Professional Documents
Culture Documents
TI Designs
Design Features
Design Resources
TIDA-00181
C2000 LaunchPAD
LP2954A
TPS7A3001
LM5030
ISO5500EVM User's
Guide
Tools Folder
Product Folder
Product Folder
Product Folder
User's Guide
EE|Times
Featured Applications
VCC_T
LP2954A
VLDO_T
REF_T
VIN
CSD1953346$2
TPS7A3001
VEE_T
VCC_B
LM5030
LP2954A
Shutdown
signal
For
TOP
device
VLDO_B
TPS27082L
REF_B
TPS7A3001
For
BOTTOM
device
VEE_B
An IMPORTANT NOTICE at the end of this TI reference design addresses authorized use, intellectual property matters and other
important disclaimers and information.
All trademarks are the property of their respective owners.
TIDU355 June 2014
Submit Documentation Feedback
System Description
www.ti.com
System Description
This reference design provides isolated positive and negative voltage rails required for Insulated Gate
Bipolar Transistor (IGBT) gate drivers from a single 24-volt DC input supply. IGBTs are used in threephase inverters for variable-frequency drives to control the speed of AC motors. This reference design
uses a push-pull isolated-control topology and provides isolation compliant to IEC61800-5. This reference
design is intended to operate from a pre-regulated 24-V DC input. With a regulated (within 5%) input
source, a simple open-loop, free-running oscillator can be implemented with a push-pull PWM controller.
The topology is essentially a forward converter with two primary windings used to create a dual-drive
winding. This topology fully utilizes the transformer core's magnetizing current more efficiently than flyback
or forward topologies. Another advantage this configuration has over flyback and forward configurations is
that the supply output can be scaled up for higher power drives.
This reference design also takes advantage of another benefit of the push-pull topology in that multiple
transformers can be controlled in parallel from a single controller to generate all the isolated voltage rails
required for 3-phase IGBT inverters. Finally, larger IGBTs for higher power drives sometimes require more
gate drive current than what is provided by a typical IGBT gate driver. For larger IGBTs, designers often
use additional transistors for gate current boosting. This reference design provides 16 V on the positive
outputs and 8 V on the negative outputs to compensate for the added voltage drop in these additional
transistors.
Three-phase inverters are used for variable-frequency drives that control the speed of AC motors, and for
high-power applications like high-voltage DC (HVDC) power transmission. A typical application of a threephase inverter using six isolated gate drivers is shown in Figure 1. Note that each phase uses a high-side
and a low-side IGBT switch to apply positive and negative high-voltage DC pulses to the motor coils in an
alternating mode.
High-Power IGBTs require isolated gate drivers to control their operations. A single, isolated gate driver
drives each IGBT that galvanically isolates the high-voltage output from the low-voltage controlled inputs.
The emitter of the top IGBT floats, which requires use of an isolated gate-driver. In order to isolate the
high-voltage circuit with a low-voltage control circuit, isolated gate-drivers are used to control the bottom
IGBTs.
VBUS
VBUS
From
Controller
ISOLATION
From
Controller
+16 V
ISOLATION
From
Controller
+16 V
ISOLATION
+16 V
VBUS
8V
8V
8V
+16 V
+16 V
+16 V
From
Controller
ISOLATION
From
Controller
ISOLATION
ISOLATION
+5 V
From
Controller
TI
'DYHV
Control
Center
+5 V
To ADC or Controller
8V
8V
VGND
8V
VGND
VGND
1.1
System Description
www.ti.com
The IGBT is a minority-carrier device with high input impedance and the capacity to carry a large, bipolar
current. The switching characteristics of an IGBT are similar to that of a power MOSFET. Assuming
identical conditions, IGBTs and MOSFETs behave identically when turned on, and both have similar
current rise and voltage fall times. However, the waveforms of the switched current are different at turn-off.
At the end of the switching event, the IGBT has a tail current, which does not exist for the MOSFET. This
tail is caused by minority carriers trapped in the base of the bipolar output section of the IGBT, which
causes the device to remain turned on. Unlike a bipolar transistor, it is not possible to extract these
carriers to speed up switching, since there is no external connection to the base. Therefore, the device
remains turned on until the carriers recombine.
This "tail current" increases the turn-off losses and requires an increase in the dead-time between the
conduction of two devices in a half-bridge circuit. To reduce the turn-off time, it helps to have a negative
voltage (5 V to 10 V) at the gate.
When an IGBT is turned on, some voltage spikes are generated on the gate terminal, due to the high dv/dt
and parasitic capacitance between the gate and emitter. The voltage spiked can cause a false turn-on for
the bottom IGBT. A negative voltage at the gate helps to avoid this false turn-on trigger.
Usually 16 V is applied to the gate for turn-on and 8 V is applied for turn-off.
It is important to decide on the power requirement to drive the IGBT. The calculation of gate drive power
requirement for different power ratings of variable speed drives is explained in Equation 1.
