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ASSIGNMENT SHEET
BASIC GAS TURBINE ENGINES
Assignment Sheet 60B-104
INTRODUCTION
With the increase in the number of gas turbine powered ships, it becomes
important to understand the basic construction and operation of the gas turbine
engineering plant. The Surface Warfare Officer should also understand the effects
of operating these engines in the marine environment.
LESSON TOPIC LEARNING OBJECTIVES
Terminal Objective:
7.0 DESCRIBE the principles, construction, function, components, control and
monitoring systems, and operation of a gas turbine propulsion plant and
associated auxiliary support systems. (JTI:A)
Enabling Objectives:
7.1 DESCRIBE the following gas turbine applications and state the type of gas
turbine associated with each:
a. Propulsion
b. Electrical generation
7.2 Given a graph representing the pressure-volume relationship of the ideal
Brayton cycle, LABEL the five phases and explain the energy conversion process
occurring in each.
a. Intake
b. Compression
c. Combustion
d. Expansion
e. Exhaust
7.3 DEFINE the following as they apply to gas turbine engines, include
advantages and disadvantages as applicable.
a. Split shaft engine
b. Single shaft engine
c. Annular combustor
d. Can-annular combustor
e. Axial flow
f. Power take-off assembly
7.4 DESCRIBE the following and state their functions:
a. Compressor
b. Combustor
c. HP turbine/gas generator turbine
d. LP turbine/power turbine
e. Gas turbine bearing/frame assemblies
f. Accessory drive assembly
g. Inlet guide vanes
h. Compressor variable stator vanes
i. Engine bleed air manifolds
j. Customer bleed air manifold
k. High speed flexible coupling
l. Intake/exhaust
7.5 DISCUSS source and uses of customer bleed air.
7.6 STATE the function of the gas turbine air intake and exhaust system.
7.7 DESCRIBE the path of air from the moisture separators to the exhaust
eductors.
7.8 DESCRIBE the effects of the following on gas turbine engines and
precautions taken because of the environment to include:
a. Salt spray
b. Ice formation/outside air temperature
c. Foreign object damage
d. Compressor cleanliness
e. Stalls/surges
f. Starts/stops
7.9 DESCRIBE the following engine systems:
a. Ice detection system
b. Fire detection and extinguishing system
c. Ignition system
d. Water wash system
7.10 UNASSIGNED; reserved for future use
7.11 UNASSIGNED; reserved for future use
7.12 UNASSIGNED; reserved for future use
STUDY ASSIGNMENT
1. Read Information Sheet 60B-104.
1
Outline Information Sheet 60B-104 using the enabling objectives for lesson 60B-104 as a
guide.
While studying for you upcoming SWO board, you are reviewing other types of marine
propulsion. You ask yourself some questions on Gas Turbine Engines.
1. Knowing that a gas turbine engine is a open thermodynamic cycle, how does
the engine convert the energy stored in fuel and air to useful work in the form of a
spinning propeller?
After studying, you report to the bridge for the midwatch as JOOD. It's quiet so you look over
the OOD's message read board. You see that there are a number of small sandstorms in the
area (you are currently in the Persian Gulf) and that the message advises all Gas Turbine
powered ships to closely monitor the condition of their air filters/demisters.
2. What is the importance of this component? If it fails, is the engine OOC?
After looking over the message traffic, you notice that one of the FFGs in your battle group is
not around. Curious, you ask the OOD if she knows where they went and she tells you that
they had to pull into Bahrain to replace and engine because of a bad combustor.
3. Why is the replacement of the LM2500s combustor so difficult to require the
ship to pull into port?
INFORMATION SHEET
BASIC GAS TURBINE ENGINES
Information Sheet 64B-104I
INTRODUCTION
With the increase in the number of gas turbine powered ships, it becomes
important to understand the basic construction and operation of the gas turbine
engineering plant. The Surface Warfare Officer should also understand the effects
of operating these engines in the marine environment.
REFERENCES
(a) DD-963 Propulsion Plant Manual
(b) Marine Gas Turbine Operations (NAVEDTRA-10097)
INFORMATION
I.
II.
III.
Lesson Overview: The gas turbine engineering plant represents an innovative concept
for shipboard power plants. US Naval vessels use aircraft derivative gas turbine engines
for both main propulsion and ship's service electrical power. A high degree of plant
automation is achieved with an integrated system of control and monitoring consoles.
Advantages: The advantages of a gas turbine plant as compared to a steam plant of
comparable horsepower include:
A.
B.
C.
D.
E.
Faster acceleration/deceleration
B.
Compressor
2.
Combustor
3.
Turbine
Intake phase: Outside air is drawn into the engine by the action of the
compressor. Pressure, temperature and volume remain the same through
the intake phase.
2.
3.
IV.
4.
5.
Exhaust phase: Hot exhaust gases are ducted through ships uptake to the
atmosphere. Pressure, temperature and volume remain the same through
the exhaust phase.
Combustors: The combustor mixes the compressed air with fuel and burns the
mixture to provide a hot expanding gas. There are three basic types of
combustors.
1.
Can: Individual burner cans are mounted around the periphery of the
engine. Each can is an individual combustor and liner receiving its own
fuel supply.
a.
b.
Annular: One large combustor within the engine case. Multiple fuel
nozzles form a solid "ring of fire". This type is used on the LM2500.
a.
b.
b.
