset Speed 7
F_017
Jog Speed
a.
Related functions:
(I) The setting of acceleration and deceleration time (F_018 ~ F_029).
(II) The setting of multi-function input terminals (F_052 ~ F_057).
b.
Command
Description
ON
Jog speed
OFF
OFF
OFF
OFF
Primary speed
OFF
OFF
OFF
ON
Preset speed 1
OFF
OFF
ON
OFF
Preset speed 2
OFF
OFF
ON
ON
Preset speed 3
OFF
ON
OFF
OFF
Preset speed 4
OFF
ON
OFF
ON
Preset speed 5
OFF
ON
ON
OFF
Preset speed 6
OFF
ON
ON
ON
Preset speed 7
Note:
1. X : Dont care
2. Jog speed has the highest priority. That is, when the jog speed is activated, other
speed commands disabled.
3. Jog speed command and the multi-speed commands are programmed by the
multi-function input terminals (X1 ~ X6) by functions (F_052 ~ F057). ON / OFF the
terminal in accordance with above table to switch the speed.
4. ON :
The terminal is short-circuit at contact a (N.O) condition.
The terminal is open-circuit. at contact b (N.C) condition.
OFF :
The terminal is open-circuit at contact a (N.O) condition.
The terminal is short-circuit at contact b (N.C) condition.
71
Chapter 5
Primary
acceleration
time
Primary
acceleration
time
Primary
acceleration
time
Primary
acceleration
Acceleration time time
of preset speed 3
Primary
deceleration
time
Preset
speed 5
Preset
speed 4
Deceleration time
of preset speed 2
Acceleration time
of preset speed 1
Primary
acceleration
time
Preset
speed 7
Preset
speed 6
Preset
speed 3
Preset
speed 1
Primary
speed
Jog speed
Preset
speed 2
Time
Multi-speed level 1
Multi-speed level 2
Multi-speed level 3
The acceleration / deceleration time of jog speed and preset speed 4~7 are according to the
setting of primary acceleration / deceleration time (F_019, F_020).
Jog speed control include start command. When drive stop, activating the jog speed command
can start the drive without start command.
Analog input terminals (Vin, Iin) are disables under preset speed control (except primary
speed).
Please refer to F_018 ~ F_029 for acceleration / deceleration time setting.
72
Chapter 5
F_019
F_020
F_021
F_022
F_023
F_024
F_025
F_026
F_027
F_028
F_029
a. The multi-speeds acceleration / deceleration time is the time interval from 0Hz to the
setting of F_018 (Reference Frequency of Accel/Decel Time). Multi-speed level
commands can simultaneously control preset speeds and the preset speed
acceleration / deceleration time.
b. The acceleration / deceleration time of primary speed, preset speed 4 ~ 7 and jog
speed are controlled by the setting of primary acceleration / deceleration time.
c. The secondary acceleration / deceleration time has the top priority and the switch
between primary accel / decel and secondary accel / decel can be selected by
multi-function input terminals.
Illustration is as follows:
Output
Frequency
Secondary
deceleration time
Max. output frequency
(F_031)
Primary
deceleration time
Secondary
acceleration time
Primary
acceleration time
Time
F_019
F_027
F_028
F_020
73
Chapter 5
(II)
(III)
S-curve time
S-curve time
S-curve time
Time
74
Chapter 5
a. F_030 = 0
The output voltage of V/F pattern: No limit
b. F_030 = 1
The output voltage of V/F pattern :Limit (200V series: 250.0V; 400V series: 500.0V)
As the following figure
Output
voltage
High
Low
voltgae voltage
500V 250V
40V
20V
20V
10V
Base freq.(F_034)
Base freq./40
F_031
Output
frequency
RM5G series: The setting range of max output frequency is 0.1 ~ 400.0.
RM5P series: The setting range of max output frequency is 0.1 ~ 120.0.
F_032
Starting Frequency
F_033
Starting Voltage
Base Frequency
Base Voltage
75
Chapter 5
F_036
V/F Frequency 1
F_037
V/F Voltage 1
V/F Frequency 2
F_039
V/F Voltage 2
V/F Pattern
Output
Voltage
Base
voltage
(F_035)
V/F voltage 1
(F_037)
V/F voltage 2
(F_039)
Boost voltage
(F_033)
Starting freq.
(F_032)
V/F freq. 1
(F_036)
V/F freq. 2
(F_038)
Base freq.
(F_034)
Output
Frequency
Max. output freq.
(F_031)
(II)
When the setting value of V/F frequency 2 is less than the setting value of V/F
frequency1, the setting of V/F frequency (voltage) 2 is disable.
(III)
When V/F frequency1 or V/F frequency 2 is less than the starting frequency, the V/F
frequency (voltage) 1 or 2 is disable.
(IV) No limitation between F_033 (Starting Voltage), F_035 (Base Voltage), F_037 (V/F
Voltage 1), F_039 (V/F Voltage 2) when setting the values.
76
Chapter 5
Vin Gain
F_127
Output
Frequency
Output
Frequency
72.0Hz
60.0Hz
48.0Hz
8.3V(16.7mA)
0Hz
0V(4mA)
10V(20mA)
F_041
Vin Bias
F_128
Analog
Command
Analog
Command
0Hz
0V(4mA)
10V(20mA)
b.
Freq. command
77
Chapter 5
Output
Frequency
Output
Frequency
60.0Hz
60.0Hz
3.0Hz
10V(20mA)
0V(4mA)
Analog
Command
Analog
Command
-3.0Hz
0V(4mA)
0.5V(4.8mA)
10V(20mA)
60.0Hz
0Hz
0V(4mA)
F_123
10V(20mA)
Analog
command
0: Vin+Iin
1: Vin-Iin
2: Iin-Vin
3: Vin or Iin (switch by multi-function input terminal X1 ~ X6)
F_124
78
Chapter 5
F_125
0: 4~20mA(2-10V)
1: 0~20mA(0-10V)
The interrelationships of F_123, F_124 and F_125 are shown as below figure:
Freq. command
or
Current Limit
or
Output voltage of V/F
Freq. command
or
Current Limit
or
Output voltage of V/F
Freq. command
or
Current Limit
or
Output voltage of V/F
Vin
Iin
Vin
Iin
F_123 = 0, 1, 2
+/-
F_123 = 3
(switch by multi-function)
Freq. command
or
Current Limit
or
Output voltage of V/F
Freq. command
or
Current Limit
or
Output voltage of V/F
Vin
Iin
Vin
F_124 & F_125
either one setting 0
Iin
Freq. command or
Current Limit or
Output voltage of V/F
Freq. command
or
Current Limit
or
Output voltage of V/F
79
Freq. command
or
Current Limit
or
Output voltage of V/F
Chapter 5
F_124
Analog Input
Selection (Vin)
F_125
Analog Input
Selection (Iin)
Description
Vin & Iin: Frequency command.
Vin + Iin
Vin & Iin: Current limit percentage (1 ~150%)
of stall prevention at constant
speed.
Vin + Iin
Vin & Iin: Output voltage adjustment of V/F
pattern.
Vin + Iin
Vin & Iin: Frequency command.
Vin - Iin
Vin & Iin: Current limit percentage (1 ~150%)
of stall prevention at constant
speed.
Vin - Iin
Vin & Iin: Output voltage adjustment of V/F
pattern.
Vin - Iin
Vin & Iin: Frequency command.
Iin - Vin
Vin & Iin: Current limit percentage (1 ~150%)
of stall prevention at constant
speed.
Iin - Vin
Vin & Iin: Output voltage adjustment of V/F
pattern.
Iin - Vin
Vin & Iin: Frequency command.
Vin or Iin (switch by multi-function input
Terminal X1 ~ X6).