As noted earlier, an isolated gate driver is used to turn the IGBT on and off. In this process, power is
dissipated by the driver IC, IGBT gate, and by any RC circuits in the gate drive path. Refer to Figure 2.
+
+ 15 V
RG
RGE
AC
CGE
10 V
Figure 2. IGBTs with Gate Drive Circuitry for Gate Power Calculation
The total gate power dissipation is calculated by the following equation:
(1)
(2)
Design Features
www.ti.com
Design Features
The primary objective of this design is to replace the discrete components used in a power supply design
with that of a PWM-controller-based, gate-drive power supply. Replacing these components leads to a
reduced bill of materials (BOM) and increased reliability and performance.
2.1
Design Requirements
The system-level requirements for this design include:
A PWM controller and a topology that helps scale the output power, while also driving high-power
IGBTs.
Isolated positive and negative rails should be 16 V and 8 V to power the isolated gate driver, the
gates of the IGBTs, and the power-related sense circuitry (for isolated, current-measurement circuits).
Continuous output power of 2 W to drive each IGBT.
Support up to 6-A peak current, with an output voltage ripple of less than 200 mV.
Ability to shut down the power supply to support Safe Torque Off (STO) feature to comply with
standard IEC61800-5-1 and achieve other safety related compliances.
2.2
Topology Selection:
This reference design is intended to operate with a pre-regulated 24-V input. The open-loop, free-running
oscillator of the PWM controller can be used, since it is a tightly regulated (within 5%) input source. The
push-pull topology is basically a forward converter with two primary windings, which are used to create a
dual-drive winding. This push-pull topology allows for more efficient use of the transformer core than the
flyback or forward converters.
The advantage of push-pull converters over flyback and forward converters is that push-pull converters
can be scaled up to higher powers. Further, both of the MOSFETs are connected to the low-side (unlike a
half-bridge converter, which has one MOSFET connected to the high-side). The push-pull topology does
not require gate drivers for the MOSFETs. Another advantage of using push-pull topology is that multiple
transformers can be connected in parallel to generate the voltage rails required to power other IGBTs in
the inverter. To translate the above requirements to the sub-system level, the requirements of the PWM
controller, MOSFETs, transformer, and LDOs are listed as follows:
PWM Controller
Should support push-pull topology
Current control mode
Shutdown feature to incorporate STO functionality (IEC61800-5-1 compliant)
Operate from 24-V supply
Defined dead time to avoid cross conduction
Power MOSFETs
Should have a rated VDS 100 V to support a 24-V input supply
Should support 1 A (min) drain current
Design Features
www.ti.com
Block Diagram
www.ti.com
Block Diagram
This reference design is intended for motor control, industrial inverters and many other applications where
IGBT drivers are used and should help to significantly reduce design time while meeting all of the design
requirements. The design files include schematics, bill of materials (BOM), layer plots, Altium files, Gerber
files, and test results.
VCC_T
LP2954A
VLDO_T
REF_T
VIN
CSD1953346$2
TPS7A3001
VEE_T
VCC_B
LM5030
LP2954A
Shutdown
signal
For
TOP
device
TPS27082L
VLDO_B
REF_B
TPS7A3001
For
BOTTOM
device
VEE_B
Highlighted Products
www.ti.com
Highlighted Products
This reference design features the following devices, which were selected based on their specifications:
LM5030 PWM controller
CSD19533 NexFET power MOSFET
TPS27082 high-side load switch
LP2954A micro power voltage regulator
TPS7A3001 linear regulator
For more information on each of these devices, see the respective product folders at www.ti.com or click
on the links for the product folders on the first page of this reference design.
4.1
4.1.1
Component Selection
LM5030
The LM5030 high-voltage PWM controller contains all of the features needed to implement the push-pull
topology, using current-mode control in a small 10-pin package. This device provides two alternating gate
driver outputs. The LM5030 PWM controller includes a high-voltage, start-up regulator that operates over
a wide input range of 14 V to 100 V.
Features include:
Error amplifier
Precision reference
Dual mode current limit
Slope compensation
Soft start
Sync capability
Thermal shutdown
This high speed IC has a defined dead time of 135 ns and a 1 MHz-capable, single-resistor-adjustable
oscillator.
4.1.2
CSD19533
This 100 V, 7.8 m, SON 5 mm x 6 mm NexFET power MOSFET is designed to minimize losses in
power-conversion applications. The maximum drain current capability is much higher than the 1A design
requirement.
4.1.3
TPS27082L
The TPS27082L is a high side load switch that integrates a Power PFET and a control circuit in a tiny
TSOT-23 package. The ON/OFF logic interface features hysteresis, which provides a robust logic
interface even under very noisy operating conditions. The ON/OFF interface supports direct interfacing to
low voltage GPIOs down to 1 V. The TPS27082L level shifts the ON/OFF logic signal to VIN levels without
requiring an external level shifter.
4.1.4
LP2954A
The LP2954A is a micropower voltage regulator with very low quiescent current (90 A typical at 1 mA
load) and very low dropout voltage (typically 60 mV at light loads and 470 mV at 250 mA load current).
