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Refrigeration Systems
1. DEVELOPMENTS
In 1821 Thomas Seebeck a German physicist, observed the production of (emf)
(electromotive force) if two dissimilar metals are joined together and their joints are kept at
different temperatures. The magnitude of such emf is dependent upon the material
combination and temperatures of junctions. However, he was unable to make use of his
invention probably due to insignificant emf and electric power output.
Thereafter a French scientist, Jean Peltier, discovered a reversed phenomenon to
that of Seebeck in 1834. He found that there is heating or cooling of a junction of a pair of
dissimilar substances if direct current is passed through them. However, he was not only
unable to realize the utility of the same but also failed to correlate between his invention
and that of Seebeck.
In 1838 Lenz, a German scientist, applied a D.C. source to a pair of materialsbismuth and antimony connected together as shown in Fig. 1. He was astonished to see
that the water droplet was frozen into ice. When the current was reversed, the ice melted.
This led to the concept of thermoelectric refrigeration. However, the idea did not
materialize into commercial products for about a century because of unavailability of
suitable materials until 1930's when semiconductors were developed.
...(1)
where and are the emf output and the temperature difference of the junctions.
The phenomenon of generation of emf is called Seebeck effect.
...(10)
,
(a)
Referring to Fig. 3(b), the heat generation in absence of other effects will lead to heat
2(due to symmetry and assumption (i)
transfer from both hot and cold ends equal to
given earlier). The conduction effect along the element leads to heat transfer at the cold
junction from the hot one. Then, from Fig. 3(a), for the control volume:
2
...(13)
,
and for the hot junction:
2
...(14)
,
Thus the thermoelectric cooling is:
2
...(15)
,
And heating,
2
...(16)
,
Now using first law, one obtains the energy input to the system from outside as:
...(17)
,
where negative sign indicates that energy has to be supplied to the system.
The required
is:
2
...(18)
,
,
Where the overall conductance for both the conductors is given as:
...(19)
and the total resistance for both conductors is:
...(20)
where the specific resistance and
1 .
For above Eq. (18) one can define a term called figure of merit,
as:
...(21)
...(22)
...(23)
Using relations given by Eqs. (22 and 23), one can obtain the current which
corresponds to maximum
from Eq. (8.18) with condition
/
0. The
1
is the mean temperature given by
1
2.The maximum
where
...(24)
is given
by:
...(25a)
...(25b)
where
is the Carnot value for the refrigeration system operating between the
given upper and lower temperature limits and
.
...(26)
.
.
i.e.,
...(27)
The maximum cooling is obtained from the condition
,
.
The corresponding cooling is given by:
.
0, which gives:
...(28)
...(29)
and,
.
...(30)
becomes zero trivially. Thus, the maximum
...(31)
In all the above derivations it is seen that should be as high as possible to get
reasonable amount of refrigeration effect and
. Up-to-date value of figure of merit, is
310
and
260 , one gets the maximum
about 0.007/ .For
0.007/ ,
as: 1.0251.
Figure 4 shows the achievement of maximum temperature with the year. It indicates
that there is shooting up of the achievement of temperature difference after the
development of semiconductors.
.
Fig. 5 Valuation in
There are various combinations of thermoelectric elements which are commercially fit
for the production of thermoelectric refrigeration system as given in Table 1.
Table 1 Some thermoelectric elements*
P type
Thermo elements
10
N type
Thermo elements
1.2
1.2
1.2
1.8
3.3
from table1, .
10
1.5
2.2
3
stands for .
or .
means: . .
For the selection of a pair of thermoelectric elements care is taken to have and
type combination. It is usual practice to denote thermoelectric elements with
if their
thermoelectric power
is positive. If the thermoelectric power,
is negative, it is called
type thermoelectric elements.
Fig. 6 Variation in
and
with current
Fig. 7 Schematic representation for the ranges of insulator, semiconductor and metal
(vi)
(vii)
(viii)
(ix)
(x)
(xi)
4.