Vin & Iin: Current limit percentage (1 ~150%)
of stall prevention at constant
speed.
Vin or Iin (switch by multi-function input
Terminal X1 ~ X6).
Vin & Iin: Output voltage adjustment of V/F
pattern.
Vin or Iin (switch by multi-function input
Terminal X1 ~ X6).
Vin: Frequency command.
Iin: Analog input gain of Vin.
Vin: Analog input gain of Iin
Iin: Frequency command
Vin: Frequency command
Iin: Current limit percentage (1 ~150%) of
stall prevention at constant speed.
80
Chapter 5
F_123
(Analog Input
Selection)
F_124
Analog Input
Selection (Vin)
F_125
Analog Input
Selection (Iin)
81
Chapter 5
F_047
a. Filter the analog input signal when the frequency command by analog input terminals.
(F_002=0).
b. The larger setting value will cause the slower response.
c. 0: Disable the filtering.
F_107
a. When the noise of analog input signal is large, appropriately increase the dead band to
stabilize the frequency command. But adjusting this function will reduce the tuning
linearity of input signal.
b. This setting must be applied along with the F_047.
F_043
Output
frequency
60.0Hz
54.0Hz
Max. output freq.60.0Hz
Freq. upper limit=0.90
Freq. lower limit=0.10
6.0Hz
54.0Hz
6.0Hz
60.0Hz
Frequency
command
a. Upper limit of output frequency = F_042 (Frequency Upper Limit) X F_031 (Maximum
Output Frequency)
b. Lower limit of output frequency = F_043 (Frequency Lower Limit) X F_031 (Maximum
Output Frequency)
82
Chapter 5
F_129
0: Output frequency
(the terminal will output when drive operation)
1: Frequency command
(the terminal will output when drive operation or stop)
2: Output current
3: Vin analog input signal
(the terminal will output when drive operation or stop; enable at F_124=1)
4: Iin analog input signal
(the terminal will output when drive operation or stop; enable at F_125=1)
F_045
F_130
Output current
Analog output
10V
10V
8V
50.0Hz
0V
Output freq.
or
Freq. command
Output current
21.25A
Analog output
Analog output
10V
8V
10V
0V
17A
0V
60.0Hz
0.0Hz
50.0Hz
60.0Hz
83
Chapter 5
Enable the function can preventing the motor from damage by operating in the overload
condition for a long time.
0: Disable
1: Overload protection for dependent cooling fan type motor: Enabled (OL)
2: Overload protection for independent cooling fan type motor: Enabled (OL)
F_048
F_049
F_050
a. The slip of motor is variable depending on the load. When the load current is over the
level of slip compensation, the drive will compensate the output frequency to output
constant speed. The setting range is -9.9~10.0Hz.
b. Compensation frequency =
Loading current (No load current (F_049))
Rated current(F_ 048) (No - load current (F_049))
F_051
Slip compensation(F_050)
84
Chapter 5
F_053
F_054
F_055
F_056
F_057
Operation command
Output voltage
0.3 sec
Output frequency
85
Chapter 5
Start command
Output voltage
Output freq.
Acceleration
time
> 0.1Sec
Decel. time is 2 seconds
Output freq.
Delay time before
speed tracing (F_089)
Output voltage
Speed tracing
current level
Output current
86
Chapter 5
> 0.1Sec
Decel. time is 2 seconds
Setting freq.
Normal accel. time
Output freq.
Delay time before
speed tracing (F_089)
Output voltage
Speed tracing
current level
Output current
F_055=13
F_056=14
F_057=15
F_055=13
F_056=14
F_057=15
UP
X4
UP
X4
DOWN
X5
DOWN
X5
CLEAR
X6
CLEAR
X6
+
COM
COM
DC 24V
87
Chapter 5
Operation
command
UP command
DOWN command
Freq. command
Frequency upper
limit
Frequency lower
limit
D1 H
Output freq.
U
U2
H
U1
D
D2 D1
U
U2
U1 H
D
D2
D1
Constant speed
detection
i.
88
Chapter 5
ii.
1. The terminal is activated and the drive is at stop condition: DC braking enabled.
2. When the DC braking is activated, the output current is according to the setting
of F_075 (DC Braking Level).
3. The DC braking command will be cleared and the motor accelerates to
frequency command when the start or jog command enabled.
4. The output frequency is decreased to the setting value of F_132 (DC Braking
Frequency at Stop) and DC braking enabled, when the start command or jog
command is disabled.
Start
command
DC braking
enable
Output freq.
DC
braking
active
iii.
DC braking
frequency at
stop F_132
Starting
frequency
F_032
DC
braking
active
Time
89
Chapter 5
iv.
v.
vi.
F_001=0
F_056=0
Start
FWD
Start
FWD
Reverse
REV
Reverse
REV
Stop
X5
Stop
X6
COM
COM
F_001=0
F_056=0
Start
FWD
Start
FWD
Reverse
REV
Reverse
REV
Stop
X5
Stop
X6
COM
DC 24V
DC 24V
90
COM
Chapter 5
F_118
Unit
0.01Hz
1~8
0.05Hz
0.5Hz
10~250
0.1Hz
F_120
1~5: Edge trigger or continuous accel./decel/ when the terminal is activated with
the duration (1 ~ 5 second).
When the UP/DOWN terminal enabled and exceeding the setting value, the
frequency command will accelerate (decelerate) to maximum (minimum) output
frequency or to the UP/DOWN disabled.
The acceleration (deceleration) slope is 4Hz per sec. Illustrate as below figure:
Frequency
command
If F_120 = 2
Max. output
freq.
UP/DOWN
freq. resolution
(F_119)
Acceleration
slope is
4 Hz/sec
0Hz
Time
UP command
> 2 sec
< 2 sec
DOWN command
91
Chapter 5
6: Edge trigger.
This mode means the specified action occurs on the edge of the transition of the
input signal. The response time of signal is 30ms.
F_121
a. Setting the input response time of multi-function terminals (X1~X6, FWD and REV)
(digital debouncing).
b. If the signal length of digital inputs is smaller than the digital input response time, the
program of drive will reject the input signal and do no process to input signal.
F_059
F_060
F_131
92
Chapter 5
Constant speed
detection range
(F_061)
Time
Output
terminal (Y1)
Output frequency
Freq.
command
Freq. Detection
Range (F_062)
Freq. Detection
Level (F_063)
Time
Output
terminal (Y1)
93
Chapter 5
System Overload
Detection Level
(F_068)
Time
System Overload
Detection Time (F_069)
Output terminal
(Ta1 or Ta2)
Output terminal
(Tb1)
Contact ais short-circuit when detection is activated;
Contact bis open-circuit when detection is activated.
Time
Output
current
Stall Prevention
Level at Constant
Speed (F_071)
Time
Output
terminal (Y1)
94
Chapter 5
8: Braking detection
Detection when the DC bus voltage is higher than dynamic brake voltage.
9: Restart after instantaneous power failure detection
The parameter is activated when F_078 (Operation Selection at Instantaneous
Power Failure) sets 1.
Restart after instantaneous power failure detection (F_058=9)
Power source
Low voltage detection
signal
Output freq.
Delay Time
before Speed
Tracing (F_089)
Output current
Output terminal
(Y1)
95
Chapter 5
Output freq.
