TECHNOZEN GET TEST-METAL FORMING

1. The important property of material in all metal

forming process is
1.
2.
3.
4.
5.

4. Grain refinement is possible

5. Porosity in the metal is largely eliminated

Elasticity
Plasticity
Ductility
Brittleness
Toughness

7. Forging of plain carbon steel is carried out at

1.
2.
3.
4.
5.

2. Hot press forging

1. Causes a steadily applied pressure instead of
impact force
2. Is used to force the end of a heated bar into a
desired shape
3. Is a forging operation in which two halves of a
rotating die open and close rapidly while
impacting the end of heated tube or shell
4. Is a forging method for reducing the diameter of
a bar and in the process making it longer
5. None of the above

8. Which of the following material cannot forged

1.
2.
3.
4.
5.

1.
2.
3.
4.
5.

Hot rolling
Forging
Extrusion
Piercing
Drawing

1.
2.
3.
4.
5.

Produce collapsible tubes

Produce seamless tubes
Reduce diameter tubes
Increase wall thickness of tubes
Reduce wall thickness and increase diameter of
tubes

Cold hardening
Hot hardening
Work hardening
Age hardening
Induction hardening

11. Seam less tubes are made by

1.
2.
3.
4.
5.

5. An important product manufactured by rolling is

1.
2.
3.
4.
5.

Recovery of grains
Recrystalization
Grain growth
Refinement of grain size
Formation of columnar grains

10. The increase in hardness due to cold working is

called

4. Plug rolling is used to

1.
2.
3.
4.
5.

Wrought iron
Cast iron
Mild steel
High carbon steel
H.S.S

9. Mechanical properties of the metal improved in hot

working due to

3. Swaging is an operation of
1.
2.
3.
4.
5.

750 C
900 C
1100 C
1300 C
1450 C

I Section
Tubes
Metal rolls
Rollers
Discs

Piercing
Extrusion
Cold rolling
Plug rolling
Rolling mill

12. The operation of removing the burr of flash from

the forged parts in drop forging is known as

6. Which is incorrect statement about results of hot

working?

1.
2.
3.
4.
5.

1. Annealing operation is not necessary

2. Power requirements are low
3. Surface finish is good
1

Lancing
Trimming
Coining
Shot penning
Burring

TECHNOZEN GET TEST-METAL FORMING

13. Metallic cans are usually mass produced by the
following process
1.
2.
3.
4.
5.

19. Symmetrical hollow parts of circular cross section

are made by hot

Embossing
Coining
Spinning
Drawing
Extruding

1.
2.
3.
4.
5.

14. Spinning operation is carried out on

1.
2.
3.
4.
5.

20. Notching is the operation of

Hydraulic press
Mechanical press
Lathe
Milling machine
Drill press

1. Removal of excess metal form the edge of a strip

to make it suitable for drawing without wrinkling
2. Cutting of the excess metal at edge which was
required for gripping purpose during press
working operation
3. Cutting in a single line across a part of the metal
strip to allow bending of forming in progressive
die operation while the part remains attached to
the strip
4. Punching in which punch is stopped as soon as the
metal fracture is complete and metal is not
removed but held in hole
5. None of the above

15. Thread rolling is somewhat like

1.
2.
3.
4.
5.

Cold extrusion
Cold machining
Cold rolling
Cold forging
Plug rolling

16. Which of the following process is different from

the rest of the process?
1.
2.
3.
4.
5.

21. The collapsible tooth paste tubes are manufactured

by

Shot penning
Cold extrusion
Sand blasting
Drop forging
Cold rolling

1.
2.
3.
4.

1.
2.
3.
4.
5.

Continuous casting machine

Rolling mill
Forging plant
Hot spinning machines
Extrusion mills

improving fatigue limit

imparting luster to surface
cleaning the surface of small parts
improving creep limit
providing coating on metal surface

23. Flange wrinkling is the defect found in

1.
2.
3.
4.
5.

18. Large size bold heads are made by

1.
2.
3.
4.
5.

direct extrusion
Piercing
Impact extrusion
Indirect extrusion

22. Tumbling is the process of

17. The machinery /equipment used in the production

of channels of I-section, rail section, angles, etc is
called
1.
2.
3.
4.
5.