The adjustable LP2954A is provided in an 8-lead surface mount, small outline package. The adjustable
version also provides a resistor network which can be pin strapped to set the output to 5 V. The tight line
and load regulation (0.04% typical), as well as very low output temperature coefficient, make the LP2954A
well suited for use as a low-power voltage reference.
Highlighted Products
4.1.5
www.ti.com
TPS7A3001
The TPS7A3001, is a negative, high-voltage (36 V), ultralow-noise (15.1 VRMS, 72 dB PSRR) linear
regulator capable of sourcing a maximum load of 200 mA. This linear regulator includes a CMOS logiclevel-compatible enable pin and capacitor-programmable soft-start function that allows for customized
powermanagement schemes.
4.2
4.2.1
Circuit Design
Input Section and Turn-On Mechanism:
In Figure 5, the input is pre-regulated 24-V (with 5% accuracy) input applied to CONN1. Diode D1 is
used for reverse input polarity protection. An optional LC filter (L1 and C1) may also be used for filtering
out any noise in the input voltage coming from the back-panel in the field.
The LM5030 contains an internal high-voltage startup regulator. The input pin (VIN) can be connected
directly to line voltages as high as 100 V. Upon power up, the regulator is enabled and sources current
into an external capacitor connected to the VCC pin.
In this reference design, one 12-V zener diode is used to power the VCC pin. This will keep the VCC voltage
greater than 8 V, effectively shutting off the internal startup regulator and saving power, and also reducing
the controller dissipation.
The LM5030 Data Sheet, LM5030 100 V Push-Pull Current Mode PWM Controller (SNVS215),
recommends a capacitor for the VCC regulator between 0.1 F to 50 F. When the voltage on the VCC pin
reaches the regulation point of 7.7 V, the controller outputs are enabled. The outputs will remain enabled
unless, VCC falls below 6.1 V, the SS/SHUTDOWN pin is pulled to ground, or an over-temperature
condition occurs. MOSFET Q1 A is also provided as a possible turn-on option but is not populated on the
board.
R80
D1
CONN1
1
2
0
L1
Vcc
DNP
GND
GND
R1
0
DNP
R2
1.00k
7,8
C1
47F
DNP
Q1A
CSD88539ND
DNP
R3
0
C3
22uF/16V
Vc
R13
GND
GND
CS
U1
8
1
C2
1uF/63V
DNP
R4
26.7k
9
10
CS
VCC
VIN
OUT1
OUT2
RT
SS
GND
GND
0
DNP
4
5
6
VFB
LM5030MM/NOPB
C4
0.022F
R11
0
22
R15
0
DNP
D3
1
DNP
GD2
R9
0
DNP
R14
R10
0
DNP
GND
GND
22
COMP
D2
1
R12
GD1
Z1
MMSZ5242B-TP
12V
C5
1000pF
GND
GND
GND
Highlighted Products
www.ti.com
4.2.2
RT =
(1/f)-172 10 -9
182 10 -12
where
f = 200 kHz
RT = 26.5 k
(3)
The resistor value can also be approximated using the following graph, which is taken from the LM5030
Data Sheet, LM5030 100 V Push-Pull Current Mode PWM Controller (SNVS215).
OSCILLATOR FREQUENCY (kHz)
Oscillator Frequency vs RT
1000
100
1
10
100
RT (K)
4.2.3
I =C
dV
dt
(4)
Using Equation 4, and assuming I = 10 uA, t = 3 ms, and dV = 1.4 V, the result is Css = 0.022 F.
Figure 16 (in Section 5) shows the start-up time for the LM5030.
LM5030 can be run in open-loop operation by connecting the FB pin directly to ground. For open-loop
design, the COMP pin can be connected to ground through a 1000-pF capacitor.
4.2.4
Highlighted Products
www.ti.com
While the negative output voltages (VEE_T and VEE_B) are generated directly, to generate the positive
output voltages (VCC_T and VEE_B), the design uses cascaded voltage doublers (also called Greinacher
voltage doublers). These doubler circuits generate 16 V at the VCC terminals.
Vcc
VCC_U_T
R20
10k
D5
REF_U_T
REF_U_T
REF_U_T
8
REF_U_T
3
13
7,8
5,6,
C9
22uF/35V
C12
10uF/50V
D6
GND
VEE_U_T
14
1,2,3
1,2,3
GD2
GND
Q2
CSD19533Q5A
Q3
CSD19533Q5A
C14
47F
DNP
GD1
5,6,
7,8
GND
C13
47F
C11
10uF/50V
10uF/50V
C8
DNP
R19
0
DNP
C84
0.1F
C10
T1
C7
DNP
R18
0
DNP
LD1
Green
D4
SW1
750342312
R16
CS
1.15k
C6
470pF
REF_U_B
R17
0.22
SW2
GND
GND
VCC_U_B
R30
10k
C23
10uF/50V
10uF/50V
LD5
Green
C86
0.1F
C25
47F
C26
47F
DNP
C22
D7
REF_U_B
D8
REF_U_B
REF_U_B
REF_U_B
D9
C24
10uF/50V
VEE_U_B
10
Highlighted Products
www.ti.com
4.2.5
CS
VCC
VIN
OUT1
OUT2
RT
SS
GND
VFB
COMP
4
5
6
2
3
LM5030MM/NOPB
GND
C4
0.022F
GND
R5
100k
U2
4
1
5
GND
VOUT
VOUT
R2
R1/C1
2
3
6
R6
10.0k
GND
ON/OFF
TPS27082LDDC
CONN2
GND
SD
VIN
1
2
Vc
R7
0
DNP
GND
R8
24.9k
GND
11
Highlighted Products
4.2.6
www.ti.com
4.2.6.1
From the voltage doubler, the LP2954A is used as a post-regulator. The regulator can be programmed for
any voltage between the 1.23 V reference and the 30 V maximum rating by using an external pair of
resistors.