Delay Time
before Speed
Tracing (F_089)
Output current
Output terminal
(Y1)
96
Chapter 5
K. Frequency Detection
F_061
Refer to the frequency detection for multi-function output terminal. (refer to page 93)
F_063
Refer to frequency detection for multi-function output terminal. (refer to page 93)
0: Disable
1: Enable
F_066
F_067
F_068
F_069
97
Chapter 5
System Overload
Detection Level
(F_068)
Time interval < System
Overload Detection
Time (F_069)
Time
Output terminal
(Y1) (F_058=5)
Time interval > System Overload
Detection Time (F_069)
b. The systeom overload detection is activated when the system overload condition
exceeds the value of F_068 (System Overload Detection Level) with the time interval of
F_069 (System Overload Detection Time) and the keypad will displayed
c. Detection during operation includes acceleration, deceleration or constant speed.
d. The purpose of overload detection is to prevent the system damage. The detection level
and time can be set by user requirements.
98
Chapter 5
F_071
When the drive is P type, the setting range is 30~160% of drive rated current. When the
setting value is 160, the stall prevention disable.
F_072
F_073
F_074
0: Disable
1: Enable
a. The description is as shown in a figure below:
Stall prevention level at constant speed
Output
frequency
Time
Time
Output
current
Stall Prevention Level
at Acceleration
(F_070)
Output
current
Stall Prevention Level
at Constant Speed
(F_071)
Time
Time
Time
Time
b. When enabling the F_074 (Stall Prevention Setting at Deceleration) and the stall occurs
at deceleration, drive will operation at constant speed.
c. According to the actual requirement to disable the F_074 (Stall Prevention Setting at
Deceleration), when connecting a dynamic brake unit.
d. If the DC bus voltage of drive is higher than the dynamic brake voltage level during stop,
the KP-201C keypad will display
and the drive cannot be start by pressing
RUN
key. If the DC bus voltage is less than the dynamic brake voltage level, the drive
will automatically recover to normal and displaying the main display.
99
Chapter 5
O. DC Braking Setup
F_075
DC Braking Level
F_077
F_132
DC Braking
Output
frequency
DC Braking
Frequency at
Stop (F_132)
Time
Time of DC
Braking before
Start (F_077)
Start
command
Time of DC
Braking after
Stop (F_076)
Time
If the frequency command is set below F_032 (Starting Frequency) during operation
and the output frequency is below the starting frequency, the DC braking will be
activated. The setting value of F_132 disable at the moment.
100
Chapter 5
Re-acceleration
Power recovery
Time
F_079
F_103
When the power failure, drive will reduce the frequency level before ramp to stop.
Output frequency(after) = Output frequency(before) Subtracted Frequency.
101
Chapter 5
F_104
F_105
F_106
Set the turning frequency level of ramp to stop when the deceleration time is switched
from F_104 setting value to F_105 setting value.
Subtracted
Frequency of
Deceleration at
Power Failure
(F_103)
Turning
Frequency of
Ramp to
Stop (F_106)
Deceleration Time
2 of Ramp to Stop
by Power Failure
(F_105)
Deceleration
Time 1 of Ramp
to Stop by Power
Failure (F_104)
Time
The ramp to stop at power failure function is suitable for the inertia load.
CAUTION
At the function F_078=1 or 3, the drive will automatically restart when the power is
restored. Stay away from the motor and machine.
102
Chapter 5
Q. Jump Frequency
F_084
Jump Frequency 1
F_085
Jump Frequency 2
F_086
Jump Frequency 3
F_087
F_087(Jump
Frequency.
Range) x 2
F_086(Jump
Frequency 3)
F_087(Jump
Frequency.
Range) x 2
F_085(Jump
Frequency 2)
F_084(Jump
Frequency 1)
Frequency
command
R. Speed Tracing
F_088
F_089
F_090
a. The main application of speed tracing function is used for the speed tracing for the
restart after instantaneous power failure, fault restart or the speed tracing command
by the multi-function input terminal.
b. Refer to speed tracing for multi-function input terminals (page 86).
103
Chapter 5
Holding Frequency
F_097
The main purpose of holding is to prevent the over slip of motor causing
over-current and stall during acceleration.
Output
frequency
F_096
(Holding
Frequency)
Time
F_097 (Holding
Time Interval)
T. External Indicators
F_099
External Indicator 1
F_100
External Indicator 2
F_101
External Indicator 3
Indicator 2 (DM-501)
Indicator 3 (DM-501)
RM5G/P control
board
GND
5
CN1
1
104
Chapter 5
U. Other Functions
F_080
F_081
Switching Frequency
When the value of F_081 is set to 0, the switching frequency of PWM voltage will be
800Hz and others switching frequency = F_0812.5KHz.
The higher switching frequency has less noise. But using higher switching frequency
must consider the cable length between drive and motor and must be adjusted
according the connection distance between drive and motor. (Refer to the 2-3-6)
Upper limit of switching frequency
RM5G TYPE :
1/2HP~75HP
Above 100HP
15KHz
10KHz
15KHz
10KHz
7.5KHz
RM5P TYPE :
10HP~30HP
40HP~100HP
Above 125HP
Load current
Switching
frequency
Load current
Switching
frequency
15K
100%
5%
12.5K
90%
10K
80%
7.5K
1min
1min
1min
1min
105
1min
1min
Time
Chapter 5
F_082
0: Ramp to stop
1: Coast to stop
2: Coast to stop + DC braking
When the value of F_082 is set to 2, the operation characteristic is shown as below
figure:
Output
voltage
N
AC voltage
DC voltage
10
F_075 (DC
Braking Level
Time
0.1
Stop
F_076 (Time
of DC Braking
after Stop) * N
Fout / F_031
ratio
When the output current of drive is abnormal at DC braking, appropriately increase the
setting value of F_089 (Delay Time before Speed Tracing).
F_083
Reverse Prohibition
F_091
Error Record
Display the latest 5 records of errors. Pressing the or key can display other
error records. (1: the latest error)
F_092
0: Disable
1: Enable
106
Chapter 5
F_094
Power Source
0: Disable
1: Enable
F_102
0: Linear.
1: Energy-saving mode (auto-adjust V/F pattern according to the load condition.)
2: Square curve.
3: 1.7th power curve.
4: 1.5th power curve.
Output
voltage
100%
Linear
Linear
Energy saving
Energy-saving
mode
Square
of 2 curve
curve
Square
th
Square
of 1.7 curve
curve
1.7 power
th
Square
of 1.5 curve
curve
1.5 power
70%
Base freq.
Output freq.
When the drive is used for fan or light-duty load applications, this function can be set
to achieve the energy-saving purpose.
107
Chapter 5
F_111
F_112
F_113
F_114
F_115
F_116
F_117
a. The function of ADJ4 ~ ADJ6, DIP1 ~ DIP4 switches and Pot Knob of KP-202 keypad
can be defined. User can connect the KP-201C keypad to drive to change the setting
value of F_110 ~ F_117 to redefine the functions of above switches of KP-202
keypad.
b. The setting value 0 ~ 49 for F_110 ~ F_112 and F_117 functions represent certain
item, respectively. Shown as below table:
Setting
value
Setting item
ADJ range
Setting
value
Setting item
Deceleration Time of
Preset Speed 2
Acceleration Time of
Preset Speed 3
Deceleration Time of
Preset Speed 3
Secondary Acceleration
and Deceleration Time
Starting Frequency
ADJ range
Primary Speed
0.0~120.0
14
Preset Speed 1
0.0~120.0
15
Preset Speed 2
0.0~120.0
16
Preset Speed 3
0.0~120.0
17
Preset Speed 4
0.0~120.0
18
Preset Speed 5
0.0~120.0
19
Preset Speed 6
0.0~120.0
20
Preset Speed 7
0.0~120.0
21
Base Voltage
0.0~255.0
(220V series)
0.0~510.0
(400V series)
Jog Speed
Primary Acceleration
Time
Primary Deceleration
Time
Acceleration Time of
Preset Speed 1
0.0~120.0
22
V/F Frequency 1
0.0~F_034
0.0~165.0
23
V/F Voltage 1
0.0~F_035
0.0~165.0
24
V/F Frequency 2
0.0~F_034
9
10
11
0.0~165.0
36
12
Deceleration Time of
Preset Speed 1
0.0~165.0
37
13
Acceleration Time of
Preset Speed 2
0.0~165.0
38
108
Starting Voltage
Maximum Output
Frequency
0.0~165.0
0.0~165.0
0.0~165.0
0.0~165.0
0.1~10.0
0.0~127.5
0.0~120.0
1~150
0.0~165.0
0.0~165.0
Chapter 5
Setting
value
39
Setting item
ADJ range
DC Braking Level
40
0~150
Setting
value
45
0.0~25.5
Jump Frequency 1
0.0~F_031
46
0.01~100.00
41
Jump Frequency 2
0.0~F_031
47
0.00~2.00
42
Jump Frequency 3
Jump Frequency
Range
Holding Frequency
0.0~F_031
48
-1.00~1.00
0.0~25.5
49
0.00~2.00
0.0~F_031
43
44
Setting item
ADJ range
c. The setting value 0~15 for F_113~ F_116 represent certain item, respectively. Shown
as below table.