REFRIGERATION
AND
The two systems are shown in Fig10 where the electron flow direction for the
thermoelectric refrigeration system and refrigerant vapour flow for the vapour compression
system are exhibited. In the former the electrons are pumped by the battery, situation
similar to the vapour-compression system where the compressor delivers the vapour from
the evaporator to a high pressure. As the electrons reaches the junction of the dissimilar
semi-conductors, its energy decreases due to heat transfer to the surroundings. This
corresponds to cooling or condensation of compressed vapour. Thereafter electrons are
reduced to lower potential which resembles the throttling process. The heat transfer to the
cold junction imparts energy to electrons which again move to the battery similar to vapour
from evaporator to the compressor to complete the cycle.
Where
313
2
and 0.
0.0036
2
313
.
0.0036
223.27
223.27
89.73
Thermoelectric power
Specific resistivity
Conductivity
Diameter of the element
Length of the couple
.
.
P-type
N-type
0.00022 - 0.00018
0.00001 0.00002
1
1
10
12
12
As
12
10 2
values i. e.,
.
.
0.0158
11.89
0.002745
and
0.002745
Example 3: Find the value of figure of merit of a thermoelectric pair which can render
the
4 when operating within temperature limits 313
and 258
. Conclude your
answer.
Solution: From Eq. (25):
1
1
313
where
Then,
258
and
285.5
0.6858
1 .
.
0.00012
0.00015
1000
2000
1
1
Thermoelectric element of
type has 0.01
both the diameter and length. Both
thermoelectric elements are of the same length.
Obtain: (a) Diameter of n-type couple element, (b) figure of merit, (c)
,
, and
corresponding current, number of thermoelectric couples and power (D.C.) needed for the
same, (d) COP and current for maximum cooling, number of thermoelectric elements and
D.C. power to drive the same, (e) compare the
with Carnot
, and (0 obtain power
needed for cases (c) and (d) on the basis of overall voltage drop.
Solution: Since we know that for maximum value of figure at merit, , the relation Eq
(22):
1 1000
2000
1.414
0.00007855
0.01
4
1.414 0.000078551.414
1.414
0.00005555
0.00005555
0.0084
8.4
4
(b) The values and are calculated from Eqs.( 19 and 20), respectively.
100
0.01 1
1
0.01 1 1000 0.00007855
1 2000 0.00005555 100 0.002173
1 0.00007855 0.01
1 0.00005555 0.01 0.01341
Therefore, the figure of merit,
.
Since
0.002502
0.00012
285.5
0.00015
0.00027
.
.
0.1953
The
22.095
0.002173 2
0.01341 313
.
73.75
74
313
258
258
is:
102.4
.
.
0.1399
32.06
0.01341
0.002502 285
0.3791
The required number of Pairs:
52.76 53
.
They have to be connected in series. The power needed to run this system with
source is :
143
.
(e) The
of a Carnot refrigerator is:
4.6909
Therefore relative
.
.
.
. .
0.00216
21.9878
71.77
0.007243
21.9878
72
0.003
2
0.02 50
25.49
(c)
0.194
5.26
Therefore, compared to Carnot value, the
system is:
.
0.03688
case (ii): when the cooling is to be maximum, the current is given by:
.
,
(a)
31.56
.
.
And the corresponding number of couples as above to be connected in a series:
54.3 54
.
54 0.02
50
26.68
0.00762
(c) Power needed for the system
6 31.56 189.36
.
(c)
.
(d)
0.1389
0.0264
0
This equation is solved using various values of
as:
Z
F(Z)=0
0.003
- 0.000271
0.0031 - 0.000118
0.00317 0.00000011
Required values of
is then 0.00317
,
.
.
2620.014
0.014
0.002
0.00317
0.00317 39.028
.
0.014 0.00317 262 2
18.049
308
262
.
0.8792
corresponding
Then
0.8792
0.4389
2.0029
.
for
0.002979
308 262
39.028
,
0.002 0.8989
...(33)
If C is the cost of thermoelectric elements per pair of life, L,thetotal investment for L
year is Nc ,.
The cost for years for the power consumption can be obtained from Eq. (32) with
electrical energy charges
per
and operating factor oF:
.
...(34a)
...(34)
Using Eq. (8.21) and rearranging terms in Eq. (8.34), it is found as:
C
...(35)
...(36c)
...(36d)
...(36e)
...(37a)
,
where
,,
...(37b)
...(38)
and
If the interest is considered on the investment one can still use Eq. (39). But the
parameter has to be evaluated from:
.
.
...(40a)
for simple interest and,
.
