624K Diag Ex

624K 4WD Loader
Engine 6068HDW79
Engine 6068HDW83
Operation and Test
(Serial No.
- 642634)
TECHNICAL MANUAL
624K 4WD Loader
Operation and Test
TM10690 17DEC14
(ENGLISH)
For complete service information also see:

624K Loader Repair Manual ...............................
TM10691
624K Loader Operator's Manual ........................
OMT231641
PowerTech 4.5 L and 6.8 L Diesel

EnginesBase Engine .......................................
CTM104
PowerTech Plus 4.5 L and 6.8 L Diesel

EnginesLevel 14 Electronic Fuel System
With Denso HPCR................................................
CTM320
TeamMate IV 1200 and 1400 Series Inboard

Planetary Axles....................................................
CTM442
100, 120, 125, 185, 225 Series Hydraulic

Cylinders ..............................................................
CTM120519
JDLink / ZXLink (MTG) Diagnosis and

Tests Manual ........................................................
TM114519
Specifications Manual.........................................
SP458VOL2
Worldwide Construction
And Forestry Division
LITHO IN U.S.A
Section 9001
Diagnostic Trouble Codes (DTC)
Contents
Page
Page
Group 10Engine Control Unit (ECU)

Diagnostic Trouble Codes
Engine Control Unit (ECU)
Diagnostic Trouble Codes ..................... 9001-10-1
000107.00 Engine Air Filter
Restricted ..............................................9001-10-1
Engine Air Filter Restricted Diagnostic
Procedure..............................................9001-10-1
000171.03 Ambient Air Temperature
Out of Range High ................................9001-10-2
Ambient Air Temperature Out of Range
High Diagnostic Procedure ...................9001-10-2
000171.04 Ambient Air Temperature
Out of Range Low .................................9001-10-3
Ambient Air Temperature Out of Range
Low Diagnostic Procedure ....................9001-10-3
000627.01 ECU Unswitched Power
Short to Ground.....................................9001-10-4
ECU Unswitched Short to Ground
Diagnostic Procedure............................9001-10-4
000676.05 Engine Heat Open or
Short......................................................9001-10-5
Engine Heat Open or Short Diagnostic
Procedure..............................................9001-10-5
001253.13 Injector Cal
Required................................................9001-10-7
Injector Calibration Required
001321.31 Starter Solenoid Open
Circuit ....................................................9001-10-7
Starter Solenoid Open Circuit
002003.09 CAN Communication
Lost for TCU........................................9001-10-10
CAN Communication Lost For TCU
Diagnostic Procedure..........................9001-10-10
Lost for FLC ........................................9001-10-11
CAN Communication Lost for FLC
Group 20Transmission Control Unit (TCU)
Transmission Control Unit (TCU)
000091.09 Timeout EEC2
Message................................................9001-20-1
Timeout EEC2 Message Diagnostic
Procedure..............................................9001-20-1
000513.02 Percent Torque
Invalid....................................................9001-20-2
Percent Torque Invalid Diagnostic

Procedure..............................................9001-20-2
Message................................................9001-20-3
Procedure..............................................9001-20-3
000514.02 Friction Invalid.....................9001-20-4
Friction Invalid Diagnostic
Procedure..............................................9001-20-4
Message................................................9001-20-5
Procedure..............................................9001-20-6
000544.02 Ref Torque
Invalid....................................................9001-20-7
Ref Torque Invalid Diagnostic
Procedure..............................................9001-20-7
000544.09 Timeout Engine Config
Message................................................9001-20-8
Timeout Engine Config Message
000777.02 TC Clutch
Slippage ................................................9001-20-9
TC Clutch Slippage Diagnostic
Procedure..............................................9001-20-9
000777.03 TC Lockup Sol Short to
Power ..................................................9001-20-11
TC Lockup Sol Short to Power
000777.04 TC Lockup Sol Short to
Gnd .....................................................9001-20-12
TC Lockup Sol Short to Gnd Diagnostic
Procedure............................................9001-20-12
000777.05 TC Lockup Sol Open
Circuit ..................................................9001-20-14
TC Lockup Sol Open Circuit Diagnostic
Procedure............................................9001-20-14
000928.03 Axle Disconnect
Solenoid Short to Power .....................9001-20-14
Axle Disconnect Solenoid Short to
Power Diagnostic Procedure...............9001-20-15
Solenoid High Current.........................9001-20-16
Axle Disconnect Solenoid High Current
Solenoid Open Circuit .........................9001-20-17
Axle Disconnect Solenoid Open Circuit
Lost for FLC ........................................9001-20-18
Continued on next page
TM10690 (17DEC14)
9001-1
624K 4WD Loader