Setting Setting
value Item
Setting Setting
value item
Switching freq. is
2.5KHz
Switching freq. is set by
OFF:
KP-201C keypad
Restart after
ON: instantaneous power
failure
F_078
Restart after
instantaneous power
OFF:
failure is set by
KP-201C keypad
ON:
Disable
Disable
ON:
1
ON:
F_001
OFF:
ON:
3
F_002
OFF:
ON:
F_003
F_034
OFF:
ON:
OFF:
ON:
Start command by
FWD or REV terminal
F_001
OFF:
F_074
OFF:
Start command by
KP-202 RUN key
Start command by
FWD terminal
Start command by
KP-202 RUN key
Frequency command by
analog input terminal
Frequency command by
KP-201C or KP-202
keypad (Note)
STOP key disable
STOP key is set by
KP-201C
Base frequency is 50.00
Hz
Base frequency is 60.00
Hz
None
109
F_083
OFF:
12
13
14
15
OFF: DC braking at stop
ON: No DC braking
7
F_082
OFF:
Stall prevention at
deceleration disable
Stall prevention is set by
KP-201C keypad
F_081
Reverse selection is
set by KP-201C keypad
Chapter 5
Note:
If F_110 ~ F_112 and F_117 are all set to 0, the frequency command will be controlled by the
primary speed setting value via KP-201C keypad.
If one of F_110 ~ F_112 and F_117 is set to 0, the frequency command will be controlled by
one of ADJ4 ~ ADJ6 switches and pot knob of KP-202 keypad.
110
Chapter 5
111
Chapter 6
Chapter 6
CAUTION
1. Check if the shield of wire is broken after wiring is completed to avoid electric
leakage or short circuit.
2. Screws on the terminal must be fastened.
A. Verify and check the compatibility between power source, voltage, motor, and
drive.
B. Connect the power to drive R/L1, S/L2, T/L3 (three-phases) or R/L1, S/L2
terminals (single-phase).
C. Set all required parameters and functions after power is ON and measure the
output voltage of the drive at U/T1, V/T2, W/T3 terminals to verify if the output
voltage and current are valid. Press
STOP
RESET
D. Switch off the power and wait for drives power indicators off, and then connect
drives U/T1, V/T2, W/T3 terminals to the motor.
E. Operate the motor with the drive by low speed after power ON to verify the validity
of the motor rotation direction and then to slowly increase the motor speed.
F. Motor start or stop must be controlled by drive control signal instead of switching
the power ON / OFF. The lifetime of the drive will be significantly reduced if the
invalid operation using the switch control of the power is applied to motor control.
G. Because the starting current of motor is 6~8 times of rated current, Do NOT install
the magnetic contactor between the drive and motor for the motor operation.
H. When using the single-phase power source to drive the three-phase drive (not the
standard type of single-phase power input), first confirm the horsepower of motor,
and then calculate the motor rated current by multiplying the motor rated current
by 2 times to the base value of drive rated current. The drive selection for this
single-phase power must have the rated current equal to the calculated drive
rated value.
Formula: Motor rated current 2 = Drive rated output current
112
Chapter 6
Example:
a. Drive selection:
Motor specification: 220VAC, 1HP ; Rated current: 3.1A
Base value of drive rated current =3.1 (A) 2 times = 6.2 (A)
Drive specifications: 220VAC, 1HP drive = 5A (rated output current)
2HP drive = 8A (rated output current)
Select 2HP drive for 1HP AC motor.
b. Connect the single-phase power line to R, S terminals.
c. Parameter settings:
Please reset below functions. If the parameters are not modified, the
motor and drive could be possibly damaged.
F_048 Motor Rated Current = 3.1A
(the setting must be based on the motor rated current)
F_068 System Overload Detection Level = 80
(the half of the default setting value 160%)
F_071 Stall Prevention Level at Constant Speed = 80
(the half of the default setting value 160%)
113
Chapter 6
drive by pressing
of keypad or commanding the drive to reset through
multi-function input terminals by external reset signal
RESET
Description
Cause
EEPROM data
write fault.
EEPROM
component
defected.
(EEr)
KEYPAD
EEPROM error
Hz
(AdEr)
KEYPAD
Hz
Fuse open
(SC)
Under voltage
during operation
The internal DC
bus voltage level is
below 70%.
(LE1)
KEYPAD
Hz
A/D converter
error
KEYPAD
Hz
Troubleshooting
Please reset all
parameters to
default value and
restart the drive.
Return the drive to
repair, when the
fault cannot be
eliminated.
Phase failure of
input power.
Instantaneous
power off.
Voltage variation
of power source is
too high.
Motor with instant
overload causing
the high voltage
drop.
114
Chapter 6
Description
(OC)
KEYPAD
Hz
(GF)
KEYPAD
Hz
(OE)
KEYPAD
Hz
(OH)
KEYPAD
Hz
Cause
Troubleshooting
Drive over
The output
current
terminals of drive
The output current are short.
of drive during
The load is too
operation exceeds heavy.
220% of drives
The acceleration
rated current.
time is too short.
Drive is
immediately
restarted after
coast to stop.
Check wires of
U/T1,V/T2,W/T3
terminals to verify if
there is short
between terminals.
Check the motor
and drive
compatibility.
Check if the motor
operated in
over-rated
condition.
Grounding fault
The three-phase
output current is
unbalance and
The output terminal
exceeding the
of the drive is short
detection level of or grounding.
grounding fault.
Grounding fault
protection: F_098
Over voltage
The internal DC
bus voltage of
drive is over the
protection level.
100V / 200V
series: About
DC410V.
400V series:
About DC820V.
The deceleration
time of motor is too
short causing the
regeneration
voltage on DC bus
too high.
Drive overheating
The temperature of
drives heat sink
reaches the 105.
Increase the
deceleration time or
use high torque
braking and dynamic
brake unit to reduce
input voltage.
115
Chapter 6
Display
Description
(OL)
KEYPAD
Hz
(OL1)
KEYPAD
Hz
(OLO)
KEYPAD
Hz
(thr)
KEYPAD
Hz
(PAdF)
KEYPAD
Hz
Cause
Troubleshooting
Motor is
Check the load of
Motor overload
overloaded.
motor.
Operation current
exceeds 150% of The voltage setting Check if the
of V/F pattern is
acceleration or
motors rated
too high or too low. deceleration time is
current and
reaches the motor The current setting too short.
Check if V/F setting
overload protection of motors rated
current is invalid.
is proper.
time.
Check if the rated
current setting is
valid.
Drive overload
Operation current
exceeds 150%
(120% for P type)
of drives rated
current and
continues for 1
minute.
Motor overload.