...(40b)
for compound interest. Here /is the interest rate and the rest symbols have usual
meaning.
Figure 1I shows the variation of optimum number of thermocouples for various values
of parameters
(or
),
,
and . Thus; for known capacity and for a given
location where costs of various quantities are known, it can be used to obtain the optimum
number of thermoelectric elements for a given tonnage of the system.
But this will be possible only by reduces size by fig. as given above. I have looked
into it & then is scope for it.
6. MUTTI.STAGE.THERMOELECTRIC SYSTEMS
In order to improve the performance of a thermoelectric refrigeration system to
achieve lower temperature, the multi-staging is used since maximum temperature
difference from a single-stage cannot be obtained greater than the given by Eq.
(31).Figure 12(a), shows a multi-stage system which can also be reduced to an equivalent
thermal system. Then, for the first stage:
1
...(41)
Similarly, for the second stage one can get:
...(42)
Substituting for
1 1
The COP of the n-stage system can be written as:
...(43)
...(44)
...(45)
...(46)
or
1
...(47)
...(48)
The coefficient of performance for each stage of an n-stage cascade system is given
by an approximate expression:
1 2
12
...(50)
Here it has been assumed that the temperature difference for each stage is equal to
where
and ,are the upper and lower temperature limits for the system and
. Then
is given by:
.
...(51)
However the infinite number of cascade system cannot be realized from the practical
point of view. Hence two-to three-stage systems can be practically a feasible choice.
Figure 12(b) shows the variation of
for different number of stages with varying
operating conditions. It is seen that as the number of stages increases, the coefficient of
performance increases.
A brief outline for a multi-stage thermoelectric system is presented here with
notations given in Fig. 13. The details of optimum number and sizes of multistage
thermoelectric systems are available. The governing equations are obtained for couples
as:
Heat rejection from stage 1 = heat absorbed by the second stage, i.e.,
,
,
...(53)
...(54)
, and
...(56a)
...(56b)
.
where
and
Eliminating I , and I from Eq. (53) with the help of Eqs. (56a and 56b), one gets a
quadratic equation in I , as:
0
...(57)
This equation was solved by Foster [3] for various values of , property values and
number of thermoelectric elernents. After calculating , from Eq. (57), cooling capacity and
power are obtained
.
...(59)
,
The
is then obtained as usual. The optimum results obtained have been shown
in Fig. 14. It is seen that as the number of thermoelectric couples in the low stage
increases, the
decreases but the refrigeration effect increases. Again the maxima of
and refrigeration effect occur at different points: former at lower ampere as compared
latter at the higher ampere value.
Fig. 14 Effect of changing the number of couples in the low stage of the two-stage
,
, Two stage couples,
,
thermoelectric system.
. , Elect, conductivity
.
.
/
,Seebeck coefficient
0.2893
0.3038
0.3088
0.2893 / 0.2
1.446.
0.3038 / 0.2
1.519.
0.3088 / 0.2
1.544.
0.3152/ 0.2
1.576.
It is evident that the two-staging gives considerable improvement over the single
stage. Thereafter the improvement is very less. Even by using infinite number of rtag"r the
has improved by about 3% over that of four-stages. However a three stage system is
barely 6% less efficient than infinite one.
Seeing the complicacy of fabrication, it is seen that a two to four stage system is
quite reasonable choice.
7. ACTUAL THERMOELECTRIC REFRIGERATION SYSTEM
The design consideration in the thermoelectric refrigeration system requires the
knowledge of optimum size, optimum number of couples, etc., of a given material. Also.
one should know the contact resistance between the thermoelectric elements and the
copper plates to which these elements are soldered. Similarly the increase in thermal
resistances due to junction has to be incorporated. To achieve the desired performance
high grade thermal insulation should be provided between the thermoelectric elements.
Further the thermocouples should be insulated from the outside circuit using appropriate
electric insulation having low thermal resistance. To protect the life of insulation and
thermoelectric elements a good quality moisture resisting element should be provided as
shown in Fig. 15. Thus an actual thermoelectric refrigeration system would perform
successfully for many years to come.
0.004545
150 0.02 0.004545 260 2
310.86
.
.
.
0.2829
310
260
52
.
without contact resistance is found to be 0.005 and therefore:
.
So,
.
.
0.2953