The complete equation for the output voltage is:
R1
VOUT = VREF ( 1+ R2
)+(I FB R1)
where
(5)
The regulator can also be pin-strapped for 5-V operation, using the regulator's internal resistive divider by
tying the OUT and SNS pins together, and then also tying the FB and 5-V TAP pins together. There is an
option in the design to generate a 5-V output by populating the 0-resistors (R21 and R22 in Figure 9).
This 5-V output voltage is also provided at the output connector (VLDO_T and VLDO_B) for each phase.
VCC_U_T
R20
10k
C84
0.1F
U3
7
REF_U_T
REF_U_T
IN
OUT
5V TAP
SNS
FB
ERR
SD
GND
2
5
R22
0
C15
R23
100pF 1.2Meg
DNP
C16
4.7uF/25V
REF_U_T
R24
100k
DNP
LD2
Green
LP2954AIM/NOPB
R21
0
R25
10k
C14
47F
DNP
REF_U_T
REF_U_T
C13
47F
VLDO_U_T
LD1
Green
REF_U_T
(6)
Referring to the LP2954A Data Sheet, LP2954/LP2954A 5 V and Adjustable Micropower Low-Dropout
Voltage Regulators (SNVS096), Tj(max) = 125C, and a derating of 10C gives Tj(max) = 115C
JA [ (Tj(max)-TA)/PD(max)]
[(115-60)/0.31]
177.4C/W
(7)
Referring to the LP2954A Data Sheet, LP2954/LP2954A 5 V and Adjustable Micropower Low-Dropout
Voltage Regulators, page 2, (SNVS096), it is clear that LP2954A can handle the power for this condition,
as the LP2954A Data Sheet lists JA = 160C/W.
12
Highlighted Products
www.ti.com
4.2.6.2
The output coming from the transformer after diode rectification is given to the TPS7A3001, the negative
regulator. The TPS7A3001 has an output voltage range of 1.174 V to 33 V. The nominal output voltage
of the regulator is set by two external resistors. To ensure stability under no-load conditions, this resistive
network must provide a current equal to or greater than 5 A.
R1 and R2 can be calculated for any output voltage, using Equation 8:
R1 = R2(
VOUT
-1)
VREF
where
VOUT
t 5P A
R1 R2
(8)
Using Equation 8, and considering R2 = 102 k to get the output voltage of 5 V, R1 is calculated as
330 k.
R26
From transformer
J1
1
VEE_U_T
LD3
1
10k
Green
2
REF_U_T
U4
R27
330k
3
4
REF_U_T
C20 2
0.01F
LD4
Green
R28
102k
OUT
IN
SNS/FB
DNC
NC
GND
SS/NR
EN
C85
0.1F
C18
47F
DNP
REF_U_T
TPS7A3001DGN
C19
0.01F
REF_U_T
C17
47F
R29
10k
C21
10uF/16V
PWPD
REF_U_T
REF_U_T
REF_U_T
REF_U_T
where
Vin = 8.7 V
Vout = 5 V
Iout = 25 mA (max)
and assuming TA = 60C
(9)
Referring to the TPS7A3001 Data Sheet, TPS7A3001 36 V, 200 mA, Ultralow-Noise, Negative Linear
Regulator,(SBVS125), Tj(max) = 125C, and a derating of 10C results in Tj(max) = 115C.
JA [ (Tj(max) TA) / PD(max) ]
[ (115 60) / 0.0925]
594.59C/W
Referring to the TPS7A3001 Data Sheet, TPS7A3001 36 V, 200 mA, Ultralow-Noise, Negative Linear
Regulator, (SBVS125), it is clear that the resistor can handle the required power for this condition, as the
TPS7A3001 Data Sheet shows JA = 55.09C/W.