The voltage setting
of V/F pattern is
too high or too low.
Drive capacity is
too small.
System overload
Load system is
overload and the
operation current
reaches the
active level.
Detection level:
F_068.
Detection time:
F_069.
The multi-function
terminal receives
External fault
the external fault
signal.
Keypad
interruption
during copy
RESET
The connecting
wire of the keypad
is loosen.
Check the connecting
The keypad jack of wire of keypad.
the drive is
oxidized.
116
Chapter 6
Hz
Description
Power source
under voltage
The internal DC
bus voltage level
is below 70%.
(bb)
Drive output
interruption
KEYPAD
Hz
(Fr)
KEYPAD
Coast to stop
Hz
(db)
KEYPAD
Hz
Cause
Troubleshooting
The voltage of
Check if the voltage of
power source is too
power source is valid.
low.
Drive stops the
output when the
output interruption
command is
activated.
Drive stops the
output when the
coast to stop
command is
activated.
Dynamic brake
over voltage
The internal DC
bus voltage of
drive is over the
protection level.
The deceleration
time of motor is too
short causing the
regeneration voltage
on DC bus too high.
Increase the
deceleration time or
use high torque
braking method and
add dynamic brake
unit.
Program fault
(PrEr)
KEYPAD
Hz
(Err_00)
KEYPAD
Hz
(Err_01)
KEYPAD
Hz
(dtF)
Direction
command error
KEYPAD
Hz
(Wr_F)
KEYPAD
Hz
Different
The software
software version version of drive is
inter-copy
different.
117
Check up the
software version.
Chapter 6
118
Power
source
Molded Case
Circuit Breaker
(MCCB)
or Fuse
Magnetic
Contactor
(MC)
RST
L1 L2 L3
P P1
UVW
T1 T2 T3
The ACL can
reduce the
leakage current of
motor effectively;
It is used as the
motor is far away
from the drive.
AC reactor
(ACL)
DC reactor
(DCL)
Improve
power factor
of driver
Reduce conduction
interference.
EMC
filter
EMI filter
(Please refer to
p.131)
(Please refer to
p.131)
Zero-phase
radio
frequency filter
(RFI)
RFI
Reduce radiation
interference.
The range of limited
frequency is 1MHz - 10MHz.
RFI
Reduce radiation
interference.
The range of limited
frequency is
1MHz - 10MHz.
(Please refer to
p.136)
Motor
119
App.A
Appendix B
Selection of Motor
Appendix B
Selection of Motor
a. Standard Motor
1. Must be used the 3-phase induction motor as load.
2. The speed of cooling fan will decrease when the motor is operated at low
speed. Do Not operate the motor at low speed for a long time to prevent the
temperature of motor from overheating. For the low speed with long time
operation condition, please selecting the motor with independent cooling fan.
3. Standard three-phase induction motor (NEMA B) characteristics as follows:
d. When the motor speed exceeds the rated speed (50/60Hz), the torque will be
decreased while the motor speed increasing.
e. Check the motor insulation. The standard requirement is 500V (or 1000V) /
100M above.
b. Special Motors
a. Synchronous Motor: The higher starting current than the standard motor;
lower V/F; the larger drive capacity required.
b. Submersible Motor: The higher rated current than standard motor; Caution the
setting of V/F pattern, the minimum speed limit
(approximately 30Hz), and the insulation quality. During
the installation, be caution of the insulation resistance for
motor (including wiring). Add ACL to drives output
terminal.
c. Explosion-proof Motor: Drive does not have the explosion-proof mechanism.
Be attentive to installation safety.
App.B
120
Appendix B
Selection of Motor
Drive
Motor
Motor
cable
121
App.B
Appendix C
Appendix C
Caution: If the drive is unused or stored in the storage over 1 year, the surface of
aluminum foil of electrolytic capacitor within the drive will be oxidized and
cracked causing the L and C value up. This is the common characteristics
of capacitor. Therefore, with directly applying the voltage and high current
to drive after the drive is placed for a long time, the drive may be damaged
due to the oxide film cracked.
a. If the drive is stored or non-used (no power ON) over 1 year, it is necessary to
charge the drive by autotransformer for 30 minutes from 0 volt to the half of drives
rated voltage and then to apply drive rated voltage to charge the drive for another
30 minutes.
b. When charging the internal capacitor of drive, the wiring between autotransformer
and terminals (R/L1, S/L2) of drive is shown as below:
Autotransformer
AC Power
Input terminal
250
Drive
375
125
0
500
Output terminal
Drive
375
125
0
500
Output terminal
Hz
App.C
122
Appendix D
Appendix D
L1
L2
Max. weight
(g)
MHL100-100 100W/100
165
150
40
20
5.3
200
MHL100-400 100W/400
165
150
40
20
5.3
200
500W/40
335
320
60
20
5.3
1100
MHL500-40
Dimensions (mm)
Notes:
1. When the braking is frequently applied, please increase the resistor wattage
and add the cooling fan to prevent the resistor from overheating.
2. Aluminum case resistors have the better thermal performance. Please select
1.2 times rated power resistor by using general wirewound type resistor.
3. Please use the heat-resistant wire for the brake resistor wiring.
DANGER
When the dynamic brake unit is fault, the braking transistor maybe turn on for
full cycle. Add the thermal protection device to cut off the power at high
temperature to avoid the drive burnout (refer to the section f of Appendix D for
wiring of braking resistor).
123
App.D
Appendix D
Minimum
specification
RM5G-2001/2
RM5G-2001
240
100/100W
MHL100-100*1
140
RM5G-2002
75
RM5G-2003
160
40/500W
MHL500-40*1
20/1000W
MHL500-40*2
(2pcs in parallel)
RM5G-2015
13.3/1500W
MHL500-40*3
(3pcs in parallel)
115
RM5G-2020B
10/2000W
MHL500-40*4
(4pcs in parallel)
120
RM5G-2025B
8/2500W
MHL500-40*5
(5pcs in parallel)
120
RM5G-2030B
6.6/3000W
MHL500-40*6
(6pcs in parallel)
120
RM5G-2040B
3.3/6000W
MHL500-40*12
(12pcs in parallel)
190
2.5/8000W
MHL500-40*16
(16pcs in parallel)
RM5G-2005
RM5G-2007
RM5G-2010
RM5G-2050B
RM5G-2060B
RM5G-2075B
App.D
2.0/10000W
MHL500-40*20
(20pcs in parallel)
124
105
140
110
200
165
160
Appendix D
AC 400V Series
Approximate
braking
torque
Recommending combination
(10%ED)
Minimum
specification
RM5G-4001
400/100W
MHL100-400*1
145
RM5G-4002
200/200W
MHL100-400*2
(2pcs in parallel)
180
RM5G-4003
133/300W
MHL100-400*3
(3pcs in parallel)
180
RM5G-4005
100/400W
MHL100-400*4
(4pcs in parallel)
160
80/1000W
MHL500-40*2
(2pcs in series)
125
40/2000W
MHL500-40*4
(2pcs in parallel, 2 sets in
series)
150
RM5G-4007
RM5G-4010
RM5G-4015
RM5G-4020
RM5G-4025B
RM5G-4030B
27/3000W
MHL500-40*6
(3pcs in parallel, 2 sets in
series)
20/4000W
MHL500-40*8
(4pcs in parallel, 2 sets in
series)
RM5G-4040B
RM5G-4050B
RM5G-4060B
RM5G-4125B
120
135
160
120
MHL500-40*12
13.3/6000W (6pcs in parallel, 2 sets in
series)
150
10/8000W
MHL500-40*16
(8pcs in parallel, 2 sets in
series)
165
8/10000W
MHL500-40*20
(10pcs in parallel, 2 sets in
series)
RM5G-4075B
RM5G-4100B
100
125
160
120
100
App.D
Appendix D
126
Appendix D
Output
frequency
Note:
1. %ED (Effective Duty Cycle) = Tb/Ta*100%
(continuous operation time Tb<15 sec).The
definition is shown as above figure.