121714
PN=1
Contents
Page
Page
CAN Communication Lost for FLC

Lost for SSM .......................................9001-20-20
CAN Communication Lost for SSM
522344.00 Torque Converter Output
Temperature Too High.........................9001-20-22
Torque Converter Output
Temperature Too High Diagnostic
Procedure............................................9001-20-22
522350.15 Transmission Input
Torque Overload..................................9001-20-23
Transmission Input Torque Overload
522364.07 Transmission Clutch
Calibration Failed ................................9001-20-24
Transmission Clutch Calibration Failed
522364.13 Transmission Clutch
Calibration Fault ..................................9001-20-25
Transmission Clutch Calibration Fault
522365.13 Limp Home Mode
Requested...........................................9001-20-26
Limp Home Mode Requested
522366.13 Application
Invalid..................................................9001-20-26
Application Invalid Diagnostic
Procedure............................................9001-20-27
522367.13 TCU Configuration
Invalid..................................................9001-20-27
TCU Configuration Invalid Diagnostic
Procedure............................................9001-20-27
522368.02 TCU Memory
Failure .................................................9001-20-28
TCU Memory Failure Diagnostic
Procedure............................................9001-20-28
522369.03 Remote Display Short to
Power ..................................................9001-20-28
Remote Display Short to Ground
522370.02 TCU Valve Power Supply
2 Short Circuit .....................................9001-20-30
TCU Valve Power Supply 2 Short
Circuit Diagnostic Procedure...............9001-20-30
522371.02 TCU Valve Power Supply
1 Short Circuit .....................................9001-20-32
TCU Valve Power Supply 1 Short
522373.03 Power Supply High
Voltage ................................................9001-20-33
Power Supply High Voltage Diagnostic
Procedure............................................9001-20-33
522373.04 Power Supply Low
Voltage ................................................9001-20-33
Power Supply Low Voltage Diagnostic

Procedure............................................9001-20-34
522374.03 Sensor Supply Short to
Power ..................................................9001-20-35
Sensor Supply Short to Power
522374.04 Sensor Supply Short to
Ground ................................................9001-20-36
Sensor Supply Short to Ground
522375.00 Transmission Oil Filter
Restricted ............................................9001-20-37
Transmission Oil Filter Restricted
522376.00 Transmission Oil
Temperature Over Maximum
Value ...................................................9001-20-39
Transmission Oil Temperature
Over Maximum Value Diagnostic
Procedure............................................9001-20-39
522379.03 Park Brake Release
Solenoid Short to Power .....................9001-20-40
Park Brake Release Solenoid Short to
Solenoid Short to Ground....................9001-20-41
Park Brake Release Solenoid
Short to Ground Diagnostic
Procedure............................................9001-20-41
Solenoid Open Circuit .........................9001-20-43
Park Brake Release Solenoid Open
522382.03 Backup Alarm Short to
Power ..................................................9001-20-44
Backup Alarm Short to Power
522382.04 Backup Alarm Short to
Ground ................................................9001-20-45
Backup Alarm Short to Ground
522383.02 Transmission Clutch KR
Slippage ..............................................9001-20-47
Transmission Clutch KR Slippage
522383.03 Clutch Reverse Solenoid
Short to Power ....................................9001-20-49
Clutch Reverse Solenoid Short to
Short to Ground...................................9001-20-51
Clutch Reverse Solenoid
Procedure............................................9001-20-51
Open Circuit ........................................9001-20-53
Clutch Reverse Solenoid Open Circuit
TM10690 (17DEC14)
9001-2
624K 4WD Loader