13
Highlighted Products
4.2.7
www.ti.com
(1)
4.2.8
(1)
VCC_U_T
VCC_U_B
VEE_U_T
VEE_U_B
VLDO_U_T
VLDO_U_B
REF_U_T
REF_U_B
VCC_V_T
VCC_V_B
VEE_V_T
VEE_V_B
VLDO_V_T
VLDO_V_B
REF_V_T
REF_V_B
VCC_W_T
VCC_W_B
VEE_W_T
VEE_W_B
VLDO_W_T
VLDO_W_B
REF_W_T
REF_W_B
14
Test Data
www.ti.com
Test Data
5.1
Figure 13. Dead-Time Between Gate-Drive Signals (Falling Edge of GATE1 Shown)
15
Test Data
www.ti.com
Figure 14 and Figure 15 show the MOSFET gate versus the MOSFET drain signals for Q2 and Q3 (in
Figure 7). The duty cycle is currently set to the maximum (by connecting the COMP pin to ground through
a 1000-pF capacitor shown in Section 4.2.1)
Figure 16 shows the soft-start operation of the PWM controller LM5030. As per the calculations, the SS
time is set to 3 ms and the test waveform also shows the same start-up time for LM5030.
16
Test Data
www.ti.com
TPS27082L is used as a switch to facilitate the STO feature for the industrial drives. The LM5030 SS-pin
has dual functions. The LM5030-SS pin is used for soft-start operation and also for shutdown during STO.
The soft-start operation and shutdown has been tested, and the waveform in Figure 18 shows the
shutdown signal along with the outputs going to zero.
17
Test Data
www.ti.com
Figure 19 shows the voltage waveform on the Current-Sense (CS) pin of the LM5030, with all of the
outputs loaded with a 2 W load.
18
Test Data
www.ti.com
5.2
Both the linear regulators (LP2954A and TPS7A3001) are tested for ripple at the output with load of 25
mA on each. Figure 24 and Figure 25 show the ripple waveforms on the same.
19
Test Data
5.3
www.ti.com
Efficency (%)
60
50
40
30
Vin = 22.8V
20
Vin = 24V
10
Vin = 25.2V
0
0
0.5
1.5
2.5
Pout (W)
C004
Regulation (%)
-8V Regulation
3
4
5
6
7
8
0.00
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.10
0.11
20
Test Data
www.ti.com
9.0
8.0
7.0
Regulation (%)
6.0
5.0
4.0
3.0
+16V Regulation
2.0
0.0
0.00
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.10
0.11
5.4
5.5
NPN
IGBT 1
ISO5500-EVM
4
G
E
PNP
VCC_U_T
Piccolo
LaunchPADTM
VEE_U_T
REF_U_T
VEE_U_T
1k
load
TIDA-00181
VCC_U_B
VCC_U_B
VEE_U_B
REF_U_B
NPN
IGBT 2
ISO5500-EVM
4
PNP
600 V
G
E
VEE_U_B
Figure 30. Set-Up for Testing TIDA-00181 design with ISO5500 and IGBTs
21
Test Data
www.ti.com
TIDA-00181
Board
3LFFROR/DXQFK3$'
Two ISO5500
EVMs
The current boost transistors (NPN and PNP) are used to boost the output current of the ISO5500 in order
to drive the IGBTs. With 6-A peak current while charging the internal capacitance of IGBTs, the ripple on
the VCC and VEE outputs of power supply are also measured. Figure 34 and Figure 35 show the ripple
voltage along with the IGBT gate capacitor charging current spikes.
22
www.ti.com
23
Design Files
www.ti.com
Design Files
7.1
Schematics
CONN1
D1
R80
0
L1
1
2
Vcc
VCC_U_T
DNP
R20
10k
VLDO_U_T
R1
0
DNP
T1
GND
LM5030MM/NOPB
R10
0
DNP
GND
GND
C4
0.022F
R11
0
0
DNP
CS
D3
1
C5
1000pF