2. Above wattages of table is defined at 10%ED.
Time
Tb
Ta
AC Motor
R/L1
U/T1
S/L2
T/L3
IM
V/T2
RM5G/P
PE
W/T3
PE
X5 (External Fault)
Ta2
COM
PR
MC
Tc2
MC
Thermal Switch
(OHD3-100B)
(Figure 1)
(1) Use the thermal switch to protect the temperature of braking resistor and
generate an external fault signal to the multi-function terminal (X5) to stop the
drive when the braking resistor is overheating and interrupt the connection of
magnet contactor (MC) by output terminals Ta2 / Tc2.
(2) Set the multi-function terminal (X5) to -7 (External fault).
(3) Set the multi-function terminal (Ta2 / Tc2) to -11 (Error detection).
127
App.D
Appendix D
AC220V
DC24V
RELAY
OFF
OHD3-100B
MC
RELAY
ON
Thermal Switch
(OHD3-100B)
DC0V
MC
AC220V
MC
R/L1
R/L1
U/T1
S/L2
S/L2
V/T2
T/L3
T/L3
RM5G/P
PE
AC Motor
IM
W/T3
PE
(Figure 2)
When the drive power is controlled by the magnet contactor (MC), use the thermal
switch to control magnet contactor (MC). When the braking resistor is overheating,
the contactor (MC) is disconnected.
App.D
128
Appendix D
AC Motor
R/L1
U/T1
S/L2
IM
V/T2
RM5G/P
T/L3
PE
W/T3
PE
X5 (External Fault)
Ta2
COM
PR
RB1 RB2
MC
Tc2
DBU6
MC
Thermal guard
(OHD3-100B)
(Figure 1)
(1) Use the thermal switch to protect the temperature of braking resistor and
generate an external fault signal to the multi-function terminal (X5) to stop the
drive when the braking resistor is overheating and interrupt the connection of
magnet contactor (MC) by output terminals Ta2 / Tc2.
(2) Set the multi-function terminals (X5) to -7 (External fault).
(3) Set the multi-function terminals (Ta2 / Tc2) to -11 (Error detection).
129
App.D
Appendix D
DC24V
AC220V
DBU6
OHD3-100B
RELAY
DC0V
RB2
OFF
MC
Thermal guard
(OHD3-100B)
RB1
RELAY
ON
MC
AC220V
PR
MC
R/L1
R/L1
S/L2
S/L2
T/L3
T/L3
PE
U/T1
V/T2
RM5G/P
AC Motor
IM
W/T3
PE
(Figure 2)
When the drive power is controlled by the magnet contactor (MC), use the thermal
switch to control magnet contactor (MC). When the braking resistor is overheating,
the contactor (MC) is disconnected.
App.D
130
Appendix E
Appendix E
Selection of Reactor
Selection of Reactor
CAUTION
Due to the AC reactor(ACL) or DC reactor(DCL) possibly produce the heat (about
100) in use, please Do NOT touch the reactor and caution the environment
conditions.
a. Suppress the harmonic current of power and improve the power faction is the main
function of the ACL and DCL. Connect the ACL at the power source input terminal
of the drive also can suppress the surge voltage to protect the drive.
b. When the power capacity is over 500kVA or more than ten times of the rated
capacity of the drive, adding the ACL (as below figure) is necessary. The input
terminal (R/L1,S/L2,T/L3) of the drive must connect ACL.
7000
ACL is necessary
500
ACL is not necessary
700
50
Drive capacity
(kVA)
c. When the heater (with the SCR), air compressor, high-frequency equipment, or
welding machine is installed at the same power source site, the harmonic current
will interfere the drive. Thus, add the ACL at the input terminal (R/L1,S/L2,T/L3) of
the drive is required.
d. When multiple drives of high horse power are used, due to harmonic wave exerted,
adding ACL at the input terminal (R/L1,S/L2,T/L3) of the drives is required to
prevent the drives from the possible interference and power quality deterioration.
e. When the cable length between the drive and motor is over 30 meters or multiple
motors are used in parallel, please add ACL at the output terminal of the drive.
f. Add the ACL at the input terminal(R/L1,S/L2,T/L3), the power factor is above 75%;
Add ACL and DCL, the power factor is above 90%.(the specifications of ACL and
DCL, please refer to page 132 ~ 133)
g. When horse power of drive is 100HP(included) or above, ACL is the standard
equipment. When the drive is 175HP(included) or above, DCL is the standard
equipment.
h. The connecting cable between the drive and DCL must be the same specifications
with the cable of input terminal(R/L1,S/L2,T/L3).
i. For installation, in accordance with the motor capacity to select the suitable ACL to
use and the specifications list are as below:
131
App.E
Appendix E
Selection of Reactor
Input
Output
(R/L1,S/L2,T/L3) (U/T1,V/T2,W/T3)
Drive model
number
Input
Output
(R/L1,S/L2,T/L3) (U/T1,V/T2,W/T3)
(mH)
(A)
(mH)
(A)
(mH)
(A)
(mH)
(A)
RM5G-2001/2
0.4
15
0.4
15
RM5G-4001
0.4
15
0.4
15
RM5G-2001
0.4
15
0.4
15
RM5G-4002
0.4
15
0.4
15
RM5G-2002
0.4
15
0.4
15
RM5G-4003
0.4
15
0.4
15
RM5G-2003
0.4
15
0.4
15
RM5G-4005
0.4
15
0.4
15
RM5G-2005
0.2
30
0.2
30
RM5G-4007
0.2
30
0.2
30
RM5G-2007
0.2
30
0.08
50
RM5G-4010
0.2
30
0.2
30
RM5G-2010
0.08
50
0.08
50
RM5G-4015
0.2
30
0 .08
50
RM5G-2015
0.08
50
0.07
75
RM5G-4020
0.08
50
0 .08
50
RM5G-2020
0.07
75
0.04
100
RM5G-4025
0.08
50
0.08
50
RM5G-2025
0.04
100
0.04
100
RM5G-4030
0.08
50
0.07
75
RM5G-2030
0.04
100
0.03
150
RM5G-4040
0.07
75
0.04
100
RM5G-2040
0.03
150
0.02
200
RM5G-4050
0.04
100
0.04
100
RM5G-2050
0.02
200
0.02
200
RM5G-4060
0.04
100
0.03
150
RM5G-2060
0.02
RM5G-4075
0.03
150
0.02
200
RM5G-2075
RM5G-4100
0.02
200
0.02
200
RM5G-2100
RM5G-4125
0.02
RM5G-2125
0.013 400
0.01
600
RM5G-4150
RM5G-2150
0.01
0.01
600
RM5G-4175
RM5G-2200
RM5G-4200
RM5G-2250
RM5G-4250
0.013 400
0.01
600
0.01
600
App.E
600
RM5G-4300
0.01
600
RM5G-4350
0.01
RM5G-4420
RM5G-4500
RM5G-4600
132
Appendix E
Selection of Reactor
200V Series
(mH)
(A)
RM5G-2007
1.2
30
RM5G-2010
0.9
RM5G-2015
Drive model
number
400V Series
(mH)
(A)
RM5G-4007
1.5
20
50
RM5G-4010
1.2
30
0.5
75
RM5G-4015
1.2
30
RM5G-2020
0.5
75
RM5G-4020
0.9
50
RM5G-2025
0.4
100
RM5G-4025
0.9
50
RM5G-2030
