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1Summary
With high performance MPU, the GAC608 diesel generator set controller is provided
with many advantages, such as impacted structuresmall floor spaceeasy to connection
high reliability and so on. Additionally, based on overall control, realize all kinds of
automatic protection and site parameter adjustment, and so this device is widely used for
the automatic control system in all kinds of diesel generator set.
2Performance and characteristics
Automatic start/stop the generator set, alarm and stop the generator set for high
water temperaturelow oil pressureover speedlow speed, etc.
Built-in ATS control unit.
Built-in main power detection unit.
Detect and display the speed of diesel engine voltage of battery as well as
running time.
Built-in speed/frequency detect unitcan judge the states such as crank success ,
rated running , over speed and low speed.
Built-in preheating and pre-oil supply control.
Can output two different kinds of control signals for oil-break at the simultaneously,
so suitable for different models diesel engine.
With four gun control models which are high-speed start three-wire solenoid
valveservo motor and electric speed regulation , etc. So suitable for different gun
control mechanism.
Power supply range8~35Vsuitable for different voltage environment.
Built-in watch dog can never be dead halt , ensuring smooth program execution .
3Specification
Power supply: 8~35V DC
Input voltage (main power or generator set): 0~300V AC.
Working conditions: Temperature 0~50
Humidity (20~90)%
Storage condition: Temperature range -20~+60
Power consumption: <3W
4Parameter setting content
P00 Rated speed: 01500
11800 23000 33600
P01
1Magnetic Pickup +
generator frequency
P02
P03
Set value for the number of teeth of flywheel: 70255 (Default 125)
P04
P07
P08
P09
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P26
(Default 0S)
MODEL: GAC608
Crank Failure
Cooling
Low Speed
Over speed
Remote Signal
Generator
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Voltage Abnormal
Speed Display
Main power
Generator set
Manual
Setting/Reset
Load
Auto
Manual Stop
b. There are manualautomatic and parameter setting models for choose. When under
manual or automatic mode, if press the
setting mode, while re-press
c. Manual operation
f. Fault removal
In the processing of running, if there is any failure, generator set will stop by speed
down immediately, and the corresponding indicator is on. Then press the set/reset key
flickers press
key, reduced 1.
Press
key , the
to press
key by 3sexit from parameter setting state and save the parameter value.
I. Setting for the number of flywheel teeth
When crank success conditions (P01)
generator
frequency), must set the number of flywheel teeth. If the number of wheel teeth is known,
you may set the number of flywheel according to P03. If unaware of the number of flywheel
teeth, there is automatic test function for choose. You may test and set the number of
flywheel teeth by the steps as follows:
Continues to press
Press
after start.
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key immediately
Use the AC voltage meter to detect the output voltage of magnetic speed sensor
generally, it should be in the range of 3V~30V, if not, adjust the clearance
between the magnetic speed sensor and flywheel.
If the generator set is working normally, the nixietube can display the number of
flywheel teeth by auto calculation.
When the number display is stable, press
keythen press
keythe number
shall flickers, this means the number of flywheel teeth is effective and saved into
P03.
Continues to press
U
V
W
N
V
W
N
10 13
14
16
15 12
11
GAC608
4 5
Speed Sensor
K5
K4
7
Oil Temperature Sensor
K3
Stop Relay
K2
K1
Alarm
6
Water Temperature Sensor
Crank Motor
Heater
K1
Fuel Valve
Emer. Stop
Battery+
K2
Stop solenoid
K5
Heat Relay
21 24 23 22 20 19 18 17
Crank Relay
Battery-
Meter Power
7Installation
The controller is designed to panel installation mode , and it is fixed by clamps when it is
installed. The overall dimension and panel tapping dimension are given as follows:
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Utility
Generator
ATS
8Test run
Before operation, inspections that are recommended as follows should be carried out:
a. Check and assure that all connections are correct , and that diameter of wire is
suitable ;
b. The DC power supply of controller is equipped with fuse ,and the positive
supply (+Ve) and the negative supply (-Ve) connected with battery are connected
correctly ;
c. The emergency stop input is connected with the positive supply (+Ve) of the
battery though the NC terminal and fuse of emergency stop button.
d. The suitable operation should be taken to prevent the engine from crank
success (such as dismantling the connection of crank motor),check and assure that it
is correct , then connect with battery ,select manual mode ,the controller will execute
program .
e. Press down start button
carried out according to setting crank numbers ,the controller sends the signal that
indicates crank failure ; Press key
f. Restore the measure that prevents the generator set from crank success( such
as restoring the connection of crank motor ); Press start button
again the
generator set will crank , if crank is normal , the generator set will operate from idle
state (if idle has been set ) to normal state . In the meantime observe the running
condition of engine as well as voltage and frequency of AC generator. If there is
abnormal , stop the generator set ,then check connections of each part according to
this hand book ;
g. Choose auto state thought the front panelthen turn on the main power ,the
controller switches over ATS (if it exist) to mains on load after pass through the main
power normal delay , after cooling time , and then shut down to go into standby state
until the main power is abnormal again;
h. After the main power is abnormal again, the generator set will crank into normal
running state, and then switch the ATS to generator set on load. If not, you may check
the connections of ATS according to this hand book
f. For more information, please contact our technicists in time.
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9Troubleshooting
Fault Symptom
Possible measures
1.Check the battery
2.Check the connection of controller
3.Check the DC fuse
Generator set
stop
Lower oil pressure alarm after Check the oil pressure sensor input and its connection
crank success
High water temperature
alarm after crank success
Failure to crank
and its
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