REF_U_T
REF_U_T
GND
SD
GND
1.15k
C6
470pF
C15
R23
100pF 1.2Meg
DNP
R22
0
R25
10k
R24
100k
DNP
LD2
Green
R21
0
C16
4.7uF/25V
REF_U_T
REF_U_T
REF_U_T
8
3
REF_U_T
13
C12
10uF/50V
D6
4
ERR
LP2954AIM/NOPB
REF_U_T
C9
22uF/35V
SNS
FB
REF_U_T
LD3
R26
5
14
750342312
VEE_U_T
10k
J1
Green
2
REF_U_T
R16
22
R15
U4
REF_U_B
R17
0.22
DNP
R29
10k
C21
10uF/16V
SW2
R27
330k
OUT
C20 2
0.01F
GND
REF_U_T
GND
IN
SNS/FB
DNC
NC
GND
GD2
R9
0
GD2
R14
VFB
COMP
Q2
CSD19533Q5A
Q3
CSD19533Q5A
22
GND
D5
7
5V TAP
SS/NR
PWPD
GND
GND
GND
R28
102k
LD4
Green
EN
C85
0.1F
C18
47F
DNP
C17
47F
6
REF_U_T
C19
0.01F
TPS7A3001DGN
9
RT
SS
5
6
DNP
7,8
5,6,
OUT1
OUT2
R12
C14
47F
DNP
OUT
9
10
VIN
0
DNP
C13
47F
IN
C2
1uF/63V
DNP
R4
26.7k
VCC
U3
8
CS
5,6,
7,8
U1
8
D2
GD1
R13
C8
DNP
R19
0
DNP
1,2,3
Vc
1,2,3
CS
C7
DNP
R18
0
DNP
GD1
C3
22uF/16V
GND
GND
C11
10uF/50V
10uF/50V
0
Z1
MMSZ5242B-TP
12V
C84
0.1F
C10
R3
SW1
Q1A
CSD88539ND
DNP
LD1
Green
D4
R2
1.00k
GND
GND
7,8
C1
47F
DNP
REF_U_T
GND
GND
R5
REF_U_T
REF_U_T
REF_U_T
REF_U_T
100k
VCC_U_B
GND
D7
Vc
C22
R7
0
DNP
GND
C23
10uF/50V
10uF/50V
U5
C86
0.1F
ON/OFF
1
2
VLDO_U_B
R30
10k
8
6
C26
47F
DNP
C25
47F
LD5
Green
IN
OUT
5V TAP
SNS
FB
ERR
3
REF_U_B
SD
GND
C27
R33
100pF 1.2Meg
DNP
R32
0
5
4
R34
100k
DNP
LP2954AIM/NOPB
D8
R8
24.9k
R31
0
REF_U_B
REF_U_B
REF_U_B
GND
R35
10k
10.0k
R1/C1
R6
C28
4.7uF/25V
REF_U_B
LD6
Green
R2
2
3
TPS27082LDDC
CONN2
GND
SD
VOUT
VOUT
5
GND
VIN
REF_U_B
U2
REF_U_B
D9
C24
10uF/50V
REF_U_B
R36
VEE_U_B
LD7
1
10k
J2
1
2
3
4
CON-OSTVN04A150
R37
330k
C32 2
10nF
REF_U_B
OUT
IN
SNS/FB
DNC
NC
SS/NR
C87
0.1F
C29
47F
C30
47F
DNP
REF_U_B
VEE_U_T
R38
102k
LD8
Green
VCC_U_B
REF_U_B
VEE_U_B
REF_U_B
EN
REF_U_B
TPS7A3001DGN
REF_U_B
VLDO_U_B
GND
PWPD
C31
10nF
CONN4
R39
10k
C33
10uF/16V
CON-OSTVN04A150
VCC_U_T
REF_U_T
1
2
3
4
VLDO_U_T
Green
U6
1
CONN3
REF_U_B
REF_U_B
REF_U_B
24
Design Files
www.ti.com
VCC_V_T
R40
10k
C39
47F
DNP
U7
6
10uF/50V
D11
C36
10uF/50V
IN
REF_V_T
REF_V_T
OUT
5V TAP
SNS
FB
ERR
SD
GND
C40
R43
100pF 1.2Meg
R42
0
DNP
5
4
REF_V_T
REF_V_T
LD10
Green
R41
0
DNP
REF_V_T
T2
C41
4.7uF/25V
REF_V_T
R44
100k
LP2954AIM/NOPB
SW1
R45
10k
C35
VLDO_V_T
C38
47F
D10
C88
0.1F
LD9
Green
REF_V_T
C37
10uF/50V
D12
REF_V_T
Vcc
VEE_V_T
Green
2
REF_V_T
U8
5
14
OUT
GND
SW2
10k
J3
13
C34
22F
LD11
R46
R49
10k
C46
10uF/16V
750342312
R47
330k
C45 2
10nF
IN
SNS/FB
DNC
SS/NR
C89
0.1F
C43
47F
DNP
C42
47F
REF_V_T
GND
R48
102k
LD12
Green
REF_V_B
PWPD
NC
REF_V_T
REF_V_T
EN
REF_V_T
C44
10nF
TPS7A3001DGN
REF_V_T
REF_V_T
REF_V_T
VCC_V_B
R50
10k
VLDO_V_B
D14
C48
10uF/50V
10uF/50V
OUT
5V TAP
SNS
FB
ERR
SD
GND
C52
R53
100pF 1.2Meg
R52
0
DNP
5
4
REF_V_B
R51
0
DNP
REF_V_B
REF_V_B
REF_V_B
REF_V_B
LD14
Green
REF_V_B
C49
10uF/50V
D15
C53
4.7uF/25V
REF_V_B
R54
100k
LP2954AIM/NOPB
REF_V_B
R55
10k
IN
C47
LD13
Green
C51
47F
DNP
D13
U9
C50
47F
C90
0.1F
R56
VEE_V_B
LD15
1
10k
J4
Green
2
REF_V_B
U10
REF_V_B
1
2
3
4
CON-OSTVN04A150
VLDO_V_B
VCC_V_B
REF_V_B
C57 2
10nF
3
4
R58