121714
PN=2
Contents
Page
Page
522386.02 Transmission Clutch KV

Slippage ..............................................9001-20-54
Transmission Clutch KV Slippage
522386.03 Clutch Forward Solenoid
Short to Power ....................................9001-20-56
Clutch Forward Solenoid Short to
Short to Ground...................................9001-20-58
Clutch Forward Solenoid Short to
Ground ................................................9001-20-58
Open Circuit ........................................9001-20-60
Clutch Forward Solenoid Open Circuit
522389.02 Transmission Clutch K4
Slippage ..............................................9001-20-61
Transmission Clutch K4 Slippage
522389.03 Clutch K4 Solenoid
Short to Power ....................................9001-20-63
Clutch K4 Solenoid Short to Power
Short to Ground...................................9001-20-65
Clutch K4 Solenoid Short to Ground
Open Circuit ........................................9001-20-67
Clutch K4 Solenoid Open Circuit
Slippage ..............................................9001-20-68
Short to Power ....................................9001-20-70
Short to Ground...................................9001-20-72
Open Circuit ........................................9001-20-74
Slippage ..............................................9001-20-75
Short to Power ....................................9001-20-77
Short to Ground...................................9001-20-79

Open Circuit ........................................9001-20-81
Slippage ..............................................9001-20-82
Short to Power ....................................9001-20-84
Short to Ground...................................9001-20-86
Open Circuit ........................................9001-20-88
522401.02 Output Shaft Speed
Sensor Fault........................................9001-20-89
Output Shaft Speed Sensor Fault
Sensor Open or Short .........................9001-20-90
Output Shaft Speed Sensor Open or
Short Diagnostic Procedure ................9001-20-90
Sensor Short to Ground ......................9001-20-92
Output Shaft Speed Sensor
Procedure............................................9001-20-92
Sensor Fault........................................9001-20-94
Output Shaft Speed Sensor Fault
Sensor Overspeed ..............................9001-20-95
Output Shaft Speed Sensor Overspeed
522402.03 Clutch Speed Sensor
Open or Short......................................9001-20-96
Transmission Clutch Speed Sensor
Open or Short Diagnostic
Procedure............................................9001-20-96
Short to Ground...................................9001-20-97
Clutch Speed Sensor Short to Ground
Fault ....................................................9001-20-99
Clutch Speed Sensor Fault Diagnostic
Procedure............................................9001-20-99
522403.03 Converter Output Speed
TM10690 (17DEC14)
9001-3
624K 4WD Loader

121714
PN=3
Contents
Page
Page
Converter Output Speed Sensor

Open or Short Diagnostic
Procedure..........................................9001-20-100
Sensor Short to Ground ....................9001-20-101
Converter Output Speed Sensor
Procedure..........................................9001-20-101
Sensor Fault......................................9001-20-103
Converter Output Speed Sensor Fault
Diagnostic Procedure........................9001-20-103
522404.03 Converter Input Speed
Sensor Open or Short .......................9001-20-104
Converter Input Speed Sensor Open or
Short Diagnostic Procedure ..............9001-20-104
Sensor Short to Ground ....................9001-20-106
Converter Input Speed Sensor
Procedure..........................................9001-20-106
Sensor Fault......................................9001-20-108
Converter Input Speed Sensor Fault
Temperature Sensor Open or
Short..................................................9001-20-108
Transmission Oil Temperature
Sensor Open or Short Diagnostic
Procedure..........................................9001-20-109
Temperature Sensor Short to
Ground .............................................. 9001-20-111
Transmission Oil Temperature Sensor
Procedure.......................................... 9001-20-111
522407.03 Clutch Cut-off Sensor
Short to Power ..................................9001-20-113
Clutch Cut-off Sensor Short to Power
522407.04 Clutch Cut-off Sensor
Open or Short....................................9001-20-114
Clutch Cut-off Sensor Open or Short
522409.05 2nd FNR Open
Circuit ................................................9001-20-115
2nd FNR Open Circuit Diagnostic
Procedure (Pilot Control Joystick
FNR)..................................................9001-20-116
2nd FNR Open Circuit Diagnostic
Procedure (Joystick Steering
FNR)..................................................9001-20-117
522409.12 2nd FNR Multiple
Inputs ................................................9001-20-118
2nd FNR Multiple Inputs Diagnostic
FNR)..................................................9001-20-118
2nd FNR Multiple Inputs Diagnostic

