PROCEDURE QUALIFICATION RECORD (PQR)

Madina

(QW-200.2, Section IX, ASME B 31.3) , ASME Sec VIII Dev.1 and MITS -12

Company Name / Location

Madina Group W.L.L / Doha

Procedure Qualification Record No.

152

WPS No.

152

Welding Process (es)

GTAW / SMAW

Types (Manual, Automatic, Semi-auto)

Manual

Date

15-Nov-2008

Supporting PQR No:

--

Date

Revision

-00

JOINTS (QW-402)
Type

Single Side Welded (CJP)

Bevel Angle (deg)

35 +/- 5

Type of Joint

Single 'V'

Root Gap (mm)

4-5

Root Face (mm)

1.0-2.0

Backing

No

Refer Attached Annexure - II for Joint Details

BASE METALS (QW-403)

POST WELD HEAT TREATMENT (QW-407)

Material Spec and Grade / UNS No.

API 5L - Gr. X60

Temperature

Not Applicable

To Material Spec and Grade / UNS No

API 5L - Gr. X60

Time

Not Applicable

MCN No

31363

S.No

To
Gr

Thickness of Test Coupon

Other

31363
Gr

23.83 mm

Diameter of Test Coupon

Maximum Pass Thickness (mm)

MCN No
To S.No

Other
2

---

18" NPS

---

3-4

GAS (QW-408)

Carbon Equivalent: 0.33

Gas(es)

FILLER METALS (QW-404)

Gas (es) & Mixture

Flow Rate (lpm)

100% Argon

14 - 18

Trailing

N/A

N/A
N/A

Shielding

Welding Process(es)

GTAW

SMAW

SFA Specification

5.28

5.1

AWS Classification

Not Applicable

---

ER 80S Ni-1

Backing

N/A

E7018-1

Shielding (FCAW)

N/A

N/A

None

None

Filler Metal F No.

Other

Weld Metal Analysis A No.

10

ELECTRICAL CHARACTERISTICS (QW-409)

Size of Filler Metal (mm)

2.4

2.5 / 3.2

Filler Metal Product Form

Solid

N/A

Supplemental Filler Metal

N/A

N/A

Flux Classification

None

N/A

Alloy elements / Flux Type

N/A

N/A

Flux Trade Name

None

N/A

Weld Deposit Thick (mm)

3.90

19.93

Re-Crushed Slag (for SAW)

N/A

Consumable Batch No/Lot No:

LA7401940

Brand Name

Ok Tig Rod 13.23

POSITION (QW-405)

Current

DC

Polarity

EN/EP

Amps

Refer Annexure-1

Volts

Refer Annexure-1

Tungsten Electrode dia / Type

2.4mm / EWTh-2

Transfer Mode (FCAW)

N/A

Other

Not Applicable

N/A

---

---

---

OK 55.00

TECHNIQUE (QW-410)

Position of Groove

5G

Travel Speed

Refer Annexure-1

Weld Progression

Up Hill

String or Weave Bead

String and Weave*

Other

Not Applicable

Oscillation (mm)

N/A

PREHEAT (QW-406)

Multi Pass/Single Pass(per side) Multiple

Preheat Temperature

120 Deg C

Single or Multiple Electrodes

Not Applicable

Interpass Temperature

185 Deg C

* Weaving (For SMAW)

3 Times of core dia

Preheat Maintenance

None

Other

* SF724303, SF818106

Legend: N/A-Not Applicable, CJP-Complete Joint

Penetration, PJP-Partial Joint Penetration

None

Remarks:

Page 1 of 2

Form #: MSF/027, Rev.1

PROCEDURE QUALIFICATION RECORD (PQR)

Madina

PQR No.

152

Date

Tensile Test (QW-150)

Ultimate
Total Load (KN)

15-Nov-2008

Ultimate Unit Stress

(MPa)

Specimen No

Width (mm)

Thickness (mm)

Area (mm2)

001

19.10

22.80

435.48

261.90

601

Ductile / Parent

002

19.00

22.80

433.20

256.50

592

Ductile / Weld

Comments

Type of Failure & Location

Guided Bend Tests (QW-160)

Specimen No.

Type and Figure No.

Result

Remarks

003

Side Bend (QW 462.2)

Acceptable

See Below *

004

Side Bend (QW 462.2)

Acceptable

005

Side Bend (QW 462.2)

Acceptable

006

Side Bend (QW 462.2)

Acceptable

Comments

* 1.8 mm Long Discontinuity was observed at the Root Area.

Toughness Tests (QW-170)

Specimen
No.

Notch Location

Specimen Size
(mm)

Test
Temperature
( C)

009

WCL

10 x 10

-46

72

010

FL

10 x 10

-46

243

Charphy V Impact Values (J)

1

Average

113

82

89

205

292

**

011

FL+2mm

10 x 10

-46

292

292

292

> 292 **

012

FL+5mm

10 x 10

-46

292

292

292

> 292 **

013

BM

10 x 10

-46

292

292

292

> 292 **

Comments

** Specimen not broken during the test and the Results Exceeding 80 % of Machine capacity of 298.0
Fillet Weld Test (QW-180)

Result- Satisfactory

Not Applicable

Macro Results

Satisfactory (Refer Report No. Q804044 : Issue 2)

Penetration into Parent Metal

N/A

Other Tests
Type of Test

RT-Accept (Report # RT/PQR-152 / 002), MPI-Accept (Report# MT/PQR-152 / 1278,1447 / 002)

Deposit Analysis (%)

None

Hardness Test

Satisfactory (Refer Report No. Q804044 : Issue 2)

Laxmayya (12 Clock - 6 Clock),
Satisfactory
Welders Name
Sudheesh (6 Clock - 12 Clock)

Visual Inspection
Tests Conducted by

Madina Group W.L.L / Doha

Laboratory Test No.

Stamp No. MW - 1278, MW - 1447

Ref. No. Q804044 : Issue 2

We certify that the statements made in this record are correct and that the test welds were prepared, welded, and tested in conformance with the requirements of ASME
Section IX, ASME B 31.3 , ASME Sec VIII Dev.1 and MITS -12 Rev.09
Test Conducted by

Test Witnessed & Certified by (TPI)

Company

Madina Group W.L.L, Doha

Company

Bureau Veritas, Qatar

Name

M.Vijayan

Name

Sign
Date

Client

Sign
16-Nov-2008

Date

16-Nov-2008
Page 2 of 2

Form #: MSF/027, Rev.1

ADDITIONAL TEST INFORMATION SHEET

Madina

PQR No.

Date

Tensile Test (QW-150)

Ultimate
Total Load (KN)

Ultimate Unit Stress

(MPa)

Specimen No

Width (mm)

Thickness (mm)

Area (mm2)

Type of Failure & Location

Guided Bend Tests (QW-160)

Specimen No

Type and Figure No.

Result

Remarks

Side Bend (QW 462.2)

Acceptable

Side Bend (QW 462.2)

Acceptable

Side Bend (QW 462.2)

Acceptable

Side Bend (QW 462.2)

Acceptable

Side Bend (QW 462.2)

Acceptable

Side Bend (QW 462.2)

Acceptable

Comments

Toughness Tests (QW-170)

Test
Temperature (
1
2
C)

Specimen
No

Notch Location

Specimen Size
(mm)

Charphy V Impact Values (J)

3

Average

Comments

Laboratory Test No.

Test Conducted by

Test Witnessed & Certified by (TPI)

Company

Madina Group W.L.L, Doha

Company

Bureau Veritas, Qatar

Name

M.Vijayan

Name

Sign
Date

Client

Sign

Date

Page 1 of 1