Company Name

Madina Trading & Contracting Est. - Mechanical Division

KEY INFORMATION

QUESTIONS

ANSWERS

File Reference

File Details

Excel/Welding Procedure/WPS004

Test Conducted On

Date of Test

16 - JUN - 98

Reviews & Approvals

Prepared By
Department
Date Prepared
Reviewed By
Department
Date Reviewed
Approved By
Department
Date Approved

R. VAIRAMANI
ENGINEERING
16 - NOV - 99
S.E LANGLEY
QA / QC
16 - NOV - 99
C. SIVAKUMAR
BUREAU VERITAS
17 - NOV - 99

Welder Details

Welder ID
Employee No.
Name
Location of Test

MW00078
00078
V.K. MOHAN
MADINA WORKSHOP, SALWA, QATAR.

Original PQR Details

WPS No.
Revision No.
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

004
00
010
GTAW
-Ve
6G
ALL

Welding Details

Weld Direction
Maximum Bead Width
Multi / Single Pass
Manual / Automatic

UPHILL
3 x Core Dia
MULTIPASS
MANUAL

Technique

Technique
Single/Both Sides
Multiple/Single Electrode
Oscillation
Other

STRING / WEAVE
SINGLE
SINGLE
MANUAL
NOT APPLICABLE

Joint on Qualification Test

Joint Type
Method of Preparation
Included Angle
Material Thickness
Root Gap
Root Face
Backing

BUTT WELD
FLAME CUT &/OR GRIND
37.5 Deg +/- 2 Deg
11.0 mm
2.5 - 3.0 mm
1.0 - 2.0 mm
NONE

Base Metal Details

Material Specification
Type or Grade
Heat Number
From - P No.
To - P No.
Diameter of Test Coupon
Other

ASTMA 106
GRADE B
J 734395
1
1
6" SCH XXS
NONE

Welding Consumables

Electrode Brand
Size of Filler Metal
SFA / AWS No

Hobart, ESAB & LINCOLN

2.4 mm, 2.5 mm & 3.25 mm
5.18

Classification
Type of Flux
Other

ER70S-3
NOT APPLICABLE
NONE

Inert Gas Details

Gas Type
Gas Flow Rate
Gas Mixture
Oriface / Cup Size
Backing Gas
Backing Flow Rate
Backing Gas Mixture

ARGON
10 LTR/MIN
99.99%
10mm
NOT APPLICABLE
N/A
N/A

Preheat Details

Pipe to Pipe
Pipe to Fittings
Fitting to Fitting
Spare Line 1
Spare Line 2

AMBIENT
AMBIENT
AMBIENT

Interpass Temperature

Interpass Temperature

NOT TO EXCEED 150 C

PWHT Details

Temperature
Time
Equipment Type
Other
Line 5

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

PQR Material Details

(QW 403) Qualified

Code/Testing Standard
Other Codes/Standards
P No. / Group No.

ANY METAL ASSIGNED TO

ASME IX
NOT APPLICABLE
P1 - GROUP No. 1

Plate & Pipe Ranges

ASME IX
OTHERS
Diameter
PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Method of Back-Gouging
Tungsten Type
Tungsten Size

1.6 - 8.0 mm
NOT APPLICABLE
ALL
F6
A1
GRINDING & BRUSHING
NOT APPLICABLE
2% THORIATED
2.4 mm

PASS
NUMBER
Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Pass No. 5
Pass No. 6
Pass No. 7
Pass No. 8

WELDING
ELECTRODE
GTAW - ER70S-3
GTAW - ER70S-3
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018

ELECTRODE
DIA (mm)
2.4 mm
2.4 mm
2.5 mm
2.5 mm
2.5 mm
3.25 mm
3.25 mm
3.25 mm

CURENT TYPE ACTUAL

WPS
& POLARITY
AMPS
AMPS
Direct -Ve
101.0
90 - 110
Direct -Ve
132.0
120 - 140
Direct +Ve
93.0
90 - 110
Direct +Ve
97.0
90 - 110
Direct +Ve
96.0
90 - 110
Direct +Ve
121.0
120 - 140
Direct +Ve
92.0
120 - 140
Direct +Ve
93.0
120 - 140