LD16 102k
Green
SNS/FB
DNC
NC
GND
SS/NR
EN
C91
0.1F
C55
47F
DNP
REF_V_B
TPS7A3001DGN
REF_V_B
C54
47F
C56
10nF
CONN6
R57
330k
IN
VEE_V_T
R59
10k
C58
10uF/16V
1
VCC_V_T
REF_V_T
CON-OSTVN04A150
VLDO_V_T
1
2
3
4
OUT
PWPD
CONN5
REF_V_B
REF_V_B
REF_V_B
REF_V_B
VEE_V_B
25
Design Files
www.ti.com
VCC_W_T
R60
10k
VLDO_W_T
C64
47F
DNP
U11
LD17
Green
C61
10uF/50V
REF_W_T
7
10uF/50V
IN
C60
D17
3
REF_W_T
OUT
5V TAP
SNS
FB
ERR
SD
GND
R63
C65
100pF 1.2Meg
DNP
R62
0
R64
100k
DNP
REF_W_T
T3
REF_W_T
REF_W_T
LD18
Green
R61
0
C66
4.7uF/25V
REF_W_T
LP2954AIM/NOPB
SW1
R65
10k
C63
47F
D16
C92
0.1F
REF_W_T
C62
10uF/50V
D18
REF_W_T
Vcc
VEE_W_T
Green
2
REF_W_T
U12
5
1
OUT
GND
R69
10k
R67
330k
C70 2
10nF
LD20
Green
DNC
NC
REF_W_T
SNS/FB
REF_W_B
SS/NR
GND
R68
102k
EN
C93
0.1F
C67
47F
C68
47F
DNP
6
REF_W_T
C69
10nF
TPS7A3001DGN
9
C71
10uF/16V
750342312
IN
PWPD
14
SW2
10k
J5
13
C59
22uF/35V
LD19
R66
REF_W_T
REF_W_T
REF_W_T
REF_W_T
REF_W_T
VCC_W_B
VLDO_W_B
U13
LD21
Green
D19
REF_W_B
C73
10uF/50V
C72
10uF/50V
IN
OUT
5V TAP
SNS
FB
ERR
SD
GND
R73
C77
100pF 1.2Meg
DNP
R72
0
R74
100k
DNP
R71
0
LD22
Green
REF_W_B
REF_W_B
C78
4.7uF/25V
REF_W_B
LP2954AIM/NOPB
D20
R75
10k
C94
0.1F
C76
47F
DNP
C75
47F
REF_W_B
REF_W_B
R70
10k
REF_W_B
REF_W_B
D21
C74
10uF/50V
R76
J6
1
VEE_W_B
LD23
1
10k
Green
2
REF_W_B
U14
R77
330k
REF_W_B
VEE_W_T
C82 2
10nF
3
4
LD24
Green
R78
102k
1
2
3
4
CON-OSTVN04A150
IN
SNS/FB
DNC
NC
SS/NR
GND
EN
C95
0.1F
C79
47F
C80
47F
DNP
REF_W_B
TPS7A3001DGN
C81
10nF
REF_W_B
CONN8
OUT
VCC_W_T
REF_W_T
R79
10k
C83
10uF/16V
CON-OSTVN04A150
VLDO_W_T
1
2
3
4
CONN7
PWPD
VLDO_W_B
VCC_W_B
REF_W_B
REF_W_B
REF_W_B
REF_W_B
REF_W_B
VEE_W_B
Design Files
www.ti.com
7.2
Bill of Materials
To download the bill of materials (BOM), see the design files at TIDA00181. Table 2 shows the BoM for this reference design.
Table 2. BOM
SL. NO.
FITTED
QUANTITY
DESIGNATOR
DESCRIPTION
PARTNUMBER
MANUFACTURER
ROHS
Fitted
!PCB
TIDA-00181
Any
Not Fitted
C1
EEE-FK1K470P
Panasonic
SMT Radial G
Not Fitted
C2
EMVE630ADA1R0MD55G
Nippon Chemi-Con
D55
Fitted
C3
1206YD226MAT2A
AVX
1206
Fitted
C4
C2012C0G1E223J
TDK
0805
Fitted
C5
GRM216R71E102KA01D
MuRata
0805
Fitted
C6
CC0805KRX7R9BB471
Yageo America
0805
Not Fitted
C7, C8
GRM216R71E102KA01D
MuRata
0805
Not Fitted
C9, C59
EEE-FC1V220P
Panasonic
SMT Radial D
10
Fitted
18
CGA5L3X5R1H106K160AB
TDK
1206_190
11
Fitted
12
EEE-FK1V470P
Panasonic
SMT Radial D
12
Not Fitted
EEE-FK1V470P
Panasonic
SMT Radial D
13
Fitted
C0805C101K5GACTU
Kemet
0805
14
Fitted
C2012X5R1E475K125AB
TDK
0805
15
Fitted
12
B37947K9103J62
EPCOS Inc
0805
16
Fitted
0805YD106MAT2A
AVX
0805
17
Fitted
C34
EEE-FC1V220P
Panasonic
SMT Radial D
18
Fitted
12
08055C104JAT2A
AVX
0805
19
Fitted
CONN1
282841-2
TE Connectivity
10.16x15.2x9mm
20
Fitted
CONN2
OSTVN02A150
On Shore Technology
Inc
TERM_BLK, 2pos,
2.54mm
21
Fitted
STVN04A150
On Shore Technology
Inc
TERM_BLK, 4pos,
2.54mm
22
Fitted
D1
B260A-13-F
Diodes Inc.