Forging
Extrusion
Piercing
Drawing
Spinning

Swaging
Roll forging
Trumbling
Upset forging
Hammer forging

blanking
spinning
bending
cold rolling
deep drawing

24. Laser is produced by

1. graphite
2. ruby
2

TECHNOZEN GET TEST-METAL FORMING

3. diamond
4. emerald
5. aluminum

3. casting
4. rolling
5. automats

25. Slugging is the operation of

30. The purpose of jigs and fixture is to

1. removal of excess metal from the edge of strip

to make it suitable for drawing with out
wrinkling
2. cutting of the excess metal at edge which was
required for gripping purpose during press
working operation
3. cutting in a single line across a part of the metal
strip to allow bending of forming in progressive
die operation while the part remains attached to
the strip
4. punching in which punch is stopped as soon at
the metal fracture is complete and metal is not
removed but held in hole
5. none of the above

1.
2.
3.
4.
5.

31. In press operation the size of the pierced hole is

dependent on the size of
1.
2.
3.
4.
5.

1.
2.
3.
4.
5.

weight of the press is 20 tonne

press can handle works weighing up to 20 tonne
it can exert pressure up to 20 tonnes
its foundation should be designed for 20 tonnes
its turn over in a day is 20 tonne

750-1000C
1000-1100C
1100-1200C
1200-1350C
1350-1450C

33. For drawing operation the best suited press is

27. Hemming is the operation

1.
2.
3.
4.
5.

1. in which the edges of sheet are turned over to

provide stiffness and a smooth edge
2. of producing contours in sheer metal and of
bending previously roll formed sections
3. in which a series of impact blows are transferred
on dies so that solid or tabular work changes in
cross section or geometric shape
4. employed to expand a tabular or cylindrical part
5. none of the above

knuckle joint press

crank shaft and connecting rod press
toggle press
rack and pinion press
none of the above

34. Trimming is the process associated with

1.
2.
3.
4.
5.

28.Which of the operation is different from others

1.
2.
3.
4.
5.

punch
die
average of punch and die
punch and clearance
die and clearance

32. Steel billets for extrusion are heated in the range of

26. A 20 tonne press implies that the

1.
2.
3.
4.
5.

increases production rate

increase machining accuracy
facilitate interchangeable manufacture
enable employ less skilled operators
all of the above

riveting
embossing
punching
coining
flattening

press work
forging
polishing of metals
electroplating
machining

35. Cold heading is the process of

1.
2.
3.
4.
5.

29. External threads can be produced fastest by

1. milling
2. chasing
3

chip less machining

high energy rate forming
explosive forming
magnetic pulse forming
non conventional method of machining

TECHNOZEN GET TEST-METAL FORMING

36. Steel balls are manufactured by
1.
2.
3.
4.
5.

die operation while the part remains attached to

the strip
4. punching in which punch is stopped as soon as the
metal fracture is complete and metal is not
removed but held in hold
5. none of the above

casting
machining
cold heading
sintering
spinning

42. Injection moulding is the ideal method of

processing

37. After cold forming the steel balls are subjected to

1.
2.
3.
4.
5.

normalizing
tempering
electroplating
stress reliving
artificial aging

1.
2.
3.
4.
5.

38. In four high rolling mill the bigger rollers are

called
1.
2.
3.
4.
5.

43. Long wires are made by following process

1.
2.
3.
4.
5.

guide rolls
back up rolls
main rolls
support rolls
none of the above

1.
2.
3.
4.
5.

ensure proper ejection of the blank

ensure proper location of the blank
reduce the punch load
remove the burrs on the blank
form a corresponding depression in the blank
first

simple die
progressive die
compound die
combination die
none of the above

45. Which of the following is the process for joining two

metals?

40. Stretch forming is the process of

1.
2.
3.
4.
5.

extrusion
rolling
piercing
drawing
non conventional method

44. Cutting and forming operations can be done in a

single operation on

39. The pilots in the punch holder assembly in press

working operations are provided in order to
1.
2.
3.
4.
5.

plastics
thermo setting plastics
thermoplastics
non ferrous materials
none of the above

1.
2.
3.
4.
5.

cold rolling
forging
extrusion
cold drawing
spinning

41. Lancing is the operation of

1. removal of excess metal from the edge of a strip
to make it suitable for drawing with out
wrinkling
2. cutting of the excess metal at edge which was
required for gripping purpose during press
working operation
3. cutting in a single line across a part of the metal
strip to allow bending ot forming in progressive
4

sintering
tumbling
notching
swaging
coining