0.4
100
RM5G-4030
0.9
50
RM5G-2040
0.25
150
RM5G-4040
0.5
75
RM5G-2050
0.2
200
RM5G-4050
0.4
100
RM5G-2060
0.2
200
RM5G-4060
0.4
100
RM5G-2075
0.15
300
RM5G-4075
0.25
150
RM5G-2100
0.177
400
RM5G-4100
0.2
200
RM5G-2125
0.177
400
RM5G-4125
0.2
200
RM5G-2150
0.126
600
RM5G-4150
0.15
300
RM5G-2200
0.09
800
RM5G-4175
0.15
300
RM5G-2250
0.09
800
RM5G-4200
0.177
400
RM5G-4250
0.177
400
RM5G-4300
0.126
600
RM5G-4350
0.126
600
RM5G-4420
0.09
800
RM5G-4500
0.09
800
RM5G-4600
0.07
1000
133
App.E
Appendix E
Selection of Reactor
W(MAX)
6-I
L(MAX)
W(MAX)
H(MAX)
H(MAX)
6-I
B
A
Hole
4-G
C
D
B
A
C
D
L(MAX)
Hole
4-G
Figure A
Figure B
D
W(MAX)
W(MAX)
6-I
H(MAX)
H(MAX)
6-I
C
D
L(MAX)
B
A
Hole
4-G
B
A
C
D
L(MAX)
Hole
4-G
Figure C
Figure D
Capacity
Figure
0.4mH/15A
150
80
70
86
153
97
0.2mH/30A
150
80
70
85
151
0.08mH/50A
150
80
70
86
0.07mH/75A
150
80
68
0.04mH/100A
180 100
0.03mH/150A
0.02mH/200A
Weight
146
168
M4
4.0
120
132
168
4.2
154
123
131
168
4.6
85
151
121
132
168
4.8
77
97
182
145
146
168
8.0
180 100
79
97
182
150
146
168
8.6
180 100
88
108
192
162
146
168
9.8
0.015mH//300A
225
220
210
2514 12
19
0.013mH//400A
230
240
200
2210 12
20.2
29.3
(kg)
0.01mH//600A
280
270
235
2210 16
0.006mH/800A
300
300
305
2513 15
65
0.005mH/1000A
350
290
320
2513 14
84.6
(unit: mm)
App.E
134
Appendix E
Selection of Reactor
B
W(MAX)
W(MAX)
2-I
H(MAX)
H(MAX)
2-I
B
A
C
D
B
A
L(MAX)
4-G
Hole
C
D
L(MAX)
4-G
Hole
A A
Figure
B B
Figure
C
W(MAX)
H(MAX)
H(MAX)
2-I
BB
AA
2-I
4-G Hole
C C
D D
L(MAX)
L(MAX)
C C
Figure
Specifications of DC reactor (DCL)
W
Capacity
Figure
1.5mH/20A
96
80
81
98
96
120
1.2mH/30A
114
95
89
115
114
0.9mH/50A
134
113
87
107
0.5mH/75A
134
113
87
0.4mH/100A
162
135
0.25mH/150A
162
0.2mH/200A
162
0.15mH/300A
0.177mH/400A
Weight
85
115
3.0
150
100
136
4.4
134
160
115
146
6.5
107
134
160
115
146
6.8
102
133
162
175
140
178
12.5
135
114
145
162
188
140
178
13.8
135
122
153
162
200
139
178
15.5
160
120
123
140
190
225
230
2110 12
19
200
150
160
170
200
280
270
2213 12
34.7
0.126mH/600A
240
182
175
194
240
320
315
2013 14
60.5
0.09mH/800A
250
150
150
190
250
290
385
2513 15
72
0.07mH/1000A
270
160
155
200
270
310
400
2513 15
86
(kg)
(unit: mm)
135
App.E
Please read this manual carefully to understand the correct and safety operations
before using the product to prevent possible personnel injuries caused by false
operations.
CAUTION
(1) Do Not touch zero-phase radio frequency filter(RFI) to prevent the scald burn
from the extreme high temperature when power is on, just off, or during the
operation.
(2) While lift up product, please note the weight of product and move it with proper
method to avoid possible injuries.(Please be more cautions to the sharp parts).
(3) Wiring or inspection must be done by qualified professional technicians.
By installing the RFI filter(s), it can reduce the radio frequency interference
generated by drive.
Because the RFI filter is constructed by ferrite core, it is not related to the capacity
and voltage of drive.
Environmental Condition
1. Specification of product:
Model
RM5G/P
(1) Clean place without high temperature, high humidity, and
flammable gases.
(2) If the zero-phase radio frequency filter is installed inside
the power distribution panel, the around temperature
Use Place
should not exceed the range(-10 ~ +50).
(3) The heat will be generated in the zero-phase radio
frequency filter, so the space should be reserved for heat
dissipation.
Ambient
-10 ~ +50(no condensation)
Temperature
Ambient Humidity 90RH(no dew)
Ambient Gas
No corrosive gas, and no flammable gas
Vibration
Below 5.9m/ s2
2. Wiring for RFI: Connect the RFI filter in accordance with the following wiring
diagram.
(1) Install the RFI filter at the power source site of the drive
Ex. 1
Power
RFI
Ex. 2
R
S
T
Power
RFI
App.F
R
S
T
136
Motor
RFI
Ex. 2
U
V
W
Motor
(Note)
Either the ground wire or the four-core
cable with ground wire cannot pass
through RFI filter; otherwise the filtration
RFI
(3) If the power cords are too thick to be winded, pass the power cords through
RFI filter directly, and connect two or more RFI in series.
Pass all 3-phase power cords through
RFI filter in same direction with same coil
number, and then connect to motor
terminals of the drive. Caution: Do Not
exceed 4 coils to prevent overheating of
RFI filter.
Ex. 1
U
V
W
Motor
RFI
(Note)
Either the ground wire or the four-core
cable with ground wire cannot pass
through RFI filter; otherwise the filtration
3. Recommend to use power cords as many as possible of coil number. If the RFI
filter is overheating, reduce the coil number to reduce temperature.
Model
RFI-01
RFI-02
RFI-03
RFI-04
137
(unit: mm)
32
160
7
37
85
130
86
1.4
180
(unit: mm)
App.F
138
R5
47
42.3
12
211
130
130
44
37
54
176
2
230
(unit: mm)
R5
47
42.3
12
276
46
154
241
54
63
175
2
295
(unit: mm)
139
App.F
Appendix G
Appendix G
App.G
140
Appendix H
Display
a. Remote controller
Two types of the remote controller: Internal panel type and external panel type can be used
with KP-201C or KP-202 keypad:
1. Dimension of internal panel type (consist of A-01, KP-201C)
65
37
32.5
KP-201C
112
124
14
KP-207
4-M4 screw
R2.5
17
(unit: mm)
2. Dimension of external panel type (consist of A-01, A-02, KP-201C)
65
37
32.5
63.2
5
14
112
124
KP-201C
KP-201C
R2.5
M4-4
48.2
A-02
A-02
A-01
A-01
(unit: mm)
141
App.H
A-02
A-01
c. Dimension diagram and wiring definition.
(Unit: mm)
App.H
142
1.
Outline dimensions
96
2.7
75
2
90.6
48
44
1.5
45
93
98
Panel cutting
dimension
Unit:mm
2.
3.
The standard length of 2.54/5P wires is 1.5 m and 3 m respectively. Do not exceed
this length.