Procedure (Joystick Steering
FNR)..................................................9001-20-120
522411.05 1st FNR Open
Circuit ................................................9001-20-122
1st FNR Open Circuit Diagnostic
Procedure (Steering Column
FNR)..................................................9001-20-122
1st FNR Open Circuit Diagnostic
FNR)..................................................9001-20-123
522411.12 1st FNR Multiple
Inputs ................................................9001-20-124
1st FNR Multiple Inputs Diagnostic
Procedure (Steering Column
FNR)..................................................9001-20-124
1st FNR Multiple Inputs Diagnostic
FNR)..................................................9001-20-126
522412.12 Gear Selection
Error ..................................................9001-20-127
Gear Selection Error Diagnostic
Procedure..........................................9001-20-128
522419.02 Clutch Cut-off
Disabled ............................................9001-20-129
Clutch Cut-off Disabled Diagnostic
Procedure..........................................9001-20-129
522420.02 Manual Downshift
Disabled ............................................9001-20-130
Manual Downshift Disabled Diagnostic
Procedure..........................................9001-20-130
522421.02 Auto to 1st
Disabled ............................................9001-20-131
Auto to 1st Disabled Diagnostic
Procedure..........................................9001-20-131
524048.00 Transmission Output
Torque Exceeded ..............................9001-20-131
Transmission Output Torque Exceeded
524049.00 Transmission Input
Torque Exceeded ..............................9001-20-132
Transmission Input Torque Exceeded
524287.00 Configure Machine
Model ................................................9001-20-132
Configure Machine Model Diagnostic
Procedure..........................................9001-20-133
Group 30Flex Load Controller (FLC)
Flex Load Controller (FLC)
000096.04 Fuel Level Short to
Ground ..................................................9001-30-1
Fuel Level Short to Ground Diagnostic
Procedure..............................................9001-30-1
000096.05 Fuel Level Open or
Short......................................................9001-30-2
TM10690 (17DEC14)
9001-4
624K 4WD Loader