ACTUAL
VOLTS
12.0
14.0
23.0
24.0
23.0
24.0
23.0
24.0

WPS
WPS
TRAVEL TRAVEL
VOLTS
SPEED
SPEED
11 - 13
75
70 - 100
13 - 15
90
70 - 100
22 - 25
80
75 - 140
22 - 25
120
75 - 140
22 - 25
130
75 - 140
22 - 25
135
120 - 140
22 - 25
130
120 - 140
22 - 25
130
120 - 140

TENSILE TEST
Mark No.
516
517

Type
Cross-weld
Cross-weld

Dimensions
mm
Area mm2
11.0 x 19.1
210.1
10.3 x 19.0
195.7

Type
Face Bend
Face Bend
Root Bend
Root Bend

Bend Angle
180
180
180
180

Former Dia
mm
4t
4t
4t
4t

Location

Dimensions
mm
10 x 10
10 x 10

Temperature
C
-29
-29

UTL kN
101.7
97.0

UTS
N/mm2
484.0
496.0

Fracture
Position
Parent Mat'l
Parent Mat'l

Comments
Location
Nil
Nil

BEND TEST
Mark No.
518
519
520
521

Result
Acceptable
Acceptable
Acceptable
Acceptable

Comments
Location
Nil
Nil
Nil
Nil

CHARPY IMPACT
Mark No.
524
525

WCL
HAZ

TEST RESULTS
Visual Examination
Surface NDT
Radiography
Tensile Test

SATISFACTORY
NOT APPLICABLE
SATISFACTORY
SATISFACTORY

Absorbed Energy
Joules, J
106
33
27
156
194
204

Average

55
181

Comments
Nil
Nil

ACTUAL INTER
KJ/mm
TempC
0.97
Ambient
1.23
95
1.60
116
1.16
145
1.02
120
1.29
130
0.98
133
1.03
130

Bend Test
Macro Examination
Fillet Weld Fracture Test
Charpy Vee Notch Code
Charpy Vee Notch Test
Other Tests
OVERALL TEST RESULT

SATISFACTORY
SATISFACTORY
NOT APPLICABLE
ASTM E23
SATISFACTORY
HARDNESS - OK
ACCEPTABLE

mm2

4
4
4
4

t
t
t
t

TEST SPECIFICATION kN
N/mm2

Interpass Temperature
Position

Location

Parent Mat'l

TEST SPECIFICATION -

Interpass Temperature
Location

Acceptable
Acceptable
Acceptable
Acceptable

1 - 2 o'clock
7 - 8 o'clock
4 - 5 o'clock
10-12 o'clock

Madina Trading & Contracting Est. - Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 010
Company Name

Sheet : 1 of 2

: Madina Trading & Contracting Est. - Mechanical Division

Procedure Qualification Record No

Welding Process

REV : 01

: 010

Rev.: 01

: GTAW

Type (Manual / Automatic / Semi-Automatic)

: MANUAL
Code/Testing Standard
: ASME SECTION IX

Date

: 28- APRIL-99

Welder ID

: 077

Name
Location

: SUBRAMANIAN
: MADINA WORKSHOP, SALWA, QATAR.

JOINTS (QW - 402)

###
###
###
###
###
###
### Angle
Thickness
Root Gap
Root Face
Backing

18
13

17

10

:
:
:
:
:

37.5 Deg +/- 2 Deg

22.2 mm
(t)
3.0 -4.0 mm
(rg)
1.0 - 2.0 mm (rf)
NONE

:
:
:
:
:
:

ASTMA 106
GRADE B
J 734395
1
22.2 mm
6" SCH XXS

5.18
ER70S-3
F6
A1
2.4 mm / 2.5 mm & 3.2 mm
4 mm , SMAW:18.2 mm
NOT APPLICABLE

POSITION (QW - 405)

Position of Groove
Welding Progression
Other

: 6G
: UPHILL
: NOT APPLICABLE

PRE - HEAT (QW - 405)

Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other
EXCEL/Welding/PQR010

:
:
:
:

15 14 11
8
6
4

3
2

34 C
REFER TABLE
NOT APPLICABLE
NOT APPLICABLE

6G

POSTWELD HEAT TREATMENT (QW - 407)

Holding Temperature
Holding Time
Heating & cooling Rate
Equipment

FILLER METAL (QW - 404)

SFA Specification
:
AWS Specification
:
Filler Metal F No.
:
Weld Metal Analysis A No.
:
Size of Filler Metal
:
Weld Metal Thickness : GTAW
Other
:

12

TEST POSITION

BASE METAL (QW - 403)

Material Specification
Type or Grade
Heat Number
From P No.
: 1 To P No.
Thickness of Test Coupon
Diameter of Test Coupon

16

:
:
:
:

625 C +/- 10 C
1 HOUR
150 C / HOUR
ELEC. HEATING TRANSFORMER

GAS (QW - 408)

Type
Shielding
Trailing
Backing
Other

Percent Composition
Gas(es)
Mixtures
ARGON
99.99%
ADDITIONAL NOTES

Flow Rate
10 LTR/MIN
-

Madina Trading & Contracting Est. - Mechanical Division

###

WELDING PROCEDURE SPECIFICATION - No.

WPS Details
WPS No.
Revision No
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

: 004
: 00
: 010
: GTAW
: -Ve
: 6G
: ALL

Welding Consumables
Electrode Brand
SFA / AWS No
Classification
Type of Flux
Gas Type
Gas Flow Rate
Backing Gas

Welding Technique
Weld Direction
Max Bead Width
Multi / Single Pass
Manual Automatic
Technique
Oscillation

: UPHILL
: 3 x Core Dia
: MULTIPASS
: MANUAL
: WEAVE
: MANUAL

Pass
Number
Pass No. 1
Pass No. 2
Pass No. 3

:
:
:
:

: Lincoln, ESAB, Advani

: 5.18
: ER70S-3
: NOT APPLICABLE
: ARGON
: 10 LTR/MIN
: NOT APPLICABLE

Material (QW 403) Qualified

ANY METAL ASSIGNED TO
P1 - GROUP No. 1
Thickness Qualified (QW 451)
Base/Weld Metal Thickness: 1.6 - 8.0 mm
Groove Weld Diameter:
ALL
Fillet: All thickness & Diameter
PWHT Details

Pipe to Pipe
: Min 45 C
Pipe to Fittings :
"
Fitting to Fitting :
"
Pre-Heat Maintenance
: By Torch
Interpass Temperature

Holding Temperature
Holding Time
Heating&Cooling Rate
Equipment

:
:
:
:

625C +/- 10 C
1 HOUR
150 C / HOUR
ELEC. HEATING
TRANSFORMER

: NOT TO EXCEED 250C

Welding Sequence & Qualified Joint Configuration

37.5 Deg +/- 2 Deg

3.0-4.0 mm (rg)
1.0 - 2.0 mm (rf)
NONE

Welding Electrode
Welding Class
GTAW -ER 70S3
GTAW -ER 70S3
< GTAW -ER 70S3

Electrode
Diameter

Current Type
& Polarity

2.4 mm
2.4 mm
2.4 mm

Direct -Ve
Direct -Ve
Direct +Ve

Amps
(a)
96 - 131
132 - 178
132 - 178

ASME Nubers for Base/Filler/Weld metal & Others

1.
2.
3.
4.
5.

Rev. 00

Qualification Range (ASME IX)

Preheat Details Deg C

Joint Details

### Angle
Root Gap
Root Face
Backing

004

PQR Base Matl. P Nos & Group Nos

PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Tungsten Type

:
:
:
:
:

Volts
(v)

Travel Speed
mm / min

8 - 11
8 - 11
8 - 11

70 - 94
96 - 130
96 - 130

Additional Notes

P1 - GROUP No. 1
F6
A1
GRINDING & BRUSHING
2% THORIATED

PREPARED BY

REVIEWED BY

APPROVED BY

Name
Name

: R. VAIRAMANI

Name

: S.E LANGLEY

Name

: C. SIVAKUMAR

Sign

Sign

Sign

Dept

: QA / QC

Dept

: QA / QC

Dept

: BUREAU VERITAS

Date

: 16 - NOV - 99

Date

: 16 - NOV - 99

Date

: 17 - NOV - 99

Excel/Welding Procedure/WPS004

Madina Trading & Contracting Est. - Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 010

REV :

01

Sheet : 2 of 2

TECHNIQUE (QW - 410)

String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass

:
:
:
:
:
:

STRING / WEAVE
10mm
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
MULTIPASS