D.
V.
Turbine:
1.
Energy: Thermal energy from the combustor's hot expanding gasses are
converted to mechanical energy by turning a turbine wheel.
2.
Engines:
A.
Single shaft engine: The single shaft engines have one shaft which
extends throughout the engine. All rotating parts of the engine are
mounted on this shaft. An extension of this same shaft, the power take-off
assembly, drives the load. The primary use of this type of engine is where
constant speed is required such as electrical power generation. The Allison
501-K17 engine is used for this purpose.
VI.
Split shaft engine: The engine is split into two major sections, the gas
generator, and the power turbine section. The gas generator section
consists of a compressor, combustor, and high pressure (HP) turbine. The
gas generator's purpose is to produce a hot expanding gas for use in the
power turbine. The power turbine is aerodynamically coupled to the gas
generator but the two shafts are not mechanically connected. The power
turbine converts the thermal energy from the gas generator to mechanical
energy to drive the load.
a.
b.
Split shaft gas turbine engines such as the LM2500 are suitable for
main propulsion applications. The advantages in this application
are:
1.
2.
2.
3.
b.
Intake duct:
1.
Purpose: The intake duct provides combustion air for the engine and
cooling air for the module.
2.
Anti-icing manifold:
1.
Purpose: The anti-icing manifold is to inject hot bleed air into the intake
trunk, below the module cooling air duct, to prevent ice formation.
D.
E.
VII.
2.
Icing: Icing can occur in the intake duct when outside air temperature
drops to 38o F. The icing alarm will illuminate at 41o F with 70% humidity
to alert the operator prior to formation of ice in the intake.
3.
Effects: Icing at the compressor inlet can restrict airflow causing a stall
and also presents a serious foreign object damage (FOD) hazard to the
engine.
4.
5.
Silencers:
1.
Location: Intake silencers are located halfway down the intake duct to
reduce airborne noise.
2.
3.
The module cooling air duct: The module cooling air duct contains a
single bullet shaped silencer to silence the noise created by the cooling air.
Expansion joint: The expansion joint is a rubber boot connecting the intake duct
to the module inlet plenum. This prevents the noise of the module from being
transmitted to the hull of the ship.
Module Base: The base is an I-beam fabricated steel frame with mounts
to secure the engine.
2.
3.
considered the clean section of the module. The gas turbine inlet
FOD screen is mounted in this area on the front of the engine to
prevent large foreign objects from being ingested into the
compressor.
B.
The fire detection and extinguishing system: The fire detection and extinguishing
system provides automatic fire protection to the gas turbine engine and module.
2.
b.
c.
b.
c.
d.
An electronic fire stop signal used to stop the engine when a fire is
detected by the ultraviolet flame detectors, the temperature
switches, or the manually operated fire alarm push button. This
signal will activate the fire stop sequence. Fire stop initiates the
following actions:
1.
2.
3.
Stops the module cooling fan and closes the vent damper.
4.
Safety note: When entering the module, ensure the fire extinguishing system is
disabled and signs are posted on the module and control consoles warning that
personnel are in the module.
Note: FFGs equipped with Halon systems.
VIII.
Function: Routes engine exhaust gases to the atmosphere while reducing both the
heat and noise of the exhaust.
B.
Exhaust Collector: The exhaust elbow directs exhaust gases into the exhaust
uptake duct. A gap between the exhaust elbow and ship's uptake causes an eductor
effect drawing module cooling air into the exhaust uptake.
C.
Uptake ducting: Exhaust uptake ducting is insulated to control heat and noise as
the exhaust is passed to the atmosphere.
D.
Silencing: A vane type silencer is located in the center of the duct. These silencers
are the same as those in the intake ducting, but are permanently mounted.
E.
Exhaust eductors: Exhaust eductors are located at the uppermost end of the
exhaust ducting. Exhaust eductors cool the exhaust gases by mixing with cool
ambient air to reduce the infrared signature of the ship.
F.
Boundary layer infrared suppression system (BLISS): Bliss caps are installed on
the top of each mixing tube to further cool the exhaust air by mixing it with layers
of ambient air. This is accomplished by use of several louvers that are angled to
create an eductor effect. This allows cool ambient air to mix with the hot exhaust
gases.
Purpose: Used to remove dirt and salt buildup on the compressor blades.
B.
C.
Bleed Air:
A.
Sources: Customer bleed air is extracted from the last stage of the compressor on
the gas turbine generators (GTG) and gas turbine mains (GTM)
B.
1.
2.
3.
4.
2.
b.
The IGVs and stator vanes 1-6 are variable, meaning they
are variable geometry. The angle of attack of the blades can
be changed to prevent compressor stall.
2.
Combustor:
a.
b.
c.
3.
4.
B.
b.
c.
Driven through the compressor rotor shaft via the inlet gearbox,
radial drive shaft, and transfer gearbox.
b.
The Accessory gearbox provides mounting for the fuel pump, lube
oil pump, air/oil separator, and pneumatic starter.
Power turbine:
1.
Construction: The power turbine is a six stage axial flow type turbine.
The power turbine extracts the remaining 35% of useable energy and uses
this to drive the main reduction gear. The power turbine drives the
reduction gear through a high speed flexible coupling shaft and clutch
assembly. The high speed flexible coupling absorbs the radial and axial
misalignment between the GTM and the main reduction gear.