121714
PN=4
Contents
Page
Page
Fuel Level Open or Short Diagnostic

Procedure..............................................9001-30-2
000167.16 Alternator High
Voltage ..................................................9001-30-4
Alternator High Voltage Diagnostic
Procedure..............................................9001-30-5
000167.18 Alternator Low
Voltage ..................................................9001-30-5
Alternator Low Voltage Diagnostic
Procedure..............................................9001-30-5
000168.16 High Battery
Voltage ..................................................9001-30-6
High Battery Voltage Diagnostic
Procedure..............................................9001-30-6
000234.02 Invalid TCU Software
Rev........................................................9001-30-7
Invalid TCU Software Rev Diagnostic
Procedure..............................................9001-30-7
000444.05 12 Volt Center Tap Open
or Short .................................................9001-30-7
12-Volt Center Tap Open or Short
000444.18 Battery Voltage
Imbalance..............................................9001-30-9
Battery Voltage Imbalance Diagnostic
Procedure..............................................9001-30-9
000521.00 Brake Pedal High
Voltage ................................................9001-30-10
Brake Pedal High Voltage Diagnostic
Procedure............................................9001-30-10
000628.12 Controller Not
Programmed .......................................9001-30-11
Controller Not Programmed Diagnostic
Procedure............................................9001-30-11
000629.12 FLC Watchdog Time
Out ......................................................9001-30-11
FLC Watchdog Time Out Diagnostic
Procedure............................................9001-30-12
000639.12 FLC CAN Failure...............9001-30-12
FLC CAN Failure Diagnostic
Procedure............................................9001-30-12
000639.14 FLC CAN Bus Off..............9001-30-13
FLC CAN Bus Off Diagnostic
Procedure............................................9001-30-13
000746.05 Differential Lock
Solenoid Open or Short.......................9001-30-14
Differential Lock Solenoid Open or
Short Diagnostic Procedure ................9001-30-14
000746.06 Differential Lock
Solenoid High Current.........................9001-30-16
Differential Lock Solenoid High Current
000785.05 Pilot Solenoid Open or
Short....................................................9001-30-17
Pilot Solenoid Open or Short Diagnostic
Procedure............................................9001-30-17
000785.06 Pilot Solenoid High
Current ................................................9001-30-20
Pilot Solenoid High Current Diagnostic

Procedure............................................9001-30-20
000880.06 Brake Lights High
Current ................................................9001-30-22
Brake Lights High Current Diagnostic
Procedure............................................9001-30-22
000977.05 Reverse Fan Solenoid
Open or Short......................................9001-30-24
Reverse Fan Solenoid Open or Short
000977.06 Reverse Fan Solenoid
High Current........................................9001-30-26
Reverse Fan Solenoid High Current
001069.02 Tire Size
Incorrect ..............................................9001-30-28
Tire Size Incorrect Diagnostic
Procedure............................................9001-30-28
001071.05 Fan Speed Solenoid
Open or Short......................................9001-30-28
Fan Speed Solenoid Open or Short
001071.06 Fan Speed Solenoid
High Current........................................9001-30-31
Fan Speed Solenoid High Current
001503.04 Arm Rest Down Switch
Short to Ground...................................9001-30-32
Arm Rest Down Switch Short to Ground
001503.11 Arm Rest Position
Undetermined......................................9001-30-34
Arm Rest Position Undetermined
001550.06 AC Clutch High
Current ................................................9001-30-38
AC Clutch High Current Diagnostic
Procedure............................................9001-30-38
001565.04 Arm Rest Up Switch
Short to Ground...................................9001-30-39
Arm Rest Up Switch Short to Ground
001638.00 Hydraulic Oil High
Temperature ........................................9001-30-40
Hydraulic Oil High Temperature
001638.04 Hydraulic Oil
Temperature Sensor Short to
Ground ................................................9001-30-41
Hydraulic Oil Temperature Sensor
Procedure............................................9001-30-41
001713.01 Hydraulic Oil Filter
Restricted ............................................9001-30-43
Hydraulic Oil Filter Restricted
001762.03 Hydraulic Pressure
Sensor Short to Power ........................9001-30-44
TM10690 (17DEC14)
9001-5
624K 4WD Loader

121714
PN=5
Contents
Page
Page
Hydraulic Pressure Sensor Short to

001762.04 Hydraulic Pressure
Hydraulic Pressure Sensor Open or
Short....................................................9001-30-45
Lost for ECU........................................9001-30-47
CAN Communication Lost For ECU
Lost for TCU........................................9001-30-49
CAN Communication Lost For TCU
Lost for ADU........................................9001-30-51
CAN Communication Lost For ADU
Lost for TPM........................................9001-30-53
CAN Communication Lost for TPM
Lost for JSC ........................................9001-30-55
CAN Communication Lost for JSC
Lost for JSV.........................................9001-30-56
CAN Communication Lost for JSV
Lost for ROD .......................................9001-30-58
CAN Communication Lost for ROD
Lost for SSM .......................................9001-30-60
CAN Communication Lost For SSM
Lost for RDR .......................................9001-30-61
CAN Communication Lost for RDR
002350.05 Drive Lamps Open or
Short....................................................9001-30-63
Drive Lamps Open or Short Diagnostic
Procedure............................................9001-30-63
002350.06 Drive Lamps High
Current ................................................9001-30-65
Drive Lamps High Current Diagnostic
Procedure............................................9001-30-65
002355.05 Front Work Lights Open
or Short ...............................................9001-30-66
Front Auxiliary Lights Open or Short
002355.06 Front Work Lights High
Current ................................................9001-30-68
Front Work Lights High Current
002356.05 Front Work Lights Open