Pass
Welding Electrode
Number
Welding Class
Pass No. 1
GTAW - ER70S3
Pass No. 2
GTAW - ER70S3
Pass No. 3
SMAW - E7018
Pass No. 4
SMAW - E7018
Pass No. 5
SMAW - E7018
Pass No. 6
SMAW - E7018
Pass No. 7
SMAW - E7018
Pass No. 8
SMAW - E7018
Pass No. 9
SMAW - E7018
Pass No. 10
SMAW - E7018
Pass No. 11
SMAW - E7018
Pass No. 12
SMAW - E7018
Pass No. 13
SMAW - E7018
Pass No. 14
SMAW - E7018
Pass No. 15
SMAW - E7018
Pass No. 16
SMAW - E7018
Pass No. 17
SMAW - E7018
Pass No. 18
SMAW - E7018
TENSILE TEST
Mark No.
Type

:
:
:
:
:
:

SINGLE
3 x Core Dia
BUTT WELD
FLAME CUT &/OR GRIND
NOT APPLICABLE
NOT APPLICABLE

Amps
Volts
Heat Input
Travel
Interpass
(a)
(v)
Kj / mm
mm / min TempC
113-114
9-10
0.78
110
82.10
155-157
9-10
0.78
150
112.90
85-95
21-22
1.41
170
82.00
132-140
22-23
1.50
200
122.20
135-140
22-23
2.61
230
70.90
142-147
24-25
2.35
240
93.70
140-148
22-25
2.75
210
73.80
138-145
22-25
1.91
220
104.00
140-148
22-25
2.03
210
99.90
143-148
23-25
1.95
240
107.10
145-152
23-25
1.85
230
115.30
135-145
23-25
1.80
240
111.40
138-195
23-25
2.03
230
99.90
88-95
22-24
1.37
150
91.80
85-95
22-25
1.40
190
90.50
88-95
22-25
1.43
185
90.00
85-95
22-25
1.42
185
88.80
88-95
22-25
1.34
190
96.00
TEST SPECIFICATION - ASME IX
Dimensions
Area
UTL
UTS
Fracture
Comments/Location
mm
mm2
kN
N/mm2
Position
261
Cross-weld
408.7
190.8
467
12 O' Clock
21.4 x 19.1
Parent Mat'l
262
Cross-weld
422.1
195.2
462
6 O' Clock
22.1 x 19.1
Parent Mat'l
BEND TEST
TEST SPECIFICATION - ASME IX
Mark No.
Type
Bend Angle Former Diameter
Result
Comments/Location
263
Side Bend
180
4t
Acceptable
1-2 O 'Clock
264
Side Bend
180
4t
Acceptable
7-8 O' Clock
265
Side Bend
180
4t
Acceptable
4-5 O' Clock
266
Side Bend
180
4t
Acceptable
10-11 O' Clock
CHARPY IMPACT
TEST SPECIFICATION - ASTM E23
Mark No.
Location Dimensions Temperature
Absorbed Energy
Average
Comments
mm
C
Joules, J
J
267
WCL
10 x 10
-29
18
21
34
22
3 O' Clock
268
FL
10 x 10
-29
17
294
173
95
3 O' Clock
269
FL+2
10 x 10
-29
17
26
32
25
3 O' Clock
TEST HOUSE LABORITORY : MTS INTERNATIONAL HOLDING
Test No.
AD-91023
Rev'n
0
WITNESSED BY
: BUREAU VERITAS, INTERNATIONAL REGISTER, ABU DHABI, U.A.E.
Visual Examination
Radiography
Report No
Tensile Test
Bend Test

:
:
:
:
:

Electrode
Diameter
2.4 mm
2.4 mm
2.5 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm

Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Peening
Others

SATISFACTORY
SATISFACTORY
QIS/MAD/RT/WPS010/RB/049
SATISFACTORY
SATISFACTORY

PREPARED BY
Name
Sign
Dept
Date

: R. VAIRAMANI
:
: QA/QC
: 16 - NOV - 99

EXCEL/Welding/PQR010

Current Type
& Polarity
Direct -Ve
Direct -Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

Charpy Vee Notch Test

SATISFACTORY

OVERALL TEST RESULT

We certify that the statements in the ACCEPTABLE
correct in accordance with the standard indicated above.

REVIEWED BY
Name
Sign
Dept
Date

: S.E LANGLEY
:
: QA / QC
: 16 - NOV - 99

APPROVED BY
Name
Sign
Dept
Date

:
:
:
:

C. SIVA KUMAR
BUREAU VERITAS
17 - NOV - 99