143
App.H
Appendix I
Appendix I
2-6 hole
135
6.5
128
46
138
151.5
5.5
5.5
128
110
100
85
138
2-M4 screw
(unit: mm)
2-6.6
hole
2-35
3-23
2-35
3-23
(unit: mm)
App.I
144
Appendix I
253
235
2-10
hole
270
253
235
240
116
238
119
25
427
445
460
427
445
460
117
25
10
10
4-M8
screw
4-M8
screw
445
163
257
235
Panel
cutting
dimen
sion
43
235
432 6.5
445
97
2- d hole
W
W1
W3
D0
D1
h1
h2
H2
H1
H
h2
H2
H1
H
h1
D1
15
4 screw
15
4 screw
W4
W3
D2
H1
D2
W3
Panel
cutting
dimension
H4
H3
W
W1
W3
(unit: mm)
145
App.I
App.I
W4
H1
H2
H3
H4
RM5G-2125
RM5G-2150
RM5P-2150
RM5G-2200
RM5G-2250
RM5P-2200
RM5P-2250
W3
RM5G-2100
RM5P-2125
W1
146
15
19
14
11
h1
39
35
30
25
h2
Dimension (mm)
RM5G-2050
RM5G-2060
RM5G-2075
RM5P-2060
RM5P-2075
RM5P-2100
Model
number
18
12
12
10
h3
D1
D2
D0
15
15
12
10
d1
Refer
to
P.145
figure
Ref.
M12
M10
M8
(mm)
Mounting
hole
Appendix I
Outline Dimension Drawing of Drives
H4
RM5G-4500
RM5G-4600
RM5P-4600
RM5P-4700
H3
H2
RM5G-4300
RM5G-4350
RM5G-4420
RM5P-4350
RM5P-4420
RM5P-4500
H1
RM5G-4175
RM5G-4200
RM5G-4250
RM5P-4200
RM5P-4250
RM5P-4300
W4
W3
RM5G-4150
RM5P-4175
W1
147
15
15
19
14
11
h1
39
39
35
30
25
h2
Dimension (mm)
RM5G-4075
RM5G-4100
RM5G-4125
RM5P-4100
RM5P-4125
RM5P-4150
Model
number
19
18
12
12
10
h3
D1
D2
D0
15
15
15
12
10
d1
Refer
to
P.145
figure
Ref.
M12
M10
M8
(mm)
Mounting
hole
Appendix I
Outline Dimension Drawing of Drives
App.I
Appendix J
Appendix J
Type
ACE-S02/02B/02C
Name
Application
ACE-S04/06
ACE-S08/09
ACE-S10
App.J
SPEED SIGNAL
TRANSFER
/
FEEDBACK
CONTROLLER
MULTI-FUNCTION
CONTROLLER
148
Multi-place control:
The drive can be started, accelerated,
decelerated, and stopped by remote control,
and the drive can auto-storing the operation
frequency when the power failure by using
multi-function controller.
Traverse control:
Used in the occasion of making silk thread
move around by traverse winding
equipment.
Sequential operation control with
multi-speed:
Execute the sequential control in
accordance with the setting speed, and
supporting the circulation operation.
Appendix J
Type
ACE-S12
ACE-S13A/13B
Name
Application
SIGNAL ISOLATION
CONVERTER
149
App.J
Appendix J
App.J
150
Attachment 1
Attachment 1
66+10
55
60
48
2-M3 screw
23
96+10
85
30
16
23
23x23
Scale: 1:1
Unit: mm
151
Att.1
Attachment 2
Setting Memo
Attachment 2
Setting Memo
Func.
Description
Def60
Actual
Setting
Value
Func.
Description
Def60
F_000
F_022
Note1
F_001
F_023
Note1
F_002
F_024
Note1
F_003
F_025
Note1
F_004
F_026
Note1
F_005
F_027
Note1
F_006
F_028
Note1
F_007
20.00
F_029
0.0
F_008
F_030
F_009
60.00
(50.00)
F_031
60.00
(50.00)
F_010
10.0
F_032
0.5
F_011
20.0
F_033
200V series:
8.0
400V series:
12.0
F_012
30.0
F_034
60.00
(50.00)
F_013
0.00
F_035
200V series:
220.0
400V series:
380.0
F_014
0.00
F_036
0.0
F_015
0.00
F_037
0.0
F_016
0.00
F_038
0.0
F_017
6.00
F_039
0.0
F_018
60.00
(50.00)
F_040
1.00
F_019
Note1
F_041
0.00
F_020
Note1
F_042
1.00
F_021
Note1
F_043
0.00
Att.2
152
Actual
Setting
Value
Attachment 2
Func.
Description
Def60
F_044
F_045
1.00
F_046
F_047
Actual
Setting
Value
Func.
Description
Setting Memo
Def60
F_068
160
F_069
0.1
20
F_070
170
F_048
According
to the
rated
current of
motor
F_071
160
F_049
1/3 motor
rated
current
F_072
Note1
F_050
0.0
F_073
Note1
F_051
4P
F_074
F_052
F_075
50
F_053
F_076
0.5
F_054
F_077
0.0
F_055
F_078
F_056
F_079
200V series:
175.0
400V series:
320.0
F_057
F_080
F_058
F_081
F_059
F_082
F_060
11
F_083
F_061
2.0
F_084
0.0
F_062
2.0
F_085
0.0
F_063
0.0
F_086
0.0
F_064
1.0
F_087
0.0
F_065
F_088
150
F_066
F_089
0.5
F_067
F_090
100
153
Actual
Setting
Value
Att.2
Attachment 2
Func.
Setting Memo
Description
Def60
Actual
Setting
Value
Func.
Description
Def60
F_091
F_114
F_092
F_115
F_093
F_116
F_094
F_117
F_095
200V series:
220.0
400V series:
380.0
F_118
F_096
0.5
F_119
F_097
0.0
F_120
F_098
F_121
0.00
F_099
F_122
F_100
F_123
F_101
F_124
F_102
F_125
F_103
3.0
F_126
F_104
Note
F_127
1.00
F_105
Note
F_128
0.00
F_106
0.0
F_129
F_107
0.00
F_130
1.00
F_108
10
F_131
F_109
F_132
0.5
F_110
F_133
F_111
20
F_134
F_112
17
F_113
Note:
The setting of value depends on the horse power (HP) of drive:
0.5 ~ 5HP 5 sec
7.5 ~ 30HP 15 sec
40HP above 30 sec
Att.2
154
Actual
Setting
Value
Attachment 3
Attachment 3
Fault Display
Fault Display
Description
Display
(EEr)
Description
(OLO)
KEYPAD
KEYPAD
EEPROM error
Hz
System overload
Hz
(AdEr)
(thr)
A/D converter
error
KEYPAD
Hz
KEYPAD
External fault
Hz
(SC)
(PAdF)
KEYPAD
Keypad interruption
during copy
KEYPAD
Fuse open
Hz
Hz
(LE1)
KEYPAD
Hz
Under voltage
during operation
Grounding fault
Over voltage
Drive overheating
Motor overload
Drive overload
(OC)
KEYPAD
Hz
(GF)
KEYPAD
Hz
(OE)
KEYPAD
Hz
(OH)
KEYPAD
Hz
(OL)
KEYPAD
Hz
(OL1)
KEYPAD
Hz
155
Att.3
Attachment 3
Fault Display
Description
Display
Description
Power source
under voltage
Drive output
interruption
Coast to stop
Dynamic brake
transistor over
voltage
Software fault
Direction
command error
Different software
version inter-copy
(LE)
KEYPAD
Hz
(bb)
KEYPAD
Hz
(Fr)
KEYPAD
Hz
(db)
KEYPAD
Hz
(PrEr)
KEYPAD
Hz
(Err_00)
Err_00: Keypad
cable trip before
connecting
KEYPAD
Hz
(Err_01)
KEYPAD
Hz
Err_01: Keypad
cable trip during
operation
(dtF)
KEYPAD
Hz
(Wr_F)
KEYPAD
Hz
Att.3
156
Notes
157
Note
Notes
Note
158