or Short ...............................................9001-30-70
Front Work Lights Open or Short
002356.06 Front Work Lights High
Current ................................................9001-30-72
Front Work Lights High Current
002359.05 Machine Work Lights
Open Circuit ........................................9001-30-74
002359.06 Machine Work Lights
High Current........................................9001-30-74
002362.05 Rear Work Lights Open
or Short ...............................................9001-30-74
Rear Work Lights Open or Short
002362.06 Rear Work Lights High
Current ................................................9001-30-76
Rear Work Lights High Current
002367.04 Left Turn Switch Short to
Ground ................................................9001-30-78
Left Turn Switch Short to Ground
002368.05 Left Turn Lights Open or
Short....................................................9001-30-79
Left Turn Lights Open or Short
002368.06 Left Turn Lights High
Current ................................................9001-30-82
Left Turn Lights High Current
002369.04 Right Turn Switch Short
to Ground ............................................9001-30-83
Right Turn Switch Short to Ground
002370.05 Right Turn Lights Open
or Short ...............................................9001-30-85
Right Turn Lights Open or Short
002370.06 Right Turn Lights High
Current ................................................9001-30-87
Right Turn Lights High Current
002378.06 Marker/Tail Lights High
Current ................................................9001-30-89
Marker/Tail Lights High Current
002386.06 Beacon Light High
Current ................................................9001-30-91
Beacon Light High Current Diagnostic
Procedure............................................9001-30-91
002680.05 RTC/Float Detent Open
or Short ...............................................9001-30-92
RTC/Float Detent Open or Short
002680.06 RTC/Float Detent High
Current ................................................9001-30-94
TM10690 (17DEC14)
9001-6
624K 4WD Loader

121714
PN=6
Contents
Page
Page
RTC/Float Detent High Current

002697.02 Timeout JSC
Message..............................................9001-30-96
Timeout JSC Message Diagnostic
Procedure............................................9001-30-96
002717.05 RTD Detent Open or
Short....................................................9001-30-97
RTD Detent Open or Short Diagnostic
Procedure............................................9001-30-97
002717.06 RTD Detent High
Current ................................................9001-30-99
RTD Detent High Current Diagnostic
Procedure............................................9001-30-99
002754.05 BHKO Detent Open or
Short..................................................9001-30-101
BHKO Detent Open or Short Diagnostic
Procedure..........................................9001-30-101
002754.06 BHKO Detent High
Current ..............................................9001-30-103
BHKO Detent High Current Diagnostic
Procedure..........................................9001-30-103
002875.04 Hazard Wakeup Short to
Ground ..............................................9001-30-105
Hazard Wakeup Short to Ground
003509.04 FLC Sensor 1 Voltage
Low....................................................9001-30-106
FLC Sensor 1 Voltage Low Diagnostic
Procedure..........................................9001-30-106
Low....................................................9001-30-107
Procedure..........................................9001-30-108
Low....................................................9001-30-109
Procedure..........................................9001-30-109
299621.02 Machine Configuration
Invalid................................................9001-30-110
Machine Configuration Invalid
522280.01 Brake Pressure
Low.................................................... 9001-30-111
Brake Pressure Low Diagnostic
Procedure.......................................... 9001-30-111
522341.05 Heated Mirror Open or
Short..................................................9001-30-112
Heated Mirror Open or Short Diagnostic
Procedure..........................................9001-30-112
522341.06 Heated Mirror Short to
Ground ..............................................9001-30-114
Heated Mirror Short to Ground
522426.04 Rear Wiper Park Short
to Ground ..........................................9001-30-116
Rear Wiper Park Short to Ground
522427.04 Front Wiper Park Short