SMA
23
Not Fitted
D2, D3
1N4148W-7-F
Diodes
24
Fitted
18
B190-13-F
Diodes Inc.
25
Not Fitted
N/A
N/A
26
Fitted
BandF Fastener
Supply
Screw
27
Fitted
1902C
Keystone
Standoff
PACKAGE
REFERENCE
SOD-123
Y
SMA
Fiducial
27
Design Files
www.ti.com
FITTED
QUANTITY
DESIGNATOR
DESCRIPTION
PARTNUMBER
MANUFACTURER
28
Fitted
PEC02SAAN
Sullins
29
Not Fitted
L1
MSS1210-225KE
Coilcraft
Inductor,
12.3x10x12.3mm
30
Fitted
LBL1
THT-14-423-10
Brady
31
Fitted
24
LG L29K-G2J1-24-Z
OSRAM
32
Not Fitted
Q1
CSD88539ND
Texas Instruments
SO-8
33
Fitted
Q2, Q3
CSD19533Q5A
Texas Instruments
SON 5x6mm
34
Not Fitted
CRCW08050000Z0EA
Vishay-Dale
0805
35
Fitted
R2
CRCW08051K00FKEA
Vishay-Dale
0805
36
Fitted
11
CRCW08050000Z0EA
Vishay-Dale
0805
37
Fitted
R4
RC0805FR-0726K7L
Yageo
0805
38
Fitted
ERJ-6ENF1003V
Panasonic
0805
39
Fitted
R6
CRCW080510K0FKEA
Vishay-Dale
0805
40
Fitted
R8
ERJ-6ENF2492V
Panasonic
0805
41
Fitted
R12, R14
CRCW080522R0JNEA
Vishay-Dale
0805
42
Fitted
R16
CRCW08051K15FKEA
Vishay-Dale
0805
43
Fitted
R17
ERJ-8RQFR22V
Panasonic
1206
44
Fitted
24
R20,
R36,
R50,
R66,
CRCW080510K0JNEA
Vishay-Dale
0805
45
Not Fitted
ERJ-6GEYJ125V
Panasonic
0805
46
Not Fitted
ERJ-6ENF1003V
Panasonic
0805
47
Fitted
RR1220P-334-D
Susumu Co Ltd
0805
48
Fitted
CRCW0805102KFKEA
Vishay-Dale
0805
49
Fitted
R43, R53
ERJ-6GEYJ125V
Panasonic
0805
50
Fitted
R80
ERJ-8GEY0R00V
Panasonic
1206
51
Fitted
T1, T2, T3
750342312
Transformer,
25x16x22.2mm
52
Fitted
U1
LM5030MM/NOPB
Texas Instruments
(was National
Semiconductor)
MUB10A
53
Fitted
U2
TPS27082LDDC
Texas Instruments
DDC0006A
54
Fitted
LP2954AIM/NOPB
Texas Instruments
(was National
Semiconductor)
M08A
28
R25,
R39,
R55,
R69,
R26,
R40,
R56,
R70,
R29,
R45,
R59,
R75,
R30,
R46,
R60,
R76,
R35,
R49,
R65,
R79
ROHS
PACKAGE
REFERENCE
0.100 inch x 2
0603
Design Files
www.ti.com
FITTED
QUANTITY
DESIGNATOR
DESCRIPTION
PARTNUMBER
MANUFACTURER
55
Fitted
IC, -3V to -36V, -200mA, Ultralow Noise, HighPSRR LDO Negative Linear Regulator
TPS7A30xxDGN
TI
56
Fitted
Z1
MMSZ5242B-TP
Micro Commercial Co
ROHS
PACKAGE
REFERENCE
MSOP-8
SOD-123
29
Design Files
7.3
www.ti.com
PCB Layout
Note that the total dimension of the board (including all power supply for all three arms of the inverter) is
120 mm x 100 mm.
30
Design Files
www.ti.com
31
Design Files
www.ti.com
32
Design Files
www.ti.com
33
Design Files
www.ti.com
34
Design Files
www.ti.com
7.4
Altium Project
To download the Altium files, see the design files at TIDA-00181.
35
Design Files
www.ti.com
36
Design Files
www.ti.com
37
Design Files
7.5
www.ti.com
Gerber Files
To download the Gerber files, see the design files at TIDA-00181.
38
Design Files
www.ti.com
7.6
Assembly Drawings
39
References
www.ti.com
References
1. LM5030 Data Sheet, LM5030 100 V Push-Pull Current Mode PWM Controller (SNVS215).
2. LP2954/LP2954A Data Sheet, LP2954/LP2954A 5 V and Adjustable Micropower Low-Dropout Voltage
Regulators (SNVS096).
3. TPS7A3001 Data Sheet, TPS7A3001 36 V, 200 mA, Ultralow-Noise, Negative Linear Regulator
(SBVS125).
40