to Ground ..........................................9001-30-117
Front Wiper Park Short to Ground
522431.02 Memory Test
Failure ...............................................9001-30-118
Memory Test Failure Diagnostic
Procedure..........................................9001-30-118
522432.06 Rear Wiper High Speed
High Current......................................9001-30-119
Rear Wiper High Speed High Current
522433.05 Rear Wiper Low Speed
Open or Short....................................9001-30-120
Rear Wiper Low Speed Open or Short
522433.06 Rear Wiper Low Speed
High Current......................................9001-30-122
Rear Wiper Low Speed High Current
522434.05 Front Wiper Low Speed
Open or Short....................................9001-30-124
Front Wiper Low Speed Open or Short
522434.06 Front Wiper Low Speed
High Current......................................9001-30-125
Front Wiper Low Speed High Current
522435.06 Front Wiper High Speed
High Current......................................9001-30-127
Front Wiper High Speed High Current
522436.03 Bucket Position Short to
Power ................................................9001-30-129
Bucket Position Short to Power
522436.04 Bucket Position Open or
Short..................................................9001-30-130
Bucket Position Open or Short
522437.04 Return-to-Dig Switch
Short to Ground.................................9001-30-132
Return-to-Dig Switch Short to Ground
522438.05 Pin Disconnect Solenoid
Open or Short....................................9001-30-133
Pin Disconnect Solenoid Open or Short
522438.06 Pin Disconnect Solenoid
High Current......................................9001-30-135
Pin Disconnect Solenoid High Current
522543.03 Boom Cyl Rod Press
Open or Short....................................9001-30-137
Boom Cyl Rod Press Open or Short
522543.04 Boom Cyl Rod Press
Short to Ground.................................9001-30-139
TM10690 (17DEC14)
9001-7
624K 4WD Loader

121714
PN=7
Group 05
System Information
Electrical Diagram Information
TX1001190 1926MAR10
System Functional Schematic Diagram
System Functional Schematic Example

TM10690 (17DEC14)
9015-05-1
CS33148,0002AE8 -19-02DEC08-1/4
624K 4WD Loader

121714
PN=567
System Information
1 Continuity Chart
2 Power Wires
3 Routing Location Information
4 Wire Identification
5 Ground Wires
7 Section Number
8 Component Name
9 Component Identification
Number
10 Component Schematic
Symbol
11 Connector Identification
Number
12 Connector
NOTE: All System Functional Schematics, Circuit

Schematics, and Wiring Diagrams are shown
with key switch in the OFF position.
Each electrical component is shown by a component

schematic symbol (10), the component name (8), and
a component identification number (9). A component
identification number and name will remain the same
throughout the Operation and Test Technical Manual.
This will allow for easy cross-referencing of all electrical
drawings (Schematics, Wiring Diagrams, and Component
Location).
The System Functional Schematic is made up of equal

sections to simplify searching the schematic. Each
section of the System Functional Schematic is assigned
a section number (7). The System Functional Schematic
is formatted with power wires (2) shown near the top
of the drawing and ground wires (5) near the bottom.
The schematic may contain some harness or connector
information.
When a connector (12) is shown, it will be displayed as a
double chevron with a component identification number
(11) corresponding to the connector identification number.
Connector pin information (13) will be displayed in a
text size smaller than that of the connector identification
number.
Routing location information (3) is presented to let the

reader know when a wire is connected to a component
in another section. TO and FROM statements identify
when power is going To or coming From a component
in a different location. The section and component
identification number are given in the first line of
information, and any pin information for the component is
given in parentheses in the second line. In this example,
power is going TO section 23, component B14 on pin C4.
TM10690 (17DEC14)
13 Connector Pin Information
9015-05-2
CS33148,0002AE8 -19-02DEC08-2/4
624K 4WD Loader

121714
PN=568
References
Return-to-Dig (RTD) AdjustmentZ-Bar

Linkage
Return-to-Dig (RTD) AdjustmentZ-Bar
Linkage (S.N. 637109)
NOTE: The machine hydraulic system must be

at operating temperature before making the
adjustment. Cycle the bucket cylinder through
full travel at least 4 times to ensure oil in
the cylinder is warm.
1. Perform Hydraulic Oil Warmup Procedure. (Group

9025-25.)
TX1041382 UN30APR08
4
1
2. Raise boom to allow clearance for full bucket dump

position.
3. Push and release return-to-dig (RTD) button on SSM
to enable RTD (LED on).
4. With the engine operating between 15001700 rpm,

move loader control lever to return-to-dig detent
position and release. Bucket will roll back and stop at
current RTD setting.
5. After control lever returns to neutral, scribe an
alignment mark (6) on RTD bar (5) at edge of switch
bracket (4).
3
8
6. Using hydraulic control lever, move the boom and

bucket to the desired return-to-dig position. Stop
engine.
8. Install RTD bar adjustment cap screws, but do not

tighten. Adjust RTD bar to align the scribed mark
with edge of switch bracket. Tighten cap screws to
specification.
TX1041383 UN30APR08
7. Remove RTD bar adjustment cap screws (8) one at a

time and remove old thread lock and sealer. Apply
cure primer and thread lock and sealer (medium
strength) to cap screws.
Specification
RTD Bar Adjustment Cap
ScrewTorque............................................................................121 Nm
89 lb-ft
1 RTD Switch Nut (2 used)
2 RTD Switch
3 RTD Switch Bracket Cap
Screw (3 used)
4 Edge of Switch Bracket
9. Verify RTD switch (2) is perpendicular to RTD bar. If

adjustment is necessary, loosen RTD switch bracket
cap screws (3) and rotate RTD bracket assembly as
needed. Tighten bracket cap screws.
5 RTD Bar
6 Alignment Mark
7 RTD Switch-to-RTD Bar Air
Gap
8 RTD Bar Adjustment Cap
Screw (2 used)
10. Check RTD switch-to-RTD bar air gap (7).

keeping edge of switch bracket aligned with scribed
mark on RTD bar. Tighten nuts to specification.
Specification
Air Gap (RTD
Switch-to-RTD
Bar)Distance...........................................................................58 mm
0.200.32 in.
11. If air gap is not with specification, loosen RTD switch

nuts (1). Move switch to obtain specified air gap while
Specification
RTD Switch
NutTorque..................................................................................75 Nm
55 lb-ft
TM10690 (17DEC14)
9015-20-26
CS33148,00029EA -19-07FEB13-1/5
624K 4WD Loader

121714
PN=954

624K Diag Ex

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624K 4WD Loader

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System Functional Schematic Diagram

System Functional Schematic Example

624K 4WD Loader

NOTE: All System Functional Schematics, Circuit

Each electrical component is shown by a component

The System Functional Schematic is made up of equal

Routing location information (3) is presented to let the

Continued on next page

13 Connector Pin Information

624K 4WD Loader

Return-to-Dig (RTD) AdjustmentZ-Bar

NOTE: The machine hydraulic system must be

1. Perform Hydraulic Oil Warmup Procedure. (Group

2. Raise boom to allow clearance for full bucket dump

4. With the engine operating between 15001700 rpm,

6. Using hydraulic control lever, move the boom and

8. Install RTD bar adjustment cap screws, but do not

7. Remove RTD bar adjustment cap screws (8) one at a

9. Verify RTD switch (2) is perpendicular to RTD bar. If

10. Check RTD switch-to-RTD bar air gap (7).

11. If air gap is not with specification, loosen RTD switch

Continued on next page

624K 4WD Loader

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